How it Works
Binaca Pumps
Loading...
#
Loading...
Loading...
5000
User Manual
19 pgs467.34 Kb0
Table of contents
Loading...

Binaca Pumps 5000, 5001, 5003, 5006 User Manual

Download
Precision Peristaltic Pump
5000 Series Manual
•
•
•
•
•
lume, Timer
•
SN

5000 Series Pumps

Series 5000 Peristaltic Pumps are suitable for optimum and precision filling applications for pharmaceutical, biotech, and the food and beverage industry. These Peristaltic Pumps have flow rates up to 12000 mL/min. All models accept cont i nuous tubing to prevent cross contamination.

5000 Series Product Appearance

4.3 inch Color Touch Screen Control Dynamic Display Working Status Flow Data, Parameters and System Settings
Displayed on the Screen
Intelligent Calibration and Online Micro
Adjusting Function
Three Measurement Modes - Fixed Volume
Measurement, Fixed Time and Vo Start and Stop
Can load different pump heads - YZ1515x,
YZ2515x Easy Load Pump Head; MC Series Multi-Channel Pump Head (MC1-MC12); Series Standard Pump Head (SN15,SN25)
A——Drive B——Pump Head C——Power Switch D——Power Port E——External Control Input Port
- 2 -
Stop Button
Start Button
Full Button
CW/CCW Button
Stop Button
Press this button to stop the pump.
speed (when in stop-state or transferring-state).
CW/CCW Button
Press this button to r ever se the transfer direction.
Start Button
Press this button to start the pump.
Volume 50.00 ml Time 2.00 s Current
0.00 ml
Fixed volume On Dispensing Off Pump Head YZ1515x Tubing Size 17#
2012-3-15 8:45:05 AM
800.00
ml/min
C B A D E
275.86 rpm
/
F
KJI
G H
Setting Calibration Date&Time
Volume TimingDispensing

