Billy Goat SC121H User Manual

MODEL SC121H

OPERATING AND SAFETY INSTRUCTIONS

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- SOD CUTTER MANUAL CONTENTS

1. USE OF THE MANUAL.........................................................................page 4

2. NOTICES ON THE MACHINE...............................................................page 5

3. TECHNICAL DATA.................................................................................page 7

4. LIFTING AND TRANSPORTATION..........................................................page 8

5. MAIN PARTS OF THE MACHINE...........................................................page 9

6. CONTROLS AND ADJUSTMENTS......................................................page 10

7. ASSEMBLY INSTRUCTIONS FOR THE HANDLEBARS AND

END PART OF THE CUTTING HEIGHT ADJUSTMENT LEVER..........page 11

8. SAFETY INFORMATION

A) GENERAL INSTRUCTIONS...............................................................page 12

B) TRAINING.........................................................................................page 12

C) PREPARATION.................................................................................page 12

D) WORKING USE..................................................................................page 13

E) AFTER USE........................................................................................page 15

9. TRANSPORTATION OF THE MACHINE................................................page 15

10. DESCRIPTION OF THE SAFETY SYSTEMS AND GUARDS..............page 16

11. OPERATIONS TO BE CARRIED OUT BEFORE SWITCHING ON......page 16

12. STARTING AND DRIVING THE TURF CUTTER.................................page 17

13. CUTTING TIPS.....................................................................................page 19

14. CHECKS

A) TYRE PRESSURE...........................................................................page 19

B) CABLE CONTROL ADJUSTMENT ...................................................page 19

C) BELT REPLACEMENT AND ADJUSTMENT.....................................page 20

D) SERVICE BRAKE CHECKING.........................................................page 21

E) CHECKING AND REPLACING THE BLADE.....................................page 24

15. MAINTENANCE AND STORAGE..........................................................page 25

16. CLEANING THE MACHINE..................................................................page 26

17. SEASONAL LONG-TERM STORAGE PERIODS..................................page 26

18. DECOMMISSIONING AND SCRAPPING.............................................page 27

19. TECHNICAL ASSISTANCE...................................................................page 27

20. WARRANTY..........................................................................................page 27

21. TROUBLESHOOTING............................................................................page 28

370406 F103104A

OPERATING AND SAFETY INSTRUCTIONS

SOD CUTTER MODEL SC121H

FOREWORD

This machine may only be utilized for the purpose for which it was designed, i.e. to cut 30cm-wide strips of turf. Any other use other than that stated, not covered or deducible from this Ma-nual and the enclosed Engine Manual is “PROHIBITED”. Failure to comply with instructions in this Manual and in the Engine Manual releases the manufacturer from all liability, in particular for any damage resulting from improper or incorrect use, through negligence, superficial interpretation or flagrant disregard for the safety requirements herein. Get your dealer to explain how to use the machine in optimum safety conditions. Always perform the checks as prescribed herein before each work session with the machine. Should any information given in the following pages be unclear or not straightforward please contact the manufacturer directly.

1. USE OF THE MANUAL

This Manual consists of numbered pages and enclosures featured in the list of contents. Before operating the machine the user must read the instructions in the Operator’s Manual carefully as well as those of the Engine Manual enclosed. Use of the turf cutter by more than one operator (individually), means that they must have carefully read the Operator’s Manual and the Engine Manual before using it.

The aforementioned manuals form an integral part of the machine and must therefore be kept intact and in good condition, in a known, easily accessible place for the entire working life of the machine, even if the turf cutter is passed on to another owner. The purpose of these manuals is to provide the information necessary for the safe and competent use of the product. In the instance of wear or purely for a greater technical working knowledge, the manufacturer may be contacted directly. The Notes Section at the end of the Turf cutter Manual is for the addition of any complementary notes.

In this Manual all safety information appears in special boxes headed “WARNING”.

WARNING

This heading is used to draw the user’s attention to hazardous areas or moving parts of the machine. It is also used in instances where failure to comply with the instructions given may result in injury to persons and animals or damage to property.

