Billy Goat QB884H, QB1004, QB1104H User Manual

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OPTIONAL ACCESSORIES
CASTER KIT
P/N 430291
To improve maneuverability on hard paved surfaces.
HOLD DOWN KIT
P/N 430299
For use on truck or trailer to provide quick hold down for your QB.
1
3
UNIT SIZE:
Thank You for Selecting
QUIET BLOW
® BLOWER
Patent Pending
Operator Owner's Manual
For Models:
QB884H, QB1004, QB1104H
Specifications
QB 884H QB 1004 QB 1104H
ine: HP 8.0 HP (5.97 kW
En Engine:Type HONDA OH V B & S INTEK I/C HONDA OH V En
ine: Fuel cap. 6.4 qt. (6.1 L) 4.0 qt. (3.8 L Engine: Oil Cap. 1.16 qt. (1.1 L Weight: Unit 136 # (61.7 K Wei
ht: S hipping 155 # (70.3 Kq) 155 #
Engine W eight: 52.0 # (23.6 Kg) 52.0 #(23.6 K
OVERALL LENGTH: 51.75"(1.31m) OVERALL WIDTH 28.5" (0.72m) OVERALL HEIGHT 39" (0.99m)
10.0HP (7.45kW
0.875 qt.(0.8L
136 # (61.7 K
70.3 Kq) 169 #
11.0HP (8.2kW
152 # (68.9 Kg)
68.4 #(31.0 K
7.4 qt. ( 7.0 L
1.2 qt.(1.13L
76.7 K
Part No. 430316 Form No. F083100A
Page 1 of 12
5
IN THE INTEREST OF SAFETY
BEFORE ST A R TING ENGINE, READ AND UNDERST AND THE ENTIRE OPERATOR'S MANUAL & ENGINE MANUAL.
THIS SYMBOL MEANS WARNING OR CA UTION. DEATH, PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY.
WARNING!
cancer, birth defects or other reproductive harm.
WARNING: DO NOT
1. DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and deadly poison.
2. DO NOT place hands or feet near moving or rotating parts.
3. DO NOT store, spill or use gasoline near an open flame, or devices such as a stove, furnace, or water heater which use a pilot light or devices which can create a spark.
4. DO NOT refuel indoors where area is not well ventilated. Outdoor refueling is recom­mended.
5. DO NOT fill fuel tank while engine is running. Allow engine to cool for 2 minutes before refueling. Store fuel in approved safety containers.
6. DO NOT remove fuel tank cap while engine is running.
7. DO NOT operate engine when smell of gasoline is present or other explosive conditions exist.
8. DO NOT operate engine if gasoline is spilled. Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated.
9. DO NOT transport unit with fuel in tank.
10. DO NOT smoke when filling fuel tank.
11. DO NOT choke carburetor to stop engine. Whenever possible, gradually reduce engine speed before stopping.
12. DO NOT run engine at excessive speeds.
The engine exhaust from this product contains chemicals known to the State of California to cause
This may result in injury & /or damage to unit.
6
TABLE OF CONTENTS
SAFETY INSTRUCTIONS 2 GENERAL SAFETY 3 ASSEMBLY 3 LABELS 4 P ARTS BA G & CONTROLS 4 OPERATION 5-6 MAINTENANCE 7-9 PARTS DRAWING & LIST 10-11 TROUBLESHOOTING 12 WARRANTY PR OCEDURE 12
7
OPERATO R
13. DO NOT tamper with governor springs, governor links or other parts which may change the governed engine speed.
14. DO NOT tamper with the engine speed selected by the engine manufacturer.
15. DO NOT check for spark with spark plug or spark plug wire removed. Use an approved tester.
16. DO NOT crank engine with spark plug removed. If engine is flooded, place throttle in “FAST” position and crank until engine starts.
17. DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation. Use proper tools to service engine.
18. DO NOT operate engine without a muffler. Inspect periodically and replace, if necessary. If engine is equipped with muffler deflector, inspect periodically and replace, if necessary, with correct deflector.
