BINDER FDL 115 User Manual

Download

Page 1

Model

Model version

Art. No.

FDL 115 (E2.1)

FDL115-230V

9010-0292, 9110-0292

Operating Manual

Translation of the Original Operating Manual

FDL 115

Safety drying ovens for drying of limited quantities of solvents

with microprocessor program controller RD3

BINDER GmbH

Address Post office box 102 D-78502 Tuttlingen Tel. +49 7462 2005 0 Fax +49 7462 2005 100 Internet http://www.binder-world.com E-mail info@binder-world.com Service Hotline +49 7462 2005 555 Service Fax +49 7462 2005 93 555 Service E-Mail service@binder-world.com Service Hotline USA +1 866 885 9794 or +1 631 224 4340 x3 Service Hotline Asia Pacific +852 390 705 04 or +852 390 705 03 Service Hotline Russia and CIS +7 495 988 15 16

Issue 02/2015 Art. No. 7001-0261

Page 2

EG - KONFORMITÄTSERKLÄRUNG

CE - DECLARATION DE CONFORMITE

décembre 2004 relative au rapprochement des législations des États

EC – declaration of conformity

EC - DECLARATION OF CONFORMITY

Anbieter / Supplier / Fournisseur:

Anschrift / Address / Adresse:

Bezeichnung der Maschine / Denomination of the machine / Dénomination de la machine:

Typenbezeichnung / Type / Type:

Die oben beschriebene Maschine ist konform mit folgenden EG-Richtlinien (gemäß Veröffentlichung im Amtsblatt der europäischen Kommission):

The machine described above is in conformity with the following EC guidelines (as published in the Official Journal of the European Union):

La machine décrite ci-dessus est conforme aux directives CE suivantes (selon leur publication dans le Journal officiel de l’Union européenne):

Maschinenrichtlinie 2006/42/EG Machinery directive 2006/42/EC Directive Machines 2006/42/EC

BINDER GmbH Im Mittleren Ösch 5, D-78532 Tuttlingen

Sicherheitstrockenschrank Safety drying oven Armoire séchante de sécurité

FDL 115

Richtlinie 2006/42/EG des Europäischen Parlaments und des Rates vom 17. Mai 2006 über Maschinen und zur Änderung der Richtlinie 95/16/EG (Neufassung)

Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast)

Directive 2006/42/CE du Parlement Européen et du Conseil du 17 mai 2006 relative aux machines et modifiant la directive 95/16/CE

(refonte) EMV-Richtlinie 2004/108/EG EMC Directive 2004/108/EC Directive CEM 2004/108/CE

Die oben beschriebene Maschine entspricht aufgrund ihrer Konzipierung und Bauart sowie in der von uns in Verkehr gebrachten Ausführung den einschlägigen grundlegenden Sicherheits- und Gesundheitsanforderungen der genannten EG-Richtlinien.

The machine described above is conform to the mentioned EC directives in regard to the relevant safety and health demands due to its conception and its style of construction as well as to the version put onto market by us.

La machine décrite ci-dessus correspond aux demandes de sécurité et de santé des directives citées de la Communauté Européenne due à sa conception et construction et dans la réalisation mise sur le marché par nous.

Richtlinie 2004/108/EG des Europäischen Parlaments und des Ra-

tes vom 15. Dezember 2004 zur Angleichung der Rechtsvorschriften

der Mitgliedstaaten über die elektromagnetische Verträglichkeit und

zur Aufhebung der Richtlinie 89/336/EWG.

Directive 2004/108/EC of the European Parliament and of the Coun-

cil of 15 December 2004 on the approximation of the laws of the

Member States relating to electromagnetic compatibility and repeal-

ing Directive 98/336/EEC.

Directive 2004/108/CE du Parlement Européen et du Conseil du 15

membres concernant la compatibilité électromagnétique et abro-

geant le directive 98/336/CEE.

FDL (E2.1) 02/2015 page 2/75

1 / 3

Page 3

Die oben beschriebene Maschine trägt entsprechend die Kennzeichnung CE. The machine described above, corresponding to this, bears the CE-mark. La machine décrite ci-dessus, en correspondance, porte l’indication CE.

Die oben beschriebene Maschine ist konform mit folgenden harmonisierten Normen: The machine described above is in conformity with the following harmonized standards: La machine décrite ci-dessus est conforme aux normes harmonisées suivantes:

Sicherheit / safety / sécurité:

EN 61010-1:2010 Sicherheitsbestimmungen für elektrische Mess-, Steuer-, Regel- und

Laborgeräte – Teil 1: Allgemeine Anforderungen (DIN EN 610101:2011, VDE 411-1:2011)

Safety requirements for electrical equipment for measurement, control, and laboratory use – Part 1: General requirements (IEC 610101:2010, BS EN 61010-1:2010)

Règles de sécurité pour appareils électriques de mesurage, de régulation et de laboratoire – Partie 1: Prescriptions générales (CEI 610101:2010, NF EN 61010:2011)

EN 61010-2-010:2003 Sicherheitsbestimmungen für elektrische Meß-, Steuer-, Regel- und

Laborgeräte – Teil 2-010: Besondere Anforderungen an Laborgeräte für das Erhitzen von Stoffen (DIN EN 61010-2-010:2004)

Safety requirements for electrical equipment for measurement, control, and laboratory use – Part 2-010: Particular requirements for laboratory equipment for the heating of materials (IEC 61010-210:2005, BS EN 61010-2-10:2003)

Règles de sécurité pour appareils électriques de mesurage, de régulation et de laboratoire – Partie 2-010 : Prescriptions particulières pour appareils de laboratoire utilisés pour l’échauffement des matières (CEI 61010-2-10:2003, NF EN 61010-2-10:2005)

EN ISO 12100:2010 Sicherheit von Maschinen - Allgemeine Gestaltungsleitsätze - Risiko-

beurteilung und Risikominderung (DIN EN ISO 12100:2011) Safety of machinery - General principles for design - Risk assessment

and risk reduction (BS EN ISO 12100:2010) Sécurité des machines - Principes généraux de conception -

Appréciation du risque et réduction du risque (NF EN ISO

12100:2010)

EN ISO 13732-1:2008 Ergonomie der thermischen Umgebung - Bewertungsverfahren für

menschliche Reaktionen bei Kontakt mit Oberflächen. Teil 1: Heiße Oberflächen (DIN EN ISO 13732-1:2008)

Ergonomics of the thermal environment - Methods for the assessment of human responses to contact with surfaces. Part 1: Hot surfaces (BS EN ISO 13732-1: 2008)

Ergonomie des ambiances thermiques - Méthodes d'évaluation de la réponse humaine au contact avec des surfaces. Partie 1: Surfaces chaudes (NF EN ISO 13732-1: 2008)

EN 60204-1:2006 + A1:2009 + Corr. :2010

Sicherheit von Maschinen. Elektrische Ausrüstung von Maschinen. Teil 1: Allgemeine Anforderungen (DIN EN 60204-1:2007 + A1:2009 + Berichtigung 1:2010)

Safety of machinery. Electrical equipment of machines. Part 1: General requirements (IEC 60204-1:2005 mod. + A1:2008 + Corr. :2010, BS EN 60204-1:2006 + A1:2009)

Sécurité des machines - Équipement électrique des machines - Partie 1 : règles générales (CEI 60204-1:2005 mod. + A1:2008, NF EN 60204-1:2006 + A1:2009)

2 / 3

FDL (E2.1) 02/2015 page 3/75

Page 4

P. M. Binder

J. Bollaender

Sicherheit / safety / sécurité:

EN 1539:2009 Trockner und Öfen, in denen brennbare Stoffe freigesetzt werden.

