Page 1
OPTIONAL ACCESSORIES
22
2
22
SHREDDER KIT
P/N 890209.
leaves, dramatically reducing
total volume.
Shreds
HOSE KITS
For vacuuming in hard to
reach areas.
Heavy Duty Vacuum
Hose Kit P/N 900943.
4"(102mm) x 10' (3.05m)
Homeowners Vacuum
Hose Kit P/N 900942.
4"(102mm) x 10' (3.05m)
NOZZLE WEAR PLA TES
P/N 890413.
(STD. ON KD510HS)
nozzle life when used along
curbs and hard surfaces.
ST AND ARD TURF QUICK
DEBRIS BAG
P/N 890307.
For use in leav es and grass in nondusty conditions.
Extends
(STD. O N TKD)
11
1
11
R
OPTIONAL DEBRIS BAGS
QUICK DEBRIS BAG
P/N 890305
For use in dusty conditions.
DEBRIS BAG COVER
P/N 900801
downward awa y from operator .
ZIPPERLESS QUICK BAG
P/N 890309
conditions that are damaging
to zippers.
(STD. ON KD)
Directs dust
For non dusty
Thank You for Selecting
The P owerful
KD or TKD TERMITE
VACUUM CHIPPER
®
Operator Owner's Manual
CASTER KIT
P/N 890412
surface
33
3
33
ENGINE:H.P. 5.0 (3.73k W) 5.0 (3.73k W) 5.5 (4.1kW) 5.5 (4.1kW) 5.0 (3.73kW ) 5.5 (4.1kW)
ENGINE:TYPE B&S B&S I/C HONDA OHV HONDA OHV B&S I/C HONDA OHV
ENGINE:FU EL CAP. 1.5qt. (1.4L) 1.5qt. (1.4L) 1.2qt. (1.1L) 1.2qt. (1.1L) 1.5qt. (1.4L) 1.2qt. (1.1L)
ENGINE:OIL CAP. 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L)
WEIGHT:UNIT 103# (46. 7 kg) 103# (4 6.7 kg) 112# (5 0.8 kg) 122# (55.3 kg) 12 1# (57.2 kg) 130# (59.0 kg)
WEIGHT:SHIPPING 126# (57.2 kg) 12 6# (57.2 kg) 135# (61.2 kg) 145# (65. 8 kg) 126# (5 7.2 kg) 153# (69.4 kg)
ENG INE W EIGHT: 24. 8# (1 1. 05 k g) 24.8# (1 1. 05 k g) 36# (16.3 k g) 36# (16. 3 k g) 24.8# (11. 05 k g) 36# (16 . 3 k g)
For use on hard
KD510 KD510IC KD510H KD510HS TKD510IC TKD510H
KD510, KD510IC, KD510H, KD510HS
TKD510IC, TKD510H
Specifications
UNIT SIZE:
Part No. 890394 Form No. F011398B
OVERALL LENGTH: 62"(1.57m) OVERALL WIDTH 26.75" (0.68m) OVERALL HEIGHT 42" (1.07m)
Page 1 of 12
Page 2
1818
18
1818
PARTS DRAWING
KD510H, KD510HS, KD510,
R
Part No. 890394 Form No. F011398B
KD510IC, TKD510IC, TKD510H
Page 10 of 12
Page 3
OPTIONAL ACCESSORIES
22
2
22
SHREDDER KIT
P/N 890209.
leaves, dramatically reducing
total volume.
Shreds
HOSE KITS
For vacuuming in hard to
reach areas.
Heavy Duty Vacuum
Hose Kit P/N 900943.
4"(102mm) x 10' (3.05m)
Homeowners Vacuum
Hose Kit P/N 900942.
4"(102mm) x 10' (3.05m)
NOZZLE WEAR PLA TES
P/N 890413.
(STD. ON KD510HS)
nozzle life when used along
curbs and hard surfaces.
ST AND ARD TURF QUICK
DEBRIS BAG
P/N 890307.