19. DO NOT operate engine with an accumulation of grass, leaves, dirt or other combustible material in the muffler area.
20. DO NOT use this engine on any forest covered, brush covered, or grass covered unimproved land unless a spark arrester is installed on the muffler. The arrester must be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
SOUND
SOUND TESTS
PARTLY SUNNY
L
A
91
L
A
p
99
Sound tests were conducted on model QB1004 in accordance with 79/113/EEC and were performed on 04/10/2000 under the conditions listed:
GENERAL CONDITION:
TEMPERATURE: WIND SPEED:
WIND DIRECTION:
HUMIDITY:
BAROMETRIC PRESSURE:
60°
9
S.E.
49%
29.94
21. DO NOT touch hot muffler, cylinder, or fins because contact may cause burns.
22. DO NOT run engine without air cleaner or air cleaner cover.
23. DO NOT operate during excessive vibration!
24. DO NOT leave machine unattended while in operation.
25. DO NOT park machine on a steep grade or slope.
WARNING: DO
1. ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING.
2. DO keep cylinder fins and governor parts free of grass and other debris which can affect engine speed.
3. DO pull starter cord slowly until resistance is felt. Then pull cord rapidly to avoid kickback and prevent hand or arm injury.
4. DO examine muffler periodically to be sure it is functioning effectively. A worn or leaking muffler should be repaired or replaced as necessary.
5. DO use fresh gasoline. Stale fuel can gum carburetor and cause leakage.
6. DO check fuel lines and fittings frequently for cracks or leaks. Replace if necessary
7. Follow engine manufacturer operating and maintenance instructions.
8. Inspect machine and work area before starting unit.
8
Vibration levels at the operators handles were measured in the vertical, lateral, and longitudinal directions using calibrated vibration test equipment. T ests were performed on 04/10/2000 under the conditions listed:
GENERAL CONDITION:
TEMPERATURE: WIND SPEED: WIND DIRECTION: HUMIDITY:
BAROMETRIC PRESSURE:
VIBRATION
VIBRA TION LEVELS 3.2 g
P ARTLY SUNNY
60° 9 S.E. 49%
29.94
Part No. 430316 Form No. F083100A
Page 2 of 12
9
GENERAL SAFETY
For your safety and the safety of others, these directions should be followed:
Do not operate this machine without first reading owner's manual and engine manufacturer's manual.
Use of Ear Protection is recommended while operating this machine.
Use of Eye and breathing protection is recom­ mended when using this machine, especially in dry and dusty conditions.
10
ASSEMBLY
Read all safety and operating instructions before assembling or starting this unit.
PUT OIL IN ENGINE BEFORE STARTING
Your Billy Goat is shipped from the factory in one carton, completely assembled except for the upper handle assembly,
handle brace, plate deflector and throttle control.
1.Install front exhaust wire loop(Item 55) across upper handle and slide wire loop to lowest possible position on upper handle. Install upper handle (Item 28), to preassembled lower handle (item 29) by sliding the upper over and down the outside of the lower handle. Pull recoil handle from the engine and place it between rope guides (Item 13). Using screw (Item 22) & lock nut (Item 32) to install upper handle to lower handle. rope guide on the left hand side for the Honda unit and right hand side for the Briggs & Stratton unit (See fig below for the pictorial
NOTE:
Install
·DO NOT place hands or feet inside air intake opening, near exhaust outlet or near any moving parts.
·DO NOT start engine without deflector attached to exhaust outlet.
·DO NOT direct exhaust outlet toward any bystanders.
·DO NOT operate this equipment without first inspecting
work area.
·DO NOT operate this equipment during excessive vibration.
·DO NOT start engine without housing front plate attached.
·DO NOT operate this machine on slopes greater than 20%.
·DO NOT blow any hot or burning debris, or any toxic or
explosive material.
·DO NOT allow children to operate this equipment.
example). Finish installing the other side of the upper handle assembly using screw (Item 17) and lock nut (Item 32).
2. Install front of handle brace (Item 30), to blower housing using one screw (Item 17), one washer (Item 58) and one lock nut (item 32). Install rear of handle brace (item 30) to upper handle vibration mounts using two lock nuts (item 32). Hand tighten only.