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2. NOTICES ON THE MACHINE

WARNING

The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

The symbols affixed to the machine serve to warn of danger during its use and maintenance. It is vitally important to understand the meaning of the danger notices and all messages should be kept in legible condition. In the instance of wear these notices should be replaced and use of the machine suspended while without such notices. The operator is advised to observe the warnings given on the affixed notices. The symbols affixed to the machine serving to warn of danger during its use and maintenance are as follows:

400268 - Label Hot Engine, Qty. 1

400424 - Label Warning, Qty. 2

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370405 - Label Controls Instuction, Qty. 1

370300 - Label Instructions, Qty. 1

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3. TECHNICAL DATA FOR THE SOD CUTTER SC121H

ENGINE : Gasoline, HONDA GX 160 K1

ENGINE CAPACITY : 5.5 Hp (4.0 kW)

CUTTING WIDTH : 12” (30 cm)

CUTTING HEIGHT : adjustable up to 35 mm

SPEED GEARS : 2 forward gears

TRANSMISSION : mechanical

GEARS : in oil bath

START : recoil

HANDLEBARS : height-adjustable

TYRES : front tyres GARDEN 3.00-4

rear tyres TRACTOR 3.00-4

DIMENSIONS L x W x H (mm) : 780 x 420 x 610 mm

WEIGHT (kg) : 73

ACOUSTIC PRESSURE, measured according to EN 12733: 86,2 dBA

ACOUSTIC POWER, measured according to EN 12733: LWA 97 dBA

VIBRATION LEVEL TRANSMITTED TO THE HANDLEBAR ( EN 12 733) AW: 1,8 m/s²

Environmental conditions

Unless otherwise stated at the time of ordering it is understood that the machine is to work normally in the environmental conditions covered by the following points. Environmental conditions other than those described may cause mechanical breakage resulting in the creation of dangerous situations for persons.

ALTITUDE The altitude of the place in which the machine is to be used must not exceed 1500 m above sea level. TEMPERATURE Minimum ambient temperature: -5°C Maximum ambient temperature: +50°C ATMOSPHERIC CONDITIONS The electrical equipment will function correctly in atmospheric conditions with a relative humidity up to 50% at a temperature of 40°C and at 90% with a temperature up to 20°C (without condensate). ATMOSPHERE WITH RISK OF EXPLOSION AND/OR FIRE The standard machine herein described is not designed to work in explosive atmospheres or in those with risk of fire.

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4. LIFTING AND TRANSPORTATION

All material is carefully checked by the manufacturer before shipping. The turf cutter is delivered in a cardboard box with the handlebars and end part of the cutting height adjustment lever disassembled. Upon receipt of the machine make sure that it has not been damaged during transit and that the packaging has not been tampered or any parts removed. Report any damage or missing parts immediately to the carrier and the manufacturer with photographic documentation.

After assembling the handlebars and the end part of the cutting height adjustment lever as per the instructions given in paragraph 7 of this manual, the machine may be moved on its own wheels. The manufacturer is not liable for any damage caused by transportation of the machine after its delivery.

WARNING

Extreme care must be taken during handling to prevent overturning. Avoid steep gradients to prevent loss of control. Make sure that there are no persons present within the danger area.

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5. MAIN PARTS OF THE MACHINE

The machine consists of the following main parts:

A - BLADE CLUTCH CONTROL LEVER

B - ACCELERATOR CONTROL LEVER

C - FORWARD CLUTCH CONTROL LEVER

D - CUTTING HEIGHT ADJUSTMENT LEVER

E - ENGINE

F - COVER

G - BLADE

H - FORWARD-NEUTRAL GEAR SELECTOR LEVER

I - ON/OFF SWITCH (1/0)

Figure 1

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6. CONTROL AND ADJUSTMENTS

A) BLADE CLUTCH CONTROL LEVER

This is used to engage and disengage the blade movement. Lowering the lever engages the clutch and releasing it disengages the clutch.

WARNING

The blade will continue to move if the engine is running and the blade clutch is engaged, regardless of the position of the forward clutch.

B) ACCELERATOR CONTROL LEVER

This is used to adjust the number of engine revolutions according to the operations to be carried out. Hence at switch on the lever will be positioned on the minimum setting whilst during work operations it will be positioned as required by use.

C) FORWARD CLUTCH CONTROL LEVER

This lever only has two positions: engage and disengage. Lowering the lever engages the clutch and releasing it disengages the clutch. This lever automatically operates the service brake: when released the lever engages the brake, when engaged the lever disengages the brake.

Figure 2

D) CUTTING HEIGHT ADJUSTMENT LEVER

This lever serves to adjust the cutting height according to the type of terrain and the thickness of the turf to be cut. (Fig.2 Ref. A)

F) COVER

The cover ( Fig. 1, ref. F) prevents any contact with the moving parts of the machine. Use of the machine without the said cover is strictly prohibited.

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I) ON SWITCH

Two-position switch: (1) for starting the engine (0) for switching off the engine

L) FORWARD-NEUTRAL GEAR SELECTOR LEVER

This lever selects the gear forward (1st, 2nd) or neutral.

WARNING

Select the required gear only after disengaging the forward clutch by releasing the relative lever (Fig. 1, ref. C).