Sicherheitsanforderungen (DIN EN 1539: 2010) Dryers and ovens, in which flammable substances are released. Safe-

ty requirements (BS EN 1539:2009) Séchoirs et fours dans lesquels se dégagent des substances inflam-

mables. Prescriptions de sécurité (NF EN 1539 : 2010)

EN ISO 13849-1:2008 Sicherheit von Maschinen. Sicherheitsbezogene Teile von Steuerun-

gen. Teil 1: Allgemeine Gestaltungsleitsätze (DIN EN ISO 138491:2008)

Safety of machinery. Safety-related parts of control systems. Part 1: General principles for design (BS EN ISO 13849-1:2008)

Sécurité des machines – Parties des systèmes de commande relatives à la sécurité – Partie 1: principes de conception généraux (NF EN ISO 13849-1:2008)

EMV / EMC / CEM:

EN 61326-1:2013 Elektrische Mess-, Steuer-, Regel- und Laborgeräte - EMV-

Anforderungen - Teil 1: Allgemeine Anforderungen (DIN EN 613261:2013, VDE 0813-20-1:2013)

D-78532 Tuttlingen, 28.05.2014 BINDER GmbH

Geschäftsführender Gesellschafter Managing Director Directeur général

Electrical equipment for measurement, control and laboratory use EMC requirements - Part 1: General requirements (IEC 61326-1:2012, BS EN 61326-1:2013)

Matériel électrique de mesure, de commande et de laboratoire - Exigences relatives à la CEM - Partie 1: Exigences générales (CEI 61326-1:2012, NF EN 61326-1:2013.)

Leiter F & E und Dokumentationsbevollmächtigter Director R & D and documentation representative Chef de service R&D et autorisé de documentation

3 / 3

FDL (E2.1) 02/2015 page 4/75

Page 5

Certificate for the GS mark of conformity of the “Deutsche Gesetzliche Unfallversicherung e.V.” (German Social Accident Insurance (DGUV)

FDL (E2.1) 02/2015 page 5/75

Page 6

FDL (E2.1) 02/2015 page 6/75

Page 7

Product registration

FDL (E2.1) 02/2015 page 7/75

Page 8

Contents

EC – declaration of conformity ...................................................................................................................... 2

Certificate for the GS mark of conformity of the “Deutsche Gesetzliche Unfallversicherung e.V.” (German

Social Accident Insurance (DGUV) ..................................................................................................... 5

Product registration ....................................................................................................................................... 7

1. SAFETY ................................................................................................................ 10

1.1 Legal considerations ......................................................................................................................... 10

1.2 Structure of the safety instructions .................................................................................................... 10

1.2.1 Signal word panel .................................................................................................................... 10

1.2.2 Safety alert symbol .................................................................................................................. 11

1.2.3 Pictograms ............................................................................................................................... 11

1.2.4 Word message panel structure ............................................................................................... 12

1.3 Localization / position of safety labels on the unit ............................................................................. 12

1.4 Type plate ......................................................................................................................................... 13

1.5 General safety instructions on installing and operating the safety drying oven FDL ........................ 14

1.6 Intended use ..................................................................................................................................... 15

1.7 Operating instructions ....................................................................................................................... 15

1.8 Measures to prevent accidents ......................................................................................................... 16

1.9 Important points to consider before commissioning ......................................................................... 18

1.9.1 Technical ventilation / permissible load ................................................................................... 18

1.9.2 Loading instructions ................................................................................................................ 18

1.9.3 Drying nitro-cellulose lacquers ................................................................................................ 18

1.9.4 Drying mould varnishes ........................................................................................................... 18

1.9.5 Drying impregnating resins ...................................................................................................... 18

2. UNIT DESCRIPTION ............................................................................................ 19

2.1 Unit overview ..................................................................................................................................... 20

2.2 Control panel ..................................................................................................................................... 21

2.3 Solvent curve FDL 115 ..................................................................................................................... 21

3. COMPLETENESS OF DELIVERY, TRANSPORTATION, STORAGE, AND

INSTALLATION .................................................................................................... 22

3.1 Unpacking, and checking equipment and completeness of delivery ................................................ 22

3.2 Guidelines for safe lifting and transportation .................................................................................... 23

3.3 Storage .............................................................................................................................................. 23

3.4 Location of installation and ambient conditions ................................................................................ 23

4. INSTALLATION OF THE EQUIPMENT ............................................................... 24

4.1 Operating instructions ....................................................................................................................... 24

4.2 Electrical connection ......................................................................................................................... 25

4.3 Connection to a suction plant (optional) ........................................................................................... 25

5. START UP ............................................................................................................ 26

5.1 Settings at the RD3 program controller ............................................................................................ 26

5.2 General indications ........................................................................................................................... 28

6. FIXED VALUE ENTRY MODE ............................................................................. 29

7. WEEK PROGRAM EDITOR ................................................................................. 30

7.1 Program table template for Week program Editor ............................................................................ 32

8. PROGRAM EDITOR ............................................................................................. 33

8.1 Selecting between set-point ramp and set-point step ....................................................................... 33

8.1.1 Programming with setting “Ramp” (default setting) ................................................................. 33

8.1.2 Programming with setting “step” ............................................................................................. 35

8.1.3 General notes on programming temperature transitions ........................................................ 36

FDL (E2.1) 02/2015 page 8/75

Page 9

Set-point entry for program operation ............................................................................................... 36

8.2

8.3 Program table template ..................................................................................................................... 39

8.4 Deleting a program section ............................................................................................................... 40

9. PROGRAM START LEVEL .................................................................................. 41

10. USER LEVEL ....................................................................................................... 43

11. BEHAVIOR IN CASE OF FAILURES ................................................................... 50

11.1 Behavior after a power failure ........................................................................................................... 50

11.2 Alarm messages ............................................................................................................................... 50

12. SAFETY DEVICES ............................................................................................... 50

12.1 Temperature safety device class 2 (DIN 12880:2007) ..................................................................... 50

12.2 Exhaust air monitoring ...................................................................................................................... 52

13. OPTIONS .............................................................................................................. 53

13.1 Communication software APT-COM™ 3 DataControlSystem (option) ............................................ 53

13.2 Ethernet interface (available via BINDER INDIVIDUAL customized solutions) ................................ 53

13.3 Coil-coating door flap (option) ........................................................................................................... 53

13.4 Additional measuring channel for digital object temperature indicator with pincer-type sensor

(option) .............................................................................................................................................. 54

14. MAINTENANCE, CLEANING, AND SERVICE .................................................... 55

14.1 Maintenance intervals, service .......................................................................................................... 55