3. Securely tighten all hardware listed above in steps 1 thru 2.
4. Remove four lock nuts from the front plate and use them to attach the front
wheel bracket (Item 27). Using spacer (Item 18), washer (Item 19), and Lock Nut (Item 16) to attach Front wheel (Item 23) onto the front wheel bracket.
5.Connect spark plug wire.
11
NOTE:
exhaust wire loop(Item 55) across upper handle before attaching upper handle to lower handle.
Denotes parts found in Parts Bag Assembly (shown on page 4).
PACKING CHECKLIST
These items should be included in your carton. If any of these parts are missing, contact your dealer.
Preassemble front
Parts Bag
& Literature
Assy
Engine Manual
Per Model
Boxing Chec klist
Check
Front Exhaust Director 430315
Check
Wire Loop Front Exhaust 430336
Check
Handle Upper Assembly 400957
Check
Handle Brace 400951
Check
Parts Bag & Literature Assy 430334
Per Model
Check
Briggs & Stratton 10 HP
Check
Honda 8 & 11 HP
Check
Bracket Front Wheel 430270
Check
Front Wheel 430271
Part No. 430316 Form No. F083100A
Page 3 of 12
12
DANGER
KEEP HANDS and FEET AWAY
STOP
Part No:
430351
START
TO LOCK IN MIDDLE
SLIDE LEVER TO RIGHT TO LOCK AIR DIRECTOR IN MIDDLE POSITION
TO UNLOCK
SQUEEZE THE LEVER TO UNLOCK AIR DIRECTOR FROM MIDDLE POSITION
1
2
PARTS BAG & LITERATURE ASSY P/N 430334
PARTS BAG ASSEMBLY CHECKLIST P/N 430340
Screw Cap 5/16-18 x 1 1/4
14
8041029 Qty. 1
Screw Cap 5/16-18 x 1 3/4
17
8041031 Qty . 1
22
Screw Cap 5/16-18 x 2 1/2 8041034 Qty . 1
24
Screw Cap 3/8-16 x 3 3/4 8041061 Qty . 1
18
Spacer 1/2 OD x 3.062" Qty . 1
13
20
Cable T y 1" 900407 Qty . 3
Rope Guide 830533 Qty . 2
19
Washer 1/2 SAE 8172011 Qty . 1
58
Washer 5/16 FLAT CUT 8171003 Qty . 1
32
Nut Lock 5/16-18 8160002 Qty . 5
16
Nut Lock 3/8-16 8161042 Qty . 1
Owner's
Manual
Literature
Parts Bag
Warranty
Card
EU Declaration
of Conformity
& EU
Distributor List
Literature Checklist
Check
Owner's
Manual
430316
Check
Literature
Parts Bag
430341
Check
Check
Warranty
Card
400972
EU Declaration
4
of Conformity &
EU Distributor
List 430189
13
CONTROLS
Throttle Control / Gust Control
Start Stop
START
STOP
1
2
TO LOCK IN MIDDLE
SLIDE LEVER TO RIGHT TO LOCK AIR DIRECTOR IN MIDDLE POSITION
TO UNLOCK
SQUEEZE THE LEVER TO UNLOCK AIR DIRECTOR FROM MIDDLE POSITION
Part No:
430333
Honda
Briggs &
Stratton
14
INSTRUCTION LABELS
These labels should be included on your Blower. If any of these labels are damaged, replace them before putting this
15
Briggs & Stratton
ENGINE LABELS
equipment into operation. Item and part numbers are given to help in ordering replacement labels.
WARNING
EXPLOSIVE FUEL
STOP ENGINE AND ALLOW TO COOL BEFORE REFUELING.
Label Do Not Fill While Engine Is Hot Item 11 Part No.400268
400268
DANGER
KEEP HANDS and FEET AWAY
ON
OFF
THIS ENGINE EQUIPPED WITH
RUN CHOKE
LOW OIL SENSOR, IF ENGINE WILL NOT START, CHECK OIL LEVEL
Label Danger Keep Hands and Feet Aw a y Item 41 Part No.400424
Label Read Owner's Manual Item No. 59 Part No. 890301
890254
DANGER
Label Ear Eye Breathing Item No. 63 P art No. 890254
Honda
READ OWNERS MANUAL BEFORE OPERATION.