7. ASSEMBLY INSTRUCTIONS FOR THE HANDLEBARS AND END PART OF THE CUTTING HEIGHT ADJUSTMENT LEVER

The turf cutter is delivered with the handlebars and the end part of the cutting height adjustment lever disassembled. Remove the cardboard packaging (to be disposed of in an appropriate manner, in accordance with current regulations in force). To assemble proceed as follows :

 Lift the handlebar (Fig. 3 Rif. C) and insert it in the supports shown in Fig. 3 rif. E.

Select the required cutting height and secure the setting using the screws provided (Fig. 3 ref. D).

 Fit the end part of the cutting height adjustment lever (Fig. 3 Ref. A) into its relative

support (Fig. 3 ref. F) and secure using the screw provided (Fig. 3 Ref.B).

Figure 3

Before switching on ensure that the machine has been fully assembled correctly.

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8. SAFETY INFORMATION

Before using the turf cutter it is essential that the operator has understood the warnings, do’s and don’ts and precautionary measures given in this manual and in the engine manual: the prevention of injury to the operator, third parties, animals or objects directly depends on observance of these instructions.

A) GENERAL INSTRUCTIONS

 Use of the turf cutter for purposes other than those envisaged is strictly prohibited.  Climbing aboard and/or riding on the turf cutter is strictly prohibited.  Tampering with the safety systems and guards is strictly prohibited.  Modifications to devices/components not envisaged by the manufacturer are strictly

prohibited.

 The electrical parts of the engine must be protected at all times.

B) TRAINING

 Read the Operator’s Manual and the Engine Manual before using the machine.  Use of the machine by minors under the age of 16 years or by persons without the

necessary psychological and physical capabilities is forbidden.

 Do not use the machine near other persons or within enclosed areas.  The placing of hands, other parts of the body and clothing in the moving parts of the

machine is prohibited.

 It is forbidden to approach the moving parts.  Before carrying out any inspection or servicing operations make sure that the engine

has been switched off and the spark plug wire removed.

C) PREPARATION

 Make sure that the working area around the machine is free of obstacles and has

sufficient lighting.

 Before switching on the engine make sure there are no persons, animals or vehicles in

the vicinity .

 Before switching on the engine make sure that both engagement levers (forward clutch

control lever - Fig. 1, ref. C and blade clutch control lever - Fig. 1, ref. A) are in the disengaged position (released) ; then place the gear lever in neutral (Fig. 2, ref. C )

 Before switching on the machine make sure that the screws, fixing elements and

protection devices are in place and that the affixed notices are legible.

 Then: Make sure that the wheel fixing bolts have been tightened fully.  Secure all blade nuts and fixing bolts to prevent their loss during work operations.

Replace any old or worn blades.

 The cover ( Fig. 1, ref. F) should not be moved for any reason whatsoever while the

machine is in use.

 When switching on the engine check the position of the various control levers (see the

section on “Controls and adjustments”).

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 Supervise the clothing of personnel operating the machine: a long-sleeved jacket with

close-fitting cuffs, long, close-fitting trousers, heavy-duty footwear, and a protective cap or helmet should be worn. Avoid wearing loose-tailed clothing, unbuttoned jackets or torn, undone or partially zipped up items to prevent them from being caught up in the moving parts.

 Safety goggles and ear protection devices must be worn. Safety gloves must also be

worn during machine operation and maintenance.

 Do not switch on and operate the turf cutter in enclosed areas since the engine gives

off carbon monoxide fumes which are colourless, odourless, tasteless and extremely dangerous.

 Take care when handling fuel. Fuel is highly flammable and its vapours explosive :

- Only use an approved container

- Take care not to remove fuel caps or top up the tank with the engine running.

- Allow the engine to cool before proceeding with fuel-filling operations.

- Do not smoke during this operation.

- Never fill the machine with fuel in an indoor ambient

- It is advisable to use a wide funnel to prevent spillage of fuel on the engine and

on other surfaces of the turf cutter.

- If any fuel is spilled do not attempt to switch on the engine; simply move the machine away from the area of spillage before switching on.

- After filling up with fuel reposition and screw the fuel tank cap right down.

 Do not rest the turf cutter or the fuel container in indoor environments with naked

flames

D) WORKING USE

 When working keep everyone at a minimum distance of 10 metres from the machine.  Keep the engine well ventilated and clog-free (materials and other residue) to prevent

demage to the engine and risk of fire. Clean the cooling fan and fins regularly. Clean the air filter at the same time as well.

 Drive smoothly, avoiding brusque starts, braking and turns.  Take care not to touch the silencer when hot.  If a slipping belt causes abnormal noise, smells or overheating, switch off the engine

immediately and check the machine to prevent the outbreak of fire and damage to the transmission.

 The blade is extremely dangerous. Take great care during operation. Do not use feet

or hands to push the machine down into the turf and do not allow anyone to stand either in front of the machine or in its direction of travel.

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