For use in leav es and grass in nondusty conditions.
Extends
(STD. O N TKD)
11
1
11
R
OPTIONAL DEBRIS BAGS
QUICK DEBRIS BAG
P/N 890305
For use in dusty conditions.
DEBRIS BAG COVER
P/N 900801
downward awa y from operator .
ZIPPERLESS QUICK BAG
P/N 890309
conditions that are damaging
to zippers.
(STD. ON KD)
Directs dust
For non dusty
Thank You for Selecting
The Powerful
KD or TKD TERMITE
VACUUM CHIPPER
®
Operator Owner's Manual
CASTER KIT
P/N 890412
surface
33
3
33
ENGINE:H.P. 5.0 (3.73k W) 5.0 (3.73k W) 5.5 (4.1kW) 5.5 (4.1kW) 5. 0 (3.7 3kW) 5.5 (4.1kW)
ENGINE:TYPE B&S B&S I/C HONDA OHV HONDA OHV B&S I/C HONDA OHV
ENGINE:FU EL CAP. 1.5qt. (1.4L) 1.5qt. (1.4L) 1.2qt. (1.1L) 1.2qt. (1.1L) 1.5qt. (1.4L) 1.2qt. (1.1L)
ENGINE:OIL CAP. 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L)
WEIGHT:UNIT 103# (46. 7 kg) 103# (4 6.7 kg) 112# (5 0.8 kg) 122# (55.3 kg) 12 1# (57.2 kg) 130# (59.0 kg)
WEIGHT:SHIPPING 126# (57.2 kg) 12 6# (57.2 kg) 135# (61.2 kg) 145# (65. 8 kg) 126# (5 7.2 kg) 153# (69.4 kg)
ENG INE W EIGHT: 24. 8# (1 1. 05 k g) 24.8# (1 1. 05 k g) 36# (16.3 k g) 36# (16. 3 k g) 24.8# (11. 05 k g) 36# (16 . 3 k g)
For use on hard
KD510 KD510IC KD510H KD510HS TKD510IC TKD510H
KD510, KD510IC, KD510H, KD510HS
TKD510IC, TKD510H
Specifications
UNIT SIZE:
Part No. 890394 Form No. F011398B
OVERALL LENGTH: 62"(1.57m) OVERALL WIDTH 26.75" (0.68m) OVERALL HEIGHT 42" (1.07m)
Page 1 of 12
Page 4
1818
18
1818
PARTS DRAWING
KD510H, KD510HS, KD510,
R
Part No. 890394 Form No. F011398B
KD510IC, TKD510IC, TKD510H
Page 10 of 12
Page 5
item
PARTS
19
no. LIST
1 TURF QUICK DEBRIS BAG (service) 890305 1 890305 1 890305 1 890305 1 890307 1 890307 1
2 THROTTLE 850270 1 850270 1 850270 1 850270 1 850270 1 850270 1
3
4 NUT LOCK (1/4 - 20 ) *8160001 8 *8160001 8 *8160001 8 *8160001 8 *8160001 8 *8160001 8
5 SCREW CAP ( 1/4 - 20 x 1-1/2 HEX ) *8041008 4 *8041008 4 *8041008 4 *8041008 4 *8041008 5 *8041008 5
6 HANDLE ASS’Y (incl. items 4(5),5(5),11(2),75(2),76) 900054 1 900054 1 900054 1 900054 1 900056 1 900056 1
7 AXLE HEIGHT ADJUST 890389 1 890389 1 890389 1 890389 1 890389 1 890389 1
8 SCREW HANDLE 5/16 - 18 x 2-1/4 *900547 2 *900547 2 *900547 2 *900547 2 *900547 2 *900547 2
9 CLAMP CABLE 1" I.D. 900813 2 900813 2 900813 2 900813 2 900813 2 900813 2
10 SCREW CAP 1/4 - 20 x 1 3/4 *8041009 1 *8041009 1 *8041009 1 *8041009 1 *8041009 1 *8041009 1
11 BAR BAG SUPPORT 900039 2 900039 2 900039 2 900039 2 900039 2 900039 2
12 DOOR EXHAUST ASS’Y (incl. item 62 ) 890148 1 890148 1 890148 1 890148 1 890148 1 890148 1
