1.
Exhaust gases contain carbon monoxide, an
odorless and deadly poison.
2.
or rotating par t s.
3.
an open flame, o r d evices such as a stove,
furnace, o r water heater which use a pilot
li gh t or devices which can create a spark .
4.
well v entilated. Outdoor refueling is recommended.
5.
running. Allo w engine to cool f or 2 min utes
before refueling. Store fuel in appro ved
sa f ety containers.
6.
engine is r unning.
7.
gasoline is present or other explosiv e
conditions exist.
8.
spilled. Mo ve machine a w ay from the spill
and avoid creating any ignition until the
gasoline has evapor ated.
9.
10.
11.
Whenever possib l e, gradually reduce engine
speed before stopping.
TT
DO NO
T r un engine in an enclosed area.
DO NODO NO
TT
DO NODO NO
TT
DO NO
T place hands or feet near moving
DO NODO NO
TT
DO NODO NO
TT
DO NO
T store , spill or use gasoline near
DO NODO NO
TT
DO NODO NO
TT
DO NO
T refuel indoors where area is not
DO NODO NO
TT
DO NODO NO
TT
DO NO
T fill fuel tank while engine is
DO NODO NO
TT
DO NODO NO
TT
DO NO
T remove fuel tank cap while
DO NODO NO
TT
DO NODO NO
T T
DO NO
T oper ate engine when smell of
DO NODO NO
T T
DO NODO NO
TT
DO NO
T oper ate engine if gasoline is
DO NODO NO
TT
DO NODO NO
TT
DO NO
T transport unit with fuel in tank.
DO NODO NO
TT
DO NODO NO
TT
DO NO
T smoke when filling fuel tank.
DO NODO NO
TT
DO NODO NO
TT
DO NO
T chok e carburetor to stop engine .
DO NODO NO
TT
DO NO DO NO
DO NO
DO NO DO NO
GE MAGE MA
GE MA
GE MAGE MA
ARAR
TING ENGINE,TING ENGINE,
AR
TING ENGINE,
ARAR
TING ENGINE,TING ENGINE,
AL.AL.
AL.
AL.AL.
Y OCCUR UNLESS INSTRY OCCUR UNLESS INSTR
Y OCCUR UNLESS INSTR
Y OCCUR UNLESS INSTRY OCCUR UNLESS INSTR
TT
T
TT
READ AND UNDERST READ AND UNDERST
READ AND UNDERST
READ AND UNDERST READ AND UNDERST
””
”
””
WW
ARNING OR CAARNING OR CA
W
ARNING OR CA
WW
ARNING OR CAARNING OR CA
DO NODO NO
13.
DO NO
DO NODO NO
gover nor links or other par ts which may
change the gove rned engine speed.
DO NODO NO
14.
DO NO
DO NODO NO
selected by the engine manuf acturer.
DO NODO NO
15.
DO NO
DO NODO NO
or spar k plug wire remo ved. Use an
approve d tester.
DO NODO NO
16.
DO NO
DO NODO NO
remove d . If engine is flooded, place throttle
in “FAST” position and crank until engine
star ts.
DO NODO NO
17.
DO NOT str i k e flywheel with a hard
DO NODO NO
object or metal tool as this may cause
flywheel to shatter in oper ation. Use proper
tools to ser vice engine .
DO NODO NO
18.
DO NO
DO NODO NO
muffler. Inspect per iodically and replace , if
necessary. If engine is equipped with
m uffler deflector , inspect per iodically and
replace, if necessar y, with correct deflector .
DO NODO NO
19.
DO NO
DO NODO NO
accumulation of g rass, leaves, dir t or other
combustible mater ial in the m uffler area.
DO NODO NO
20.
DO NO
DO NODO NO
co vered, br ush covered, or g rass covered
unimprove d land unless a spar k arrester is
installed on the m uffler. The arrester mus t
be maintained in effectiv e w orking order b y
the operator . In the State of Califor nia the
abo ve is required b y law (Section 4442 of
the Calif ornia Pub lic Resources Code).
Other states may have similar la w s . Federal
la ws apply on federal lands.
UTION.UTION.
UTION.
UTION.UTION.
UCTIONS ARE FOLLOUCTIONS ARE FOLLO
UCTIONS ARE FOLLO
UCTIONS ARE FOLLOUCTIONS ARE FOLLO
TT
T tamper with go ve r nor spr ings,
TT
TT
T tamper with the engine speed
TT
TT
T chec k f or spar k with spar k plug
TT
TT
T cr ank engine with spar k plug
TT
TT
T operate engine without a
TT
TT
T operate engine with an
TT
TT
T use this engine on an y forest
TT
DEA DEA
DEA
DEA DEA
AND AND
THE THE
AND
AND AND
TH,TH,
TH,
TH,TH,
“ENTIRE OPERA“ENTIRE OPERA
THE
“ENTIRE OPERA
THE THE
“ENTIRE OPERA“ENTIRE OPERA
PERSONAL INJUR PERSONAL INJUR
PERSONAL INJUR
PERSONAL INJUR PERSONAL INJUR
WED CAREFULLWED CAREFULL
WED CAREFULL
WED CAREFULLWED CAREFULL
21.
fins because contact may cause bu rns.
22.
or air cleaner cover.
23.
vibr ation!
24.
while in oper ation.
25.
or slope .
WW
W
WW
1.
spark plug when ser vicing the engine or
equipment TO PREVENT ACCIDENTAL
STA RTING.
2.
par ts free of g rass and other debris
which can affect engine speed.
3.
tance is f elt. Then pull cord r apidly to a void
kickback and prevent hand or ar m injur y.
