Billy Goat TKD502H, TKD502ICQ Operator Owner's Manual

OPTIONAL ACCESSORIESOPTIONAL ACCESSORIES

OPTIONAL ACCESSORIES

OPTIONAL ACCESSORIESOPTIONAL ACCESSORIES

22

2

22

SHREDDER KITSHREDDER KIT

SHREDDER KIT

SHREDDER KITSHREDDER KIT

P/N 890209. P/N 890209.

P/N 890209.

P/N 890209. P/N 890209.

leaves, dramatically reduc­ing total volume.

Shreds

44

4

44

11

1

11

R

HOSE KITS

For vacuuming in hard to
reach areas.

HeaHea

vy Duty vy Duty

Hea

vy Duty

HeaHea

vy Duty vy Duty

Hose Kit P/N 900943.Hose Kit P/N 900943.

Hose Kit P/N 900943.

Hose Kit P/N 900943.Hose Kit P/N 900943.
4"(102mm) x 10' (3.05m)
HomeoHomeo

Homeo

HomeoHomeo
Hose Kit P/N 900942.Hose Kit P/N 900942.

Hose Kit P/N 900942.

Hose Kit P/N 900942.Hose Kit P/N 900942.
4"(102mm) x 10' (3.05m)

NOZZLE NOZZLE

NOZZLE

NOZZLE NOZZLE
P/N 900810. P/N 900810.

P/N 900810.

P/N 900810. P/N 900810.

life when used along curbs and
hard surfaces.

STST

ANDAND

ST

AND

STST

ANDAND

DEBRIS BAGDEBRIS BAG

DEBRIS BAG

DEBRIS BAGDEBRIS BAG
P/N 890307.P/N 890307.

P/N 890307.

P/N 890307.P/N 890307.

models. For use in leaves and
grass in non-dusty conditions.

OPTIONAL DEBRIS BAGSOPTIONAL DEBRIS BAGS

OPTIONAL DEBRIS BAGS

OPTIONAL DEBRIS BAGSOPTIONAL DEBRIS BAGS

FELFEL

T DEBRIS BT DEBRIS B

FEL

T DEBRIS B

FELFEL

T DEBRIS BT DEBRIS B

900803 900803

P/NP/N

P/N

900803

P/NP/N

900803 900803

conditions.

HEAHEA

VY DUTY DEBRIS BVY DUTY DEBRIS B

HEA

VY DUTY DEBRIS B

HEAHEA

VY DUTY DEBRIS BVY DUTY DEBRIS B

P/N 900798P/N 900798

P/N 900798

P/N 900798P/N 900798

panel.

DEBRIS BADEBRIS BA

DEBRIS BA

DEBRIS BADEBRIS BA
P/N 900801P/N 900801

P/N 900801

P/N 900801P/N 900801

dow n ward a w ay from operator .

VV

acuumacuum

V

acuum

VV

acuumacuum

wnerwner

s s

wner

wnerwner

ARD ARD

ARD

ARD ARD

VV

s

V

s s

VV

WEAR PLAWEAR PLA

WEAR PLA

WEAR PLAWEAR PLA

Extends

TURF QTURF Q

TURF Q

TURF QTURF Q

Standard on TKD

AA

A

AA

for use in dusty

Reinforced lower

G COG CO

VERVER

G CO

VER

G COG CO

VERVER

Directs dust

acuumacuum

acuum

acuumacuum

TESTES

TES

TESTES

nozzle

UICKUICK

UICK

UICKUICK

GG

G

GG

AA

GG

A

G

AA

GG

TheThe

The

TheThe

Thank You for SelectingThank You for Selecting

Thank You for Selecting

Thank You for SelectingThank You for Selecting

SAFETY 2

INSTRUCTIONS

3

& ASSEMBL Y

GENERAL SAFETY

4

PA RTS BAG & CON-

TROLS & LABELS

®

OPERATION 5 - 7

REAR CASTER KITREAR CASTER KIT

REAR CASTER KIT

REAR CASTER KITREAR CASTER KIT

P/N 900655 P/N 900655

P/N 900655

P/N 900655 P/N 900655

maneuverability on hard
surfaces.

ZIPPERLESS QUICK BAGZIPPERLESS QUICK BAG

ZIPPERLESS QUICK BAG

ZIPPERLESS QUICK BAGZIPPERLESS QUICK BAG
P/N 890309P/N 890309

P/N 890309

P/N 890309P/N 890309

conditions that are damaging to
zippers.

