Page 1
KVSP/TKVSP Owner’s Manual
to reach
grass in dusty
NOZZLE WEAR
protecting it from
protecting it from
when not in use.
BILLY GOAT KV VACUUM
Owner's Manual
KV600SP, KV650SPH, TKV650SPH, KV600SPFB, KV650SPHFB,
TKV650SPHFB
Accessories
ON BOARD
VACUUM
HOSE KIT
4"(102mm) x 7'
(2.13m)
For vacuuming
in hard
areas.
P/N 891125
OPTIONAL
FELT/MESH
DEBRIS BAG
For use in
leaves and
conditions.
P/N 891126
FELT BAG/
891132
MESH BAG
GUARD KIT
For use in
increasing the
life of your
nozzle by
damage
P/N 891127
CASTER KIT
To allow for
easy rolling and
maneuverability
on smooth
surfaces.
P/N 891128
SHREDDER
KIT
Shreds
leaves,
reducing total
volume.
P/N 890209
KV LINER KIT
Increases the
life of the
housing by
damage.
P/N 891134
PROTECTIVE
COVER
Protects the
machine from
the environment
P/N 891137
Part No 891058 Form No F030309B
1
Page 2
KVSP/TKVSP Owner’s Manual
ABOUT THIS MANUAL
THANK YOU for purchasing a BILLY GOAT ® KV Vacuum. Your new machine has been carefully designed and
manufactured to provide years of reliable and productive service. This manual provides complete operating and
maintenance instructions that will help to maintain your machine in top running order. Read this manual carefully
before assembling, operating, or servicing your equipment.
CONTENTS
SERIAL PLATE DATA AND SPECIFICATIONS 3
GENERAL SAFETY 4 -5
SOUND AND VIBRATION 6
INSTRUCTION LABELS 7
PACKING CHECKLIST & ASSEMBLY 8
OPERATION 9-10
MAINTENANCE 11
TROUBLESHOOTING AND WARRANTY PROCEDURE 12
MAINTENANCE RECORD 13
ILLUSTRATED PARTS & PARTS LISTS 14-15
Part No 891058
2
Form No F030309B
Page 3
SERIAL PLATE DATA
KVSP/TKVSP Owner’s Manual
Record the model number, serial number, date of
purchase, and where purchased.
Purchase Date:
Purchased From:
Specifications
Engine: HP 6.0 (4.47kW) 6.5 (4.85kW) 6.5 (4.85 kW) 6.0 (4.47kW) 6.5 (4.85kW) 6.5 (4.85 kW)
Engine: Type B&S Quantum HONDA HONDA B&S Quantum HONDA HONDA
Engine: Model 112K020124E1 GSV190AN1L GSV190AN1L 112K020124E1 GSV190AN1L GSV190AN1L
Engine: Fuel Capacity 1.5 qt. (1.4 L) 1.6 qt. (1.5 L) 1.6 qt. (1.5 L) 1.5 qt. (1.4 L) 1.6 qt. (1.5 L) 1.6 qt. (1.5 L)
Engine: Oil Capacity 0.63 qt. (0.6 L) 0.58 qt (0.54L) 0.58 qt (0.54L) 0.63 qt. (0.6 L) 0.58 qt (0.54L) 0.58 qt (0.54L)
Total Unit Weight: #129 (58.5 kg) #132 (58.9 kg) 141# (64 kg) #129 (58.5 kg) #132 (58.9 kg) 141# (64 kg)
Overall Length 59” (1.5m) 59” (1.5m) 59” (1.5 m) 59” (1.5m) 59” (1.5m) 59” (1.5 m)
Overall Width 25.5” (.6 m) 25.5” (.6 m) 25.5” (.6 m) 25.5” (.6 m) 25.5” (.6 m) 25.5” (.6 m)
Overall Height 42.75” (1.1m) 42.75” (1.1m) 42.75” (1.1 m) 42.75” (1.1m) 42.75” (1.1m) 42.75” (1.1 m)
Max. operating slope 200 200 200 200 200 200
Sound in accordance with
2000/14/EEC standards
Sound at operator’s ear 88 dBa 89 dBa 91 dBa 88 dBa 89 dBa 91 dBa
Vibration at operator
position
KV600SP KV650SPH TKV650SPH KV600SP KV650SPH TKV650SPH
109 dBa 109 dBa 112 dBa 109 dBa 109 dBa 112 dBa
0.71 g (6.96m/s2) 0.32 g (3.16m/s2) 0.43 g (4.25m/s2) 0.71 g (6.96m/s2) 0.32 g (3.16m/s2) 0.43 g (4.25m/s2)
Part No 891058 Form No F030309B
3
Page 4
KVSP/TKVSP Owner’s Manual
GENERAL SAFETY INSTRUCTIONS and SYMBOLS
The safety symbols shown below are used throughout this manual. You should become familiar with them before
assembling, operating, or servicing this equipment.
This symbol indicates important information that will prevent injury to yourself or others
.
This symbol indicates ear protection is recommended when operating this equipment.
This symbol indicates eye protection is recommended when operating this equipment.
This symbol indicates gloves should be worn when servicing this equipment.
This symbol indicates that this manual and the engine manufacturer’s manual should be read
carefully before assembling, operation, or servicing this equipment.
This symbol indicates important information that will prevent damage to your BILLY GOAT ®
KV Vacuum.
This symbol indicates the engine oil level should be checked before operating this
equipment.