4.
sure it is functioning eff ectiv ely. A wo rn o r
leaking muffler should be repaired or
replaced as necessary.
5.
gum carburetor and cause leakage.
6.
for cracks or leaks . Replace if necessar y
7.
and maintenance instructions .
8.
star ting unit.
TT
OR'S MANUOR'S MANU
T
OR'S MANU
TT
OR'S MANUOR'S MANU
Y AND/OR PRY AND/OR PR
Y AND/OR PR
Y AND/OR PRY AND/OR PR
YY
..
Y
.
YY
..
DO NODO NO
D O N O T touch hot mu ffler , cylinder , or
DO NODO NO
DO NODO NO
TT
DO NO
T r un engine without air cleaner
DO NODO NO
TT
DO NODO NO
TT
DO NO
T oper ate dur ing e xcessiv e
DO NODO NO
TT
DO NODO NO
TT
DO NO
T leave machine unattended
DO NODO NO
TT
DO NODO NO
TT
DO NO
T pa r k machine on a steep g r ade
DO NODO NO
TT
ARNING:ARNING:
ARNING:
ARNING:ARNING:
ALAL
WW
AA
YS DOYS DO
AL
W
A
Y S D O remove the wire from the
ALAL
WW
AA
YS DOYS DO
DODO
DO k eep cylinder fins and go ve r nor
DODO
DODO
D O pull star ter cord slo wly until resis-
DODO
DODO
DO examine muffler per iodically to be
DODO
DODO
D O use fresh gasoline. Stale fuel can
DODO
DODO
D O check fuel lines and fittings frequently
DODO
FolloFollo
ww
Follo
w engine manuf acturer oper ating
FolloFollo
ww
Inspect Inspect
Inspect machine and wor k area bef ore
Inspect Inspect
DO DO
DO
DO DO
AL &AL &
AL &
AL &AL &
OPEROPER
OPER
OPEROPER
TYTY
TY
TYTY
DO NODO NO
12.
speeds. This may result in injury & /or
damage to unit.
66
6
66
SAFETY INSTRSAFETY INSTR
SAFETY INSTR
SAFETY INSTRSAFETY INSTR
GENERAL SAFETYGENERAL SAFETY
GENERAL SAFETY
GENERAL SAFETYGENERAL SAFETY
ASSEMBLASSEMBL
ASSEMBL
ASSEMBLASSEMBL
PP
P
PP
LABELSLABELS
LABELS
LABELSLABELS
OPERAOPERA
OPERA
OPERAOPERA
MAINTENANCEMAINTENANCE
MAINTENANCE
MAINTENANCEMAINTENANCE
PP
P
PP
TRTR
TR
TRTR
WW
W
WW
TT
DO NO
T r un engine at excessiv e
DO NODO NO
TT
TT
ABLE OF CONTENTSABLE OF CONTENTS
T
ABLE OF CONTENTS
TT
ABLE OF CONTENTSABLE OF CONTENTS
UCTIONSUCTIONS
UCTIONS
UCTIONSUCTIONS
○○○○○○○○
YY
Y
ARAR
AR
ARAR
ARAR
AR
ARAR
Part No. 890207 Form No. F021795E
YY
TS BTS B
AA
G & CONTRG & CONTR
TS B
A
G & CONTR
TS BTS B
AA
G & CONTRG & CONTR
○○○○○○○○○
TIONTION
TION
TIONTION
TS DRATS DRA
WING & LISTWING & LIST
TS DRA
WING & LIST
TS DRATS DRA
OUBLESHOOOUBLESHOO
OUBLESHOO
OUBLESHOOOUBLESHOO
ARRANTY PRARRANTY PR
ARRANTY PR
ARRANTY PRARRANTY PR
WING & LISTWING & LIST
○○○○○○○
○○○○○○
TINGTING
TING
TINGTING
OCEDUREOCEDURE
OCEDURE
OCEDUREOCEDURE
○○
○○○○
OLSOLS
OLS
OLSOLS
5 - 7
8 - 9
10 - 12
○○○
2
3
3
4
4
12
12
77
7
77
97
109
OPERATO R
L
L
Sound tests conducted were in accordance
A
with 79/113/EEC and were perf ormed on 05/20/
94 under the conditions listed:
GENERAL CONDITION:
TEMPERATURE:
WIND SPEED:
A
p
WIND DIRECTION:
HUMIDITY:
BAR OMETRIC PRESSURE:
SOUNDSOUND
SOUND
SOUNDSOUND
SOUND TESTS
Page 2 of 12
Sunny
70 F (21.1 C)
3 MPH (4.8 kmh)
N.W.
58 %
30.1" Hg (765mm Hg)
88
8
88
VIBRATION LEVEL 2.7g
Vibration le v els at the oper ators handles were
measured in the ve rtical, later al, and longitudinal
directions using calibr ated vibr ation test equipment.
Tests w ere perf ormed on 05/20/94 under the
conditions listed:
GENERAL CONDITION:
TEMPERATURE:
WIND SPEED:
WIND DIRECTION:
HUMIDITY:
BAR OMETRIC PRESSURE:
VIBRAVIBRA
VIBRA
VIBRAVIBRA
TIONTION
TION
TIONTION
Sunny
70 F (21.1 C)
3 MPH (4.8 kmh)
N.W.
58 %
30.1" Hg (765mm Hg)
Page 3
99
9
99
GENERAL SAFETY
For your safety and the safety of others, these directions should be followed:
Do not operate this machine without first reading
owner's manual and engine manufacturer's manual.
Use of Ear Protection is recommended while
operating this machine.
Use of Eye and Breathing protection is recom mended when using this machine, especially in dry
and dusty conditions. Optional bag cover directs dust
toward ground, away from the operator.