33

3

33

UNIT SIZE:

Improves

For non dusty

ENGINE: H.P. 5.5 (4.1 kW) 5 (3.73 kW)
ENGINE: TYPE
ENGINE: FUEL CAP.
ENGINE: OIL CAP.
WEIGHT: UNIT
WEIGHT: SHIPPING
ENGINE WEIGHT:

OVERALL LENGTH: 62"(1.57m) OVERALL WIDTH 26.75" (0.68m) OVERALL HEIGHT 42" (1.07m)

The PThe P

The P

The PThe P

oo

werful werful

o

werful

oo

werful werful

Operator Owner's ManualOperator Owner's Manual

Operator Owner's Manual

Operator Owner's ManualOperator Owner's Manual

TKD TKD

TKD

TKD TKD

TERMITETERMITE

TERMITE

TERMITETERMITE

VV

AA

CUUM CHIPPERCUUM CHIPPER

®®

®

V

A

CUUM CHIPPER

®®

VV

AA

CUUM CHIPPERCUUM CHIPPER

TKD502H, TKD502ICQ

SpecificationsSpecifications

Specifications

SpecificationsSpecifications

TKD502H TKD502ICQ

HONDA OHV B&S I/C

2.01 qt. (1.9 L) 1.5 qt. (1.4 L)

0.69 qt.(0.65 L) 0.63 qt. (0.6 L)
133# (60.3 kg) 121# (54.9 kg)
156# (70.8 kg) 144# (65.3 kg)
36# (16.3 kg) 24.38# (11.05 kg)

MAINTENANCE 8 - 9

10 - 12

& LIST

PARTS DRAWING

12

Part No. 890252 Form No. F021795B

Page 1 of 12

TROUBLE SHOOTING, &

W ARRANTY PROCEDURE

55

5

55

IN IN

THE INTEREST OF SAFETYTHE INTEREST OF SAFETY

IN

THE INTEREST OF SAFETY

IN IN

THE INTEREST OF SAFETYTHE INTEREST OF SAFETY

BEFORE STBEFORE ST

BEFORE ST

BEFORE STBEFORE ST
GINE MANUGINE MANU

GINE MANU

GINE MANUGINE MANU

THIS SYMBOL MEANS THIS SYMBOL MEANS

THIS SYMBOL MEANS

THIS SYMBOL MEANS THIS SYMBOL MEANS
DD

AMAAMA

D

AMA

DD

AMAAMA

GE MAGE MA

GE MA

GE MAGE MA

ARAR

TING ENGINE,TING ENGINE,

AR

TING ENGINE,

ARAR

TING ENGINE,TING ENGINE,

AL.AL.

””

AL.

”

AL.AL.

””

WW

W

WW

Y OCCUR UNLESS INSTRY OCCUR UNLESS INSTR

Y OCCUR UNLESS INSTR

Y OCCUR UNLESS INSTRY OCCUR UNLESS INSTR

READ AND UNDERST READ AND UNDERST

READ AND UNDERST

READ AND UNDERST READ AND UNDERST

ARNING OR CAARNING OR CA

ARNING OR CA

ARNING OR CAARNING OR CA

AND AND

THE THE

AND

THE

AND AND

THE THE

UTION.UTION.

UTION.

UTION.UTION.

UCTIONS ARE FOLLOUCTIONS ARE FOLLO

UCTIONS ARE FOLLO

UCTIONS ARE FOLLOUCTIONS ARE FOLLO

DEA DEA

DEA

DEA DEA

TH,TH,

PERSONAL INJUR PERSONAL INJUR

TH,

PERSONAL INJUR

TH,TH,

PERSONAL INJUR PERSONAL INJUR

“ENTIRE OPERA“ENTIRE OPERA

“ENTIRE OPERA

“ENTIRE OPERA“ENTIRE OPERA

Y AND/OR PRY AND/OR PR

Y AND/OR PR

Y AND/OR PRY AND/OR PR

WED CAREFULLWED CAREFULL

WED CAREFULL

WED CAREFULLWED CAREFULL

TT

OR'S MANUOR'S MANU

T

OR'S MANU

TT

OR'S MANUOR'S MANU

YY

..

Y

.

YY

..

WARNING: The Engine Exhaust from this product contains chemicals known

SAFETY 2

WW

ARNING:ARNING:

W

ARNING:

WW

ARNING:ARNING:

DO NOTDO NOT

1.

D O N O T run engine in an enclosed area.

DO NOTDO NOT
Exhaust gases contain carbon monoxide,
an odorless and deadly poison.

DO NOTDO NOT

2.

