Billy Goat QB882 User Manual

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The Powerful
QUIET BLOW
® BLOWER
Operator Owner's Manual
Fo r Models:
QB882, QB882IC, QB882H, QB882CARB, QB1102IC, QB1102H
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QB882 QB882IC QB882H Q B882CARB QB1102IC QB1102H
ENGINE: HP 8.0 HP (5.97 kW) 8.0 (5.97 kW) 8.0 (5.97 kW) 11.0 HP (8. kW) 11.0 HP (8.2kW) 11. 0HP (8.2kW) ENGINE:TYPE B & S B & S IC HONDA OHV B & S IN. PLUS B & S IC HONDA OHV ENGINE: FUEL CAP. 4.0 qt. ( 3.8 L) 4.0 qt (3.8 L) 6.4 qt. (6.1 L) 4.0 qt. (6.1L) 6.0 qt. (5.7 L) 7.4 qt. ( 7.0 L) ENGINE: OIL CAP. 1.38 qt. (1.3 L) 1.38 qt. (1.3 L) 1.16 qt. (1.1 L) 1.16 pt. (1.1L) 1.5 qt. ( 1.4 L) 1.2 qt.(1.13L) WEIGHT: UNIT 124 # ( 56.3 Kg) 126 # (57.2 Kg) 136 # (61.7 Kg) 126 # (57.2 Kg) 150 # (68.0 Kg) 152 # (68.9 Kg) WEIGHT: SHIPPING 141 # (63.97 Kg) 143 # (64.9Kg) 153 # (69.4 Kq) 143 # (64.9 Kg) 167 # (75.8 Kg) 169 # (76.7 Kg) ENGINE WEIGHT: 46 # (20.8 Kg) 49 # (22.2 Kg) 48.5 # (22.0 Kg) 49 # (22.2 Kg) 64.25 # (29.1 Kg) 68.4 #(31.0 Kg)
UNIT SIZE:
OVERALL LENGTH: 51.75"(1.31m) OVERALL WIDTH 28.5" (0.72m) OVERALL HEIGHT 39" (0.99m)
Specifications
Part No. 430187 Form No. F060496C
Page 1 of 8
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IN THE INTEREST OF SAFETYIN THE INTEREST OF SAFETY
IN THE INTEREST OF SAFETY
IN THE INTEREST OF SAFETYIN THE INTEREST OF SAFETY
BEFORE STBEFORE ST
BEFORE ST
BEFORE STBEFORE ST ENGINE MANUAL.”ENGINE MANUAL.”
ENGINE MANUAL.”
ENGINE MANUAL.”ENGINE MANUAL.” THIS SYMBOL MEANS THIS SYMBOL MEANS
THIS SYMBOL MEANS
THIS SYMBOL MEANS THIS SYMBOL MEANS DD
AMAAMA
D
AMA
DD
AMAAMA
GE MAGE MA
GE MA
GE MAGE MA
ARAR
TING ENGINE,TING ENGINE,
AR
TING ENGINE,
ARAR
TING ENGINE,TING ENGINE,
Y OCCUR UNLESS INSTRY OCCUR UNLESS INSTR
Y OCCUR UNLESS INSTR
Y OCCUR UNLESS INSTRY OCCUR UNLESS INSTR
READ AND UNDERST READ AND UNDERST
READ AND UNDERST
READ AND UNDERST READ AND UNDERST
WW
ARNING OR CAARNING OR CA
W
ARNING OR CA
WW
ARNING OR CAARNING OR CA
AND AND
THE THE
AND
THE
AND AND
THE THE
UTION.UTION.
UTION.
UTION.UTION.
UCTIONS ARE FOLLOUCTIONS ARE FOLLO
UCTIONS ARE FOLLO
UCTIONS ARE FOLLOUCTIONS ARE FOLLO
DEA DEA
DEA
DEA DEA
TH,TH,
PERSONAL INJUR PERSONAL INJUR
TH,
PERSONAL INJUR
TH,TH,
PERSONAL INJUR PERSONAL INJUR
“ENTIRE OPERA“ENTIRE OPERA
“ENTIRE OPERA
“ENTIRE OPERA“ENTIRE OPERA
WED CAREFULLWED CAREFULL
WED CAREFULL
WED CAREFULLWED CAREFULL
TT
OR'S MANUOR'S MANU
T
OR'S MANU
TT
OR'S MANUOR'S MANU
Y AND/OR PRY AND/OR PR
Y AND/OR PR
Y AND/OR PRY AND/OR PR
YY
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AL &AL &
AL &
AL &AL &
OPEROPER
OPER
OPEROPER
TYTY
TY
TYTY
WARNING!