·DO NOT place hands or feet inside nozzle intake opening,
near debris outlet or near any moving parts.
·DO NOT start engine without debris bag and quick disconnect connected firmly in place to exhaust outlet.
·DO NOT start or operate machine with debris bag zipper
open.
1010
10
1010
ASSEMBLY
·DO NOT operate during excessive vibration.
·DO NOT remove bag until engine has been turned off and has
come to a complete stop.
·DO NOT remove hose kit cap on nozzle until engine has been
turned off and has come to a complete stop.
·DO NOT operate machine with hose cap, bag or hose removed.
·DO NOT use this machine for v acuuming exclusively sand,
dust, fine dirt, rock, glass, string like material, grain, rags,
cans, metal, bark or water.
·DO NOT operate this machine on slopes greater than 20%.
·DO NOT pick up any hot or burning debris, or any toxic or
explosive material.
·DO NOT allow children to operate this equipment.
3
& ASSEMBL Y
GENERAL SAFETY
Read all safety and operating instructions
before assembling or starting this unit.
PUT OIL IN ENGINE BEFORE STARTING.
Your Billy Goat is shipped from the factory in one carton,
completely assembled except for the debris bag, upper handle,
bag quick disconnect, tamper and bag support assembly.
1111
11
1111
PACKING CHECKLIST
These items should be included in your carton. If an y
of these parts are missing, contact your dealer.
9
73
74
Attach upper handle using
wingnuts, carriage bolts
and lock nuts already
assembled to handle stubs.
8
QUICK DISCONNECT
1. ASSEMBLE upper handle securely to lower handle stubs using
handle screws (item 8), knob wing 5/16-18 (item 73), and nut lock
5/16-18 (item 74).
2. CONNECT bag support assembly (item 78), to rear axle (item 33),
of unit and to both sides of upper handle using clips on strap (item
80).
3. UNFOLD the debris bag (item 1), and fasten bag neck to bag quick
disconnect (item 83). Attach firmly to housing exhaust (item 52), see
fig. 2.
4. ATTACH upper bag hanger straps to loops (item 11), pre-assembled to upper handle.
5. ATTACH throttle assy. (item 2), to handle, using cable clamps
(item 9).
6. INSTALL tamper in chipper hopper (see page 7).
7. CONNECT spark plug wire
Check
Debris Bag
80
Check
Check
Check
Check
900805
Handle Assy .
890204
Bag Support
Assembly
900647
Connector
Quick
Disconnect
890176
Tamper
890229
Check
Parts Bag &
Literature Assy
Engine
Manual
Fig. 2
Part No. 890207 Form No. F021795E
Denotes parts found in Parts Bag Assembly (shown on page 4).
Page 3 of 12
Check
Parts Bag &
Literature Assy
890206
Briggs & Stratton
P/N 272262 English
Page 4
1212
12
1212
PARTS BAG & LITERATURE ASSY P/N 890206
1313
13
1313
CONTROLS
Owner's
Manual
Clamp Cable 1"
9
900813 Qty. 2
Literature
Parts Bag
Literature
KD / TKD
Accesso-
ries
Strap Bag Support
80
900642 Qty. 1
Warranty
Card
4
EU Declaration
of Conformity
& EU
Distributor List
1414
14
1414
1515
15
1515
Literature Checklist
Check
Owner's
Manual
Check
890207
Literature
Parts Bag
890267
Check
Check
Check
Literature
KD / TKD
Accesso-
ries 900713
Warranty
Card
400972
EU Declaration
of Conformity &
EU Distributor
List 890261
ENGINE LABELSINSTRUCTION LABELS
Throttle
Control
Start
position
Briggs
engines have
a primer
button
carburetor
with no choke.
Stop
position
C
H
O
K
E
FAST
SLOW
STOP
These labels should be included on your Vacuum. If any of these
labels are damaged, replace them before putting this equipment
into operation. Item and part numbers are given to help in or dering
replacement labels..
WARNING
PA RTS BAG & CONTROLS & LABELS
EXPLOSIVE FUEL
STOP ENGINE AND ALLOW TO
COOL BEFORE REFUELING.
Label Do Not Fill While
Engine Is Hot
Item 63 Part No.400268
Label Danger Chipper For Wood
Only Item 48 Part No. 890152
Label Danger Flying Material
Item 62 Part No.810736
Label Danger
400268
Keep Hands
and Feet
Away
Item 29 Part
No.400424
OIL CHAIN
EVERY 10 HOURS
Label Oil Chain
Item No. 45
Part No. 830502
Label Warning Guards
Item 100 Part No.900327
830502
Label Ear Eye Breathing
Item No. 37 Part No. 890254
PULL TO ENGAGE CLUTCH
RELEASE TO DISENGAGE CLUTCH
Label Clutch Item No. 99
Part No. 900328
Briggs & Stratton
900328
Label Read
Owner's Manual
Item No. 123
Debris Bag
Label item 1
Part No. 890207 Form No. F021795E
Part No. 890301
Page 4 of 12
Page 5
1616
16
1616
OPERATION
INTENDED USE: This machine is designed for vacuuming
leaves, grass clippings and other types of organic litter and
for chipping brush, limbs, corn and sunflower stalks and
palm fronds.
Debris mixed with cans, bottles and small amounts of sand
can be vacuumed; however, it is not this machine's primary
purpose. Vacuuming cans, bottles and sand will affect the
longevity of your machine.
Do not operate if excessive vibration occurs. If e xcessive
vibration occurs, shut engine off immediately and check for
damaged or worn impeller, loose impeller bolt, loose impeller
key, loose engine or lodged foreign objects. Note: See parts list
for proper impeller bolt torque specifications. (See trouble
shooting section on page 12).