Read and make sure you thoroughly understand the following safety precautions before assembling, operating or
servicing this equipment:
READ this manual and the engine manufacturer’s manual carefully before assembling,
operating, or servicing this equipment.
EAR PROTECTION is recommended when operating this equipment.
EYE PROTECTION is recommended when operating this equipment
.
BREATHING PROTECTION is recommended when operating this equipment.
EXHAUST from this product contains chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
DO NOT operate this equipment on any unimproved forested, brushy, or grass covered land
unless a spark arrester is installed on the muffler as required by Section 4442 of the
California Public Resources Code. The arrester must be maintained in good working order.
Other states may have similar laws. Federal laws apply on federal lands.
DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an
odorless and possibly fatal poison.
Part No 891058
4
Form No F030309B
Page 5
KVSP/TKVSP Owner’s Manual
DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is
recommended.
DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least
two minutes before refueling.
DO NOT store gasoline near an open flame.
DO NOT remove gas cap while engine is running.
DO NOT start or operate engine if strong odor of gasoline is present.
DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill until
gasoline has completely evaporated.
DO NOT smoke while filling the fuel tank.
DO NOT check for spark with spark plug or spark plug wire removed. Use an approved spark
tester.
DO NOT operate engine without a muffler. Inspect muffler periodically and replace if
necessary. If equipped with muffler deflector, inspect deflector periodically and replace if
necessary.
DO NOT operate engine with grass, leaves or other combustible material near the muffler.
DO NOT touch muffler, cylinder, or cooling fins when hot. Contact with hot surfaces may
cause severe burns.
DO NOT leave equipment unattended while in operation.
DO NOT park equipment on a steep grade or slope.
DO NOT operate equipment with bystanders in or near the work area.
DO NOT allow children to operate this equipment.
DO NOT operate equipment with guards removed.
DO NOT operate equipment near hot or burning debris or any toxic or explosive materials.
DO NOT operate equipment on slopes greater than specified in Specifications section of this
manual.
DO NOT place hands or feet underneath unit, or near any moving parts.
ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting.
ALWAYS check fuel lines and fittings frequently for cracks or leaks. Replace if necessary.
ALWAYS keep hands and feet away from moving or rotating parts.
ALWAYS store fuel in approved safety containers.
WARNING: Important
Remove all rocks, wire, string, plastic, etc. that can present a hazard during work prior to
starting.
DO identify and mark all fixed objects to be avoided during work such as sprinkler heads,
water valves, buried cables, or clothes line anchors, etc.
Part No 891058 Form No F030309B
5
Page 6
KVSP/TKVSP Owner’s Manual
SOUND
SOUND LEVEL 92 dB(a) at Operator Position
Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 7-25-07 under the
conditions listed below.
Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on
the unit for the sound power level for your model.
General Conditions: Sunny
Temperature: 88oF (31.1oC)
Wind Speed: 2 mph (3.8 kmh)
Wind Direction: South South East
Humidity: 44%
Barometric Pressure: 30.07”Hg (764 mm Hg)
VIBRATION DATA
VIBRATION LEVEL 0.34g (3.29m/s2)
Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using
calibrated vibration test equipment. Tests were performed on 12-19-2007 under the conditions listed below.
General Conditions: Sunny
Temperature: 50oF (10oC)
Wind Speed: 4 mph (6.4kph)
Wind Direction: South Southeast
Humidity: 68%
Barometric Pressure: 30 Hg (101.6kpa)
INTENDED USE
INTENDED USE: This machine is designed for vacuuming leaves, grass clippings and other types of organic litter.
Debris mixed with cans, bottles and small amounts of sand can be vacuumed; however, it is not this machine's
primary purpose. Vacuuming cans, bottles and sand will affect the longevity of your machine.
Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check
for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign objects.
Note: See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page 12).
Part No 891058
6
Form No F030309B
Page 7
KVSP/TKVSP Owner’s Manual
BAG FOLDING INSTRUCT
IONS
LABEL DANGER KEEP HA
NDS
LABEL EAR EYE BREATH
ING ITEM #20
DANGER FLYING DEBRIS
LABEL SPARK ARRESTOR
INSTRUCTION LABELS
The labels shown below were installed on your BILLY GOAT ® KV Vacuum. If any labels are damaged or missing, replace them before operating
this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The
correct position for each label may be determined by referring to the Figure and Item numbers shown.
AND FEET AWAY
ITEM #18 P/N 400424
LABEL READ MANUAL LABEL EXPLOSIVE FUEL CHIPPER WARNING LABEL LABEL DANGER GUARD
ITEM #17 P/N 890301 ITEM # 16 P/N 400268 ITEM #82 P/N 890152 (TKV ONLY) ITEM #39 P/N 900327
LOCATED ON BAG
ENGINE LABELS
ENGINE and Transmission CONTROLS
HONDA BRIGGS & STRATTON
Honda Throttle Control
P/N 890254
ITEM # 19 P/N 810736
Read Owner’s Manual Before Operating.
Lire le manuel d’utilisation avant la mise en route.
Vor Inbetriebnahme Bedienungs - und Wartungsanleitung lesen.
Favor leer las instrucciones de operacion antes de operar el motor.
Consultare il Manuale Uso e Manutenzione prima dell utilizzo.
Las Skotselinstruktionen Innan Start.