14.2 Cleaning and replacing the intake filter ............................................................................................. 56

14.3 Cleaning and decontaminating the safety drying oven ..................................................................... 56

14.4 Cleaning ............................................................................................................................................ 56

14.5 Decontamination ............................................................................................................................... 58

14.6 Sending the unit back to BINDER GmbH ......................................................................................... 59

15. DISPOSAL............................................................................................................ 59

15.1 Disposal of the transport packing ..................................................................................................... 59

15.2 Decommissioning .............................................................................................................................. 60

15.3 Disposal of the unit in the Federal Republic of Germany ................................................................. 60

15.4 Disposal of the unit in the member states of the EC except for the Federal Republic of Germany . 61

15.5 Disposal of the unit in non-member states of the EC ....................................................................... 62

16. TROUBLESHOOTING ......................................................................................... 63

17. TECHNICAL DESCRIPTION ................................................................................ 65

17.1 Factory calibration and adjustment ................................................................................................... 65

17.2 Definition of usable volume ............................................................................................................... 65

17.3 Technical data FDL 115 .................................................................................................................... 65

17.4 Equipment and Options (extract) ...................................................................................................... 67

17.5 Accessories and spare parts............................................................................................................. 68

17.6 Dimensions FDL 115 ........................................................................................................................ 69

18. CONTAMINATION CLEARANCE CERTIFICATE ............................................... 70

18.1 For units located outside North America and Central America......................................................... 70

18.2 For units in North America and Central America .............................................................................. 73

FDL (E2.1) 02/2015 page 9/75

Page 10

Dear customer,

For the correct operation of the safety drying ovens FDL, it is important that you read this operating manual completely and carefully and observe all instructions as indicated. Failure to read, understand and follow the instructions may result in personal injury. It can also lead to damage to the unit and/or poor equipment performance.

1. Safety

This operating manual is part of the components of delivery. Always keep it handy for reference. The device should only be operated by laboratory personnel especially trained for this purpose and familiar with all precautionary measures required for working in a laboratory. Observe the national regulations on minimum age of laboratory personnel. To avoid injuries and damage observe the safety instructions of the operating manual.

WARNING

Failure to observe the safety instructions.

Serious injuries and unit damage.

 Observe the safety instructions in this operating manual.  Carefully read the complete operating instructions of the safety drying oven FDL.

1.1 Legal considerations

This operating manual is for informational purposes only. It contains information for installing, start-up, operation and maintenance of the product. Note: the contents and the product described are subject to change without notice.

Understanding and observing the instructions in this operating manual are prerequisites for hazard-free use and safety during operation and maintenance. In no event shall BINDER be held liable for any damages, direct or incidental arising out of or related to the use of this manual.

This operating manual cannot cover all conceivable applications. If you would like additional information, or if special problems arise that are not sufficiently addressed in this manual, please ask your dealer or contact us directly by phone at the number located on page one of this manual

Furthermore, we emphasize that the contents of this operating manual are not part of an earlier or existing agreement, description, or legal relationship, nor do they modify such a relationship. All obligations on the part of BINDER derive from the respective purchase contract, which also contains the entire and exclusively valid statement of warranty administration. The statements in this manual neither augment nor restrict the contractual warranty provisions.

1.2 Structure of the safety instructions

In this operating manual, the following safety definitions and symbols indicate dangerous situations in accordance with ISO 3864-2 and ANSI Z535.6.

1.2.1 Signal word panel

Depending on the probability of serious consequences, potential dangers are identified with a signal word, the corresponding safety color, and if appropriate, the safety alert symbol.

DANGER

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious (irreversible) injury.

FDL (E2.1) 02/2015 page 10/75

Page 11

Warning signs

Electrical hazard

Hot surface

Explosive atmosphere

or chemical burns

Pollution Hazard

Mandatory action signs

instructions

plug

Wear protective gloves

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious (irreversible) injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor (reversible) injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in damage to the product and/or its functions or of a property in its proximity.

1.2.2 Safety alert symbol

Use of the safety alert symbol indicates a risk of injury. Observe all measures that are marked with the safety alert symbol in order to avoid death or

injury.

1.2.3 Pictograms

Inhalation hazard

Risk of corrosion and /

Harmful substances

Tipover hazard

Biohazard

Mandatory regulation

Environment protection

FDL (E2.1) 02/2015 page 11/75

Read operating

Disconnect the power

Wear safety goggles

Lift with several persons

Page 12

Prohibition signs

water

Pictograms (Warning signs)

Service label

Do NOT touch

Do NOT spray with

Information to be observed in order to ensure optimum function of the product.

1.2.4 Word message panel structure

Type / cause of hazard.

Possible consequences.

∅ Instruction how to avoid the hazard: prohibition

 Instruction how to avoid the hazard: mandatory action

Observe all other notes and information not necessarily emphasized in the same way, in order to avoid disruptions that could result in direct or indirect injury or property damage.

1.3 Localization / position of safety labels on the unit

The following labels are located on the unit:

Hot surface

Figure 1: Position of labels on the unit

Replace safety labels that are no longer legible. Contact BINDER Service for these replacements.

FDL (E2.1) 02/2015 page 12/75

Keep safety labels complete and legible.

Page 13

Indications of the type plate

Information

BINDER

Manufacturer: BINDER GmbH

FDL 115

Model FDL 115

Safety Drying Oven

Device name

Serial No.

00-00000

Serial No. of the unit

Built

2014

Year of construction

300 °C 572 °F

Enclosure protection

IP 33

IP type of protection 33 acc. to EN 60529

Temp. safety device

DIN 12880

Temperature safety device acc. to standard DIN 12880

Class

2.0

Class of temperature safety device

Art. No.

9010-0292

Art. No. of the unit

Project No.

---

Optional: Special application acc. to project no.

2,90 kW

Nominal power 2.90 kW

230 V 1 N PE ~

13,0 A

Nominal current 13.0 Amp

50/60 Hz

Power frequency 50/60 Hz

Usable volume 0,115m³

Usable volume 0.115 m³

Steam space 0,156m³

Total steam space 0.156 m³

Max. solvent at nominal temp. 3,0g

Highest permissible solvent quantity at 300 °C / 572°F: 3.0g

Min. exhaust flow rate 24m³/h at +20 °C

Minimum exhaust flow rate at +20 °C: 24 m³/h

Max. temp. of heating surfaces +750 °C

Maximum temperature of heating surfaces +750 °C / 1382°F

Wiring diagram 55535004

Wiring diagram FDL 115

Symbol on the type plate

Information

Nominal temperature

300 °C

2,90 kW

Usable volume 0,115m³

572 °F

230 V 1 N PE ~

Steam space 0,156m³

Enclosure protection Temp. safety device

IP 33 DIN 12880

13,0 A 50/60 Hz

Max. solvent at nominal temp. 3,0g Min. exhaust flow rate 24m³/h at +20 °C

Art. No.

9010-0292

US PATS 4585923 / 5222612 / 5309981

Wiring diagram 55535004

Project No. Built

2014

5405194 / 5601143 / 5773287 / 6079403 Safety Drying Oven

D 78532 Tuttlingen / Germany

Internet: www.binder-world.com

FDL 115 Serial No. 00-00000

E2.1 Made in Germany

1.4 Type plate

The type plate sticks to the left side of the unit, bottom right-hand.