Like all mechanical tools, reasonable care must
be used when operating machine.
Inspect machine work area and machine before operating. Make sure that all operators of this equipment are
trained in general machine use and safety.
PUT OIL IN ENGINE BEFORE STARTING.
16.116.1
16.1
16.116.1
STARTING
16.716.7
16.7
16.716.7
CHIPPING OPERA TION
Wearing Eye Protection and Durable
Gloves is recommended while operating
chipper.
Use caution when using chipper
Your
TERMITE
and limbs up to 2" (50.8mm) diameter.
2
® chipper is designed to process tree branches
"
(50.8 mm)
Maximum
Diameter
ENGINE: See engine manufacturer’s instructions
for type and amount of oil and gasoline used.
Engine must be level when checking and filling oil and
gasoline.
ENGINE SPEED: Controlled by throttle lever on the handle.
Under normal conditions, operate at minimum throttle to
accomplish your current cleaning task.
FUEL V AL VE: Move fuel valve to "ON" position (when
provided on engine).
CHOKE: See Primer.
PRIMER: Push primer per engine instructions.
THROTTLE: Move remote throttle control to fast position.
Pull starting rope to start engine.
IF Y OUR UNIT FAILS TO START:
See Troubleshooting on page 12.
16.216.2
16.2
16.216.2
VACUUMING OPERATION
V ACUUM NOZZLE HEIGHT ADJUSTMENT: is
raised and lowered by lifting slightly upward on handle and up
on height adjustment rod located at left rear of machine.
FOR MAXIMUM PICKUP: Adjust nozzle close to debris,
but without blocking airflow into the nozzle.
nozzle into debris.
CLEARING A CLOGGED NOZZLE
& EXHAUST: Turn engine off and wait for impeller to
stop completely and disconnect spark plug wire.
Wearing urab le gloves, remove clog. Danger, the clog
may contain sharp materials. Reconnect spark plug
wire.
NOTE
: Never bury
Several small branches can be grouped together and fed
together into the chipper (see fig 2.).
When feeding forked branches, squeeze forks together and feed
into chipper entrance (DO NOT overload). If forks are too large,
use a pair of loppers to trim forks down to size. A lopper
storage bracket is provided on every unit (loppers are not
included).
16.816.8
16.8
16.816.8
CLEARING A CLOGGED CHIPPER HOPPER
Under normal circumstances, allo w time f or machine
to clear all wood from chipper hopper before stopping
engine. Otherwise, remaining pieces of wood will jam inside
of chipper when engine stops. See Tamper on page 7.
Disconnect spark plug wire.
Remove debris bag quick disconnect from debris outlet on
machine.
Wearing durable gloves, access impeller through
debris outlet on fan housing and rotate impeller counter
clock wise to dislodge and remove jam and remove debris
from hopper with tongs or equivalent.
Reconnect debris bag quick disconnect to machine.
Reconnect spark plug wire.
OPERATION 5
Part No. 890207 Form No. F021795E
Page 5 of 12
Page 6
1616
16
1616
OPERATIONcontinued
16.16.
1111
16.
11FOLDING HANDLE
16.16.
1111
By removing the debris bag, quick disconnect and leaving the bag
support tray in place, the operator’s handle can be folded down to
save space when transporting or storing unit (see fig 4).
(fig. 2)
16.16.
99
MULCH
16.
9
16.16.
99
Wood chips made from branches in your own yard make excellent mulch. A thick blanket of wood chips around plants and
flowers keeps weeds out and moisture in (see fig. 3).
16.16.
1010
16.
10
16.16.
1010
OPERATION 6
COMPOST
Vacuumed leaves, grass and other organic material from your own
yard can be emptied into a pile or composter to provide enriched
soil for later use as fertilizer in gardens and flower beds (see fig. 3).
Note: Allow green chips to dry before spreading around living
plants.
Note: Dry wood is harder to
chip than green wood.
(fig. 4)Push Model Shown
16.16.
33
16.
3
16.16.
33
DEBRIS BAG
Debris bags are normal replaceable wear items.
Note: Frequently empty debris to prevent bag overloading with
more weight than you can lift.
An optional bag and dust cover is available for use where debris will be
vacuumed in dusty conditions (see Optional Accessories shown on
page 1.)
DO NOT place bag on or near hot surface, such as engine. Run
engine at 1/2 throttle for first 1/2 hour to condition ne w bag. Y our
new bag requires a break-in period to condition the pores of the
material against premature blockage. The entire bag surf ace
ser ves as a filter , and must be able t o breath to have good vacuum
perf ormance.
Be sure engine has come to a complete stop before removing
or emptying bag.
This vacuum is designed for picking up trash, organic
material and other similar debris (see Safety Warnings page 2-3).
However, many vacuums are used where dust is mixed with
trash. Your unit can intermittently vacuum in dusty areas. Dust
is the greatest cause of lost vacuum performance. However,
following these rules will help maintain your machine's ability to
vacuum in dusty conditions:
•Run machine at idle to quarter throttle.
•The debris bag must be cleaned more frequently. A vacuum
with a clean, pillow soft bag will have good pickup performance.
One with a dirty, tight bag will have poor pickup performance. If
dirty, empty debris and vigorously shake bag free of dust.
•Machine or pressure-wash debris bag if normal cleaning does
not fully clean bag. Bag should be thoroughly dry before use.
Having one or more spare debris bags is a good way to reduce down time
while dirty bags are being cleaned.
•DO NOT leave debris in bag while in storage.