810736
Label Danger Flying Material Item No. 44 Part No. 810736
PATENT
PENDING
Label Patent No Part No. 500183
PART NO. 500183
LIRE LE MANUEL D UTILISATEUR AVANT USAGE. VOR INBETRIEBNAHME UNBEDINGHT BEDIENUNGSANLEITUNG DURCHLESEN. NO UTILIZAR SINANTES NO HABER LEIDO EL MANUAL
WARNING
Read and follow Operating Instructions before running engine.
Gasoline is flammable. Allow engine to cool at least 2 minutes before fueling.
Engines emit carbon monoxide, DO NOT run in enclosed area.
HONDA MOTOR CO. , LTD. MADE IN JAPAN
Part No. 430316 Form No. F083100A
PULL THEN SLIDE T O LOCK
Label Lever QB Item No. 46 Part No. 430363
OIL ALERT
WHEN OIL LEVEL LOW, ENGINE STOPS IMMEDIATELY.
Page 4 of 12
16
OPERATION
Like all mechanical tools, reasonable care must be used when operating machine.
Inspect machine work area and machine before operat­ing. Make sure that all operators of this equipment are trained in general machine use and safety.
INTENDED USE: This machine is designed for cleaning
outdoor surfaces, where the debris can be effectively blown into a consolidated area for convenient pickup and removal.
Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign objects. Note: See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page 12).
PUT OIL IN ENGINE BEFORE STARTING
STARTING16.1
ENGINE: See engine manufacturers instructions
for type and amount of oil and gasoline used. Engine must be level when checking and filling oil and gasoline.
FUEL V AL VE: Move fuel valve to "ON" position (when provided on engine).
STOP SWITCH: Located on the engine. "ON" position. CHOKE: Operated with choke lever on side of engine . THROTTLE: Controlled by throttle lever on the handle. Move
remote throttle control to fast position. Pull starting rope to start engine. ENGINE SPEED: Under normal conditions, operate at minimum throttle to accomplish your current cleaning task.
Side Discharge Up Position
This position allows air to be directed upward during use to avoid blowing debris into cars or other structures, or to avoid blowing landscaped areas that would be damaged by the high speed air. This position also allows operator to maneuver the machine relative to the work area without disturbing the debris.
Side Discharge Straight Position
This position directs the air parallel to the ground for the majority of blowing operations. The hand control allows the operator to lock the air stream in this straight out position. To LOCK the air in position simply pull back on the lever and pull the lever sideways to the right until the lock engages. See instruction label on the control.
IF YOUR UNIT FAILS TO START:
See Troubleshooting on page 12.
16.2
Using two people to lift machine is recommended. Lift holding the handle and handle brace. Secure in place during transport.
16.3
Your Billy Goat blower is equipped with a remote exhaust director to allow the operator to direct the air stream up or down as required to assist in moving debris. This feature is extremely useful when debris has piled up to the point that it cannot be blown any farther. The air stream can be directed upward to blow the top of the debris pile over and allow the operator to continue moving more debris farther.
HANDLING & TRANSPORTING:
BLOWING OPERATION
Part No. 430316 Form No. F083100A
Page 5 of 12
Slide over to right to
lock in middle position
16
OPERATION continued
Side Discharge Down Position
This position directs the air stream down at the ground to allow the operator to deliver the maximum power to debris that is stuck or difficult to remove. This position is also very useful for cleaning out cracks and expansion joints in pavement.
16.4
When you lock the lever, the default position of air director is in the middle or straight out. If you want to raise or lower air director lock position you must adjust the threaded fitting on the cable.
ADJUSTING AIR DIRECTOR
Note: You will not get full range of motion of air director If
you raise or lower default locking postion.