Class

Nominal temperature

.0 Max. temp. of heating surfaces +750 °C

Tel. + 49 (0) 7462/ 2005-0

Figure 2: Type plate (example of FDL 115 regular unit)

Nominal temperature

Nominal voltage 230 V ± 5 %, single-phase unit

CE conformity marking

Electrical and electronic equipment manufactured / placed on the market in the EC after 13 August 2005 and to be disposed of in a separate collection according to directive 2002/96/EC on waste electrical and electronic equipment (WEEE).

The equipment is certified according to Customs Union Technical Regulation (CU TR) for Russia, Belarus and Kazakhstan

FDL (E2.1) 02/2015 page 13/75

Page 14

Symbol on the type plate

Information

CAUTION

GS mark of conformity of the “Deutsche Gesetzliche Unfallversicherung e.V. (DGUV), Fachausschuss Metall- und Oberflächenbehandlung, Prüf- und Zertifizierungsstelle im DGUV Test“ (German Social Accident Insurance (DGUV), Expert Committee: Metal and Surface Treatment, Testing and Certification Body in DGUV)

1.5 General safety instructions on installing and operating the safety drying

oven FDL

With regard to operating the safety drying oven FDL and to the installation location, please observe the guideline BGI/GUV-I 850-0 on safe working in laboratories (formerly BGR/GUV-R 120 or ZH 1/119 laboratory guidelines issued by the employers’ liability insurance association) (for Germany).

BINDER GmbH is only responsible for the safety features of the unit provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts.

To operate the unit, use only original BINDER accessories or accessories from third-party suppliers authorized by BINDER. The user is responsible for any risk caused by using unauthorized accessories.

Danger of overheating.

Damage to the unit.

∅ Do NOT install the unit in unventilated recesses.

 Ensure sufficient ventilation for dispersal of the heat.

Do not operate the safety drying oven FDL in hazardous locations.

DANGER

Explosion hazard.

Danger of death.

∅ Do NOT operate the unit in potentially explosive areas.

∅ KEEP explosive dust or air-solvent mixtures AWAY from the unit.

Familiarize yourself with any potential health risks caused by the charging material, the contained moisture constituent or by reaction products which may arise during the temperature process. Take adequate measures to exclude such risks prior to putting the safety drying oven into operation.

DANGER

Electrical hazard.

The safety drying ovens were produced in accordance with VDE regulations and were routinely tested in accordance to VDE 0411-1 (IEC 61010-1).

FDL (E2.1) 02/2015 page 14/75

Danger of death.

∅ The unit must NOT become wet during operation or maintenance.

Page 15

If a warning signal indicates an error condition, no further charging material must be introduced into the unit.

DANGER

Explosion and ignition hazard.

Danger of death.

∅ Do NOT introduce any further charging material as long as there is a warning signal.

During and after the drying process, the inner surfaces have got a temperature close to the set-point.

CAUTION

The inner chamber, the exhaust duct, the door gasket, and the access ports will become hot during operation.

Danger of burning.

∅ Do NOT touch the inner surfaces, the exhaust duct, the door gasket, the access ports,

or the charging material during operation.

1.6 Intended use

The BINDER safety drying oven FDL 115 is suitable for drying and burn in of lacquers and similar liquid coating materials which are containing solvents that can form explosive mixtures with air. The maximally permitted drying temperature and the maximally permitted quantity of solvent are limited, see chap. 1.9. The FDL is also suited for coil coating / hot air short cycle applications.

Other applications are not approved.

Do NOT use the unit to warm up coating materials in containers, vessels, etc. or for drying textiles soaked in solvent.

Do NOT use the unit for drying purpose if greater quantities of steam or solvent gas leading to condensation will be set free.

Following the instructions in this operating manual and conducting regular maintenance work (chap. 14.1) are part of the intended use.

The charging material shall not contain any corrosive ingredients that may damage the machine components made of stainless steel, aluminum, and copper. Such ingredients include in particular acids and halides. Any corrosive damage caused by such ingredients is excluded from liability by BINDER GmbH.

1.7 Operating instructions

Depending on the application and location of the unit, the operator of the safety drying oven must provide the relevant information for safe operation of the unit in a set of operating instructions.

These operating instructions must be kept with the unit at all times in a place where they are clearly visible. They must be comprehensible and written in the language of the employees.

FDL (E2.1) 02/2015 page 15/75

Page 16

1.8 Measures to prevent accidents

During drying of fluid paints, flammable solvent/air mixtures can form and ignite. The manufacturer took the following measures to prevent ignition and explosions:

• Indications on the type plate

See operating manual chap. 1.4

• Operating manual

An operating manual is available for each safety drying oven. A diagram in the operating manual (chap. 2.3) indicates the maximum permissible solvent quantities

for various operating states. The operating manual asks the operator of the safety drying oven to set up an instruction on the per-

missible loading quantity.

• Maximum temperatures and maximum permissible steam concentration

By means of the diagram “Highest permissible solvent quantity”, which is included in the operating manual chap. 2.3 and applied on the front of the safety drying oven, the operator must adapt the drying temperature to the maximum solvent quantity arising.

When using nitro-cellulose lacquers or nitro combination lacquers, the diagram ”Highest permissible solvent quantity” specifies a limit temperature of max. 130 °C/ 266 °F, which must not be exceeded. (In this context, all paints containing more than 5 % nitro-cellulose relative to the non-volatile contents are regarded as nitro-cellulose lacquers and nitro-combination lacquers).

A gas-tight separation between the drying chamber and the heating chamber is not necessary since there is an effective forced air motion in the entire steam room.

• Throttle valves

No throttle valves are used, i.e., the full air change occurs permanently.

• Protecting the heating surfaces against dripping

All heating elements are protected against lacquer dripping and direct contact with lacquer coatings.

• Heat insulation

All heat insulation is sealed against penetration by lacquer vapors from the outside with high temperature-resistant and ageing-resistant sealant.

The insulation material consists of non-combustible mineral wool (class A1 according to DIN 41021:1998).

• Overtemperature monitoring

The safety drying oven is equipped with a temperature display, which can be read from outside. A built-in additional temperature safety device can turn off the heating and is functionally independent

of the main controller. When turning off the unit, the forced convection and the control equipment’s function are maintained.

Visual (red indicator light) and audible (buzzer) signals indicate temperature exceeding.

• Monitoring the stream of exhaust air during prepurge

The unit complies with the requirements on monitoring the pressure switch according to EN 1539:2009 and EN ISO 13849:2008.

The fan only turns on after pressing pushbutton “START” (4). After approx. 2 minutes of prepurge with monitoring the stream of exhaust air the heating turns on.

• Door switch

When opening the door, fan and heating turn off. To restart the drying process new prepurge is required.

FDL (E2.1) 02/2015 page 16/75

Page 17

• Safety in case the technical ventilation fails

The heating only turns on if the air circulation is already in operation. If the air circulation fails, the heating immediately turns off. In addition, there is a visual signal: red in-

dicator light “AIR” (3). As an additional indication there is an acoustical signal which can be reset on the controller.