Briggs Throttle Control Bail Drive Engage/Disengage label
P/N 100252
Part No 891058 Form No F030309B
7
Page 8
KVSP/TKVSP Owner’s Manual
READ
ASSEMBLE
LITERATURE ASSY
Warranty card P/N
-
400972, Owner’s Manual P/N
-
891058,
Declaration of Conformity P/N
-
891057, Ty
-
wraps
PACKING CHECKLIST
Your Billy Goat KV Vacuum is shipped from the factory in one carton, completely assembled except for the
upper handle, debris bag, and bag quick disconnect.
all safety instructions before assembling unit.
TAKE CAUTION when removing the unit from the box the Handle Assembly is attached by
cables and folded over
PUT OIL IN ENGINE BEFORE STARTING
PARTS BAG &
900407 qty 2.
Quick disconnect
Use Ty-wraps
here
Boxing Parts
Checklist
Debris Bag
P/N-891132
OR
Felt Bag
P/N-891126
Literature Assy
P/N-891121
Connector Quick
Disconnect
P/N-890176
Honda 6.5
GSV 190
Briggs & Stratton
6.0 HP Quantum
Fig. 2
ASSEMBLY
1.
secure upper handle as shown using same hardware. Use the Ty-wraps from the parts bag to secure the throttle
cable and height adjustment cable at the bends on the upper handle.
2. UNFOLD the debris bag (item 21) and fasten bag neck to bag quick disconnect (item 12). Attach firmly to
housing exhaust (item 1) see fig. 2.
3. ATTACH bag to four posts (item 13), preassembled to upper handle.
4. CONNECT spark plug wire.
Lift upper handle (item 11), remove items 49, 50, & 51 from lower handle (item 10). Attach and
Part No 891058
8
Form No F030309B
Page 9
KVSP/TKVSP Owner’s Manual
STARTING
HANDLING & TRANSPORTING
eople to lift it. Lift holding the lower handle and front wheels. Secure the
OPERATION
Like all mechanical tools, reasonable care must be used when operating machine.
Inspect machine work area and machine before operating. Make sure that all operators of this
equipment are trained in general machine use and safety.
PUT OIL IN ENGINE BEFORE STARTING
ENGINE
must be level when checking and filling oil and gasoline.
ENGINE SPEED
throttle to accomplish your current cleaning task.
FUEL VALVE
CHOKE
Honda-Place remote throttle in choke position
PRIMER
THROTTLE
TRANSMISSION
IF YOUR UNIT FAILS TO START
See Troubleshooting on page 12.
: See engine manufacturer’s instructions for type and amount of oil and gasoline used. Engine
: Controlled by throttle lever on the engine. Under normal conditions, operate at minimum
: Move fuel valve to "ON" position (when provided on engine).
: Briggs-Located on engine and must be controlled manually.
: Push primer per engine instructions (B&S only).
: Move throttle to fast/choke position. Located on handle.
: Engaged by pulling the clutch bail towards handle.
:
:
This unit requires two p
machine in place during transport. See page 3 for weight specifications
Never lift the machine while the engine is running.
STORAGE
Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank, where fuel fumes may reach
an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance.
If engine is to be unused for 30 days or more, prepare as follows:
Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and
causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Be
sure engine is cool. Do not smoke. Run engine until fuel tank is empty and engine runs out of gasoline.
Part No 891058 Form No F030309B
9
Page 10
KVSP/TKVSP Owner’s Manual
VACUUMING OPERATION
DEBRIS BAG
OPERATION
VACUUM NOZZLE HEIGHT ADJUSTMENT
near the left rear wheel. Nozzle height should be adjusted based on the task being performed.
FOR MAXIMUM PICKUP
Never bury nozzle into debris.
CLEARING A CLOGGED NOZZLE & EXHAUST
and disconnect spark plug wire. Wearing durable gloves, remove clog. Danger, the clog may contain sharp
materials. Reconnect spark plug wire.
: Adjust nozzle close to debris, but without blocking airflow into the nozzle. NOTE:
: Nozzle height is raised and lowered by rotating the red knob
: Turn engine off and wait for impeller to stop completely
Debris bags are normal replaceable wear items.
Note: Frequently empty debris to prevent bag overloading with more weight than you can lift.
An optional felt bag is available for use where debris will be vacuumed in dusty conditions (see Optional Accessories
shown on page 1).
DO NOT place bag on or near hot surface, such as engine. Be sure engine has come to a complete stop before removing or
emptying bag.
This vacuum is designed for picking up trash, organic material and other similar debris (see Safety Warnings
page 4-5).
However, many vacuums are used where dust is mixed with trash. Your unit can intermittently vacuum in dusty areas.
Dust is the greatest cause of lost vacuum performance. However, following these rules will help maintain your
machine's ability to vacuum in dusty conditions:
• Run machine at idle to quarter throttle.
• The debris bag must be cleaned more frequently. A vacuum with a clean, pillow soft bag will have good pickup
performance. One with a dirty, tight bag will have poor pickup performance. If dirty, empty debris and vigorously shake
bag free of dust.
• Pressure-wash debris bag if normal cleaning does not fully clean bag. Bag should be thoroughly dry before use.
NOTE: Having one or more spare debris bags is a good way to reduce down time while dirty bags are being cleaned.
DO NOT leave debris in bag while in storage.
Part No 891058
10
Form No F030309B
Page 11
KVSP/TKVSP Owner’s Manual
COMPOST
Vacuumed leaves, grass and other organic material from your own yard can be emptied into a pile or composter to
CHIPPER O
PERATION (TKV only)
Clearing a clogged chipper (TKV only)
e and remove jam and remove
MULCH
TAMPER (TKV only)
wood through the chipper. This can prevent any remaining wood from jamming
provide enriched soil for later use as fertilizer in gardens and flower beds
NOTE: Allow green chips to dry before spreading around living plants.