13
14 BOLT-CARRIAGE 1/4x3/4 *8024021 2 *8024021 2 *8024021 2 *8024021 2 *8024021 6 *8024021 6
16 WASHER 1/4 FC ZP *8171002 2 *8171002 2 *8171002 2 *8171002 2 *8171002 2 *8171002 2
17
18 BRACKET - HEIGHT ADJUSTMENT 900932 1 900932 1 900932 1 900932 1 900932 1 900932 1
19
20 SPRING 900136 1 900136 1 900136 1 900136 1 900136 1 900136 1
21 TIRE - ONLY (PER ASSY) 900507 1 900507 1 900507 1 900507 1 900507 1 900507 1
22 PIN - HAIR COTTER 900471 1 900471 1 900471 1 900471 1 900471 1 900471 1
23 ROD SHORT HEIGHT ADJUSTMENT 890110 1 890110 1 890110 1 890110 1 890110 1 890110 1
24 BOLT - CARRIAGE 5/16 - 18 x 4 1/2 *8024054 4 *8024054 4 *8024054 4 *8024054 4 *8024054 4 *8024054 4
25
26 NUT LOCK 5/16 - 18 HEX *8160002 4 *8160002 4 *8160002 4 *8160002 6 *8160002 4 *8160002 4
27 HANDLE LOWER KD510 890346 1 890346 1 890346 1 890346 1 890346 1 890346 1
28 PLATE HANDLE SUPPORT 900933 1 900933 1 900933 1 900933 2 900933 1 900933 1
29 LABEL DANGER CUT FINGER 400424 2 400424 2 400424 2 400424 2 400424 2 400424 2
30 WASHER FLAT CUT 5/16 *8171003 2 *8171003 2 *8171003 2 *8171003 2 *8171003 2 *8171003 2
31
32 HUBCAP 1/2 WASHER 900927 4 900927 4 900927 4 900927 4 900927 4 900927 4
33
34 WHEEL ASS’Y (incl. items 21) 900509 4 900509 4 900509 4 900509 4 900509 4 900509 4
35 WASHER 0.75 “C” 900997 1 - 0 900997 1 - 0 900997 1 - 0 900997 1 - 0 900997 1 - 0 900997 1 - 0
36
37 SCREW SM 1/4x3/4 TYPE A *8122082 4
38 PLATE SKID (incl. items 78) 890413 1
39
40 SCREW CAP 1/4 - 20 x 1 - 1/4 *8041007 4 *8041007 4 *8041007 4 *8041007 4 *8041007 6 *8041007 6
41
42 SCREW SELF TAPPING 10 - 24 x 1/2 *8123086 1 *8123086 1 *8123086 1 *8123086 1 *8123086 1 *8123086 1
43 NOZZLE MAINFRAME ASS’Y (incl. one of items 29,44,42) 890391 1 890391 1 890391 1 890391 1 890391 1 890391 1
44 PLUG 900146 1 900146 1 900146 1 900146 1 900146 1 900146 1
45
46 BLADE CHIPPER - - - - - - - - 890101 1 890101 1
47 IMPELLER ASS’Y (incl. items 46, 49, 50, 51, 59, 65, 66, 67 ) 900215 1 900215 1 900003 1 900003 1 890144 1 890146 1
48 LABEL CHIPPER - - - - - - - - 890152 1 890152 1
49 KEY 900162 2 900162 2 900162 2 900162 2 9201060 1 900162 2
50 WASHER LOCK 3/8 TWISTED TOOTH 400502 1 400502 1 400502 1 400502 1 400502 1 400502 1
51 SCREW CAP 3/8 -24 x 1 (HARDENED)(TORQ.50 FT-LBS)(68N.m) 900154 1 900154 1 900154 1 900154 1 900154 1 900154 1
52 HOUSING ASS’Y (incl. items 12, 14, 15, 16, 86) 890371 1 890371 1 890371 1 890417 1 890371 1 890371 1
53 ENGINE HONDA 5.5 H.P. GXV160 KN12 - - - - 900615 1 900615 1 - - 900615 1