WW
ARNING:ARNING:
W
ARNING:
WW
ARNING:ARNING:
DO NOTDO NOT
1.
D O N O T run engine in an enclosed area.
DO NOTDO NOT Exhaust gases contain carbon monoxide, an odorless and deadly poison.
DO NOTDO NOT
2.
D O NOT place hands or feet near moving
DO NOTDO NOT or rotating parts.
DO NOTDO NOT
3.
D O N O T store, spill or use gasoline near
DO NOTDO NOT an open flame, or devices such as a stove, furnace, or water heater which use a pilot light or devices which can create a spark.
DO NOTDO NOT
4.
D O N O T refuel indoors where area is not
DO NOTDO NOT well ventilated. Outdoor refueling is recom­mended.
DO NOTDO NOT
5.
D O N O T fill fuel tank while engine is
DO NOTDO NOT running. Allow engine to cool for 2 minutes before refueling. Store fuel in approved safety containers.
DO NOTDO NOT
6.
D O N O T remove fuel tank cap while
DO NOTDO NOT engine is running.
DO NOT DO NOT
7.
DO NOT operate engine when smell of
DO NOT DO NOT gasoline is present or other explosive conditions exist.
DO NOTDO NOT
8.
D O N O T operate engine if gasoline is
DO NOTDO NOT spilled. Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated.
DO NOTDO NOT
9.
D O N O T transport unit with fuel in tank.
DO NOTDO NOT
DO NOTDO NOT
10.
D O N O T smoke when filling fuel tank.
DO NOTDO NOT
DO NODO NO
11. Whenever possible, gradually reduce engine speed before stopping.
12. This may result in injury & /or damage to unit.
TT
DO NO
T choke carburetor to stop engine.
DO NODO NO
TT
DO NOTDO NOT
D O N OT run engine at excessive speeds.
DO NOTDO NOT
66
6
66
TT
ABLE OF CONTENTSABLE OF CONTENTS
T
ABLE OF CONTENTS
TT
ABLE OF CONTENTSABLE OF CONTENTS
SAFETY INSTRUCTIONSSAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONSSAFETY INSTRUCTIONS GENERAL SAFETYGENERAL SAFETY
GENERAL SAFETY
GENERAL SAFETYGENERAL SAFETY ASSEMBLASSEMBL
ASSEMBL
ASSEMBLASSEMBL LABELSLABELS
LABELS
LABELSLABELS PP
ARAR
TS BTS B
P
PP OPERAOPERA
OPERA
OPERAOPERA PP
P
PP MAINTENANCEMAINTENANCE
MAINTENANCE
MAINTENANCEMAINTENANCE TROUBLESHOOTINGTROUBLESHOOTING
TROUBLESHOOTING
TROUBLESHOOTINGTROUBLESHOOTING WW
W
WW
Part No. 430187 Form No. F060496C
AA
AR
TS B
A
ARAR
TS BTS B
AA
TIONTION
TION
TIONTION
ARAR
TS DRATS DRA
AR
TS DRA
ARAR
TS DRATS DRA
ARRANTY PRARRANTY PR
ARRANTY PR
ARRANTY PRARRANTY PR
DO NO DO NO
DO NO
DO NO DO NO
○○○○○○○○
YY
Y
YY
○○○○○○○
G & CONTRG & CONTR
G & CONTR
G & CONTRG & CONTR
○○○○○
WING & LISTWING & LIST
WING & LIST
WING & LISTWING & LIST
○○○○○
OCEDUREOCEDURE
OCEDURE
OCEDUREOCEDURE
cancer, birth defects or other reproductive harm.
DO NOTDO NOT
13.
D O N O T tamper with governor springs,
DO NOTDO NOT governor links or other parts which may change the governed engine speed.
DO NOTDO NOT
14.
D O NOT tamper with the engine speed
DO NOTDO NOT selected by the engine manuf acturer.
DO NOTDO NOT
15.
D O N O T check for spark with spark plug
DO NOTDO NOT or spark plug wire removed. Use an approve d tester.