(fig. 3)
Part No. 890207 Form No. F021795E
Page 6 of 12
Page 7
1616
16
1616
16.616.6
16.6
16.616.6
OPERATIONcontinued
PROPULSION
16.416.4
16.4
16.416.4
HANDLING & TRANSPORTING:
This vacuum is self-propelled. To engage the drive, lift operator's
bail against operator's handle. The drive is disengaged by
releasing the operator's bail.
GROUND SPEED can be varied by applying slight downward
pressure to handle during operation (to allow drive wheels
partial slippage) or by changing the engine rpm.
For improved control in confined areas, this machine can be
freewheel pushed forward or backward by releasing the
operator's bail and pushing machine.
Bail Up
Engages
Handle
Drive
Bail Down
Disengages
Drive
16.16.
1212
16.
12
16.16.
1212
16.16.
1212
16.
12
16.16.
1212
Before turning machine off, use the Tamper to slowly push
remaining pieces of wood through the chipper. This can prevent
any remaining wood from jamming in the chipper when machine is
turned off.
TAMPER
Bail
Using two people to lift machine is recommended. Lift holding the
handle and front of nozzle. Secure in place during transport.
16.516.5
16.5
16.516.5
STORAGE
Never store engine indoors or in enclosed poorly ventilated
areas with fuel in tank, where fuel fumes may reach an open
flame, spark or pilot light, as on a furnace, water heater, clothes
dryer or other gas appliance.
If engine is to be unused for 30 days or more, prepare as
follows:
Be sure engine is cool. Do not smoke. Remove all
gasoline from carburetor and fuel tank to prevent gum deposits
from forming on these parts and causing possible malfunction of
engine. Drain fuel outdoors, into an approved container, away
from open flame. Run engine until fuel tank is empty and
engine runs out of gasoline.
NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable
alternative in minimizing the formation of fuel gum deposits
during storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow mix ratio found on stabilizer container .
Run engine at least 10 min. after adding stabilizer to allow it to
reach the carburetor.
Do not store with debris in bag.
OPERATION 7
T amper Storage Position.
Do not leave tamper on the ground,
store tamper in the chipper hopper.
Part No. 890207 Form No. F021795E
Page 7 of 12
Page 8
1717
17
1717
MAINTENANCE
Use only a qualified mechanic for
any adjustments, disassembly or
any kind of repair .
WARNING: TO AVOID PERSONAL INJURY, ALWA YS
TURN MACHINE OFF, MAKE SURE ALL MO VING
P AR TS COME TO A COMPLETE ST OP.
DISCONNECT SPARK PLUG WIRE
BEFORE SERVICING UNIT.
ENGINE: See engine manufacturer
operator's instructions.
DEBRIS BA G: See page 6.
RECONNECT SPARK PLUG WIRE,
GUARDS, BA G, CAPS AND / OR
HOSE BEFORE ST ARTING ENGINE.
17.117.1
17.1
17.117.1
IMPELLER REMOVAL
1. Wait for engine to cool and disconnect spark plug.
2. Drain fuel and oil from the engine.
3. Remove bag, bag tray, quick release, upper handle and clutch
cable from upper handle. Do not kink, stretch, or break control
cables, control housings, or end fittings while removing handles.
4. Remove chain guard, chains and jackshaft assembly (see page 9,
Drive Chain).
5. Remove housing top plate by removing bolts around outside of
housing.
6. Leaving engine fastened to top plate, remove impeller bolt and
lock washer and slide impeller off crankshaft ( A puller may be
required).
MAINTENANCE 8
7. Retain shim washers used at end of crankshaft for use at impeller
reinstallation (see fig. 7). Howe ver, your unit may or may not have
required the use of shim washers.
8. If impeller slides off freely, proceed to (step 11 or step 15).
(Do not drop impeller).
9. If impeller does not slide off crankshaft, place two crowbars
between impeller and housing on opposite sides. Pry impeller away
from engine until it loosens.
stuck impeller.
10. If the impeller cannot be loosened, obtain a 1” (25.4mm) longer
bolt of the same diameter and thread type as the impeller bolt. Inv ert
engine and impeller and support engine above ground to prevent
recoil damage. Thread longer bolt by hand into the crankshaft until
bolt bottoms. Using a suitable gear or wheel puller against the bolt
head and the impeller back-plate (near the blades), remove impeller
from shaft.
IMPELLER REMOVAL and CHIPPER ADJUSTMENT
Using a penetrating oil can help loosen a
CHIPPER BLADE REMOVAL AND SHARPENING
17.117.1
17.1
17.117.1
Chipper blades are normal replaceable wear items.
DANGER Chipper blade is sharp.
Replace any damaged blade.
Depending on the type and amount of wood being chipped, the
chipper blade will eventually get dull, losing it’s cutting ability.
Evidence of a dull blade is a noticeably reduced chipping ability or a
rough cut on end of branch.
Note: The chipper blade gap is factory set and should be checked
each time impeller is removed from engine crankshaft and reset if
required. If reassembly requires a different quantity of shim
washers, Billy Goat
11. Using a 3/16" Allen wrench and 1/2" open end wrench, remove
chipper blade from impeller.
12. Sharpen blade by lightly grinding the cutting edge of the blade
at 40 degrees (see fig. 5). It is not necessary to remove all nicks
from the cutting edge.
in the blade during sharpening. This will reduce it’s heat- treated
hardness properties and will reduce blade life. Evidence of too
much heat build-up is a change of color along sharpened edge.
13. The same chipper blade can be sharpened several times.
However, blade replacement is required when b lade no longer
overhangs the chip relief hole in impeller back plate or if increased
vibration occurs (see fig. 5).
14. Chipper blade installation is in reverse order of removal.
o
®
shim washer must be used.