Wood chips made from branches in your own yard make excellent mulch. A thick blanket of wood chips around
plants and flowers to keeps weeds out and moisture in.
Your TKV chipper is designed to process tree branches and limbs up to 2"
(50.8mm) diameter.
Several small branches can be grouped together and fed together into the
chipper (see figure right).
When feeding forked branches, squeeze forks together and feed into chipper
entrance (DO NOT overload). If forks are too large, use a pair of loppers to trim
forks down to size. A lopper storage bracket is provided on every unit (loppers
are not included)
Under normal circumstances, allow time for machine to clear all wood
from chipper hopper before stopping engine. Otherwise, remaining
pieces of wood will jam inside of chipper when engine stops. (See
Tamper below).
Disconnect spark plug wire.
Remove debris bag quick disconnect from debris outlet on machine.
Wearing durable gloves, access impeller through debris outlet on fan housing
and rotate impeller counter clock wise to dislodg
debris from hopper with tongs or equivalent. Reconnect debris bag quick
disconnect to machine.
Reconnect spark plug wire.
Before turning machine off, use the Tamper to slowly push remaining pieces of
in the chipper when machine is turned off.
Do not leave tamper on the ground, store tamper in the chipper hopper.
Part No 891058 Form No F030309B
11
Page 12
KVSP/TKVSP Owner’s Manual
IMPELLER REMOVAL
shaft. Tighten the bolt slowly, which will pull the impeller away from the
DRIVE CHAIN REPLACEM
ENT AND ALIGNMENT
MAINTENANCE
P
ERIODIC MAINTENANCE
Periodic maintenance should be performed at the following intervals:
Maintenance Operation Every Use (daily) Every 5 hrs (daily) Every 25 Hours
Inspect for loose, worn or damaged parts.
Clean Debris bag
Check bag strap tightness
Engine (See Engine Manual)
Check for excessive vibration
1. Wait for engine to cool and disconnect spark plug.
2. Drain fuel and oil from the engine.
3. Remove bag, quick release and upper handle. Do not kink, stretch, or break control cables, control
housings, or end fittings while removing handles.
4. Remove the transmission cover, idler pulley, transmission and the belt from the transmission.
5. Remove the transmission plate and the housing top plate by removing bolts around outside of housing.
6. Leaving engine fastened to top plate; turn it upside down so the impeller is on top.
7. Remove impeller bolt and lock washer.
8. Lift impeller upward. If impeller slides freely, proceed to (step 10).
9. If the impeller does not loosen, obtain a 3/4-16x3” (Billy Goat part #440192) or longer bolt. Thread bolt by
hand into nut until bolt rests against the
shaft, remove impeller from shaft. Using a penetrating oil can help loosen a stuck impeller.
10. Using a new impeller bolt, lockwasher, and washer, reinstall new impeller in reverse order.
11. Tighten impeller bolt. Torque impeller bolt to 33-38 Ft. Lbs. (44-51 N.m) (see item 45 on page 15).
12. Reinstall engine onto housing in reverse order of removal make sure the belt is inside the two fingers on
the belt plate and that the belt is on the transmission pulley before securing the transmission.
13. Gas and oil.
14. Reconnect spark plug wire.
1. Wait for engine to cool and disconnect spark plug.
2. To replace a chain, first prop up the rear of the machine with small blocks to get the rear wheels off of the
ground.
3. Remove the transmission cover, and the belt from the transmission.
4. Remove the bolts on both sides of the transmission holding the flange bearings; this should give enough
slack to slip the chain off.
4. Replace the old chain with a new one.
5. Once the chain is on, put the bolts back into the flange bearings and tighten.
6. Finally, make sure the wheels rotate freely. If not, loosen the bearings and shift them to get the chain
running straight up and down.
7. Reassemble the transmission components removed in steps 1-3 in reverse order.
Part No 891058
12
Form No F030309B
Page 13
KVSP/TKVSP Owner’s Manual
BELT TENSION
ADJUSTMENT
when the bail is in contact with the handle it should be 1.75 inches long. If the belt is too tight i
BELT REPLACEMENT
hand into nut until bolt rests against the shaft. Tighten the bolt slowly, which will pull the impeller away from the
16. Reconnect spark plug wire.
DO NOT ADJUST WHILE THE MACHINE IS RUNNING!
1. Wait for engine to cool and disconnect spark plug.
2. Remove the transmission cover
3. Using two ½” wrenches loosen the two nuts on the cable that connects to the idler arm.
4. The setting of the tension on the belt is controlled by the distance on the threads of the cable. To loosen
tension, move the position towards the end of the threads and in the opposite direction to tighten.
5. Check the travel of the idler arm by engaging the bail, which the drive should start to engage when the bail
is 2 ½ inches away from the handle. The spring, at a relaxed state should be 1.5 inches long on the coil, and
premature failure and if it is too loose it can come off of the pulley.
6. When satisfied with the position, place the transmission cover back into place and secure. Then run the
machine to make sure the transmission is engaging properly. If the drive will not engage or will not disengage
repeat the previous steps.
t can cause
Spring length
1.5”- resting
1.75”- bail at
handle
1. Wait for engine to cool and disconnect spark plug.
2. Drain fuel and oil from the engine.
3. Remove bag, quick release and upper handle. Do not kink, stretch, or break control cables, control
housings, or end fittings while removing handles.