D O N O T place hands or feet near moving

DO NOTDO NOT
or rotating parts.

DO NOTDO NOT

3.

D O N O T store, spill or use gasoline near

DO NOTDO NOT
an open flame, or devices such as a stove,
furnace, or water heater which use a pilot
light or devices which can create a spark.

DO NOTDO NOT

4.

D O N O T refuel indoors where area is not

DO NOTDO NOT
well ventilated. Outdoor refueling is
recommended.

DO NOTDO NOT

5.

D O N O T fill fuel tank while engine is

DO NOTDO NOT
running. Allow engine to cool for 2 minutes
before refueling. Store fuel in approved
safety containers.

DO NOTDO NOT

6.

D O N O T remove fuel tank cap while

DO NOTDO NOT
engine is running.

DO NOT DO NOT

7.

DO NOT operate engine when smell of

DO NOT DO NOT
gasoline is present or other explosive
conditions exist.

DO NOTDO NOT

8.

D O N O T operate engine if gasoline is

DO NOTDO NOT
spilled. Move machine away from the spill
and avoid creating any ignition until the
gasoline has evaporated.

DO NOTDO NOT

9.

D O N O T transport unit with fuel in tank.

DO NOTDO NOT

DO NOTDO NOT

10.

D O N O T smoke when filling fuel tank.

DO NOTDO NOT

DO NOTDO NOT

11.

D O N O T choke carburetor to stop

DO NOTDO NOT
engine. Whenever possible, gradually
reduce engine speed before stopping.

DO NOTDO NOT

12.

DO NOT run engine at excessive

DO NOTDO NOT
speeds. This may result in injur y & /or
damage to unit.

TT

ABLE OF CONTENTSABLE OF CONTENTS

T

ABLE OF CONTENTS

TT

ABLE OF CONTENTSABLE OF CONTENTS

66

6

66

SAFETY INSTRUCTIONSSAFETY INSTRUCTIONS

SAFETY INSTRUCTIONS

SAFETY INSTRUCTIONSSAFETY INSTRUCTIONS
GENERAL SAFETYGENERAL SAFETY

GENERAL SAFETY

GENERAL SAFETYGENERAL SAFETY
ASSEMBLASSEMBL

ASSEMBL

ASSEMBLASSEMBL
PP

ARAR

TS BTS B

P

AR

TS B

PP

ARAR

TS BTS B

LABELSLABELS

LABELS

LABELSLABELS
OPERAOPERA

TIONTION

OPERA

TION

OPERAOPERA

TIONTION

MAINTENANCEMAINTENANCE

MAINTENANCE

MAINTENANCEMAINTENANCE
PP

ARAR

TS DRATS DRA

P

AR

TS DRA

PP

ARAR

TS DRATS DRA

TROUBLESHOOTINGTROUBLESHOOTING

TROUBLESHOOTING

TROUBLESHOOTINGTROUBLESHOOTING
WW

ARRANTY PRARRANTY PR

W

ARRANTY PR

WW

ARRANTY PRARRANTY PR

Part No. 890252 Form No. F021795B

to the State of California to cause cancer, birth defects or other reproductive harm.

DO NODO NO

21.

D O N OT touch hot muffler, cylinder , or

DO NODO NO

DO NOTDO NOT

13.

D O N O T tamper with governor springs,

DO NO DO NO

DO NO

DO NO DO NO

○○○○○

○○○○○○○○

YY

Y

YY

AA

G & CONTRG & CONTR

A

G & CONTR

AA

G & CONTRG & CONTR

○○○○○○○○

WING & LISTWING & LIST

WING & LIST

WING & LISTWING & LIST

OLSOLS

OLS

OLSOLS

○○○○○○○

○○○○○○

○○○

OCEDUREOCEDURE

OCEDURE

OCEDUREOCEDURE

○○

5 - 7
8 - 9

10 - 12

12
12

DO NOTDO NOT

TT

T

TT

77

7

77

2
3
3
4

4

governor links or other parts which may
change the governed engine speed.

DO NOTDO NOT

14.

D O N O T tamper with the engine speed

DO NOTDO NOT

selected by the engine manuf acturer.

DO NOTDO NOT

15.

D O N O T check for spark with spark

DO NOTDO NOT
plug or spark plug wire removed. Use an
approve d tester .

DO NOTDO NOT

16.

D O N O T crank engine with spark plug

DO NOTDO NOT
removed. If engine is flooded, place
throttle in “FAST” position and crank until
engine starts.

DO NODO NO

17.