CAUTION:
Be careful to avoid heat buildup
INCORRECTCORRECT
Blade
Blade
40
EDGE OF CHIP
RELIEF HOLE
Fig. 5
15. To reinstall impeller, use a new impeller bolt and lockwasher and
use exactly the same crankshaft impeller shim washers as were
removed during disassembly (unless they were damaged).
However, your unit ma y or may not have required the use of shim
washers
16. Tighten impeller bolt. Torque impeller bolt to 50 Ft. Lbs. (68 N.m)
(see item 51 on page 11).
17. Slowly rotate impeller to insure proper chipper blade clearance.
Check to see that gap between chipper blade and anvil surface (on
lower side of housing top plate) measures between
0.040"(1.02mm) and 0.080"(2.03mm).
18. If gap is less than 0.040"(0.51mm), add shim washer 890130
(0.060"{1.52mm} thick) and/or 890131 (0.020"{1.02mm} thick),
whichever is required. If gap is more than 0.080"(2.03mm), remove
one or more shim washers as needed to obtain correct gap (see fig.
6 & fig. 7). The chipper will function at up to a maximum of
0.125"(3.18mm) gap.
.
Part No. 890207 Form No. F021795E
Page 8 of 12
Page 9
1717
17
1717
17.117.1
17.1
17.117.1
MAINTENANCEcontinued
IMPELLER REMO VAL and CHIPPER
19. If chipper blade properly clears anvil surface, proceed to step
20. If not, return to (step 14) and add or subtract shim washers as
needed to obtain a correct gap.
20. Reinstall engine, impeller and jackshaft assembly components onto housing in reverse order of removal (see drive section
on page 9).
21. Before connecting spark plug wire, slowly pull engine
starting rope to insure that impeller rotates freely.
22. Reinstall spark plug wire.
fig. 6
17.317.3
17.3
17.317.3
DRIVE
Chains are normal replaceable wear items. A new chain
should not be used on worn sprockets. Sprockets should be
replaced when replacing chains.
Stop engine and disconnect spark plug
wire before making adjustments.
2. Inspect chains (items 87 & 88), for wear, (see chain replace-
ment), lubrication and correct adjustment.
3. If adjustments are required, loosen 4 carriage bolts (item 90),
that hold bearing brackets for jackshaft assembly.
4. Adjusting all (3) chains at same time is necessary and can be
done by pulling jackshaft (item 93), up and forward.
5. Tension chains - similar to bicycle chain tightness with
about 1/8” (3.2mm) deflection with light hand pressure midway between sprockets. A slightly loose chain is better than an
over tightened chain. DO NOT over tighten.
6. With chains aligned and tensioned, and jackshaft (item 93),
square and level, tighten carriage bolts (item 90).
7. Completely rotate drive wheels around several times to
insure there are no excessiv ely tight areas in the chain.
8. Repeat steps 4 thru 7 if chains need readjustment.
3.To replace wheel chains (item 87), slide bearing plates
(item 101), toward engine to loosen chains. Remove front wheels.
Reinstall replacement chains with wheels and onto
jackshaft sprockets.
4.See steps 4 thru 7 for chain alignment and adjustment.
5.Reinstall chainguard (item 118).
CLUTCH ADJUSTMENT
The clutch control cable is pre-adjusted at the factory, so when
the bail is released, rod (item 115), engages clutch assembly
(item 121), to stop forward drive motion and allow forward and
fig. 7
backward free-wheeling. When the bail is held against handle,
the clutch rod moves away from clutch assembly to allow drive
engagement.
1717
.2.2
17
.2
1717
.2.2
Maintenance Schedule
Maintenance Operation
Engine (See Engine Manual)
Check for excessive vibration
Clean Debris Bag
Check bag strap tightness
Inspect for loose parts
Inspect for worn or damaged parts
Lubricate Chains and Clutch
Inspect Chains and Clutch
Every
Use
Part No. 890207 Form No. F021795E
Follow these hourly
maintenance intervals.
Every 5 hrs
or (Daily)
Every 10
hrs
Every 25
hrs
Page 9 of 12
If drive will not disengage, adjust and align control bracket so that
rod (item 115) fully contacts triangular plate on clutch assembly
when bail is released (see fig. 8).
See lubrication intervals on Maintenance Schedule.
Control
Bracket
Rod
115
Triangular
Plate
Clutch
121
Fig. 8
MAINTENANCE 9
Page 10
PA RTS DRAWING 10
1818
18
1818
R
Part No. 890207 Form No. F021795E
Page 10 of 12
PARTS DRAWING
TKD502SPTKD502SP
TKD502SP
TKD502SPTKD502SP
Page 11
Item
No.