Raise Lock Position
1. Lock the air director in place at the handle by pulling on the lever then slide it over to right.
2. Loosen the top nut on the threaded cable fitting until the air director position is satisfactory.
3. Tighten the bottom nut.
Lower Lock Position
Front Discharge Position
The removable front discharge adapter can be slipped on to direct the air stream forward. This option is extremely useful for cleaning out long cracks in pave­ment or for cleaning under bushes or building over­hangs.
1. Lock the lever at the handle by pulling on the lever then slide it over to right.
2. Loosen the bottom nut on the threaded cable fitting and back it off 1/4 inch.
3. Pull the threaded cable fitting up while pushing down on the air director then check for air director position.
4. Loosen or tighten the same bottom nut then repeat step 3 until the air director position is satisfactory.
5. Tighten the top nut.
STORAGE16.5
Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank, where fuel fumes may reach an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance.
If engine is to be unused for 30 days or more, prepare as follows:
Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Be sure engine is cool. Do not smoke. Run engine until fuel tank is empty and engine runs out of gasoline.
NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow mix ratio found on stabilizer container. Run engine at least 10 min. after adding stabilizer to allow it to reach the carburetor.
Part No. 430316 Form No. F083100A
Page 6 of 12
17
MAINTENANCE
Use only a qualified mechanic for any adjustments, disassembly or any kind of repair .
WARNING: TO AVOID PERSONAL INJURY, ALWAYS TURN MACHINE OFF, MAKE SURE ALL MOVING PARTS COME TO A COMPLETE STOP.
DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT.
ENGINE: See engine manufacturer operator's instructions.
RECONNECT SPARK PLUG WIRE AND GUARDS BEFORE STARTING ENGINE.
17.1
Engine (See Engine Manual) Check for excessive vibration Inspect for loose parts Inspect for worn or damaged parts
Lubricate wheels
MAINTENANCE SCHEDULE
Follow these hourly maintenance intervals.
Maintenance Operation
Every Use
Every 5 hrs. or
(Daily)
Every 25
hrs.
17.3
IMPELLER REMOVAL
1. Wait for engine to cool and disconnect spark plug.
2. Remove front wheel (item 23),and front wheel bracket
(item 27).
3. Remove housing front plate (item 4), by removing nine (9) screws (item 12), around outside of front plate.
4. Remove impeller bolt and lock washer.
Note:
DO NOT pull or pry on impeller blades.
Also, DO NOT remove the 3 nuts securing the impeller to the hub.The complete impeller assem­bly must be removed as a nut.
5. Pull on center hub backplate area only of impeller. If impeller slides off freely, proceed to (step 8).
6. Place two crowbars between center hub backplate area of impeller and housing on opposite sides. Carefully pry impeller away from engine until it loosens.
Using a penetrat-
ing oil can help loosen a stuck impeller.
7. If the impeller does not loosen, obtain a 1” (25.4mm) longer bolt of the same diameter and thread type as the impeller bolt. Thread longer bolt by hand into the crankshaft until bolt bottoms. Using a suitable gear or wheel puller against the bolt head and the impeller back-plate (near the blades), remove impeller from shaft.
8. Reinstall new impeller in reverse order of removal.
9. Tighten impeller bolt. Torque impeller bolt (see par ts list
on page 7 for proper impeller bolt torque specifications).
17.4
TIRE AIR PRESSURE
Check at regular intervals and maintain.
Rear Tires - 24 Psi (17 kPa).
Front Tire - 50 Psi (35 kPa).
17.2
ENGINE
When servicing engine refer to specific manufacturers engine owner's manual. All engine warranty is covered by the specific engine manufacturer. If your engine requires warranty or other repair work contact your local servicing engine dealer. When contacting a dealer for service it is a good idea to have your engine model number available for reference(See table page 11). If you can not locate a servicing dealer in your area you can contact the manufacturers national service organization.
