Billy Goat QB553HC User Manual

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OPTIONAL ACCESSORIES
CASTER KIT
For use on hard surfaces.
P/N 430291
Thank You for Selecting
The Powerful
QUIET BLOW
® BLOWER
Operator Owner's Manual
For Model:
QB553HC
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ENGINE: HP 5.0 HP (3.73 kW) ENGINE:TYPE HONDA OHC ENGINE: FUEL CAP. 2.1 qt. (2.0 L) ENGINE: OIL CAP. 0.63 qt. (0.6 L) WEIGHT: UNIT 98# (44.5 kg) WEIGHT: SHIPPING 15# (52.3 kg) ENGINE WEIGHT: 25# (11.5 kg)
UNIT SIZE:
OVERALL HEIGHT: 39" (0.99m)
Specifications
QB553HC
OVERALL LENGTH: 51.75"(1.31m) OVERALL WIDTH 28.5" (0.72m)
Part No. 430262 Form No. F020399B
Page 1 of 8
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IN THE INTEREST OF SAFETY
BEFORE ST ARTING ENGINE, READ AND UNDERSTAND THE “ENTIRE OPERAT OR'S MANU AL & ENGINE MANUAL.
THIS SYMBOL MEANS WARNING OR CA UTION. DEATH, PERSONAL INJUR Y AND/OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY.
WARNING!
WARNING: DO NOT
1. DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and deadly poison.
2. DO NOT place hands or feet near moving or rotating parts.
3. DO NOT store, spill or use gasoline near an open flame, or devices such as a stove, furnace, or water heater which use a pilot light or devices which can create a spark.
4. DO NOT refuel indoors where area is not well ventilated. Outdoor refueling is recom­mended.
5. DO NOT fill fuel tank while engine is running. Allow engine to cool for 2 minutes before refueling. Store fuel in approved safety containers.
6. DO NOT remove fuel tank cap while engine is running.
7. DO NOT operate engine when smell of gasoline is present or other explosive conditions exist.
8. DO NOT operate engine if gasoline is spilled. Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated.
9. DO NOT transport unit with fuel in tank.
10. DO NOT smoke when filling fuel tank.
11. DO NOT choke carburetor to stop engine. Whenever possible, gradually reduce engine speed before stopping.
12. DO NOT run engine at excessive speeds. This may result in injury & /or damage to unit.
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T ABLE OF CONTENTS
SAFETY INSTRUCTIONS GENERAL SAFETY ASSEMBLY LABELS PARTS BAG & CONTROLS OPERATION PARTS DRAWING & LIST MAINTENANCE TROUBLESHOOTING WARRANTY PR OCEDURE
Part No. 430262 Form No. F020399B
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cancer, birth defects or other reproductive harm.
13. DO NOT tamper with governor springs, governor links or other parts which may change the governed engine speed.
14. DO NOT tamper with the engine speed selected by the engine manufacturer.
15. DO NOT check for spark with spark plug or spark plug wire removed. Use an approved tester.
16. DO NOT crank engine with spark plug removed. If engine is flooded, place throttle in “FAST” position and crank until engine starts.
17. DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation. Use proper tools to service engine.
18. DO NOT operate engine without a muffler. Inspect periodically and replace, if necessary. If engine is equipped with muffler deflector, inspect periodically and replace, if necessary, with correct deflector.
19. DO NOT operate engine with an accumulation of grass, leaves, dirt or other combustible material in the muffler area.
20. DO NOT use this engine on any forest covered, brush covered, or grass covered unimproved land unless a spark arrester is installed on the muffler. The arrester must be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
SOUND
SOUND TESTS
Page 2 of 8
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Sound tests were conducted on model QB552 in accordance with 79/113/EEC and were performed on 04/08/1996 under the conditions listed:
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OPERATOR
GENERAL CONDITION:
TEMPERATURE:
WIND SPEED:
WIND DIRECTION:
HUMIDITY:
BAROMETRIC PRESSURE:
SUNNY
53
9
S
33%
30.03
21. DO NOT touch hot muffler, cylinder, or fins because contact may cause burns.
22. DO NOT run engine without air cleaner or air cleaner cover.
23. DO NOT operate during excessive vibration!
24. DO NOT leave machine unattended while in operation.
25. DO NOT park machine on a steep grade or slope.
WARNING: DO
1. ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING.