DO NOTDO NOT
16.
D O N O T crank engine with spark plug
DO NOTDO NOT removed. If engine is flooded, place throttle in “FAST” position and crank until engine starts.
DO NODO NO
17.
D O N O T strike flywheel with a hard
DO NODO NO object or metal tool as this may cause flywheel to shatter in operation. Use proper tools to service engine.
DO NOTDO NOT
18.
D O N O T operate engine without a
DO NOTDO NOT muffler. Inspect per iodically and replace, if necessary. If engine is equipped with m uffler deflector, inspect per iodically and replace , if necessar y, with correct deflector.
DO NOTDO NOT
19.
D O N O T operate engine with an
DO NOTDO NOT accumulation of grass, leaves, dirt or other combustible material in the muffler area.
DO NOTDO NOT
20.
D O N O T use this engine on any forest
DO NOTDO NOT covered, brush covered, or grass covered unimproved land unless a spark arrester is installed on the m uffler. The arrester must be maintained in effective working order by the operator. In the State of Califor nia the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
SOUNDSOUND
SOUND
SOUNDSOUND
Sound tests were conducted on model QB882IC in accordance with 79/113/EEC and were performed on listed:
GENERAL CONDITION:
TEMPERATURE: WIND SPEED:
WIND DIRECTION: HUMIDITY:
BAROMETRIC PRESSURE:
SOUND TESTS
1/12/19961/12/1996
1/12/1996 under the conditions
1/12/19961/12/1996
Page 2 of 8
○○
○○○○○
OLSOLS
OLS
OLSOLS
6 - 7
○○○
TT
T
TT
77
7
77
2 3 3 4
4 5
8 8 8
89
96
OPERATO R
SUNNY
47
9
W
58%
30.04
DO NODO NO
21.
D O N OT touch hot mu ffler, cylinder, or
DO NODO NO
fins because contact may cause burns.
DO NOTDO NOT
22.
D O N O T run engine without air cleaner
DO NOTDO NOT
or air cleaner cove r.
DO NOTDO NOT
23.
D O N OT operate during excessive
DO NOTDO NOT
vibration!
DO NOTDO NOT
24.
D O N O T leave machine unattended
DO NOTDO NOT
while in operation.
DO NOTDO NOT
25.
D O NO T park machine on a steep grade
DO NOTDO NOT
or slope.
WW
ARNING:ARNING:
W
ARNING:
WW
ARNING:ARNING:
ALAL
WW
AA
1. spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STA RTING.
2. free of grass and other debris which can affect engine speed.
3. is felt. Then pull cord rapidly to avoid kickback and prevent hand or ar m injur y.
4. sure it is functioning eff ectiv ely. A wo rn o r leaking muffler should be repaired or replaced as necessary.
5. gum carburetor and cause leakage.
6. for cracks or leaks. Replace if necessary
7. and maintenance instructions.
8. starting unit.
YS DOYS DO
AL
W
A
Y S DO remo ve the wire from the
ALAL
WW
AA
YS DOYS DO
DODO
D O keep cylinder fins and governor parts
DODO
DODO
D O pull starter cord slowly until resistance
DODO
DODO
D O examine muffler periodically to be
DODO
DODO
D O use fresh gasoline. Stale fuel can
DODO
DODO
D O check fuel lines and fittings frequently
DODO
FollowFollow
Follow engine manufacturer operating
FollowFollow
Inspect Inspect
Inspect machine and work area before
Inspect Inspect
88
8
88
VIBRA TION LEVELS 1.9g
Vibration levels at the operators handles were measured in the vertical, lateral, and longitudinal directions using calibrated vibration test equipment. Tests w ere perf o rmed on conditions listed:
GENERAL CONDITION:
TEMPERATURE: WIND SPEED: WIND DIRECTION: HUMIDITY:
BAROMETRIC PRESSURE:
The engine exhaust from this product contains chemicals known to the State of California to cause
DO DO
DO
DO DO
VIBRAVIBRA
TIONTION
VIBRA
TION
VIBRAVIBRA
TIONTION
2/9/19962/9/1996
2/9/1996 under the
2/9/19962/9/1996
SUNNY
63 18 SW 32%
29.8
99
9
99
GENERAL SAFETY
For your safety and the safety of others, these directions should be followed:
Do not operate this machine without first reading owner's manual and engine manufacturer's manual.
