Billy Goat KV600SPFB, TKV650SPHFB, KV650SPHFB User Manual

KVSP/TKVSP Owner’s Manual

to reach

grass in dusty

NOZZLE WEAR

protecting it from

when not in use.

BILLY GOAT KV VACUUM

Owner's Manual

KV600SP, KV650SPH, TKV650SPH, KV600SPFB, KV650SPHFB,

TKV650SPHFB

Accessories

ON BOARD VACUUM HOSE KIT

4"(102mm) x 7' (2.13m)

For vacuuming in hard areas.

P/N 891125

OPTIONAL FELT/MESH DEBRIS BAG

For use in leaves and

conditions.

P/N 891126 FELT BAG/ 891132 MESH BAG

GUARD KIT

For use in increasing the life of your nozzle by

damage

P/N 891127

CASTER KIT

To allow for easy rolling and maneuverability on smooth surfaces.

P/N 891128

SHREDDER KIT

Shreds leaves, reducing total volume.

P/N 890209

KV LINER KIT

Increases the life of the housing by

damage.

P/N 891134

PROTECTIVE COVER

Protects the machine from the environment

P/N 891137

Part No 891058 Form No F030309B

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KVSP/TKVSP Owner’s Manual

ABOUT THIS MANUAL

THANK YOU for purchasing a BILLY GOAT ® KV Vacuum. Your new machine has been carefully designed and

manufactured to provide years of reliable and productive service. This manual provides complete operating and maintenance instructions that will help to maintain your machine in top running order. Read this manual carefully before assembling, operating, or servicing your equipment.

CONTENTS

SERIAL PLATE DATA AND SPECIFICATIONS 3

GENERAL SAFETY 4 -5

SOUND AND VIBRATION 6

INSTRUCTION LABELS 7

PACKING CHECKLIST & ASSEMBLY 8

OPERATION 9-10

MAINTENANCE 11

TROUBLESHOOTING AND WARRANTY PROCEDURE 12

MAINTENANCE RECORD 13

ILLUSTRATED PARTS & PARTS LISTS 14-15

Part No 891058

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Form No F030309B

SERIAL PLATE DATA

KVSP/TKVSP Owner’s Manual

Record the model number, serial number, date of purchase, and where purchased.

Purchase Date:

Purchased From:

Specifications

Engine: HP 6.0 (4.47kW) 6.5 (4.85kW) 6.5 (4.85 kW) 6.0 (4.47kW) 6.5 (4.85kW) 6.5 (4.85 kW)

Engine: Type B&S Quantum HONDA HONDA B&S Quantum HONDA HONDA

Engine: Model 112K020124E1 GSV190AN1L GSV190AN1L 112K020124E1 GSV190AN1L GSV190AN1L

Engine: Fuel Capacity 1.5 qt. (1.4 L) 1.6 qt. (1.5 L) 1.6 qt. (1.5 L) 1.5 qt. (1.4 L) 1.6 qt. (1.5 L) 1.6 qt. (1.5 L)

Engine: Oil Capacity 0.63 qt. (0.6 L) 0.58 qt (0.54L) 0.58 qt (0.54L) 0.63 qt. (0.6 L) 0.58 qt (0.54L) 0.58 qt (0.54L)

Total Unit Weight: #129 (58.5 kg) #132 (58.9 kg) 141# (64 kg) #129 (58.5 kg) #132 (58.9 kg) 141# (64 kg)

Overall Length 59” (1.5m) 59” (1.5m) 59” (1.5 m) 59” (1.5m) 59” (1.5m) 59” (1.5 m)

Overall Width 25.5” (.6 m) 25.5” (.6 m) 25.5” (.6 m) 25.5” (.6 m) 25.5” (.6 m) 25.5” (.6 m)

Overall Height 42.75” (1.1m) 42.75” (1.1m) 42.75” (1.1 m) 42.75” (1.1m) 42.75” (1.1m) 42.75” (1.1 m)

Max. operating slope 200 200 200 200 200 200

Sound in accordance with 2000/14/EEC standards

Sound at operator’s ear 88 dBa 89 dBa 91 dBa 88 dBa 89 dBa 91 dBa

Vibration at operator position

KV600SP KV650SPH TKV650SPH KV600SP KV650SPH TKV650SPH

109 dBa 109 dBa 112 dBa 109 dBa 109 dBa 112 dBa

0.71 g (6.96m/s2) 0.32 g (3.16m/s2) 0.43 g (4.25m/s2) 0.71 g (6.96m/s2) 0.32 g (3.16m/s2) 0.43 g (4.25m/s2)

Part No 891058 Form No F030309B

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KVSP/TKVSP Owner’s Manual

GENERAL SAFETY INSTRUCTIONS and SYMBOLS

The safety symbols shown below are used throughout this manual. You should become familiar with them before assembling, operating, or servicing this equipment.