• Moving parts participating in the work process

It is impossible to touch the fan from outside the device or from the interior.

• Safety, measurement and control devices

The safety, measuring, and control equipment is easily accessible via the housing top cover.

• Electrostatic charge

The interior parts are grounded.

• Protection against touchable surfaces

Tested according to EN ISO 13732-1:2008.

• Floors

See operating manual chap. 3.4 for the oven’s installation.

• Ventilation

Ventilation shall be realized by the operator according to GUV-R 500 chap. 2.29 “Verarbeiten von Beschichtungsstoffen” (Processing of paints) (for Germany).

• Cleaning

See operating manual chap. 14.

• Examinations

The safety drying oven has been inspected by the “Deutsche Gesetzliche Unfallversicherung e.V. (DGUV), Fachausschuss Nahrungs- und Genussmittel, Prüf- und Zertifizierungsstelle im DGUV Test“ (German Social Accident Insurance (DGUV), Expert Committee: “Metal and Surface Treatment”, Testing and Certification Body in DGUV) and bears the GS mark.

FDL (E2.1) 02/2015 page 17/75

Page 18

1.9 Important points to consider before commissioning

1.9.1 Technical ventilation / permissible load

For safety reasons, the formation of a dangerous, explosive atmosphere must be avoided in all operating modes (see GUV-R 500 chap. 2.28 “Betreiben von Trocknern für Beschichtungsstoffe” ("Dryers for coating materials")). Keeping the maximum permissible amount of solvent when loading the unit will meet this requirement. The permissible quantity can be calculated according to the "principles for the calculation of ventilation of chamber dryers and continuous dryers" (EN 1539:2009, Appendix B). According to this standard, the safety drying oven’s technical data (chap. 17.3) must be included in the calculation, and it is required to set up a set of loading instructions (for Germany).

1.9.2 Loading instructions

The loading instructions should specify the amount of material, which can be loaded into the safety drying oven for treatment without any risk of creating a dangerous, explosive atmosphere. GUV-R 500 chap.

2.28 “Betreiben von Trocknern für Beschichtungsstoffe” ("Dryers for coating materials") explicitly states that the operator must set up a set of loading instructions (for Germany).

1.9.3 Drying nitro-cellulose lacquers

When using the safety drying oven FDL to dry material, which is coated with nitro-cellulose lacquers, the temperature safety device must be set to max. 130 °C / 266 °F, so that the surface temperature of the goods to be dried is ensured not to exceed 130 °C / 266 °F. Deviations are only permissible if a report from a testing agency, which is recognized by the employer's liability insurance association, has declared safe a higher surface temperature.

1.9.4 Drying mould varnishes

When using the safety drying oven FDL to dry mould varnishes, the operator is allowed to increase the highest permissible amount of solvent specified for surface drying (chap. 2.3) by up to 10 times (see GUV-R 500 chap. 2.28 “Betreiben von Trocknern für Beschichtungsstoffe” ("Dryers for coating materials") or EN 1539:2009, Appendix A.1.1.2).

1.9.5 Drying impregnating resins

When using the safety drying oven FDL to dry impregnating resins, the operator is allowed to increase the highest permissible amount of solvent specified for surface drying (chap. 2.3) by up to 20 times (see GUV-R 500 chap. 2.28 “Betreiben von Trocknern für Beschichtungsstoffe” ("Dryers for coating materials") no. 3.7.4 or EN 1539:2009, Appendix A.1.1.2).

FDL (E2.1) 02/2015 page 18/75

Page 19

2. Unit description

The safety drying oven FDL 115 was built according to EN 1539:2009 (“Dryers and ovens, in which flammable substances are released. Safety requirements”).

The fan in the rear of the safety drying oven delivers a constant amount of fresh air through the working area irrespective of the drying temperature. A large-area filter removes dust from the incoming air (permeability up to approx. 1 micrometer).

A flow monitor in the upper part of the device (pressure differential switch) monitors the stream of exhaust air. In the event of failure, the monitoring system turns the heater off immediately and shows this status with a visual signal: red indicator light “AIR” (3) (see Figure 4).

After turning on the chamber with the main power switch, pressing the “START” pushbutton will start the fan and the prepurge procedure. The indicator light “AIR” (3) in the operating panel lights up as long as the heating has not yet been released by the air-flow monitoring. As an additional indication there is an acoustical signal which can be reset on the controller with the “EXIT” key. The chamber heating is released after approx. 2 minutes of prepurge with monitoring the stream of exhaust air. When opening the door, fan and heating turn off. To restart the drying process new prepurge is required.

The drying temperature is also monitored constantly by the temperature safety device (2). In case the temperature exceeds the maximum permissible temperature, the heating will be turned off immediately and this status registered by an audible and a visual signal – indicator light (2a). In case of failure, it is impossible to restart the drying oven before the reset key (2b) was reset.

BINDER safety drying ovens with forced convection FDL are equipped with the electronic program controller RD3 with digital display. This permits programming of temperature cycles.

The APT.line™ heating system ensures high level of spatial and time-based temperature precision, thanks to the direct and distributed air circulation into the interior. The fan supports exact attainment and maintenance of the required temperature accuracy.

All functions of the multifunctional program control can be set simply and conveniently via the easy to understand function keypad of the RD3 temperature program controller. This controller is equipped with touch function keys and a digital display and permits exact temperature setting and programming temperature cycles. The FDL provides almost unlimited possibilities of adapting to individual customer requirements based upon extensive programming options and on the week program timer and real time clock of the controller.

All unit functions are easy and comfortable to use thanks to their clear arrangement. Major features are easy cleaning of all unit parts and avoidance of undesired contamination.

The inner chamber and the interior side of the doors are made of stainless steel V2A (German material no. 1.4301, US equivalent AISI 304). When operating the chamber at temperatures above 150 °C, the impact of the oxygen in the air may cause discoloration of the metallic surfaces (yellowish-brown or blue) by natural oxidation processes. These colorations are harmless and will in no way impair the function or quality of the unit. The housing is RAL 7035 powder-coated. All corners and edges are also completely coated. The safety drying oven FDL comes equipped with a serial interface RS 422 for computer communication, e.g. via the communication software APT-COM™ 3 DataControlSystem (option, chap. 13.1). For further options, see chap. 17.4.

The units can be operated at an ambient temperature of 18 °C / 64.4 °F up to 40 °C / 104 °F in a temperature control range by 5 °C above ambient temperature up to +300 °C / 572 °F.