Use of Ear Protection is recommended while operating this machine.
Use of Eye and breathing protection is recom­ mended when using this machine, especially in dry and dusty conditions.
·DO NOT place hands or feet inside air intake opening, near
exhaust outlet or near any moving parts.
·DO NOT start engine without deflector attached to exhaust outlet.
1010
10
1010
ASSEMBLY
·DO NOT direct exhaust outlet toward any bystanders.
·DO NOT operate this equipment without first inspecting
work area.
·DO NOT operate this equipment during excessive vibration.
·DO NOT start engine without housing front plate attached.
·DO NOT operate this machine on slopes greater than 20%.
·DO NOT blow any hot or burning debris, or any toxic or
explosive material.
·DO NOT allow children to operate this equipment.
Read all safety and operating instruc­tions before assembling or starting this unit.
PUT OIL IN ENGINE BEFORE ST ARTING
Your Billy Goat is shipped from the factory in one carton, completely assembled except f or the upper handle assemb ly ,
handle brace, plate deflector and throttle control.
1111
11
1111
PACKING CHECKLIST
These items should be included in your carton. If any of these parts are missing, contact your dealer.
Denotes parts found in Parts Bag Assembly (shown on page 4).
1. Install upper handle (Item 28), to preassembled lower handle (item 29),
using two screws (Item 17), and two lock nuts, (Item 32). Hand tighten only.
2. Install front of handle brace (Item 30), to blower housing using one screw (Item 17), one washer (Item 58) and one lock nut (item 32). Install rear of handle brace (item 30) to upper handle vibration mounts using two lock nuts (item 32). Hand tighten only.
3. Securely tighten all hardware listed above in steps 1 thru 2.
4. Attach throttle control assembly to inside of upper handle using screw
(item 15), lock nut (item 37) and clamp cables (item 20).
5.Connect spark plug wire.
Boxing Checklist
Check
Handle Brace 400951
Check
Handle Upper Assembly 400957
Per Model
Check
Parts Bag & Literature Assy 430186
Parts Bag
& Litera-
ture Assy
Engine
Manual
Per
Model
Check
Check
Check
Check
Per Model
Briggs & Stratton 8
Multi-Language
HP
MS2558
Briggs & Stratton
Multi-Language
11 HP
MS2558
Honda 8 & 11 HP
P/N 31ZH9602 00X31-ZH9-6020 English
Briggs & Stratton 8
Industrial Plus
HP
P/N 270367
Part No. 430187 Form No. F060496C
Page 3 of 8
1212
DANGER
KEEP HANDS and FEET AWAY
12
1212
PARTS BAG & LITERATURE ASSY P/N 430186
PARTS BAG ASSEMBLY CHECKLIST P/N 430194
1313
13
1313
CONTROLS
Screw Cap 1/4-20 x 1 3/4
15
8041009 Qty. 1
Screw Cap
17
5/16-18 x 1 3/4 8041031 Qty. 2
17
Screw Cap 5/16-18 x 2 1/2 8041034 Qty. 1
58
Washer 5/16 FLA T CUT 8171003 Qty. 1
Nut Lock 5/16-18
32
8160002 Qty. 5
13
Rope Guide 830533 Qty. 2
37
20
Clamp Cable 1" 900813 Qty. 3
Nut Lock 1/4-20 8160001 Qty. 1
Owner's
Manual
Literature
Parts Bag
Warranty
Card
EU Declaration
of Conformity
& EU
Distributor List
Literature Checklist
Check
Owner's
Manual
430187
Check
Literature
Parts Bag
430195
Check
Check
Warranty
Card
400972
EU Declaration
4
of Conformity
& EU Distribu-
tor List
430189
Throttle Control
Stop
position
Briggs and HONDA
engines have a choke type carburetor that is operated by moving the throttle control to the full fast position.
Start
position
START
STOP
1414
14
1414
INSTRUCTION LABELS
These labels should be included on your Blower. If any of these labels are damaged, replace them before putting this equipment into operation. Item and part numbers are given to help in ordering replacement labels.
Label Do Not Fill While Engine Is Hot Item 11 Part No.400268
Label Read Owner's Manual Item No. 59 Part No. 890301
WARNING
EXPLOSIVE FUEL
STOP ENGINE AND ALLOW TO COOL BEFORE REFUELING.