2. DO keep cylinder fins and governor parts free of grass and other debris which can affect engine speed.
3. DO pull starter cord slowly until resistance is felt. Then pull cord rapidly to avoid kickback and prevent hand or arm injur y.
4. DO examine muffler periodically to be sure it is functioning effectively. A worn or leaking muffler should be repaired or replaced as necessary.
5. DO use fresh gasoline. Stale fuel can gum carburetor and cause leakage.
6. DO check fuel lines and fittings frequently for cracks or leaks. Replace if necessary
7. Follow engine manufacturer operating and maintenance instructions.
8. Inspect machine and wor k area before startin g unit.
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Vibration levels at the operators handles were measured in the vertical, lateral, and longitudinal directions using calibrated vibration test equipment. Tests were performed on 04/08/1996 under the conditions listed:
GENERAL CONDITION:
TEMPERA TURE:
WIND SPEED: WIND DIRECTION: HUMIDITY:
BAROMETRIC PRESSURE:
VIBRA TION
VIBRA TION LEVELS 4.2g
The engine exhaust from this product contains chemicals known to the State of California to cause
SUNNY
53 9 S 33%
30.03
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GENERAL SAFETY
For your safety and the safety of others, these directions should be followed:
Do not operate this machine without first reading owner's manual and engine manufacturer's manual.
Use of Ear Protection is recommended while operating this machine.
Use of Eye and breathing protection is recom­mended when using this machine, especially in dry and dusty conditions.
·DO NOT place hands or feet inside air intake opening, near exhaust outlet or near any moving parts.
·DO NOT start engine without deflector attached to exhaust outlet.
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ASSEMBLY
·DO NOT direct exhaust outlet toward any bystanders.
·DO NOT operate this equipment without first inspecting
work area.
·DO NOT operate this equipment during excessive vibration.
·DO NOT start engine without housing front plate attached.
·DO NOT operate this machine on slopes greater than 20%.
·DO NOT blow any hot or burning debris, or any toxic or
explosive material.
·DO NOT allow children to operate this equipment.
Read all safety and operating instruc­tions before assembling or starting this unit.
PUT OIL IN ENGINE BEFORE STAR TING
Your Billy Goat is shipped from the factory in one carton, completely assembled except for the upper handle, and handle
brace.
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PACKING CHECKLIST
These items should be included in your carton. If any of these parts are missing, contact your dealer.
1. Install upper handle (Item 28), to preassembled lower handle (item 29),
using two screws (Item 17), and two lock nuts, (Item 32). Hand tighten only.
2. Install front of handle brace (Item 30), to blower housing using one screw (Item 17), one washer (Item 58) and one lock nut (item 32). Install rear of handle brace (item 30) to upper handle using two screws (item 17), tw o washers (item 58), and two lock nuts (item 32).
3. Securely tighten all hardware listed above in steps 1 thru 2.
4.Connect spark plug wire.
Boxing Checklist
Check
Handle Brace
400951
Check
Handle Upper
Assembly
430235
Parts Bag
& Litera-
ture Assy
Denotes parts found in Parts Bag Assembly (shown on page 4).
Part No. 430262 Form No. F020399B
Page 3 of 8
Check
Check
Parts Bag &
Literature Assy
430261
Honda 5.0HP OHC
English P/N 31ZL8600
1212
DANGER
KEEP HANDS and FEET AWAY
12
PARTS BAG & LITERATURE ASSY P/N 430261
1212
PARTS BAG ASSEMBLY CHECKLIST P/N 430234
Literature Checklist
1313
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1313
CONTROLS
Throttle Control
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1414
Screw Cap
17
5/16-18 x 1 3/4 8041031 Qty. 5
Washer 5/16
58
FLA T CUT 8171003 Qty. 3
Nut Lock 5/16-18
32
8160002 Qty. 5
INSTRUCTION LABELS
Check
Check
Check
EU Declaration
Check
of Conformity
& EU Distribu-
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Owner's
Manual
430262
Literature
Parts Bag
430263
Warranty
Card
400972
tor List
430264
ENGINE LABELS
position
position
Choke Lever
Start
Stop
STOP
These labels should be included on your Blower. If any of these labels are damaged, replace them before putting this equipment into operation. Item and part numbers are given to help in ordering replacement labels.