FDL (E2.1) 02/2015 page 19/75

Page 20

AIR

START

(E)

(B)

(C)

(D)

(F)

(A)

(G)

2.1 Unit overview

Figure 3: Front view FDL 115

(A) Control panel (B) Microprocessor program controller RD3 (C) Temperature safety device class 2 according to DIN 12880:2007 (D) Main power switch ON/OFF (E) Solvent curve (F) Door handle (G) Unit door

FDL (E2.1) 02/2015 page 20/75

Page 21

0,00

5,00

10,00

15,

20,00

25,00

30,00

35,00

5060708090

100

110

120

130

140

150

160

170

180

190

200

210

220

230

240

250

260

270

280

290

300

Temperature [°C]

Gtotal [g]

AIR

START

2.2 Control panel

(6) (5) (4) (3)

(2) (2a) (2b) (1)

Figure 4: Control panel of FDL 115 standard unit

(1) Main power switch ON/OFF (2) Temperature safety device class 2 (2a) Red pilot lamp for temperature safety device class 2 (2b) RESET key for temperature safety device (3) Red indicator light “AIR”: Heating turned off during prepurge or due to insufficient exhaust air

stream (loss of technical ventilation) (4) Pushbutton “START”: starts the fan and the prepurge procedure (5) Temperature program controller RD3 (6) Solvent curve: Highest permissible amount of solvent G

total [g] as a function of the drying tempera-

ture

2.3 Solvent curve FDL 115

Figure 5: Solvent curve FDL 115

The diagram shows the highest permissible solvent quantity G

total [g] in the steam room in correspond-

ence to the drying temperature. This is based on the calculation acc. to EN 1539:2009 considering the unit specific data, an assumed molecular weight of the solvent of 100g/Mol, and a lower explosion limit of

40g/m

at 20 °C / 68 °F and at 760 Torr (1013 hPa) (assumptions for unknown solvents acc. to EN

1539:2009).

FDL (E2.1) 02/2015 page 21/75

Page 22

In case of too high drying temperature and /or too high quantity of solvent in the steam room it could be possible that the concentration of the solvent steam will lead to an explosion. The permitted maximum of solvent brought into the drying oven and the maximal temperature must not be exceeded.

DANGER

Excessive drying temperature and/or excessive solvent quantity.

Danger of explosion.

Danger of death.

∅ Do NOT exceed the maximum solvent quantity.

∅ Do NOT exceed the maximum drying temperature for the solvent quantity.

Adjust the temperature safety device according to the selected set-point (chap. 12.1).

3. Completeness of delivery, transportation, storage, and installa-

tion

3.1 Unpacking, and checking equipment and completeness of delivery

After unpacking, please check the unit and its optional accessories, if any, based on the delivery receipt for completeness and for transportation damage. Inform the carrier immediately if transportation damage has occurred.

The final tests of the manufacturer may have caused traces of the shelves on the inner surfaces. This has no impact on the function and performance of the unit.

Please remove any transportation protection devices and adhesives in/on the unit and on the doors and remove the operating manuals and accessory equipment.

CAUTION

Sliding or tilting of the unit.

Damage to the unit.

∅ Do NOT lift or transport the unit using the door or the handle.

 Lift the unit from the pallet at the four lower corners with the aid of four people.

If you need to return the unit, please use the original packing and observe the guidelines for safe lifting and transportation (chap. 3.2).

For disposal of the transport packing, see chap. 15.1.

Note on second-hand units (Ex-Demo-Units):

Second-hand units are units that were used for a short time for tests or exhibitions. They are thoroughly tested before resale. BINDER ensures that the chamber is technically sound and will work flawlessly.

Second-hand units are marked with a sticker on the unit door. Please remove the sticker before commissioning the unit.

FDL (E2.1) 02/2015 page 22/75

Page 23

CAUTION

3.2 Guidelines for safe lifting and transportation

After operation, please observe the guidelines for temporarily decommissioning the unit (chap. 15.2).

Sliding or tilting of the unit.

Damage to the unit.

∅ Do NOT lift or transport the unit using the door or the handle.

 Transport the unit in its original packaging only.  For moving or shipping, secure the oven with transport straps.  Lift the unit at the four lower corners with the aid of 4 people and place it on a transport

pallet with wheels. Push the pallet to the desired site and then lift the unit at its four lower corners from the pallet with the aid of four people.

• Permissible ambient temperature range during transport: -10 °C / 14 °F to +60 °C / 140 °F. You can order transport packing and pallets for moving or shipping purposes from BINDER service.

3.3 Storage

Intermediate storage of the unit is possible in a closed and dry room. Observe the guidelines for temporary decommissioning (chap. 15.2).

• Permissible ambient temperature range during storage: -10 °C / 14 °F to +60 °C / 140 °F.

• Permissible ambient humidity: max. 70 % r.H., non-condensing

When after storage in a cold location you transfer the unit to its warmer installation site, condensation may form. Before start-up, wait at least one hour until the chamber has attained ambient temperature and is completely dry.

3.4 Location of installation and ambient conditions

Set up the safety drying oven FDL on a flat, even and non-flammable surface, free from vibration and in a well-ventilated, dry location and align it using a spirit level. The site of installation must be capable of supporting the unit’s weight (see technical data, chap. 17.3). The chambers are designed for setting up inside a building (indoor use).

CAUTION

Danger of overheating.

Damage to the unit.

∅ Do NOT set up units in non-ventilated recesses.

 Ensure sufficient ventilation for dispersal of the heat.

• Permissible ambient temperature range during operation: +18 °C / 64.4 °F up to +40 °C / 104 ° F. At

elevated ambient temperature values, fluctuations in temperature can occur.

The ambient temperature should not be substantially higher than the indicated ambient temperature of +25 °C / 77°F to which the specified technical data relate. For other ambient conditions, deviations from the indicated data are possible.

• Permissible ambient humidity: 70 % r.H. max., non-condensing.

• Installation height: max. 2000 m / 6562 ft. above sea level.

When placing several units of the same size side by side, maintain a minimum distance of 250 mm / 9.84 in between each unit. Wall distances: rear 100 mm / 3.94 in, sides 160 mm / 6.29 in.

FDL (E2.1) 02/2015 page 23/75

Page 24

CAUTION

Danger by stacking.

Damage to the units.

∅ Do NOT place safety drying ovens on top of each other.

To completely separate the unit from the power supply, you must disconnect the power plug. Install the unit in a way that the power plug is easily accessible and can be easily pulled in case of danger.

Do not install or operate the oven in potentially explosive areas.

DANGER

Explosion hazard.

Danger of death.

∅ Do NOT operate the unit in potentially explosive areas.

∅ KEEP explosive dust or air-solvent mixtures AWAY from the vicinity of the unit.

The safety drying oven FDL with housing protection IP 33 acc. to DIN 40050 (see type plate) must NOT be installed and operated in explosive and fire-endangered areas.

Operation of the cooling slots must on no account be impaired. The vapors produced when the heating the content must be extracted from the safety drying oven through non-combustible exhaust gas or exhaust air ducts. The exhaust duct (nominal diameter 100 mm / 3.9 in) on the rear of the chamber serves for this purpose, to which a suitable exhaust air duct can be connected, e.g., a corrugated aluminum hose. The exhaust connection must be made via a draught limiter; the exhaust air must not be guided into ducts for combustible gas.

CAUTION

The rear exhaust duct will become hot during operation.

Danger of burning.

∅ Do NOT touch the exhaust duct during operation.

4. Installation of the equipment

4.1 Operating instructions

Depending on the application and location of the unit, the operator of the safety drying oven must provide the relevant information for safe operation of the unit in a set of operating instructions.

Keep these operating instructions with the unit at all times in a place where they are clearly visible. They must be comprehensible and written in the language of the employees.