400268
Label Danger Keep Hands and Feet Away Item 41 Part No.400424
DANGER
810736
Label Danger Flying Material Item No. 44 Part No. 810736
Label Ear Eye Breathing Item No. 63 Part No. 890254
890254
1515
15
1515
ENGINE LABELS
Briggs & Stratton
Read Owner’s Manual Before Operating. Lire le manuel d’utilisation avant la mise en route. Vor Inbetriebnahme Bedienungs - und Wartungsanleitung lesen. Favor leer las instrucciones de operacion antes de operar el motor.
..
..
Consultare il Manuale Uso e Manutenzione prima dell utilizzo. Las Skotselinstruktionen Innan Start.
'
'
'
Honda
READ OWNER’S MANUAL BEFORE OPERATION. LIRE LE MANUEL D UTILISATEUR AVANT USAGE. VOR INBETRIEBNAHME UNBEDINGHT BEDIENUNGSANLEITUNG DURCHLESEN. NO UTILIZAR SINANTES NO HABER LEIDO EL MANUAL
HONDA MOTOR CO. , LTD. MADE IN JAPAN
OIL ALERT
WHEN OIL LEVEL LOW,
Part No. 430187 Form No. F060496C
Page 4 of 8
ENGINE STOPS IMMEDIATELY.
1616
16
1616
OPERATION
INTENDED USE: This machine is designed for cleaning
outdoor surfaces, where the debris can be effectively blown into a consolidated area for convenient pickup and removal. Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign objects. Note: See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page 8).
Like all mechanical tools, reasonable care must be used when operating machine.
Inspect machine work area and machine before operat­ing. Make sure that all operators of this equipment are trained in general machine use and safety .
PUT OIL IN ENGINE BEFORE ST ARTING
16.116.1
16.1
16.116.1
STARTING
ENGINE: See engine manufacturer’s instructions
for type and amount of oil and gasoline used. Engine must be level when checking and filling oil and gasoline.
ENGINE SPEED: Controlled by throttle lever on the handle. Under normal conditions, operate at minimum throttle to accomplish your current cleaning task.
FUEL V ALVE: Move fuel valve to "ON" position (when provided on engine).
CHOKE: Operated with choke lever on side of engine . THROTTLE: Move remote throttle control to fast position.
Pull starting rope to start engine.
IF YOUR UNIT FAILS TO START:
See Troubleshooting on page 8.
16.216.2
16.2
16.216.2
Adjust diverter rod to side discharge for normal blowing or to forward discharge for blowing along walls, fences or hard-to­reach areas (see right).
BLOWING OPERA TION
Front Discharge
Side Discharge
16.416.4
16.4
16.416.4
Using two people to lift machine is recommended. Lift holding the handle and handle brace. Secure in place during transport.
16.516.5
16.5
16.516.5
HANDLING & TRANSPORTING:
STORAGE
Never store engine indoors or in enclosed poorly venti­lated areas with fuel in tank, where fuel fumes may reach an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance.
If engine is to be unused for 30 days or more, prepare as follows:
Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Be sure engine is cool. Do not smoke. Run engine until fuel tank is empty and engine runs out of gasoline.
NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow mix ratio found on stabilizer container. Run engine at least 10 min. after adding stabilizer to allow it to reach
the carburetor.