To reach:
Briggs & Stratton: 800-233-3723 American Honda: 800-426-7701
Part No. 430316 Form No. F083100A
Page 7 of 12
17
MAINTENANCE continued
AIR FILTER COVER REMOVAL INSTRUCTION (BRIGGS AND STRATTON)
Removing the air filter cover (for air filter change and throttle control installation)
1. Disconnect spark plug wire.
2. Remo ve the locknut and the screwcap holding the front part of the handle brace.
3. Remove the scre w from the front of the air filter cover (fig 1).
4. Remo ve the air filter cover by leaning the top of the cover bac k to w ards the low er handle and lifting it up (fig 2).
Figure 1
Installing the air filter cover
1. Install air filter on the engine. (fig 3).
2. Slide the bottom of the air filter co v er in place and tilt the co v er to w ards the engine (fig 4 & 5)
Note:
You must line up the tabs on bottom of the cov er to the slots on the air filter housing.
3. Attach the scre w (fig 6)
4. Reconnect the front part of the handle brace.
5. Reconnect spark plug wire.
Figure 3
Figure 2
Figure 4
Figure 6Figure 5
Part No. 430316 Form No. F083100A
Page 8 of 12
17
MAINTENANCE continued
AIR FILTER COVER REMOVAL INSTRUCTION (HONDA)
Removing the air filter cover (for air filter change and throttle control installation)
1. Disconnect spark plug wire.
2. Remo v e the wingnut on the top of the air cleaner co ver (fig. 1).
3. Remo v e the air filter cover by leaning the air cleaner cov er tow ards the left side of the machine then remove (fig 2).
Figure 1
THROTTLE CONTROL CABLE INSTALLATION
Briggs & Stratton Engine
1. Remove clamp screw and cable clamp from front of engine (clamp must be on the left side on engine control lever. if clamp is on the right side, change to the left).
2. Insert "z" end of throttle cable into hole in engine lever, then secure cable with clamp screw and cable clamp on the left side of the engine control lever (DO not tighten the screw) (Fig 3).
3. Route throttle cable behind cover through the slots provided(Fig 4).
4. Put throttle lever in the "fast" position at the handle.
6. Pull throttle control wire and casing back then tighten clamp screw. DO not over tighten (Fig 5).
Honda Engine
1. Remove air cleaner cover by removing wing nut at the top of cover.
2. Remove cable clamp and screw from engine control lever.
3. Attach "z" end of throttle cable through hole in engine control lever.
4. Replace cable clamp and screw but do not tighten.
5. Put throttle lever in "stop" position at the handle.
6. Pull throttle control wire and casing back then tighten clamp screw. DO not over tighten. NOTE: If throttle control seems stiff, it may be necessary to loosen the 10mm locknut on the engine control lever about 1/2 turn
7. Replace air cleaner and wing nut.
Figure 4
Figure 2
Figure 3
Figure 5
Part No. 430316 Form No. F083100APage 9 of 12
18
PARTS DRAWING
QB884H, QB1004, QB1104H
Part No. 430316 Form No. F083100A
Page 10 of 12
PARTS
19
LIST
Denotes parts found in parts bag assembly.
Notes
*
standard hardware that may be purchased locally.