D O N O T strike flywheel with a hard

DO NODO NO
object or metal tool as this may cause
flywheel to shatter in operation. Use
proper tools to service engine.

DO NOTDO NOT

18.

D O N O T operate engine without a

DO NOTDO NOT
muffler. Inspect per iodically and replace , if
necessary. If engine is equipped with
m uffler deflector, inspect per iodically and
replace , if necessar y, with correct deflector.

DO NOTDO NOT

19.

D O N O T operate engine with an

DO NOTDO NOT
accumulation of grass, leaves, dirt or other
combustible material in the muffler area.

DO NOTDO NOT

20.

D O N O T use this engine on any forest

DO NOTDO NOT
covered, brush covered, or grass covered
unimproved land unless a spark arrester is
installed on the muffler. The arrester mus t
be maintained in effective working order by
the operator . In the State of Calif or nia the
above is required by law (Section 4442 of
the California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands.

SOUNDSOUND

SOUND

SOUNDSOUND

SOUND TESTS

L

97

L

109

OPERATO R

Sound tests conducted were in accordance

A

with 79/113/EEC and were performed on 05/
20/94 under the conditions listed:

GENERAL CONDI­TION:

TEMPERATURE:

WIND SPEED:

A

p

WIND DIRECTION:
HUMIDITY:

BAROMETRIC PRESSURE:

Page 2 of 12

Sunny

3 MPH (4.8 kmh)

N.W.

58%

30.1" Hg (765mm Hg)

fins because contact may cause burns.

DO NOTDO NOT

22.

D O N O T run engine without air cleaner

DO NOTDO NOT

or air cleaner co ver.

DO NOTDO NOT

23.

D O N O T operate during excessive

DO NOTDO NOT

vibration!

DO NOTDO NOT

24.

D O N O T leave machine unattended

DO NOTDO NOT

while in operation.

DO NOTDO NOT

25.

D O N O T park machine on a steep

DO NOTDO NOT

grade or slope.

WW

ARNING:ARNING:

W

ARNING:

WW

ARNING:ARNING:

ALAL

WW

1.

AL

W

ALAL

WW
spark plug when servicing the engine or
equipment TO P R EV E N T A CCIDENTAL
STA RTING.

DODO

2.

D O keep cylinder fins and governor

DODO
parts free of grass and other debris
which can affect engine speed.

DODO

3.

D O pull starter cord slowly until resis-

DODO
tance is f elt. Then pull cord rapidly to a void
kickback and prevent hand or arm
injury.

DODO

4.

D O examine muffler periodically to be

DODO
sure it is functioning eff ectiv ely. A wo rn or
leaking muffler should be repaired or
replaced as necessar y .

DODO

5.

D O use fresh gasoline. Stale fuel can

DODO

gum carburetor and cause leakage.

DODO

6.

D O check fuel lines and fittings fre-

DODO
quently for cracks or leaks. Replace if
necessary

FollowFollow

7.

Follow engine manufacturer operating

FollowFollow

and maintenance instructions.

Inspect Inspect

8.

Inspect machine and work area before

Inspect Inspect

starting unit.

88

8

88

Vibration levels at the operators handles were
measured in the vertical, lateral, and longitudinal
directions using calibrated vibration test equipment.
Tests w ere perf o r med on 05/20/94 under the conditions
listed:

GENERAL CONDI­TION:

TEMPERATURE:

WIND SPEED:
WIND DIRECTION:
HUMIDITY:

BAROMETRIC PRESSURE:

AA

YS DOYS DO

A

Y S D O remove the wire from the

AA

YS DOYS DO

VIBRAVIBRA

VIBRA

VIBRAVIBRA

VIBRATION LEVELS 2.7g

AL & EN-AL & EN-

AL & EN-

AL & EN-AL & EN-

OPEROPER

OPER

OPEROPER

DO DO

DO

DO DO

TIONTION

TION

TIONTION

70 F (21.1 C)

3 MPH (4.8 kmh)

30.1" Hg (765mm Hg)

TYTY

TY

TYTY

Sunny

N.W.
58 %

99

9

99

GENERAL SAFETY

For your safety and the safety of others, these directions should be followed:

Do not operate this machine without first reading
owner's manual and engine manufacturer's manual.

Use of Ear Protection is recommended while
operating this machine.

Use of Eye and Breathing protection is recom­ mended when using this machine, especially in dry
and dusty conditions. Optional bag cover directs dust
toward ground, a wa y from the operator.

·DO NOT place hands or feet inside nozzle intake opening,

near debris outlet or near any moving parts.