Part No. 430187 Form No. F060496C
Page 5 of 8
1818
18
1818
P A RTS DRA WING
QB882, QB882IC, QB882H,QB882CARB, QB1102IC, QB1102H
R
Part No. 430187 Form No. F060496C
Page 6 of 8
)
(
(
)
(
)
(
(
(
)
(
(3)
)
(
(
(
)
PARTS
1919
19
1919
LIST
QB882 QB882IC QB882CARB QB882H QB1102IC QB1102H
ITEM DESCR IPTI ON PART NO QTY PAR T NO QTY PART NO QTY PAR T NO QTY PART NO QTY PART NO Q TY
1 ENGINE - 11 HP HONDA - - - - - - - - - - 400931 1
ENGINE - 11 HP BRIGGS & STRAT TON IC - - - - - - - - 400466 1 - ­ENGINE - 8 HP HONDA - - - - - - 400937 1 - - - ­ENGINE - 8 HP BRIGGS & STRATTON 800136 1 - - - - - - - - - ­ENGINE - 8 HP BRIGGS & STRATTON IC - - 800880 1 - - - - - - - -
ENGINE- 8 HP BRIGGS & STRATTON INDUSTRIAL PLUS - - - - 430163 1 - - - - - ­2 LOCK CLIP 400591 1 400591 1 400591 1 400591 1 400591 1 400591 1 3 4 PLATE F RONT W.A. & GRILL 430183 1 430183 1 430183 1 430183 1 430183 1 430183 1 5 IMPELLER ASSY 400965 1 40 0965 1 400965 1 400965 1 400965 1 400965 1 6 KEY S QUARE 1/ 4 X 2 1/ 4 *9201123 1 * 9201123 1 *9201123 1 *9201123 1 *9201123 1 *9201123 1 7 DOOR DIVERTE R ASSEMB LY 430170 1 43 0170 1 430170 1 430170 1 430170 1 430170 1 8 AXLE 430181 1 430181 1 430181 1 430181 1 430181 1 430181 1 9 WASHER LOCK 7/ 16 TWISTED TOOTH 850132 1 850132 1 850132 1 850132 1 850132 1 - ­ WASHER LOC K 3/ 8 TWISTED TOOTH
10 SCREW C AP 7/16-20 x 1-1/4 HEX. HD GR. 5
SCREW CAP 3/8 -24 x 1-1/2 HEX. HD GR. 8
11 LABEL DO NOT FILL WHEN ENGINE IS HOT 400268 1 40 0268 1 400268 1 40026 8 1 400268 1 400268 1 12 SHEET METAL SCREW 1/4 x 3/4 DRILL POINT 430208 9 430208 9 430208 9 430208 9 430208 9 430208 9 13 GUIDE ROPE 830533 2 830533 2 830533 2 830533 2 830533 2 830533 2 14 SCREW CAP 5/16-18 x 1 - 1/4 *8041029 6 *8041029 6 *8041029 6 *8041029 6 *8041029 6 *8041029 6 15 SCREW CAP 1/4 -20 x 1-3/ 4 *8041009 1 *8041009 1 *8041009 1 *8041009 1 *8041009 1 *8041009 1 16 NUT LOCK 3/8 -16 *8160003 1 *8160003 1 *8160003 1 *8160003 1 *8160003 1 *8160003 1 17 SCREW C AP 5/16-18 x 1¾ *8041031 2 *8041031 2 *8041031 2 *8041031 2 *8041031 2 *8041031 2 18 SPAC ER WHEEL 400302 1 40030 2 1 400302 1 40 0302 1 400302 1 40 0302 1 19 WASHER 1/2 SAE 8172011 2 8172011 2 8172011 2 8172011 2 8172011 2 8172011 2 20 CLAMP C ABLE PLASTIC 1 900813 3 900813 3 900813 3 900813 3 900813 3 900813 3 21 THR OTT LE CON TROL ASSY 22 SCREW C AP 5/16-18 X 2½ *8041034 1 *8041034 1 *8041034 1 *8041034 1 *8041034 1 *8041034 1 23 WHEEL F RONT 8" 900816 1 900816 1 900816 1 900816 1 900816 1 900816 1 24 SC REW C AP, 25 SCREW C AP 5/16-18 x 3/4 *8041026 1 * 8041026 1 *8041026 1 *8041026 1 *8041026 1 * 8041026 1 26 WHEEL, REAR 400295 2 400295 2 400295 2 400295 2 400295 2 400295 2 27 BR ACKET 28 HANDLE UPPER ASSY 29 HANDLE LOWER 400950 1 400950 1 400950 1 400950 1 400950 1 400950 1 30 HANDLE- BRACE 400951 1 400951 1 400951 1 400951 1 400951 1 400951 1 31 SCREW C AP 5/16 -18 x 1¾ *8041031 4 *8041031 4 * 8041031 4 *8041031 4 *8041031 4 * 8041031 4 32 NUT LOCK , 5/16-18 HEX *8160002 19 * 8160002 19 *8160002 19 *8160002 19 * 8160002 19 * 8160002 19 33 NUT LOCK 5/16-18 THIN HT *8161041 1 *8161041 1 *8161041 1 *8161041 1 *8161041 1 *8161041 1 34 SCREW C AP 5/16 -24 NF x 1½ *8042030 2 *8042030 2 *8042030 2 *8042030 2 - - *8042030 2