Label Do Not Fill While Engine Is Hot Item 11 Part No.400268
Label Read Owner's Manual Item No. 59 Part No. 890301
WARNING
EXPLOSIVE FUEL
STOP ENGINE AND ALLOW TO COOL BEFORE REFUELING.
400268
DANGER
KEEP HANDS and FEET AWAY
Label Danger Keep Hands and Feet Away Item 41 Part No.400424
DANGER
810736
Label Danger Flying Material Item No. 44 Part No. 810736
Label Ear Eye Breathing Item No. 63 Part No. 890254
890254
WHEN OIL LEVEL LOW , ENGINE STOPS IMMEDIA TEL Y.
OIL ALERT
Part No. 430262 Form No. F020399B
Page 4 of 8
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OPERATION
INTENDED USE: This machine is designed for cleaning
outdoor surfaces, where the debris can be effectively blown into a consolidated area for convenient pickup and
removal. Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign objects. Note: See parts list for proper impeller and engine mounting bolt torque specifications. (See trouble shooting section on page 8).
Like all mechanical tools, reasonable care must be used when operating machine.
Inspect machine work area and machine before operat­ing. Make sure that all operators of this equipment are trained in general machine use and safety .
PUT OIL IN ENGINE BEFORE ST ARTING
Front Discharge
16.116.1
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16.116.1
STARTING
ENGINE: See engine manufacturers instructions
for type and amount of oil and gasoline used. Engine must be level when checking and filling oil and gasoline.
ENGINE SPEED: The throttle control is located on the face of the engine. Under normal conditions, operate at minimum throttle to accomplish your current cleaning task.
STOP SWITCH: There is not a stop switch on the QB553HC models. The engine can be stopped by moving the throttle to the SLOW position.
CHOKE: Operated with choke lever on the face of the engine.
THROTTLE: Move throttle control to fast position. Pull starting rope to star t engine.
IF YOUR UNIT FAILS TO START:
See Troubleshooting on page 8.
16.216.2
16.2
16.216.2
Adjust diverter rod to side discharge for normal blowing or to forward discharge for blowing along walls, fences or hard-to­reach areas (see right).
BLOWING OPERATION
Side Discharge
16.416.4
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16.416.4
Using two people to lift machine is recommended. Lift holding the handle and handle brace. Secure in place during transport.
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16.5
16.516.5
HANDLING & TRANSPORTING:
STORAGE
Never store engine indoors or in enclosed poorly venti­lated areas with fuel in tank, where fuel fumes may reach an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance.
If engine is to be unused for 30 days or more, prepare as follows:
Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Be sure engine is cool. Do not smoke. Run engine until fuel tank is empty and engine runs out of gasoline.
NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow mix ratio found on stabilizer container. Run engine at least 10 min. after adding stabilizer to allow it to reach
the carburetor.
Part No. 430262 Form No. F020399B
Page 5 of 8
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PAR TS DRAWING
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Part No. 430262 Form No. F020399B
Page 6 of 8
QB553HC
PARTS
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LIST
Notes standard
*
hardware that may be purchased locally.