FDL (E2.1) 02/2015 page 24/75

Page 25

CAUTION

4.2 Electrical connection

The safety drying oven FDL 115 is supplied ready for connection. The socket must also provide a protective conductor.

• Power connection: fixed power connection cable 1800 mm / 5.9 ft in length with a shockproof plug

• Power supply voltage 230 V (1N~) +/- 5 %, 50/60 Hz

• Housing protection type according to EN 60529:2000 : IP 33

• Electrical protection: protection class I (with grounding conductor connection)

• Prior to connection and start-up, check the power supply voltage. Compare the values to the specified

data located on the unit’s type plate (unit front behind the door, bottom left-hand, see chap. 1.4).

• When connecting, please observe the regulations specified by the local electricity supply company as

well as the VDE directives (for Germany). We recommend the use of a residual current circuit breaker.

• Pollution degree (acc. to IEC 61010-1): 2

• Over-voltage category (acc. to IEC 61010-1): II

Danger of incorrect power supply voltage.

Damage to the equipment.

 Check the power supply voltage before connection and start-up.  Compare the power supply voltage with the data indicated on the type plate.

4.3 Connection to a suction plant (optional)

When directly connecting a suction plant the spatial temperature exactitude, the heating-up and the recovering times and the maximum temperature will be negatively influenced. So no suction plant should be directly connected to the exhaust duct (nominal diameter 100 mm / 3.9 in) on the rear of the chamber. Connect a suitable exhaust air duct, e.g., a corrugated aluminum hose, to the chamber exhaust duct. The exhaust connection must be made via a draught limiter; the exhaust air must not be guided into ducts for combustible gas.

Active suction from the oven must only be performed together with extraneous air. Perforate the connecting piece to the suction device or place an exhaust funnel at some distance to the exhaust duct.

CAUTION

The exhaust duct will become hot during operation.

Danger of burning.

∅ Do NOT touch the exhaust duct during operation.

FDL (E2.1) 02/2015 page 25/75

Page 26

5. Start up

After connecting the electrical supply (chap. 4.2), you can turn on the unit. After loading the chamber, close the unit door.

• Turn on the unit by setting the main power switch (1) to position “I”.

Indicator light “AIR” (3) is lit, indicating that the heating has not yet been released by the air flow monitoring.

As an additional indication there is an acoustical signal which can be reset on the controller with the “EXIT” key. The visual indication “RESET ALARM” on the controller is shown until the prepurge is over and the heating has turned on.

(If the unit was turned off after reset of the acoustical signal but still during prepurge or if the door was opened, there is no further acoustical signal after turning on the unit again.)

• Press pushbutton “START” (4). The fan starts running.

As required acc. to EN 1539:2009, the exhaust air flow is continuously monitored during prepurge of the interior.

After approx. 2 minutes of prepurge, the heating is enabled; and the indicator light “AIR” (3) turns off. Now you can also reset the visual indication “RESET ALARM” on the controller with the “EXIT” key.

• Set the temperature set point (chap. 6).

When loading the oven with solvent-containing material, do not exceed the maximally permitted solvent quantity for the selected drying temperature. Refer to the solvent curve at the oven front, chap.

2.3.

• Adjust the temperature safety device according to the selected set-point (chap. 12.1).

Detach the plastic cover over the temperature safety device class 2 (2) with a suitable Phillips screwdriver, and then set the temperature safety device (2) to the maximum permissible drying temperature (chap. 12.1) and restore the plastic cover to prevent misadjusting.

After reaching the set drying temperature, the heating keeps it constant by turning on and off regularly. You can verify this on the controller display.

When opening the door, fan and heating turn off. The indicator light “AIR” (3) lights up, and as an additional indication there is an acoustical signal which can be reset on the controller. To restart the drying process new prepurge is required (press pushbutton “START” (4)).

Warming chambers may release odors in the first few days after commissioning. This is not a quality defect. To reduce odors quickly we recommend heating up the chamber to its nominal temperature for one day and in a well-ventilated location.

5.1 Settings at the RD3 program controller

After turning the unit on with the main power switch (1), pressing pushbutton “START” (4) and completing the prepurge, the controller is in Normal Display / fixed value operation mode.

Depending on the temperature value entered before LED (3a) is lit if the heating is active, or no LED if the actual temperature is equal to or above the set-point.

FDL (E2.1) 02/2015 page 26/75

Page 27

Display 1

Display 2

In Display 1 of the controller the actual temperature Value is shown.

• With inactive week program timer:

In Display 2 of the controller the actual date and time are displayed. Example:

15.01.07 13:52

• With active week program timer:

In Display 2 of the controller the actual date and time and the states of the week program timer channels are displayed. Examples:

15.01.07 13:52 - - 15.01.07 13:52 - �

Channel 1 Off, Channel 2: Off

Channel 1: Off,

Channel 2: On

Figure 6: RD3 program controller

15.01.07 13:52 � -

Channel 1: On,

Channel 2: Off

15.01.07 13:52 � �

Channel 1 On,

Channel 2: On

(3a) LED Heating active

(3b) (no function)

(3c) (no function)

(3d) LED lit: program operation

LED flashing: exceeding of the tolerance limits in “Fixed value entry mode” or in “Program operation”. In program operation: program interruption.

The program controller RD3 permits programming of temperature cycles. Two programs with up to 10 sections each or one program with up to 20 sections can be entered (setting

in the user level, chap. 10).

When changing from 2 programs to 1 program or vice-versa, existing programs are deleted

The maximum length of an individual program section can be set to either 99 hs 59 min or to 999 hs 59 min (setting in the user level, chap. 10). This setting is then valid for all program sections.

Programming can be done directly via the controller keyboard or graphically at the computer using the software APT-COM™ 3 DataControlSystem (option, chap. 13.1) specially developed by BINDER.

FDL (E2.1) 02/2015 page 27/75

Page 28

Menu visible only if week program timer is activated in the user level

5.2 General indications

The program controller RD3 offers several functional levels:

Normal Display / fixed value operation:

• Display of the actual value of temperature (display 1) and of the actual date and time (display 2).

• The chamber is in fixed value operating mode, adjusting to the entered set-points.

Fixed value entry mode (chap. 6)

• Entry of the temperature set-point for fixed value operating mode

• Entry of temperature set-points 1 and 2 for week program operation

Program editor (chap. 8)

• Two programs with up to 10 sections each or one program with up to 20 sections can be entered (se-

lection in the user level, chap. 10). Entry of temperature set-points in all program sections (chap. 8.2).

• Deleting a program section (chap. 8.4) Program start level (chap. 9)

• Selection of an entered program

• Entry of settings affecting the program course, as “start delay time” or “number of program cycles”

• Program start

Week program editor (chap.7)

• Setting the shift points

User level (chap. 10)

• User specific controller settings

• Setting the real time clock

Normal Display / Fixed value operation

5 seconds

Program start level

Fixed value entry mode

Program editor

If no button is touched within more than 120 sec. the controller returns from the current level to Normal Display.