SCREW C AP 5/16 -24 NF x ¾ - - - - - - - - *8042026 2 - -
35 VIBRATION MOUN T 400173 6 400173 6 400173 6 400173 6 400173 6 400173 6 36 LOOSE PARTS ASSY
20
37 NUT LOCK 1/4 - 20 HEX *8160001 1 *8160001 1 *8160001 1 *8160001 1 *8160001 1 *8160001 1 38 RING RETAINING ¾ 850230 2 850230 2 850230 2 850230 2 850230 2 850230 2 39 40 DEFLECTOR 430193 1 430193 1 430193 1 430193 1 430193 1 430193 1 41 LABEL DANGER HAN DS & FEET 400424 1 400424 1 40 0424 1 400424 1 400424 1 400424 1 42 BOLT CARRIAGE 5/ 16 -18 x 1-3/ 4 *8024043 1 *8024043 1 *8024043 1 *8024043 1 *8024043 1 *8024043 1 43 WASHER - FLAT 3/ 4 S.A. E. 44 LABEL DANGER F LYING M ATERIAL 810736 1 81 0736 1 810736 1 810736 1 810736 1 810736 1 45 46 GRIP 400570 2 400570 2 400570 2 400570 2 400570 2 400570 2 47 KNOB 400339 1 400339 1 400339 1 400339 1 400339 1 400339 1 48 GUAR D MUFF LER (COMES W/ ITEM 1 ) 400010 1 40 0010 1 400010 1 YES - YES - 40093 3 1 49 WASHER 3/8 FLAT CUT 8171004 1 8171004 1 8171004 1 8171004 1 8171004 1 8171004 1 50 51 52 53 54 55 KNOB DIVERT ER 430198 1 430198 1 430198 1 430198 1 430198 1 430198 1 56 FR AME ASSY 57 SCREW C AP 5/16 - 18 X 1" *8041028 1 *8041028 1 *8041028 1 *8041028 1 *8041028 1 *8041028 1 58 WASHER FLAT CUT 5/16 59 LABEL RE AD OWNER' S M ANUAL 890301 1 89 0301 1 890301 1 89030 1 1 89030 1 1 8 90301 1 60 61 62 63 LABEL EAR EYE BREATHING 89025 4 1 890254 1 890254 1 89 0254 1 89025 4 1 89025 4 1
64 NUT 5/16-18 *8143002 1 * 8143002 1 *8143002 1 *8143002 1 *8143002 1 *8143002 1
FRONT AXLE) 3/8-16 x 3" *8041058 1 *8041058 1 *8041058 1 *8041058 1 *8041058 1 *8041058 1
FRONT WHEEL) 430192 1 430192 1 430192 1 430192 1 430192 1 430192 1
incl. items 14(2), 35(2), 46, 58(2
INCL ITEMS 32(5), 58 (1), 15(1), 37(1), 430185 1 430185 1 430185 1 430185 1 430185 1 430185 1
, 17(3
INCLUDES 41, 44, 63 ) 430171 1 430171 1 430171 1 430171 1 430171 1 430171 1
- - - - - - - - - - 400502 1 TORQUE 60 FT LBS)(81.4N.m)800554 1 800554 1 800554 1 800554 1 800554 1 - -
TORQUE 50 FT LBS)(68N.m
INCL. ITEMS 15, 37, 20
3/16 x 1-1/2 x 1/8 ) *8172015 2 *8172015 2 *8172015 2 *8172015 2 *8172015 2 *8172015 2
3/8 ID x 7/8 OD x1/16
------ - - - -900344-
430207 1 430207 1 430207 1 430207 1 430207 1 430207 1
400957 1 400957 1 400957 1 400957 1 400957 1 400957 1
*8171003 11 *8171003 11 *8171003 11 *8171003 15 *8171003 11 * 8171003 15
Denotes parts found in parts bag assembly.
Notes standard hardware that may be purchased locally.
*
Part No. 430187 Form No. F060496C
Page 7 of 8
1717
17
1717
MAINTENANCE
Use only a qualified mechanic for any adjustments, disassembly or any kind of repair .
WARNING: TO AVOID PERSONAL INJURY, ALWAYS TURN MACHINE OFF, MAKE SURE ALL MOVING PARTS COME TO A COMPLETE STOP.
DISCONNECT SP ARK PLUG WIRE BEFORE SERVICING UNIT .
ENGINE: See engine manufacturer operator's instructions.