4. Remove the transmission cover, idler pulley, transmission and the belt from the transmission.
5. Remove the transmission plate and the housing top plate by removing bolts around outside of housing.
6. Leaving engine fastened to top plate, turn it upside down so the impeller is on top.
7. Remove impeller bolt and lock washer.
8. Lift impeller upward. If impeller slides freely, proceed to (step 10).
9. If the impeller does not loosen, obtain a 3/4-16x3” (Billy Goat part #440192) or longer bolt. Thread bolt by
shaft, remove impeller from shaft. Using a penetrating oil can help loosen a stuck impeller.
10. Place the new belt on the shaft.
11. Using a new impeller bolt and lockwasher, reinstall new impeller in reverse order.
12. Tighten impeller bolt. Torque impeller bolt to 33-40 Ft. Lbs. (44-54 N.m) (see item 45 on page 15).
13. Make sure the belt is in the groove on the impeller and feed it through the hole in the top plate.
14. Reinstall engine onto housing in reverse order of removal make sure the belt is inside the two fingers on
the belt plate and that the belt is on the transmission pulley before securing the transmission.
15. Gas and oil.
Part No 891058 Form No F030309B
13
Page 14
KVSP/TKVSP Owner’s Manual
CHI
PPER BLADE REMOVAL A
ND SHARPENING
(TKV ONLY)
treated hardness properties and will reduce blade life. Evidence of
Chipper blades are normal replaceable wear items.
DANGER Chipper blade is sharp. Replace any damaged blade.
Depending on the type and amount of wood being chipped, the chipper blade will eventually get dull, losing it’s
cutting ability. Evidence of a dull blade is a noticeably reduced chipping ability or a rough cut on end of branch.
Note: The chipper blade gap is factory set and should be checked each time impeller is removed from engine
crankshaft and reset if required. If reassembly requires a different quantity of shim washers, Billy Goat® shim
washer must be used.
1. Follow the steps 1-6 on the impeller removal instructions.
2. Using a 3/16" Allen wrench and 1/2" open end wrench, remove chipper blade from impeller.
3. Sharpen blade by lightly grinding the cutting edge of the blade at 40 degrees (see figure below). It is not
necessary to remove all nicks from the cutting edge. CAUTION: Be careful to avoid heat buildup in the blade
during sharpening. This will reduce it’s heattoo much heat build-up is a change of color along sharpened edge.
4. The same chipper blade can be sharpened several times. However, blade replacement is required when
blade no longer overhangs the chip relief hole in impeller back plate or if increased vibration occurs (see fig
below).
5. Chipper blade installation is in reverse order of removal.
Correct
Incorrect
Blade
400
Edge of chip
relief hole
Part No 891058
14
Form No F030309B
Page 15
KVSP/TKVSP Owner’s Manual
loose engine
Check engine
quantity of debris.
debris
over.
problem.
dealer for engine problems
No self-propelling
· Drive bail not engaged
· Engage the drive bail.
· Drive belt worn or broken
· Check the drive belt.
broken.
12).
· Drive chain off the sprocket.
· Check the drive chain (see page 12).
release
or cable is kinked.
13).
Noisy or broken chain
· No chain lubrication.
· Lubricate chain.
· Chain misalignment or tension.
· Check the drive chain (see page 12).
Troubleshooting
Abnormal vibration. · Loose or out of balance impeller or
Will not vacuum or has poor
vacuum performance
Engine will not start. · Throttle in off position. Engine not in full
Engine is locked, will not pull
When servicing engine refer to specific manufacturers engine owner's manual. Engine warranty is covered by the specific engine manufacturer.
If your engine requires warranty or other repair work contact your local servicing engine dealer. When contacting a dealer for service it is a good
idea to have your engine model number available
for reference (See table page 3). If you cannot locate a servicing dealer in your area you can contact the manufacturers national service
organization.
To reach:
American Honda: 800-426-7701
Briggs & Stratton: 800-233-3723
WARRANTY CLAIM PROCEDURE
Should a BILLY GOAT ® machine fail due to a defect in material and/or workmanship, the owner should make a warranty claim as follows:
• The machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY GOAT Dealer.
• The owner must present the remaining half of the Warranty Registration Card, or, if this is not available, the invoice or receipt.
• The Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their respective BILLY GOAT
• The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration.
• The Technical Service Department at BILLY GOAT will study the claim and may request parts to be returned for examination. BILLY
Nozzle scrapes ground in
lowest height setting.
Self propelled drive will not
Unit does not free-wheel
backwards
Too much dust coming from
bag.
Distributor for their territory Attention: Service Manager. Any parts replaced under warranty must be tagged and retained for 90 days.
The model number and serial number of the unit must be stated in the Warranty Claim.
GOAT will notify their conclusions to the distributor service manager from whom the claim was received.
Problem Possible Cause Solution
· dirty debris bag. Hose kit cap missing.
·Clogged nozzle or exhaust. Excessive
· Improper nozzle height
choke position. Out of gasoline. Bad or
old gasoline. Sparkplug wire
disconnected. Dirty air cleaner
· Debris locked in impeller. Engine
Nozzle height out of adjustment
· Drive clutch cable out of adjustment or
· Improper drive clutch cable adjustment
· None · Push the unit slightly forward then the
· Vacuuming very dry, brittle or small
debris
· Check impeller and replace if required.