5000 Series Keyboard Instruction

Full Butto n
Press this button to allow the pump to operate at the highest

5000 Series Operation Interface Instruction

1. Main Interface When power is ON, the screen will be displayed as below, see next page for further descriptions.
- 3 -
A. Speed/Flow Rate Display: Under the flow rate mode, system settings will be
displayed. Under the rotating speed mode, flow rate will be displayed.
B. Real-time Dynamic Displ ay C. Real-time Parameter Display：
I. Fixed Volume Mode (ON) – Enter the Volume Desired. Screen will
display Volume Entered, Flow Rate, Volume in Real-Time, Run Time
II. Dispensing Mode (ON) – Enter the Volume Desir e d a nd R u n Time. If
Run Time is too short, warning will display until the correct combination is entered. NOTE: Extend the Run Time. Screen will display RPM, Flow Rate, Volume Entered, Run Time (time it will take to dispense), Times (number of times)
D. Set Parameter Display
and Volume State information, the Model of Pump Head and Tube Size.
E. Date and Ti me Di spl ay ：Displays the Current Date and Time, you can chan ge
it in the system se tting. When it di splays an alarm clock on the right side, it means the Timer Start and Stop function is on.
F. System Setting Button
Section 1 below)
G. Flow Calibration Button
interface. (See Section 2 below)
H. Date & Time Button
interface. (See Section 3 below)
I. Volume Button: Click this button to enter the Fixed Volume Measurement
interface. (See Section 4 below)
J. Dispensing Button: Click this button to enter the Fixed Time and Volume
interface. (See Section 5 below)
K. Timer Start and St op Button: Click this button to enter the Timer Start an d
Stop interface. (See Section 6 below)
：Display the current running state.
：Displays the Fixed V o lume Measurement, Fixed Time
：Click this button to enter the System Settings. (See
：Click this button to enter the Flow Rate Calibration
：Click this button to enter the Current Date and Time
- 4 -
Flow
mL/min
800.00
7
8 9
Unit
4 1
5 2
6 3
.
0
ESC
ENT
Input information
display
Input data
display
Display unit
Unit：Unit switch
Clr：Clear input
Input digital area
Backspace
Return
Confirm
2. Numeric Keypad Input Interface
Input Information Display：The information displayed is the current operation object. Input Data Display: Display the current input data, range is 0.01-9999. Unit Display: Display input units when input flow rate or volume. Input Digital Area: Nu meric keypad.
Unit/Clear Button：When input flow rate or volume, this button is unit switch, you can
choose different unit. When it is Clear, you can clear the current input data.
Backspace B utton: Delete an input digital. ESC Button: Cancel the current input, back to previous interface. ENT Button: Confirm the current input.
- 5 -
Max:17.00 ml/sec
Min:28.33 ul/sec
YZ1515x
Pump Head
Reference Flow Rate
25#
Tubing Size
OK Cancel
Flow Rate Rotation Speed
Section 1: SYSTEM SETTING
The basic configuration i nterface:
1. Click the pump head and tubing size to choose the pump head and tubing.
2. Reference flow rate displays the max. and min. flow rate with the current pump
head and tubing.
3. Click the flow rate mode or rotating speed mode button to choose the working
mode. When you choose the flow rate mode, the flow rate is adjustable - the speed will change with the flow rate. When you choose the rotating speed mode, the speed is adjustable - the flow rate will change with the rotating speed.
4. Click the confirm button back to the main interface.
The back suction angle interface:
- 6 -
10.00
1.00
0.0000ml +0.0000ml
Test
Volume
Run Time
Actual Vol. Volume adjust
ml
s
1.00
CAL
Reset
Add
Dec
Esc
FixedVolume
Click the Setting button in the main interface, then click Suck-Back button to enter the back suction angle set ting interface. Click angle button, enter suck-back angle then click
ENT. This can set all suck-back angles when motor stops running, e x c ept when dispensing is ON.
Section 2: FLOW CALIBRATION
Flow Rate Calibration Interface
• The top left corner displays the function, when fixed volume measurement is
turned on, displays fixed volume; when fixed time and volume is turned on, displays fixed time and volume. Others display transferring mode.
• If fixed time and volume are turned on, the target volume and running time is
set up parameter, unable to amend. Other modes, the running time is 60s, you can click the run time button to amend the running time.
• NOTE: Before use, you need to cal ibrate the flow rate to ensure the
transferring or dispensing accuracy.
Procedure:
A. Confirm the running time, if fixed time and volume function, the running time
is set up time, unable to change.
B. Click Start button to test, countdown displays the run time, it will stop
automatically, and display numerical keyboard, input the actual volume, then it will ask whether to continue test (suggest more than 3 times), choose Yes, the pump will test again, choose No, back to the calibration interface.
- 7 -
C. After clicking the Start button, during the pump running, you can click the
Stop button to stop the test.
D. After the t ests are finished, the actual volume area displays the average data,
click the CAL button, the calibration is finished. Now the request flow rate or volume is close to theoretical data.
E. If request higher accuracy, you can click Add and Dec button to micro adjust