RECONNECT SP ARK PLUG WIRE AND GUARDS BEFORE STARTING ENGINE.
17.117.1
17.1
17.117.1
Maintenance Schedule
Maintenance Opera­tion
Engine (See Engine Manual) Check for excessive vibration Inspect for loose parts Inspect for worn or damaged parts
Lubricate wheels
Follow these hourly maintenance intervals.
Every
Use
Every 5 hrs.
or (Daily)
Every 25
hrs.
17.217.2
17.2
17.217.2
IMPELLER REMOVAL
1. Wait for engine to cool and disconnect spark plug.
2. Remove front wheel (item 23),and front wheel bracket
(item 27).
3. Remove housing front plate (item 4), by removing nine (9) screws (item 12), around outside of front plate.
4. Remove impeller bolt and lock washer. NOTE: DO NOT PULL OR PRY ON IMPELLER BLADES.
5. Pull on center hub backplate area only of impeller. If
impeller slides off freely, proceed to (step 8).
6. Place two crowbars between center hub backplate area of impeller and housing on opposite sides. Carefully pry impeller away from engine until it loosens.
Using a
penetrating oil can help loosen a stuck impeller.
7. If the impeller does not loosen, obtain a 1” (25.4mm) longer bolt of the same diameter and thread type as the impeller bolt. Thread longer bolt by hand into the crank­shaft until bolt bottoms. Using a suitable gear or wheel puller against the bolt head and the impeller back-plate (near the blades), remove impeller from shaft.
8. Reinstall new impeller in reverse order of removal.
9. Tighten impeller bolt. Torque impeller bolt (see parts
list on page 7 for proper impeller bolt torque specifica­tions).
TIRE AIR PRESSURE: Check at regular intervals and maintain.
Rear Tires only - 30 Psi. (21 kPa).
2020
20
2020
Poor air performance
Abnormal vibration.
Engine will not start.
Engine is locked, will not pull over.
22.122.1
22.1
22.122.1
2121
21
2121
Purchase Date
TROUBLESHOOTING
Prob lem Possible Cause
Air intake or exhaust clogged.
Loose or out of balance impeller or loose engine. Stop switch off (Honda only). Throttle in off position. Engine not
in full choke position (Honda only). Out of gasoline. Bad or old gasoline. Spark Plug wire disconnected. Dirty air cleaner.
Engine problem.
Engine Service and Warranty
Contact your nearest engine manufacturer's
Serial Plate
89
96
Operator
authorized servicing dealer.
R
ecord your machine model, serial number
and date-of-purchase and where purchased
1803 S. Jefferson P.O. Box 308 Lee's Summit,
R
Model Serial No.
Unit(Weight) Engine Power
lbs. kg kW rpm
MO 64063 / USA Tel (816) 524-9666 Fax (816) 524-6983
Purchased from
Before Requesting Service Review These Suggestions
Clear clog.
Check impeller and replace if required. Check Engine.
Check stop switches, throttle, choke position and gasoline. Connect spark plug wire. Clean or replace air cleaner. Or contact a qualified service person.
Contact an engine servicing dealer for engine problems.
WARRANTY PROCEDURE
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
2222
22
2222
The WARRANTY terms are stated on the lower part which remains with the user. Whenever a Billy Goat Machine is faulty due to a defect in material and / or workmanship, the owner should make a warranty claim as follows:
The Machine should be taken to the dealer from whom it was purchased or to an authorized Billy Goat dealer.
The owner should present the remaining half of the Warranty Registration Card, or, if this is not available, the invoice or receipt.
The Warranty Claim will be filled in by the authorized Billy Goat Dealer, who will send it with the faulty part to Billy Goat headquarters.
The Quality / Service department at Billy Goat headquarters will study the claim and parts and will notify their conclusions.
The decision by the Quality / Service department at Billy Goat headquarters to approve or reject a Warranty claim is final and binding.
-1
min
Note:
To process a Warranty Claim, it is necessary to quote the Model
& Serial number who are printed on the Billy Goat Serial Plate.
BILL Y GO AT INDUSTRIES INC.
R
P . O. BO X 308 (1803 S JEFFERSON LEE'S SUMMIT, MO. 64063 / USA PHONE: 816-524-9666 FAX: 816-524-6983
Solution
Part No. 430187 Form No. F060496C
Page 8 of 8
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