· Clean debris bag. Shake bag clean or
wash. Check for hose kit cap. Unclog
nozzle or exhaust. Allow air to feed with
· Adjust nozzle height so that it is closer
to the debris
· Check stop switches, throttle, choke
position and gasoline. Connect spark
plug wire. Clean or replace air filter. Or
contact a qualified service person.
· See page 5. Contact a engine service
Adjust nozzle height (See Nozzle height
fine adjustment for hard surfaces on
page 5
· Check the drive clutch cable (see page
· Check the drive clutch cable (see page
unit will free-wheel
· Switch to felt bag (see page 1
accessories)
•
The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is final and binding.
For online product registration go to www.billygoat.com
Part No 891058 Form No F030309B
15
Page 16
KVSP/TKVSP Owner’s Manual
PARTS DRAWING KVSP/TKVSP
TKVSP
handle only
KVSP Top Plate
Assembly
Part No 891058
16
Form No F030309B
Page 17
KVSP/TKVSP Owner’s Manual
PARTS LIST KVSP/TKVSP
IT EM
N O .
K V6 0 0S P/ K V6 0 0S PF B
P AR T N UM B E R
K V6 5 0S PH / KV 6 50 S PH F B
P AR T N UM B E R
T K V6 5 0S P H /T KV 6 50 SP H FB
P AR T N UM B E R
1
M A IN F RA M E H O US IN G K V
8 91 10 0 -S
1
8 91 10 0 -S
1
8 91 10 0 -S
1
2
N O ZZ LE A S SE M BL Y TK V
8 91 11 0 -S
1
8 91 11 0 -S
1
8 91 11 0 -S
1
3
A XL E W A K V M I CR O
8 91 13 8
1
8 91 13 8
1
8 91 13 8
1
4
P LA TE T O P W A KV S P
8 91 10 1 -S
1
8 91 10 1 -S
1
8 91 10 7 -S
1
5
IM P E LL ER S ER R AT ED 14 .2 5 W A KV S P
8 91 10 4 -S
1
8 91 10 4 -S
1
8 91 10 9 -S
1
6
D O O R EX H A US T AS SY R A W
8 90 14 8 -0 1
1
8 90 14 8 -0 1
1
8 90 14 8 -0 1
1
7
W A SH E R 1/ 2" SA E Z /P
8 17 20 1 1
4
8 17 20 1 1
4
8 17 20 1 1
4
8
W H EE L A SS Y 12 " X 2 .5 " T RE A D
9 00 50 9
4
9 00 50 9
2
9 00 50 9
2
9
E NG I N E 6 .5 H P H O N D A G S V 19 0A N 1 L
--8 40 06 9
1
8 40 06 9
1
E NG I N E 6 BR IG G S A ND S TR A TT O N
8 90 62 2
1----
1 0
LO W E R HA N D LE K V
8 91 05 0
1
8 91 05 0
1
8 91 05 0
1
1 1
H A ND L E UP P ER K V SP
8 91 05 4 -S
1
8 91 05 4 -S
1
8 91 05 4 -S
1
1 2
Q U IC K D ISC O N N E CT
8 90 17 6
1
8 90 17 6
1
8 90 17 6
1
1 3
P IN C LE V IS 3 /8 " x 2 .1 25 " LO N G
5 20 12 0
4
5 20 12 0
4
5 20 12 0
4
1 4
R ET AI N ER
3 60 27 9
4
3 60 27 9
4
3 60 27 9
4
1 5
G R IP H AN D LE 1 "X 9 .5 " LG
4 30 34 2
2
4 30 34 2
2
4 30 34 2
2
1 6
LA B EL H O T EN G IN E
4 00 26 8
1
4 00 26 8
1
4 00 26 8
1
1 7
LA B EL R E AD
8 90 30 1
1
8 90 30 1
1
8 90 30 1
1
1 8
LA B EL W A R NI N G D AN G E R
4 00 42 4
2
4 00 42 4
2
4 00 42 4
2
1 9
LA B EL D A N GE R F LY IN G D E BR IS
8 10 73 6
1
8 10 73 6
1
8 10 73 6
1
2 0
LA B EL E A R EY E B R EA TH IN G
8 90 25 4
1
8 90 25 4
1
8 90 25 4
1
2 1
B AG DE B RI S N O ZIP P ER K V
8 91 13 2
1
8 91 13 2
1
8 91 13 2
1
B AG DE B RI S F E LT (F B M O D EL S)
8 91 12 6
1
8 91 12 6
1
8 91 12 6
1
2 2
C A B LE T HR O TT LE A SS Y 4 2" W /C H O K E
8 91 03 6
1
8 91 02 7
1
8 91 02 7
1
2 4
C A BL E C LU T C H DR IV E A SS Y 4 0" KV S P
8 91 03 2
1
8 91 03 2
1
8 91 03 2
1
2 5
LA B EL C L UT C H V Q
9 00 32 8
1
9 00 32 8
1
9 00 32 8