This symbol indicates important information that will prevent injury to yourself or others

.

This symbol indicates ear protection is recommended when operating this equipment.

This symbol indicates eye protection is recommended when operating this equipment.

This symbol indicates gloves should be worn when servicing this equipment.

This symbol indicates that this manual and the engine manufacturer’s manual should be read carefully before assembling, operation, or servicing this equipment.

This symbol indicates important information that will prevent damage to your BILLY GOAT ® KV Vacuum.

This symbol indicates the engine oil level should be checked before operating this equipment.

Read and make sure you thoroughly understand the following safety precautions before assembling, operating or servicing this equipment:

READ this manual and the engine manufacturer’s manual carefully before assembling, operating, or servicing this equipment.

EAR PROTECTION is recommended when operating this equipment.

EYE PROTECTION is recommended when operating this equipment

.

BREATHING PROTECTION is recommended when operating this equipment.

EXHAUST from this product contains chemicals known to the State of California to cause

cancer, birth defects or other reproductive harm.

DO NOT operate this equipment on any unimproved forested, brushy, or grass covered land unless a spark arrester is installed on the muffler as required by Section 4442 of the California Public Resources Code. The arrester must be maintained in good working order. Other states may have similar laws. Federal laws apply on federal lands.

DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and possibly fatal poison.

Part No 891058

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Form No F030309B

KVSP/TKVSP Owner’s Manual

DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is

recommended.

DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least two minutes before refueling.

DO NOT store gasoline near an open flame.

DO NOT remove gas cap while engine is running.

DO NOT start or operate engine if strong odor of gasoline is present.

DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill until

gasoline has completely evaporated.

DO NOT smoke while filling the fuel tank.

DO NOT check for spark with spark plug or spark plug wire removed. Use an approved spark

tester.

DO NOT operate engine without a muffler. Inspect muffler periodically and replace if necessary. If equipped with muffler deflector, inspect deflector periodically and replace if necessary.

DO NOT operate engine with grass, leaves or other combustible material near the muffler.

DO NOT touch muffler, cylinder, or cooling fins when hot. Contact with hot surfaces may

cause severe burns.

DO NOT leave equipment unattended while in operation.

DO NOT park equipment on a steep grade or slope.

DO NOT operate equipment with bystanders in or near the work area.

DO NOT allow children to operate this equipment.

DO NOT operate equipment with guards removed.

DO NOT operate equipment near hot or burning debris or any toxic or explosive materials.

DO NOT operate equipment on slopes greater than specified in Specifications section of this

manual.

DO NOT place hands or feet underneath unit, or near any moving parts.

ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting.

ALWAYS check fuel lines and fittings frequently for cracks or leaks. Replace if necessary.

ALWAYS keep hands and feet away from moving or rotating parts.

ALWAYS store fuel in approved safety containers.

WARNING: Important

Remove all rocks, wire, string, plastic, etc. that can present a hazard during work prior to starting.

DO identify and mark all fixed objects to be avoided during work such as sprinkler heads,

water valves, buried cables, or clothes line anchors, etc.

Part No 891058 Form No F030309B

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KVSP/TKVSP Owner’s Manual

SOUND

SOUND LEVEL 92 dB(a) at Operator Position

Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 7-25-07 under the conditions listed below.

Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on

the unit for the sound power level for your model.

General Conditions: Sunny Temperature: 88oF (31.1oC) Wind Speed: 2 mph (3.8 kmh) Wind Direction: South South East Humidity: 44% Barometric Pressure: 30.07”Hg (764 mm Hg)

VIBRATION DATA

VIBRATION LEVEL 0.34g (3.29m/s2)

Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using calibrated vibration test equipment. Tests were performed on 12-19-2007 under the conditions listed below.

General Conditions: Sunny Temperature: 50oF (10oC) Wind Speed: 4 mph (6.4kph) Wind Direction: South Southeast Humidity: 68% Barometric Pressure: 30 Hg (101.6kpa)

INTENDED USE

INTENDED USE: This machine is designed for vacuuming leaves, grass clippings and other types of organic litter.

Debris mixed with cans, bottles and small amounts of sand can be vacuumed; however, it is not this machine's primary purpose. Vacuuming cans, bottles and sand will affect the longevity of your machine.

Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign objects. Note: See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page 12).

Part No 891058

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Form No F030309B