·DO NOT start engine without debris bag and quick discon­nect connected firmly in place to exhaust outlet.

·DO NOT start or operate machine with debris bag zipper
open.

1010

10

1010

ASSEMBLY

Read all safety and operating instructions
before assembling or starting this unit.

PUT OIL IN ENGINE BEFORE STARTING

Y our Billy Goat is shipped from the factory in one carton,
completely assembled except for the upper handle, debris bag,
and bag quick disconnect.

·DO NOT operate during excessive vibration.

·DO NOT remove bag until engine has been turned off and has

come to a complete stop.

·DO NOT remove hose kit cap on nozzle until engine has been
turned off and has come to a complete stop.

·DO NOT operate machine with hose cap, bag or hose removed.

·DO NOT use this machine for vacuuming exclusively sand,

dust, fine dirt, rock, glass, string like material, grain, rags,
cans, metal, bark or water.

·DO NOT operate this machine on slopes greater than 20%.

·DO NOT pick up any hot or burning debris, or any toxic or

explosive material.

·DO NOT allow children to operate this equipment.

1. ASSEMBLE Lift upper handle (item 6), remove items 8, 73, 74, & 30 from
lower handle (item 27). Attach upper and lower handle as shown,
and securely tighten folding handle knobs(item 73),while holding head of
screw(item 8) firmly against upper handle.

2. UNFOLD the debris bag (item 1) and fasten bag neck to bag quick
disconnect (item 83). Attach firmly to housing exhaust (item 52) see fig. 2.

3. ATTACH bag hanger strap to bag supports (item 11), preassembled to
upper handle.

4. INSTALL tamper (item 85) in chipper hopper (see page 7).

5. CONNECT spark plug wire.

3

& ASSEMBL Y

GENERAL SAFETY

1111

11

1111

PACKING CHECKLIST

9

74

Attach upper handle using
wingnuts, carriage bolts
and lock nuts already
assembled to handle
stubs.

QUICK DISCONNECT

Fig. 2

73

These items should be included in your carton. If
any of these parts are missing, contact your dealer.

80

8

Parts Bag &

Literature Assy

Engine
Manual

Denotes parts found in Parts Bag Assembly (shown on page 4).

Check

Check

Check

Check

Check

Check

Check

Debris Bag
900805

Handle Assy.
890204

Bag Support
Assembly
900647

Connector
Quick Discon­nect 890176

Tamper
890229

Parts Bag &

Literature Assy

890206

Briggs &

P/N 272262 English

Stratton

Part No. 890252 Form No. F021795BPage 3 of 12

DANGER

KEEP HANDS and FEET AWAY

1212

12

1212

1313

13LITERATURE ASSY P/N 890163

1313

CONTROLS

Clamp Cable 1"

9

900813 Qty. 2

Strap Bag Support

80

900642 Qty. 1

4

PA RTS BAG & CON-

TROLS & LABELS

1414

14

1414

These labels should be included on your Vacuum. If any of
these labels are damaged, replace them before putting this
equipment into operation. Item and part numbers are given to
help in ordering replacement labels..

Label Do Not Fill While
Engine Is Hot
Item 63 Part No.400268

INSTRUCTION LABELS

WARNING

EXPLOSIVE FUEL

STOP ENGINE AND ALLOW TO
COOL BEFORE REFUELING.

400268

Label Danger
Keep Hands
and Feet
Away
Item 29 Part
No.400424

DANGER

KEEP HANDS and FEET AWAY

Owner's

Manual

Literature

Parts Bag

Literature

KD / TKD

Accessories

Warranty

Card

EU Declaration

of Conformity

& EU

Distributor List

1515

15

1515

ENGINE LABELS

Honda

Literature Checklist

Check

Owner's

Manual

890252

Check

Literature

Parts Bag

890253

Check

Check

Check

Literature

KD / TKD

Accessories

900713

Warranty

Card 400972

EU Declaration

of Conformity &

EU Distributor

List 890262

Throttle
Control

Briggs

engines have
a primer
button
carburetor
rather than
choke type
carburetor.
Honda - Place
in fast position
to start.

Start

position

STOP

SLOW

FAST

Label Danger Chipper For Wood
Only Item 48 Part No. 890152

DANGER

Label Danger Flying Material
Item 62 Part No.810736

810736

Debris Bag
Label item 1

Label Read Owner's
Manual Item 84
Part No.890301

Label Ear Eye Breathing
Item No. 86 Part No. 890254

Part No. 890252 Form No. F021795B

Briggs & Stratton

890254

Page 4 of 12