ITEM DESCRIPTION
1 ENGINE - 11HP HON DA - - - - 400931 1
ENGINE - 10 HP BRIGGS & STRATTON INTEK - - 430352 1 - -
ENGINE - 8 HP HONDA 400937 1 - - - -
2 WASHER LOCK 5/16 TWISTED TOOTH 800177 2 800177 2 800177 2
3 GUST DIREC TOR QB 430314 1 430314 1 430314 1
4 PLATE F RONT & GRILL ASSY 430182 1 430182 1 430182 1
5 IMPELLER ASSY 400965 1 400965 1 400965 1
6 KEY SQU ARE 1/4 X 2 1/ 4 *9201123 1 *9201123 1 * 9201123 1
7 LABEL C ONTROL QB HON DA 430333 1 430333 1
LABEL C ONT ROL QB B&S 430351 1
8 AXLE 430181 1 430181 1 43 0181 1
9 WASHER LOCK 7/16 TWISTED TOOTH 850132 1 850132 1 - -
WASHER LOC K 3/ 8 TWISTED TOOTH) - - - - 400502 1
10 SCREW CAP 7/16-20 x 1-1/4 HEX. HD GR. 5 (TORQU E 60 FT LBS)(81.4N.m) 800554 1 800554 1 - -
SCREW CAP 3/8 -24 x 1-1/2 HEX. HD GR. 8 (TORQUE 50 FT LBS)(68N.m) - - - - 900344 -
11 LA BEL DO N OT F ILL WHEN EN GINE IS HOT 400268 1 400268 1 400268 1
12 SHEET M ETAL SCREW 1/4 x 3/4 DRILL POINT 430208 9 430208 9 43 0208 9
13 GU IDE ROP E 830533 2 830533 2 83 0533 2
14 SC REW CA P 5/16-1 8 x 1 - 1/ 4 *8041 029 7 *8041029 7 * 8041029 7
15 SC REW CAP 1 /4 -20 x 2 *8041010 1 *8041010 1 *8041010 1
16 N U T LOC K 3/8 -16 THN HEIGHT *8161042 1 *8161042 1 *8161042 1
17 SCREW CAP 5/16 -18 x 1¾ *8041031 1 *8041031 1 *8041031 1
18 SPACER 1/2 OD x 3.062" 430268 1 430268 1 430268 1
19 WASHER 1/2 SAE 8172011 1 8172011 1 817201 1 1
20 C ABLE TY 900407 3 900407 3 90 0407 3
21 GR IP 430342 2 430342 2 43 0342 2
22 SCREW CAP 5/16-18 X 2½ *8041034 1 *8041034 1 *8041034 1
23 WHEEL &TIRE ASSY 8" PNEU 430271 1 430271 1 430271 1
24 SC REW C AP, (F RONT AXLE) 3/8 -16 x 3 3/ 4" *8041061 1 *8041061 1 *8041061 1
25 CONT ROL LEVER QB 430332 1 430332 1 430332 1
26 WHEEL , REAR 400295 2 400295 2 40 0295 2
27 BR ACKET (FRO NT WHEEL) 430270 1 430270 1 43 0270 1
28 HANDLE UPPER ASSY (incl. items 14(2), 25, 35(2), 46, 58(2) 430335 1 430335 1 430335 1
29 HANDLE LOWER 400950 1 400950 1 400950 1
30 HAN DLE- BRAC E 400951 1 400951 1 40 0951 1
31 SCREW CAP 5/16 -18 x 1¾ *8041031 4 *8041031 4
SCR EW CAP 5/16 -18 x 2 1 /2 *8041 034 4
32 N UT LOCK , 5/16-18 HEX *8160002 15 *8160002 15 *8160002 15
33 BUSHING PIVOT BACK 430323 1 430323 1 430323 1
34 SC REW C AP 5/16 -24 NF x 1½ * 8042030 2 - - *8042030 2
SCREW CAP 5/16 -24 NF x ¾ - - *8042026 2 - -
35 VIBR AT ION M OU NT 400173 6 400173 6 40 0173 6
36 PAR TS B AG ASSY (INCL ITEM S 32(5 ), 58 (1 ), 15(1), 37(1), 20(3), 17(3) 4302 55 1 430255 1 430255 1
37 NUT LOCK 1/4 - 20 HEX *8160001 3 *8160001 3 *8160001 3
38 R ING RETA INING ¾ 850230 2 850230 2 850230 2
39 BRAC KET C ONTROL BOX WA QB 430328 1 430328 1 430328 1
40 C ABLE GUST C ON T RO L QB 43 0324 1 430324 1 430324 1
41 LA BEL DANGER HAN DS & F EET 400424 1 400424 1 40 0424 1
42 T HROTT LE CO NT ROL 4302 00 1 430200 1 430200 1
43 WASHER - FLAT 3/4 S.A.E. (3/16 x 1-1/2 x 1/ 8 ) *8172015 2 *8172015 2 *8172015 2
44 LABEL DANGER FLYING MAT ERIAL 810736 1 810736 1 810736 1
45 WASHER 1/4 SAE *8171002 1 *8171002 1 *8171002 1
46 LA BEL LEVER QB 430363 1 430363 1 43 0363 1
47 BU SHING PIVOT FR ON T 430349 1 430349 1 43 0349 1
48 GUARD MU FF LER (COMES W/ ITEM 1 ) YES - YES - YES 1
49 SPRING PIVOT EXHAUST 430326 1 430326 1 430326 1
50 R ING RETA INER 5/16" 430327 1 430327 1 43 0327 1
51 LABEL EAR EYE BREATING 890254 1 890254 1 890254 1