ENGINE BRIGGS & STRAT TON 5 H.P. QUANTUM 890404 1 - - - - - - - - - -
ENGINE BRIGGS & STRATTON 5 H.P. QUANTUM IC - - 890403 1 - 1 - 1 890403 1 - 54
55
56 SCREW CAP 3/8 - 1-1/2 TAPTITE 890408 3 890408 3 - - - - 890408 3 - -
SCREW CAP 5/16 - 24 x 1" - - - - 400164 3 400164 3 - - 400164 3
57 CAP HUB 900486 4 900486 4 900486 4 900486 4 900486 4 900486 4
58 WASHER FLAT 1/2 SAE *8172011 4 *8172011 4 *8172011 4 *8172011 4 *8172011 4 *8172011 4
59 SCREW SOCKET HD. 5/16 - 18 x 3/4 GR. 8 890103 2 890103 2
60 HT ADJUST ASSY 890110-01 1 890110-01 1 890110-01 1 890110-01 1 890110-01 1 890110-01 1
61 NUT LOCK 1/2 THIN 8161044 4 8161044 4 8161044 4 8161044 4 8161044 4 8161044 4
62 LABEL DANGER FLYING MATERIAL 810736 1 810736 1 810736 1 810736 1 810736 1 810736 1
63 LABEL DO NOT FILL WHEN ENGINE IS HOT 400268 1 400268 1 400268 1 400268 1 400268 1 400268 1
64
65 NUT KEPS 5/16 -18 - - - - - - - - 890104 2 890104 2
66 WASHER SHIM 0.060" (1.52mm) - - - - - - - - 890130 0-1 890130 0-1
67 WASHER SHIM 0.020" (0.51mm) - - - - - - - - 890131 0-2 890131 0-2
68 PLATE TOP ASS’Y (incl. items 14, 15, 29, 48, 69, 70, 71, 72) 890402 1 890402 1 890402 1 890402 1 890400 1 890400 1
69 GUARD FLAPPER - - - - - - - - 890119 2 890119 2
70 PLATE FLAPPER ENTRANCE - - - - - - - - 890127 2 890127 2
71 SCREW CAP 1/4 - 20 x 1/2 HWH 890359 15 890359 15 890359 15 890359 15 890359 15 890359 15
72
73 KNOB WING 5/16 - 18 890108 2 890108 2 890108 2 890108 2 890108 2 890108 2
74 NUT LOCK 5/16 - 18 THIN HT. *8161041 2 *8161041 2 *8161041 2 *8161041 4 *8161041 2 *8161041 2
75 GRIP HANDLE 400570 2 400570 2 400570 2 400570 2 400570 2 400570 2
76 BRACKET LOPPER LOOP - - - - - - - - 890167 1 890167 1
77
Description
KD510 QTY KD510IC QTY KD510H QTY KD510HS QTY TKD510IC QTY TKD510H QTY
Part No. Part No. Part No. Part No. Part No. Part No.
* Denotes
standard
hardware
item that
may be
purchased
locally.
Part No. 890394 Form No. F011398B
Page 11 of 12
Page 6
1919
19
1919
PARTS LIST CONTINUED
( Continued from page 11 )
item
PARTS
no. LIST Description
78 BOLT CARRIAGE 5/ 16 -18 x3/ 4 " - - - - - - 8024039 2 - - - 79 LINE PVC - - - - - - 900732 1 - - - 80
81
82
83 CONNECTOR BAG QUICK 890176 1 890176 1 890176 1 890176 1 890176 1 890176 1
84 LABEL READ OWNER'S MANUAL 890301 1 890301 1 890301 1 890301 1 890301 1 890301 1
85 TAMPER - - - - - - - - 890229 1 - 86 LABEL EAR/EYE BREA TI NG 890254 1 89 0254 1 89025 4 1 89025 4 1 890254 1 890254 1
87
2020
20
2020
TROUBLESHOOTING
Problem
Will not vacuum or has poor vacuum performance.