FDL (E2.1) 02/2015 page 28/75

Week program editor

5 seconds

User level

Page 29

Display 1 shows

e.g. 39.8

(actual temperature value)

(actual date and time)

channel 1: Off,

channel 2: Off, visible only if week program timer is activated

in the user level, chap. 10)

Display 1 shows

e.g. 40.0

(actual temperature set-point 1)

Display 2 shows

SP1 TEMPERATURE

(variable: temperature in °C)

(actual temperature set-point 2)

in the user level, chap. 10)

Display 2 shows

SP2 TEMPERATURE

(variable: temperature in °C)

6. Fixed value entry mode

If you do not want to use the week program timer, deactivate it (factory setting, setting in the user level, chap. 10) before entering any set-points.

Basic entry principle: Access the individual parameters with button X/W one after the other. Enter the values with the arrow keys. A value flashing once after 2 seconds indicates that it has been applied by the controller.

Normal Display

Display 2 shows e.g. 15.01.07 13:52 - -

Press key

Enter the temperature set-point in °C using

arrow keys

Press key

Display 1 shows e.g. 90.0

Enter temperature set-point in °C using the

arrow keys

Press key

If no button is pressed within more than 120 sec, or if the EXIT button is pressed, the controller changes to Normal Display.

(actual switching state of week program timer

Value is shown in display 1.

(visible only if week program timer is activated

Value is shown in display 1.

When changing the set-point, check the setting of the temperature safety device (chap. 12.1).

The values entered in fixed-value entry mode remain valid after program run-off and are then equilibrated.

If the week program timer is active, depending on the running week program another set-point (SP2) may be targeted. Temperatures too high for the introduced solvent quantity can occur. Deactivate the week program timer if you do not use it (default setting, setting in the User level, chap. 10).

Too high temperature.

Danger of explosion.

Danger of death.

 Deactivate the week program timer if you do not use it.

FDL (E2.1) 02/2015 page 29/75

DANGER

Page 30

Display 1 shows

e.g. 39.8

(actual temperature value)

(actual date and time, actual state of week program timer

channel 1: Off, channel 2: Off)

Display 1 shows

e.g. 0000

Display 2 shows

PROGRAM EDITOR

(you are in the program editor)

Menu visible only if week program timer is activated

in the user level (chap. 10)

Display 2 shows

WEEK PROG. EDITOR

(you are in the week program editor)

Display 1 shows

0000

Display 2 shows

UserCod?

0000

(enter user code, display flashes)

Display 1 shows

0000

(selection of day of the week)

(actual selection: Monday)

Select the day of the week (Monday up to

7. Week program editor

The Week program editor permits defining up to 4 shift point for each week day. A shift point defines a moment and the switching state ON or OFF of the channels that become active in this instance.

Channel function:

• Channel 1 On = Set-point 2 is equilibrated.

• Channel 1 Off = Set-point 1 is equilibrated

• Channel 2 = reserve

The week program timer is initially set to inactive (factory setting). Therefore, you need to activate the week program timer in the user level (chap. 10).

Normal Display

Display 2 shows e.g. 15.01.07 13:52 - -

Press down key

Display 1 shows 0000

Press program key

Enter the user code using arrow keys

Display 2 shows Monday

Sunday) with key

for 5 sec

e.g. 0001 (basic setting, adjustable in the user level, chap. 10). Value is shown in both displays.

Automatically forward after 2 sec

Day of the week is shown in display 2.

Press program key

FDL (E2.1) 02/2015 page 30/75

Page 31

Display 1 shows

0000

Display 2 shows

Shiftpt.

(no function)

Display 1 shows

0000

(selection of the shift point)

(actual shift point: 1)

Display 1 shows

e.g. --.--

(time of the selected shift point)

(actual selection of the shift point: S1)

(actual setting: shift point not programmed)

Display 1 shows

--.--

(time of the selected shift point)

(entry of the time of the selected shift point)

(actual setting: shift point not programmed)

Display 1 shows

0000

(entry of the state of channel 1)

(actual setting: Off)

Display 1 shows

0000

(entry of the state of channel 2)

(actual setting: Off) (no function)

Display 1 shows

e.g., 08.30

(time of the selected shift point)

(actual selection of the shift point: S1)

(actual setting: time 08.30, channels Off)

Press program key

Display 2 shows

Shiftpt. 1

Select the shift point (1 up to 4) with key

Press program key

Display 2 shows S1: --:--

Press program key

Display 2 shows Time --:--

Enter the time (hh:mm) using arrow keys

Press key

Value is shown in display 2.

Display 2 shows Ch1 = SP2: Off

Enter the state of channel 1

(On or Off) using arrow keys

Press key

Display 2 shows Channel 2: Off

Enter the state of channel 2

(On or Off) using arrow keys

Press key

Display 2 shows

Press program key

S1: 08:30 - -

Setting is shown in display 2.

Press key EXIT

Press key EXIT twice

Select the next shift point Select the next day of the week

To exit the menu, press several times key EXIT or wait for 120 seconds. Controller returns to normal display.

FDL (E2.1) 02/2015 page 31/75

Page 32

7.1 Program table template for Week program Editor

Program editor

Program title

Project

Date:

Day of the week Time Channel 1

(temperature)

hh:mm AM PM ON = SP2

OFF = SP1

Monday S1

Tuesday S1

Channel 2*

OFF

Wednesday S1

Thursday S1

Friday S1

Saturday S1

Sunday S1

* Channel 2 is non-functional in the standard unit

FDL (E2.1) 02/2015 page 32/75

Page 33

02 03

08 09

8. Program editor

8.1 Selecting between set-point ramp and set-point step

You can program various kinds of temperature transitions. In the user level (chap. 10) you can select between the settings “Ramp” (default setting) and “Step”.

Setting “Ramp” permits programming all kinds of temperature transitions. With setting “Step” the controller will equilibrate only to constant temperatures; programming

ramps is no longer possible.

Switching between settings “Ramp” and “Step” will influence all programs. Please note that this can cause the time courses of existing programs to change significantly.

8.1.1 Programming with setting “Ramp” (default setting)

Set-points always refer to the start of a program section, i.e., at the beginning of each program section, the entered set-point will be reached. During program section operation, the temperature gradually passes to the set-point entered for the subsequent program section.

You can program all kinds of temperature transitions by the appropriate design of the program section timing:

• Gradual temperature changes “set-point ramp“

The set-point gradually moves from one set-point to the one of the following program section during a given interval. The actual temperature value (X) follows the continually moving set-point (W) at any time.

• Program sections with constant temperature

The initial values of two subsequent program sections are identical; therefore the temperature is kept constant during the whole time of the first program section.

• Sudden temperature changes “set-point step”

Steps are temperature changes (ramps) that occur during a very short interval. Two program sections with an identical set-point are followed by a section with a different set-point. If the duration of this transitional program section is very short (minimum entry 1 min), the temperature change will proceed rapidly in the minimum amount of time.

Figure 7: Possible temperature transitions

(with default setting “Ramp” in the user level (chap. 10)

FDL (E2.1) 02/2015 page 33/75

Page 34

W/°C

t/min.

S01

S02

S03

S04

100

120

180

380

S05

Section

SEC

Temperature

TEMP

Section length

TIME

S01