the flow rate, to reach high accuracy transferring and dispensing.
F. Click Cancel button, cancel the test data, the actual volume return to 0.
Online Micro Adjust Volume Process:
A. Flow Rate Transferring Mode: If the actual flow rate is bigger or smaller than
the setup flow rate, you can micro adjust the flow rate online without affect the product line.
B. Fixed Time and Volume Mode: If the dispensing volume is bigger or smaller
than the setup volume, you can micro adjust the volume online, no need to stop the pump.
C. Fixed Volume Measurement M ode: Do not support online micro adjust
function.
1. Click the Calibration button from the main interface, ent er the flow rate
calibration interface.
2. Now only the Add, Dec and Esc button is usable, other buttons are
forbidden.
3. Click Add or Dec button to adjust the flow rate or volume.
- 8 -
Back
12-hour
24-hour
Set Date
Set Time
2012-3-15
8:45:35 AM
Thursday
Fixed volume function turned on,flow rate is 800.00mL/min
Finished need 0.75 minutes.
Fixed volume Volume
OK
600.00
mL
Section 3: DATE AND TIME
Date & Time Interface:
1. Click the System Setting button from the main interface, click Date and Time
button, enter date and time setting interface. The date and time will display on the top right corner of main interface.
2. Click Set Date button, come out the Set year numeric keypad, the range of the
year is 1970-2099. After you setup the year, then setup the month and date.
3. Click Set Time button, use the numeric keypad to set the hour, minute and
second.
Section 4: VOLUME
Fixed Volume Measurement Interface
- 9 -
OK
1.00
mL
5.00
1.00
s
0002
Suspend time
s
Dispensing Runing time
Run times
Volume
Fixed time and volume function turned off,flow rate is
300.00mL/min speedis 103.44rpm
• After turning on this function, the peristaltic pump will measure the volume
automatically, when the volume reaches setup volume, the pump will stop working automatically. The flow rate can b e changed while the pump is working.
• Click the Fixed Volume button, set ON to turn on this function. Click Set
Volume, to input volume, the unit can be mL or L, range is 0.01mL to 9999L.
The prompting frame displays the needed time to finish the volume with the setup flow rate. The maximum time is 9999min, when more than 9999min, the system will warn.
Section 5: DISPENSING
Dispensi ng Interface:
• By pressing the display button, the dispensing parameter will display as above.
• Peristaltic pump transfers fixed volume in fixed time, transfer number of times
is the run times, click suspend time button then input suspend time, after click the OK button, click the start button, the pump begins dispensing according to the parameters.
- 10 -
01:30:00 PM
Start time
Switch for the timer start
Over time
Switch for the timer stop
Timer stop repeat date
The current time
OK
StartTime
OverTime
08:30:00 AM 05:30:00 PM
01:30:00 PM
Once
Custom
Once
Custom
Timer start repeat date
Monday
Tuesday
Wednesday
Thursday
Friday
Saturday
Sunday
OK
Section 6: TIMER START AND STOP
Timer Start And Stop Function
Click Start Time, set the start time is 8:30 a.m., turn the button to ON. Click Custom, come out the repeat date window, as below:
Timer stop setting process is same with the timer start.
- 11 -
Pulse
OK
External control signal
Ext.Start/Stop
Ext.CW/CCW
Foot switch setting
0-5V
OK
0V
Work speed limit
5V
rpmrpm
rpm
600.00
0.0/
600.00
ON/OFFAnalog signal selection
Section 7: EXTERNAL SETTING INTERFACE
The External Setting Interface:
Click Setting button in the main interface, then click External control to enter External Settings interface.
A. External control of the motor start-stop and reserving signal is divided into two
kinds: Level Mode and Pulse Mode.
B. Various independent external control mode setting switch works only when the
corresponding external control function is turned on.
External Speed Control Setting Interf ace:
- 12 -
1. Click Setting button in the main interface, then click External Speed Control
button to enter External Speed Control Settings interface.
2. Please choose simulated s peed setting signal accordi ng to the input signal of
external port, 0-5V, 0-10V, 4-20mA, three simulated speed setting signals are optional, the voltage range of simulated speed setting signal and motor speed are of linear relation (upper limit of working speed is closed).
3. When open, the working speed upper limit, the motor speed is limited. For
example, assume 0V corresponding 0 rpm, 5V corresponding 600 rpm (2.5V should corresponding 300 rpm). Set working speed upper limit to be 300 rpm, if the external input simulated signal is 2.5V, the motor speed is 300 rpm, if the input signal exceeds 2.5V, motor speed maintains 300 rpm.
Communication Setting Interface:
1. Click Setting button in the main interface, then click Communication button
to enter Communications Settings interface.
2. This pump supports MODBUS-RTU Mode. Please select b aud rates and
communication interface (RS485/RS232). Click Slave No. button to enter peristaltic pump address Number (range:1-32), select communication enable is ON. Then this pump can communicate with the master, receiving master signal.
3. NOTE: Peristaltic pump only under communication control when in the main
interface, it’s out of communication control when in the other interface.
- 13 -