1
2 6
B RA C KE T TR A NS M O U N T W A KV
8 91 10 6
1
8 91 10 6
1
8 91 10 6
1
2 7
A RM ID LE R D RI V E W A K V
8 91 10 5
1
8 91 10 5
1
8 91 10 5
1
2 8
T R AN S S IN G LE S PE ED W /D IF F
8 91 02 0
1
8 91 02 0
1
8 91 02 0
1
2 9
S PR O C KE T 8 TO O TH # 4 3 O R # 65
8 91 02 2
2
8 91 02 2
2
8 91 02 2
2
3 0
C H AI N # 43 X 5 8 PI TC H ES
8 91 02 3
2
8 91 02 3
2
8 91 02 3
2
3 1
G U AR D D R IV E KV
8 91 00 4 -S
1
8 91 00 4 -S
1
8 91 00 4 -S
1
3 2
B EA R IN G 1 /2 " P R ES SE D S TE EL H O U S IN G
8 91 02 5
2
8 91 02 5
2
8 91 02 5
2
3 3
B RA C KE T TR A NS F IX K V
8 91 01 2
1
8 91 01 2
1
8 91 01 2
1
3 4
P LA TE C H A IN R EI NF O R CE K V
8 91 01 4
2
8 91 01 4
2
8 91 01 4
2
3 5
P UL LE Y ID L ER 2 " O D X 3/ 8" ID
8 40 08 7
1
8 40 08 7
1
8 40 08 7
1
3 6
S PR IN G T EN S IO N
8 00 24 2
1
8 00 24 2
1
8 00 24 2
1
3 7
B AI L C L U TC H W A K VS P
8 91 10 2
1
8 91 10 2
1
8 91 10 2
1
3 8
B RA C K ET ID L ER B EL T FI NG E R K V
8 91 02 8
1
8 91 02 8
1
8 91 02 8
1
3 9
LA B EL D A N GE R G U AR D
9 00 32 7
1
9 00 32 7
1
9 00 32 7
1
4 0
W H E EL A SS Y SP 2 6T S PR O C KE T
8 90 24 2
2
8 90 24 2
2
8 90 24 2
2
4 1
S PA C ER 1 .5 0O D X .89 0 ID X .5 T H K
--8 40 08 3
1
8 40 08 3
1
4 2
W A SH E R LO C K 3 /8 S T M ED
8 17 70 1 2
1
8 17 70 1 2
1
8 17 70 1 2
1
4 3
S Q KE Y 2 .1 25 X .1 8 7
9 20 10 8 7
1
9 20 10 8 7
1
9 20 10 8 7
1
4 4
N U T L O C K 3/ 8- 16 T HI N
8 16 10 4 2
1
8 16 10 4 2
1
8 16 10 4 2
1
6 0
S CR E W C A P 1/ 4" - 2 0 X1 1 / 2" H C S ZP
----8 04 1 00 8
1
6 1
N O ZZ L E TO P H A LF K V
8 91 0 0218 91 0 0218 91 0 02
1
6 2
N O ZZ L E BO T TO M HA L F KV
8 91 0 0318 91 0 0318 91 0 03
1
6 3
P LU G H O U SI N G K D L B
9 00 1 46 -0 1
1
9 00 1 46 -0 1
1
9 00 1 46 -0 1
1
6 4
S CR E W P L AS TI C 1 /4 -2 0 X 1
8 91 0 3988 91 0 3988 91 0 39
8
6 5
W A SH E R 1 .5 O D X . 45 3 ID X . 25 T H K
4 40 1 5314 40 1 5314 40 1 53
1
6 6
S CR E W S E LF TA P 1 0 -2 4 X 1/ 2
8 12 3 08 6
1
8 12 3 08 6
1
8 12 3 08 6
1
6 7
S PR O C K ET 6 5A 2 6 2 6 TO O T H
6 8
6 9
* Denotes
standard
hardware
item that
may be
purchased
locally.
D e sc rip ti on
Q TY
Q TY
Q TY
2 3 J B O LT 3/ 8 -1 6 X 6 " 8 91 07 1 1 89 1 07 1 1 8 91 07 1 1
S CR E W CA P 3 /8 -2 4 x 3 1/ 2 G R. 8 W /P AT C H
4 5
4 6 S C RE W C A P 1 /4 - 2 0 x 5 / 8 HW H 8 90 3 59 2 6 8 9 03 5 9 2 6 8 9 03 5 9 2 4
4 7 B O LT I DL E R 3/ 8 -1 6 X 1 1/ 2 8 00 8 88 1 8 0 08 8 8 1 8 00 8 88 1
4 8 W A S H ER 1 /4 " SA E Z P 8 1 72 0 07 1 5 8 17 2 00 7 1 5 8 17 2 00 7 19
4 9 W A S H ER 5 /1 6 F LA TW A SH E R Z/ P 81 7 10 0 3 1 9 8 1 71 0 03 1 9 8 1 71 0 03 1 9
5 0 SC R E W C AP 5/ 16 -1 8 X 1 .7 5 ZP 8 04 1 03 1 8 8 0 41 0 31 8 8 0 41 0 31 8
5 1 N U T LO C K 5 /1 6 -1 8 81 6 00 0 2 8 81 6 00 0 2 8 8 16 0 00 2 8
5 2 N Y LO N IN SE R T L O C K N UT , 3 / 8- 16 U N C 8 1 60 0 03 2 81 6 00 0 3 2 8 1 60 0 03 2
5 3 S CR E W C A P 1/ 4 -2 0 X 3/ 4 " 8 04 1 00 4 6 8 0 41 0 04 6 8 0 41 0 04 4
5 4 N Y LO N IN SE R T L O C K N UT , 1 / 4- 20 U N C 8 1 60 0 01 15 8 16 0 00 1 1 5 8 16 0 00 1 18
5 5 S C R EW C A P # 1 0- 14 X 3 / 4" H W H Z P 8 9 10 4 3 3 8 91 0 43 3 8 91 0 43 3