1 DEBRIS BAG TURF (service assy) (incl. (2) of 4,5 & 11)9008061
2 THROTTLE ASSEMBLY (INCL. 1 ea items 4, 10)900514-02 1
3 TAMPER8902291
4 NUT LOCK (1/4 - 20 )*81600019
5 SCREW CAP ( 1/4 - 20 x 1-1/2 HEX )*80410082
6 HANDLE ASS’Y
7 AXLE REAR - FRAME W.A.9009561
8 SCREW HANDLE 5/16 - 18 x 2-1/49005472
9 CLAMP CABLE PLASTIC 1”9008132
10 SCREW CAP 1/4 - 20 x 1 3/4*80410092
11 ROD - BAG LOOP8001782
12 DOOR EXHAUST ASS’Y (incl. items 13, 62 )8901481
13 SPRING DOOR EXHAUST8901421
14 SCREW CAP #10 - 24 x 5/8*80591357
15 NUT LOCK #10 NC*81640057
16 WASHER #10 FC*81710012
17 WASHER LOCK 3/8 INT.*81800112
18 BRACKET - HEIGHT ADJUSTMENT9009321
19
20 SPRING9001361
21 TIRE - ONLY (PER ASSY) TREADED9006591
22 PIN - HAIR COTTER9004711
23 ROD SHORT HEIGHT ADJUSTMENT8901101
24 BOLT - CARRIA GE 5/16 - 18 x 3-1/2*80240504
25 WASHER - FLAT 5/16 SAE*817200812
26 NUT LOCK 5/16 - 18 HEX*81600025
27 HANDLE STUB9009111
28 PLATE HANDLE SUPPORT9009331
29 LABEL DANGE R C UT FINGER4004242
30 HANDLE STUB9009121
31 SCREW CAP 3/8 - 16 X 2 1/2 WASHER FACE9005642
32 WASHER HUB CAP 1/2 I.D.9009274
33 ROD BAG SUPPORT KD501SP9006461
34 WHEEL ASS’Y CAST (incl. items 21, 36 ) TREADED9007602
35 WASHER 0.75 “C”9009971-0
36 BEARING ONLY (QTY PER WHEEL ASS’Y)9004982
37 LABEL EAR EYE BREATHING8902541
38
39 PLATE BRACE REAR8901892
40 SCREW CAP 1/4 - 20 x 1/2*80410024
41 SPACER9009264
42 SCREW SELF TAPPING 10 - 24 x 1/2*81230862
43 NOZZLE MAINFRAME ASS’Y (incl. one of items 29, 44, 42, 55, 64 )9009661
44 PLUG9001461
45 LABEL OIL CHAIN8305021
46 BLADE CHIPPER8901011
47 IMPELLER ASS’Y (incl. items 46, 49, 50, 51, 59, 65, 66, 67 )890208-S1
48 LABEL CHIPPER8901521
49 KEY 3/16 SQ. x 1.2592010801
50 WASHER LOCK 3/8 TWISTED TOOTH4005021
51
52 HOUSING ASS’Y (incl. items 12, 14, 15, 16, 37, 100)8902021
53 ENGINE 5.5 H.P. BRIGGS & STRATTON DIAMOND PLUS8901861
54 NUT LOCK 3/8 16*81600032
55 ROD BUMPER9009391
56
57 CAP HUB9004864
58 WASHER FLAT 1/2 SAE*81720114
59 SCREW SOCKET HD. 5/16 - 18 x 3/4 GR. 88901032
60 CAP END 1"8901322
61 PIN COTTER 3/32 x 3/4*81970166
62 LABEL DANGER FLYING MATERIAL8107361
63 LABEL HOT ENGINE4002681
64 GUARD FOAM INSERT9009771
65 NUT KEPS 5/16 -188901042
66 WASHER SHIM 0.060" (1.52mm)8901300-1
67 WASHER SHIM 0.020" (0.51mm)8901310-2
68 PLATE TOP ASS’Y (incl. items 14, 15, 29, 69, 70, 71, 72)8901881
69 GUARD FLAPPER8901192
70 PLATE FLAPPER ENTRANCE8901272
71 SCREW CAP 5/16 - 18 x 1/2 HEX HD. GR. 58901499
72 WASHER LOCK CONICAL 5/168901509
73 KNOB WING 5/16 - 188901082
74 NUT LOCK 5/16 - 18 THIN HT .*81610412
75 GRIP HANDLE4005702
76 BRACKET LOPPER W.A.8901611
77 PLATE BAG SUPPORT PLASTIC9006401
78 BAG SUPPORT ASS’Y (incl. items 4, 77, 79, 80, 81, 82)9006471
79 BAR SUPPORT HOOK9006412
80 STRAP BAG SUPPORT9006421
81 SCREW CAP 1/4 - 20 x 3/4*80410046
82 WASHER 1/4 SAE*81720074
83 CONNECTOR QUICK8901761
84 WASHER 5/16 EXT.*81810081
85 CABLE ASS’Y CLUTCH9002071
SCREW CAP 3/8 - 24 x 2” (HARDENED) (TORQUE 50 FT-LBS) (68 N
Description
TKD502SP
Part No.Qty.
.
m)8109621
* Denotes
standard
hardware item
that may be
purchased
locally.
Denotes
parts found in
parts bag
assembly.
PA R TS LIST 11
Part No. 890207 Form No. F021795E
Page 11 of 12
Page 12
Item
1919
19
1919
Parts List
continued from
page 11.
TRTR
OUBLESHOOOUBLESHOO
TR
OUBLESHOO
TRTR
2020
20
2020
Will not v acuum or has poor
vacuum perfo rmance.
P oor chipping perf ormance.
Engine stalls or labors when
chipping.
Abnormal vibration.
Engine will not star t.Check stop s witches, throttle , and gasoline. Connect spark plug wire.
OUBLESHOOOUBLESHOO
PrPr
obob
lemlem
Pr
ob
lem
PrPr
obob
lemlem
No.