5000 Series Technical Specification

5001: 0.1-150rpm
Speed range
Speed resolution 0.01rpm Temperature
Flow rate resolution 0.01 Relative humidity <80%
Operation mode
Display
External control TTL level Protectio n r ating IP31
5003: 0.1-350rpm
5006: 0.1-600rpm Power consumption <50W
To uch screen and
mechanical keypad
4.3 inch true color display screen
Power supply
Dimensions
(L*W*H)
Weight 5.02Kg
AC220V±10%，
50Hz/60Hz(standard)
AC110V±10%，
50Hz/60Hz(optional
0-40℃
213*152*235mm

5000 Series Function and Features

• 4.3 inch color touch screen control, dynamic display working status, the flow volume and motor speed display in the same screen.
• Intelligent calibration f unction, it can calibrate the flow rate and dispensing volume, ensure the flow accur acy , suit able for high accuracy transferring liquid.
• On-line micro adjusting function, it can adjust the flow rate during production progress, to avoid the filling errors because of tubing fatigue and elasticity decreased.
• Accurate angle control technology, reach high precision dispensing and measurement.
• Fixed volume measurement function: After turn on this function, the peristaltic pump will measure the liquid volume automatically, it will stop automatically after the volu me reach es the set value . During this pro cess, the volume can be changed. It is suitable for laboratory liquid dosing and chemical reaction process.
- 14 -
• Fixed time and volume function: After turn on this function, the peristaltic pump will transfer fixed volume within set time. It is Suitable for liquid dispensing in laboratory and industrial production.
• Timer start and stop function: Can set the pump sta rt and stop time fr eely, reach automation control.
• Load-shedding memory function, store the running parameters in time, safe and reliable.
• Fast fluid-filled function, can wash the tubing and also fill fluid into the tubing.
• High torque and low power loss, it can load several pump heads or multichannel pump head, meet different application requests.
• External control start and stop, conven ient for equi pme nt sup portin g.
• 304 stainless steel housing, resist corrosion, no rust.

Product Dimension (mm)

- 15 -
0-10V
0-5V
4-20mA
I-/V-
+5V
GD1
GD2
NC
CW/CCW
R/S 2
R/S 1
COM
OUT1
OUT2
GND
TXD
RXD
GD1
A+
B-
①
⑦
②
③
④
⑤
⑥

External Control Interface Instruction

① Analog signal input terminal: External control setting interface, choose the ’Analog Signal’ and turn on the ‘Ext. Speed’. Control the motor speed from 0 rpm to 600rpm through analog signal.
0-10V: 0V to 10V voltage signal input terminal. 0-5V: 0V to 5V voltage signal input terminal. 4-20mA: 4mA to 20mA current signal input terminal.
I_/V_: Analog signal negative terminal. Notice: Please do not connect 0-10V signal connect to 0-5V terminal or 4­20mA terminal. This is forbidden. Wrong connection will damage the pump.
② Internal isolation 5VDC output ③ External control start/stop, CW/CCW signal input terminal:
Active signal input. If you need to change to 12VDC or 24VDC input, please open the controller housing, and change the jumper connection on the external control board:
- 16 -
GD2: External control signal common input terminal. NC: Null. CW/CCW: External control direction signal input
Pulse mode: the direction changes once when one pulse signal is received ( Level mode: when at a High Level – the pump runs
clockwise, when at a Low Level - the pump runs counterclockwise
R/S 2: External control start/stop signal input
Pulse mode: the direction changes once when one pulse signal is received ( Level mode: when at a High Level – the pump runs
clockwise, when at a Low Level - the pump runs counterclockwise
Set up the external control mode in the setting interface, turn on the corresponding external control function, external control signal is active.
④ R/S 1 External control signal input terminal: Passive signal input.
Pulse mode: R/S 1 short connect with GD1 and then disconnect, the
pump will start running. Short connect and disconnect again, the pump
will stop running.
Level mode: R/S 1 short connect with GD1, the pump will start
running; when disconnect, the pump will stop running.
This terminal can connect with the passive switch and foot pedal. In the external control setting interf ace, you can select the foot pedal option.
rising edge effectively).
rising edge effectively).
- 17 -
RXD TXD
GND
⑤ The motor working status output terminal:
If connect with relays, when the motor running, K1 connect; when the motor stops running, the K1 disconnects. ⑥ RS232 Communication : Choose RS232 in the communication setting interface, this terminal is active. GND: Communication ground terminal. TXD: Master sending, peristaltic pump receiv e sig nal terminal .
RXD: Peristaltic pump sending, master receive signal terminal. RS232 Communication Interface Connection Diagram as below:
- 18 -
⑦ RS485 Communication Interface: Choose RS485 in the communication setting interface, this terminal is active.
GD1: RS485 signal interface
A+: Connect RS485 A+ terminal
B-: Connect RS485 B- terminal
Instruction: No matter choose RS232 or RS485, the communication protocol is standard MODBUS protocol.

Maintenance

When pump is not in use, loosen the cartridge to avoid damage to the tube. Keep the rollers of the pump head clean and dry. Make sure pump head & rollers do not come in contact with any corrosive liquid.

Warranty and After Service

This pump comes with a one year warranty. The warranty does not include the tubing. Misuse of this product by the user will void the warranty.
Binaca Pumps 41636 Enterprise Circle North, Suite A Temecula, CA 92590 Phone: (951) 296-3397 Fax: (951) 296-3398 Email: info@BinacaPumps.com Website: www.BinacaPumps.com
- 19 -
Loading...
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use