52 WIRE PIVOT QB E XHAUST 430325 1 430325 1 430325 1
53 SPA CER EN GINE QB 40 0370 1 400370 1 40 0370 1
54 DEF LEC TOR FR ON T EXHAU ST QB 430315 1 430315 1 43 0315 1
55 WIRE FR ON T E XHAUST QB 4303 36 1 430336 1 430336 1
56 F RAM E ASSY (INC LUDES 41, 44, 63 ) 430356 1 430356 1 43 0356 1
57 SPA CER EN GINE INTEK - - 43 0355 1 - -
58 WASHER F LAT CU T 5/16 ( 3/8 ID x 7/8 OD x1/16 ) *8171003 15 *81 71003 11 * 8171003 15
59 LA BEL R EAD OWN ER 'S M AN UA L 8903 01 1 890301 1 890301 1
QB884H QB1004 QB1104H
PART NO QTY PART NO QTY PART NO QTY
Part No. 430316 Form No. F083100A
Page 11 of 12
20
TROUBLESHOOTING
Before Requesting Service Review These Suggestions
Poor air performance
Abnormal vibration.
Engine will not start.
Engine is locked, will not pull over.
Control Lever will not lock in middle position
Possible Cause
Air intake or exhaust clogged.
Loose or out of balance impeller or loose engine. Stop switch off. Throttle in off position. Engine not in full choke
position. Out of gasoline . Bad or old gasoline. Spark Plug wire disconnected. Dirty air cleaner.
Engine problem.
Nut to secure lever is ov ertightened. Loosen nut to allow play in control lever.
Clear clog.
Check impeller and replace if required. Check Engine.
Check stop switches, throttle, choke position and gasoline. Connect spark plug wire. Clean or replace air cleaner. Or contact a qualified service person.
Contact an engine servicing dealer for engine problems.
SolutionProblem
Contact your nearest engine manufacturer's authorized
21
Serial Plate
L
A
91
L
Model Serial No.
A
p
Unit(Weight) Engine Power
99
Operator
Purchase Date
Part No. 430316 Form No. F083100A
servicing dealer.
R
ecord your machine model, serial number and
date-of-purchase and where purchased
1803 S. Jefferson P.O. Box 308 Lee's Summit,
R
lbs. kg kW rpm
MO 64063 / USA Tel (816) 524-9666 Fax (816) 524-6983
Purchased from
min
-1
Page 12 of 12
22.1
Engine Service and Warranty
Please fill in the W ARRANTY CARD and send the upper part to Billy Goat.
22
The WARRANTY terms are stated on the lower part which remains with the user. Whenever a Billy Goat Machine is faulty due to a defect in material and / or workmanship, the owner should make a warranty claim as f ollows:
The Machine should be taken to the dealer from whom it was purchased or to an authorized Billy Goat dealer.
The owner should present the remaining half of the W arranty Registration Card, or, if this is not availab l e, the in voice or receipt.
The Warranty Claim will be filled in by the authoriz ed Billy Goat Dealer , who will send it with the faulty part to Billy Goat headquarters.
The Quality / Service department at Billy Goat headquarters will study the claim and parts and will notify their conclusions.
The decision by the Quality / Service department at Billy Goat headquarters to approve or reject a Warranty claim is final and binding.
Note:
To process a W ar ranty Claim, it is necessary to quote the Model
& Serial number that are printed on the Billy Goat Serial Plate.
WARRANTY PROCEDURE
BILLY GOAT INDUSTRIES INC.
1803 S.W. JEFFERSON SREET / LEE'S SUMMIT, MO. 64082-2312 / USA PHONE: 816-524-9666 FAX: 816-524-6983 www.billygoat.com
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