86 WHEEL WITH SPROCKET ASS’Y CAST (21, 36, 94, 95, 96)8902422
87 CHAIN 52 PITCH8902392
88 CHAIN 40 PITCH9003231
89 WASHER FLAT 5/16 (3/8 ID x 7/8 x 1/16)*81710034
90 BOLT CARRIA GE 5/16 -18 x 3/4*80240394
91 WASHER SPRING LOCK 5/16*81770114
92 NUT REGULAR 5/16-18*81420025
93 JACKSHAFT9003201
94 SPROCKET (PER ASSEMBLY) (SIZE # 65A26) 26 TEETH8902381
95 SCREW SELF TAP 1/4-14 x 3/4 (PER ASSEMBLY)8005055
96 WASHER LOCK EXTERNAL TOOTH (PER ASSEMBLY)*81810075
97 JACKSHAFT ASS’Y
98 SHIELD MUFFL ER TKDSP8901901
99 LABEL CLUTCH9003281
100 LABEL-WARNING GUARDS9003271
101 BEARING PLATE9003172
102 BEARING BALL (WITH SNAP RING)9003212
103 WASHER LOCK 1/4*81770102
104 ROD BAIL CLUTCH ASS’Y (INCLUDE. GRIP)9009691
105 BAR BRACE HANDLE9007681
106 SCREW CAP 5/16-18 x 3/4*80410261
107 SPROCKET - 17 TOOTH9003031
108 SPROCKET - 8 TOOTH9003022
109 ROLL PIN 3/16 DIA. x 1 1/4 LG.*81951664
110 LOCKNUT 5/16 - 18 FLANGE8501645
111 SCREW CAP 1/4 - 20 x 1 1/4*80410071
112 BRACKET CONTROL ASS’Y (INCL. 113, 114, 115)9002211
113 SPRING9001361
114 ROLL PIN 1/8” DIA. x 1 1/4 LG.*91951061
115 ROD CLUTCH9002081
116 SCREW CAP 1/4-20 x 1” LG.*80410062
117 WASHER 1/4” FLAT (5/16 ID x 3/4 OD x 1/16)*81710026
118 GUARD CHAIN ASS’Y TKDSP8901951
119 CLIP-CLUTCH CABLE9009991
120 PLATE BRACE HT. ADJ. KD / TKD9007561
121 CLUTCH DOUBLE RELEASE9003071
122 WASHER FENDER 5/16*81720201
123 LABEL READ OWNER'S MANUAL8903011
TINGTING
TING
TINGTING
Dir ty debr is bag. Nozzle height set too high or too lo w . Hose kit cap
missing. Clogged nozzle or exhaust. Excessiv e quantity of debr i s.
Extremely hard wood. Dull or damaged chipper b lade .
Feeding branches into chipper too r apidly. Engine ser vice may b e
required.
Loose or out of balance impeller or loose engine.
Throttle in off position. Out of gasoline. Bad or old gasoline.
Spark Plu g w ir e d is con ne ct ed . Dir ty air cleaner .
Description
(INCLUDE. 93, 101, 102, 107, 108, 109)8901971
Before Requesting Service Review These Suggestions
PP
ossibossib
le Causele Cause
P
ossib
le Cause
PP
ossibossib
le Causele Cause
TKD502SP
Part No.
Clean debri s bag. Shake bag clean or wash. Adjust nozzle height.
Check f or hose kit cap . Unclog nozzle or exhaust (see page 5).
Allo w air to f eed with debr is.
A void extremely hard wood. Shar pen or replace chipper b lade (see
page 8).
Feed br anches at a slo w er r ate . Ser vice engine.
Check impeller and replace if required. Check Engine.
Clean or replace air cleaner. Or contact a qualified service person.
Qty.
* Denotes
standard
hardware item
that may be
purchased
locally.
Denotes
parts found
in parts bag
assembly.
SolutionSolution
Solution
SolutionSolution
No self propelling.
Self propelled dr i ve will not
release.
Engine is loc ked, will not
pull o v er.
22.122.1
22.1
22.122.1
Contact your nearest engine manufacturer's authorized
Serial Plate
2121
21
2121
L
PA R TS LIST 10
97
Engine Service and Warranty
A
12
L
A
p
109
Operator
Purchase
Date
TROUBLE SHOOTING, &
W ARRANTY PROCEDURE
Part No. 890207 Form No. F021795E
Operator's bail not releasing clutch. Brok en or out of adjustment
clutch cable. Wor n or brok en clutch assembly. Br ac ket control
assembly (item 112) out of adjustment.
Clutch cable out of adjustment. Clutch not lubricated and is lockedup.
Debri s locked in chipper blade, hopper or inside impeller. Engine
problem.
servicing dealer.
R
ecord your machine model, serial number and
date-of-purchase and where purchased
1803 S. Jeff erson P.O. Box 308
Lee's Summit, Mo. 64063 / USA
(816) 524-9666 FAX (816) 524-6983
ModelSeria l No.
lbsmin
kg
CE95
Engine PowerUnit (weight)
kW
@
-1
Purchased
from
Page 12 of 12
Adjust clutch cable. Adjust br ac ket control assemb ly. Replace an y
wor n or damaged or malfunctioning parts.
Adjust clutch cabl e. See page 9 Clutch Adjustment. Oil clutch.
See page 5, Clear ing a clogged chipper hopper. Contact an engine
ser vicing dealer for engine problems.
WARRANTY PROCEDURE
2222
22
2222
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
The WARRANTY terms are stated on the lower part which remains with the
user. Whenever a Billy Goat Machine is faulty due to a defect in material
and / or workmanship, the owner should make a warranty claim as follows:
The Machine should be taken to the dealer from whom it was
purchased or to an authorized Billy Goat dealer.
The owner should present the remaining half of the Warranty
Registration Card, or, if this is not available, the invoice or receipt.
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,
who will send it with the faulty part to Billy Goat headquarters.
The Quality / Service department at Billy Goat headquar ters will study
the claim and parts and will notify their conclusions.
The decision by the Quality / Service department at Billy Goat
headquarters to approve or reject a Warranty claim is final and
binding.
Note:
To process a Warranty Claim, it is necessary to quote the Model
& Serial number who are printed on the Billy Goat Serial Plate.
BILLY GOA T INDUSTRIES INC.
R
P.O. BOX 308 (1803 S JEFFERSON LEE'S SUMMIT, MO. 64063 / USA
PHONE: 816-524-9666 FAX: 816-524-6983
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