5 6 1 /2 - 13 C A P N UT N P W / PA T C H 8 9 05 3 0 4 8 9 05 3 0 4 89 0 53 0 4
5 7 S C R EW C A P 1 /4 -2 0 x 1 3 /4 H C S ZP 8 04 1 00 9 1 8 0 41 0 09 1 8 0 41 0 09 1
5 8 S CR E W C A P 1/ 4- 2 0x 2. 25 x 0. 75 -N 8 04 1 01 1 1 8 0 41 0 11 1 8 0 41 0 11 1
5 9 B EL T 3L 3 10 8 91 0 26 1 8 9 10 2 6 1 8 91 0 26 1
4 40 15 1 1 44 0 15 1 1 4 40 15 1 1
W A SH E R L O CK 1/ 4" E X TE RN A L TO O T H 8 1 81 0 07 5 8 18 1 00 7 5 8 18 1 00 7 5
7 0 S C R E W T A P TI T E 3/ 8 X 1 1/ 2 90 0 56 4 3 9 00 5 64 3 9 00 5 64 3
7 1 S CR E W C A P # 10 - 24 X 5 /8 " - - - - 80 5 91 35 4
7 2 N Y LO N I NS E R T L O CK N U T 1 0- 3 2 U N F Z IN C - - - - 8 1 64 0 05 4
7 3 S C R E W S O C K ET H D 5 /1 6 -1 8 X 3 /4 G R . 8 - - - - 8 90 1 03 2
7 4 N U T K E PS 5 /1 6 -1 8 - - - - 8 9 01 0 4 2
7 5 W A S H ER SH I M 0 .8 75 ID X 0. 06 0 - - - - 8 9 10 65 2
7 6 W A S H ER SH I M 0 .8 75 ID X 0. 02 0 - - - - 8 9 10 41 0 -3
7 7 B LA D E C H IP PE R K D 5 01 - - - - 8 9 01 0 1 1
7 8 G U A RD FL A PP E R - - - - 89 0 11 9 2
7 9 P LA T E F LA P P ER EN T R A N CE - - - - 8 9 01 2 7 2
8 0 B R AC K E T LO P P E R L O OP - - - - 8 9 01 6 7 1
8 1 TA M P E R C H IP P ER - - - - 8 9 02 29 1
8 2 L A BE L D A N G ER CH I PP E R - - - - 8 9 01 5 2 1
8 3 C L IP 1 /2 " 3 50 1 46 4 3 5 01 4 6 4 3 5 01 4 6 4
8 4 W O O D R U F F KE Y 1 /8 X 1 /2 5 10 1 80 2 5 1 01 8 0 2 5 1 01 8 0 2
8 5 W A S HE R 1 /2 " F C 8 1 71 0 06 2 81 7 10 0 6 2 81 7 10 0 6 2
8 6 S PR I N G C O M PR E S SI O N 89 1 07 2 1 8 9 10 7 2 1 8 91 0 72 1
8 7 L AB E L D EC A L K V /T K V 89 1 04 6 1 8 91 0 46 1 8 91 0 47 1
8 8 S C R E W S M 1 /4 X 3 /4 D R IL L P T 5 1 02 0 8 4 5 1 02 0 8 4 5 1 02 0 8 4
8 9 W A S H E R 1/ 4" S A E BL A C K O X ID E 5 1 01 9 3 4 5 1 01 9 3 4 5 1 01 9 3 4
9 1 B E LT F IN G E R G U ID E 8 91 06 3 2 8 91 0 63 2 8 91 0 63 2
9 2 C A R R IA G E B OL T 1 /4 "- 20 X 3 /4 " 80 24 0 21 2 8 02 4 02 1 2 8 02 4 02 1 2
9 3 S CR E W C A P 1/ 4- 20 X 1 " H C S ZP 8 04 1 00 6 6 8 0 41 0 06 6 8 04 1 00 6 6
9 4 K V R EI N FO R C E M E NT NO Z Z L E BR A C K ET L F T 8 91 06 2 1 8 91 0 62 1 8 91 0 62 1
9 5 K V R EI N FO R C E M E NT NO Z Z LE BR A C K ET R T 8 9 10 6 4 1 8 9 10 6 4 1 8 9 10 6 4 1
9 6 K N O B 3/ 8- 1 6 RE D 8 91 0 70 1 8 9 10 7 0 1 89 1 07 0 1
9 7 S P RI N G L EV E R G Z 6 10 4 29 1 6 1 04 2 9 1 6 10 42 9 1
9 8 T Y W R A P 9 00 4 07 3 9 0 04 0 7 3 9 0 04 0 7 3
S CR E W S E LF TA P 1 /4 x 0 .7 5 9 0 05 0 5 5 9 0 05 0 5 5 90 0 50 5 5
8 90 2 38 1 8 9 02 3 8 1 8 90 2 38 1
Part No 891058 Form No F030309B
17
Page 18
MAINTENANCE RECORD
Date Service Performed
KVSP/TKVSP Owner’s Manual
Part No 891058
18
Form No F030309B
Page 19
KVSP/TKVSP Owner’s Manual
ur full line of quality lawn
BRUSH CUTTER
FORCE BLOWER
AERATOR
DL VACUUM
MULTI VACUUM
POWER RAKE
Part No 891058 Form No F030309B
If you liked this product please feel
free to view o
care, renovation, and debris removal
products at www.billygoat.com
19
Page 20
KVSP/TKVSP Owner’s Manual
Part No 891058
20
Form No F030309B
Loading...