QB553HC
ITEM DESCRIPTION PART NO QTY
1 ENGINE - 5.0 HP O HC H ONDA GC160 430272 1 2 WASHER VIBRATION 430210 8 3 4 PLA TE FRONT W.A. & GRILL 430183 1 5 IMPELLER ASS ’Y 430276 1 6 KEY S Q UA R E 1/4 X 2 1/4 --
KEY S Q UA R E 3/16 x 1 3/4 9201084 1 7 DOOR DIVERTER AS SEM BLY(INCLUDES ITM 55) 430212 1 8AXLE 430181 1 9 W ASHE R LOCK 5/ 16 TW IS TE D TOOTH) 430298 1
10 SCREWCAP 5/16-24 x 1" GR. 5 (TORQUE 45 FT LBS)(61 Nm) 400164 2 11 LABEL DO N O T FILL WHEN ENGINE IS HO T 400268 1 12 SHE ET METAL S C RE W 1/4 x 3/4 DRILL POINT 430208 9 13 SCREW CAP 5/16 - 24 X 1.25 GRD 8 (TORQUE 50 F T-LB / 68 Nm) 400389 1 14 SCREW CAP 5/16-18 x 1½ *8041030 4 15 W AS HE R LOCK TW IST TOOTH 5/16 800177 2 16 NUT LOCK 3/ 8 -16 *8160003 1 17 SCREW CAP 5/16-18 x 1¾ *8041031 5 18 SPACER WHEEL 400302 1 19 WASHER 1/2 SAE 8172011 2 20 21 22 SCREWCA P 1/ 4-20 x 1 3/ 4 8041009 1 23 W HE EL FRON T 8" 900816 1 24 SCREW CAP, (FRONT AXLE) 3/8-16 x 3" *8041058 1 25 SCREW CAP 5/16-18 x 3 /4 *8041026 1 26 W HEE L, RE A R 400295 2 27 BRA CK ET (FRONT WHE E L) 430192 1 28 HANDLE U PPER ASSY (i ncl. i tems 14(2), 46, 58(2 )) 430235 1 29 HANDLE L O WER 400950 1 30 HA NDLE- BRACE 400951 1 31 SCREW CAP 5/16 -18 x 1¾ (TORQUE 50 in .lbs . ) *8041031 4 32 NUT LOCK , 5/16-18 HEX *8160002 17 33 NUT LOCK 5/16-18 THIN HT *8161041 1 34 35 36 PARTS BA G ASSY [ INCL ITEMS 32(5 ), 58 ( 3), 17(5)] 430234 1 37 38 RING RE TA INING 3/ 4 850230 2 39 40 DEFLECTOR 430228 1 41 LAB E L DANG E R HANDS & FEET 400424 1 42 BOLT CA RRIAGE 5/ 16 -18 x 1-3/ 4 *8024043 1 43 W ASHE R - FLAT 3/4 S.A .E. (3/16 X 1- 1/2 X 1/8) *8172015 2 44 LAB E L DANG E R FLY ING MA TERIAL 810736 1 45 46 GRIP 400570 2 47 KNOB 890108 1 48 MUFFL E R GUAR D -­49 WASHER 3/8 S.A.E. *8172009 1 50 51 52 53 54 WASHER EXTENSION 810652 8 55 KNOB DIVERTER 430198 1 56 FRAM E ASSY (INCLUDES 41, 44, 63 ) 430292 1 57 SCREW CAP 5/16 - 18 X 1" * 8041 028 1 58 W ASHE R F LAT CUT 5/ 16 ( 3/8 ID x 7/8 OD x 1/16 ) *8171003 11 59 LABEL RE AD OWNER'S MANUA L 890301 1 60 61 62 63 LAB E L EA R E Y E BRE A THING 890254 1 64 NUT 5/16-18 *8143002 1
Part No. 430262 Form No. F020399B
Page 7 of 8
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MAINTENANCE
Use only a qualified mechanic for any adjustments, disassembly or any kind of repair .
WARNING: TO AVOID PERSONAL INJURY, ALWAYS TURN MACHINE OFF, MAKE SURE ALL MOVING PARTS COME TO A COMPLETE STOP.
DISCONNECT SP ARK PLUG WIRE BEFORE SERVICING UNIT .
ENGINE: See engine manufacturer operator's instructions.
RECONNECT SP ARK PLUG WIRE AND GUARDS BEFORE STARTING ENGINE.
17.117.1
17.1
17.117.1
Maintenance Schedule
Maintenance Operation
Engine (See Engine Manual) Check for excessive vibration Inspect for loose parts
Inspect for worn or damaged parts Lubricate wheels
Check Engine mounting bolt torque
(T orque to 60 in-lbs.)