Poor chipping performance.
Engine stalls or labors when chipping.
Abnormal vibration.
Engine will not start.
Engine is locked, will not
pull over.
KD510 QTY KD510IC QTY KD510H QTY KD510HS QTY TKD510IC QTY TKD510H QTY
Part No . Part No. P a r t No . Par t No . Part No. Part No.
Before Requesting Service Review These Suggestions
Possible Cause
Dirty debris bag. Nozzle height set too high or too low.
Hose kit cap missing. Clogged nozzle or e xhaust.
Excessive quantity of debris.
Extremely hard wood. Dull or damaged chipper blade.
Feeding branches into chipper too rapidly . Engine
service may be required.
Loose or out of balance impeller or loose engine.
Stop switch off (Honda only). Throttle in off position.
Engine not in full choke position (Honda only). Out of
gasoline. Bad or old gasoline. Spark Plug wire
disconnected. Dirty air cleaner.Saf ety Interlock engaged.
Debris locked in chipper blade, hopper or inside
impeller. Engine problem.
Clean debris bag. Shake bag clean or wash. Adjust
nozzle height. Check for hose kit cap. Unclog nozzle or
exhaust (see page 5). Allow air to feed with debris.
Avoid extremely hard wood. Sharpen or replace
chipper blade (see page 8).
Feed branches at a slower rate. Service engine.
Check impeller and replace if required. Check
Engine.
Check stop switches, throttle, choke position and
gasoline. Connect spark plug wire. Clean or replace
air cleaner. Or contact a qualified service person.
Quick Disconnect not fully engaged.
See page 5, Clearing a clogged chipper hopper.
Contact an engine servicing dealer for engine
problems.
Solution
* Denotes
standard
hardware
item that
may be
purchased
locally.
22.122.1
22.1
22.122.1
Contact your nearest engine manufacturer's autho-
Engine Service and Warranty
rized servicing dealer.
R
2121
21
Serial Plate
2121
L
A
98
L
A
p
108
Operator
Purchase
Date
Model Serial No.
ecord your machine model, serial number
and date-of-purchase and where purchased
1803 S. Jefferson
P.O. Box 308
Lee's Summit,
R
Unit(Weight) Engine Power
lbs. kg kW rpm
MO 64063 / USA
Tel (816) 524-9666
Fax (816) 524-6983
Purchased
from
Part No. 890394 Form No. F011398B
min
-1
2222
22
2222
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
The WARRANTY terms are stated on the lower part which remains with the
user. Whenever a Billy Goat Machine is faulty due to a defect in material
and / or workmanship, the owner should make a warranty claim as follows:
Note:
& Serial number who are printed on the Billy Goat Serial Plate.
Page 12 of 12
WARRANTY PROCEDURE
The Machine should be taken to the dealer from whom it was
purchased or to an authorized Billy Goat dealer.
The owner should present the remaining half of the Warranty
Registration Card, or, if this is not available, the invoice or receipt.
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,
who will send it with the faulty part to Billy Goat headquarters.
The Quality / Service department at Billy Goat headquarters will study
the claim and parts and will notify their conclusions.
The decision by the Quality / Service department at Billy Goat
headquarters to approve or reject a Warranty claim is final and
binding.
To process a Warranty Claim, it is necessary to quote the Model
BILLY GOA T INDUSTRIES INC.
R
P . O. BO X 308 (1803 S JEFFERSON) LEE'S SUMMIT, MO 64063 / USA
PHONE: 816-524-9666 FAX: 816-524-6983
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