Follow these hourly maintenance intervals.
Every
Use
Every 5 hrs.
(Daily)
Every 25
hrs.
Every 50
hrs.
17.217.2
17.2
17.217.2
IMPELLER REMOVAL
1. Wait for engine to cool and disconnect spark plug.
2. Remove front wheel (item 23),and front wheel bracket
(item 27).
3. Remove housing front plate (item 4), by removing nine (9) screws (item 12), around outside of front plate.
4. Remove impeller bolt and lock washer. NOTE: DO NOT PULL OR PRY ON IMPELLER BLADES.
5. Pull on center hub backplate area only of impeller. If
impeller slides off freely, proceed to (step 8).
6. Place two crowbars between center hub backplate area of impeller and housing on opposite sides. Carefully pry impeller away from engine until it loosens.
Using a penetrat-
ing oil can help loosen a stuck impeller.
7. If the impeller does not loosen, obtain a 1” (25.4mm) longer bolt of the same diameter and thread type as the impeller bolt. Thread longer bolt by hand into the crankshaft until bolt bottoms. Using a suitable gear or wheel puller against the bolt head and the impeller back-plate (near the blades), remove impeller from shaft.
8. Reinstall new impeller in reverse order of removal.
9. Tighten impeller bolt. Torque impeller bolt (see par ts list
on page 7 for proper impeller bolt torque specifications).
TIRE AIR PRESSURE: Check at regular intervals and maintain.
Rear Tires only - 30 Psi. (21 kPa).
2020
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2020
Poor air performance
Abnormal vibration.
Engine will not start.
Engine is locked, will not pull over.
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22.1
22.122.1
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2121
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Purchase Date
Part No. 430262 Form No. F020399B
TROUBLESHOOTING
Prob lem Possible Cause
Air intake or exhaust clogged.
Loose or out of balance impeller or loose engine. Throttle in off position. Engine not in full choke position. Bad or
old gasoline. Spark Plug wire disconnected. Dirty air cleaner.
Engine problem.
Engine Service and Warranty
Contact your nearest engine manufacturer's
Serial Plate
Operator
authorized servicing dealer.
R
ecord your machine model, serial number
and date-of-purchase and where purchased
1803 S. Jefferson P.O. Box 308 Lee's Summit,
R
Model Serial No.
Unit(Weight) Engine Power
lbs. kg kW rpm
MO 64063 / USA Tel (816) 524-9666 Fax (816) 524-6983
Purchased from
Page 8 of 8
Before Requesting Service Review These Suggestions
Clear clog.
Check impeller and replace if required. Check engine mounting bolts.
Check throttle, choke position and gasoline. Connect spark plug wire. Clean or replace air cleaner. Or contact a qualified service person.
Contact an engine servicing dealer for engine problems.
WARRANTY PROCEDURE
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min
Page 8 of 8
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
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The WARRANTY terms are stated on the lower part which remains with the user. Whenever a Billy Goat Machine is faulty due to a defect in material and / or workmanship, the owner should make a warranty claim as follows:
The Machine should be taken to the dealer from whom it was purchased or to an authorized Billy Goat dealer.
The owner should present the remaining half of the Warranty Registration Card, or, if this is not available, the invoice or receipt.
The Warranty Claim will be filled in by the authorized Billy Goat Dealer, who will send it with the faulty part to Billy Goat headquarters.
The Quality / Service department at Billy Goat headquarters will study the claim and parts and will notify their conclusions.
The decision by the Quality / Service department at Billy Goat headquarters to approve or reject a Warranty claim is final and binding.
Note:
To process a Warranty Claim, it is necessary to quote the Model
& Serial number who are printed on the Billy Goat Serial Plate.
BILL Y GO AT INDUSTRIES INC.
P.O. BOX 308 (1803 S JEFFERSON LEE'S SUMMIT, MO. 64063 / USA PHONE: 816-524-9666 FAX: 816-524-6983 WEBSITE: www.billygoat.com
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