Billy Goat P - N 440120, P - N 440140 User Manual

FORCE BLOWER Owner’s Manual

Accessories

Patent Pending

BILLY GOAT FORCE BLOWER

Owner's Manual

HOLD DOWN KIT

To secure blower for
transportation on
trailer floors.

PARKING BRAKE

Effective and Easy to
use to prevent blower
from rolling.

Part No 440021 Form No F101706A

P/N 440120

P/N 440140

1

FORCE BLOWER Owner’s Manual

ASSEMBLY

ABOUT THIS MANUAL

THANK YOU for purchasing a BILLY GOAT ® FORCE Blower. Your new machine has been carefully designed and

manufactured to provide years of reliable and productive service. This manual provides complete operating and
maintenance instructions that will help to maintain your FORCE Blower in top running order. Read this manual
carefully before assembling, operating, or servicing your equipment.

CONTENTS

SERIAL PLATE DATA AND SPECIFICATIONS 3

GENERAL SAFETY 4 -5

SOUND AND VIBRATION 6

INSTRUCTION LABELS 7

PACKING CHECKLIST 8

9

OPERATION 10-11

MAINTENANCE 12

TROUBLESHOOTING AND WARRANTY PROCEDURE 13

ILLUSTRATED PARTS LIST 14

PARTS LIST 15

MAINTENANCE RECORD 16

Part No 440021

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Form No F101706A

SERIAL PLATE DATA

FORCE BLOWER Owner’s Manual

Record the model number, serial number, date of
purchase, and where purchased.

Purchase Date:

Purchased From:

Specifications F900S F900H F1300H

Engine: HP 9.0 HP (6.6kW) 9.0 HP (6.6kW) 13.0 HP (9.6kW)

Engine: Model EX270D50021 GX270K1QA2 GX390K1QAA2

Engine: Type SUBARU OHC HONDA OHV HONDA OHV

Engine: Fuel Capacity 6.4 qt. (6.1L) 6.3 qt. (6.0L) 6.5 qt. (6.1L)

Engine: Oil Capacity 1.05 qt. (1.0L) 1.16 qt. (1.1L) 1.16 qt. (1.1L)

Total Unit Weight: 138 # (62.6Kg) 143 # (64.8Kg) 160 # (72.6Kg)

Overall Length: 58"(1.43m) 58"(1.43m) 58"(1.43m)

Overall Width 29.25” (0.74m) 29.25” (0.74m) 28" (0.71m)

Overall Height 45" (1.14m) 45" (1.14m) 45" (1.14m)

In compliance with 2000/14/EEC standards 107dB(a) @3340 rpm 109dB(a) @ 3660 rpm 110dB(a) @ 3640 rpm

Sound at Operator’s ears 87dB(a) @ 3340 rpm 89dB(a) @ 3660 rpm 90dB(a) @ 3640 rpm

Vibration at operator position .96 g (9.44 m/s2) 1.05 g (10.30 m/s2) .81 g (7.96 m/s2)

Part No 440021 Form No F101706A

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FORCE BLOWER Owner’s Manual

GENERAL SAFETY INSTRUCTIONS and SYMBOLS

The safety symbols shown below are used throughout this manual. You should become familiar with them before
assembling, operating, or servicing this equipment.

This symbol indicates important information that will prevent injury to yourself or others

.

This symbol indicates ear protection is recommended when operating this equipment.

This symbol indicates eye protection is recommended when operating this equipment.

This symbol indicates gloves should be worn when servicing this equipment.

This symbol indicates that this manual and the engine manufacturer’s manual should be read
carefully before assembling, operation, or servicing this equipment.

This symbol indicates important information that will prevent damage to your BILLY GOAT ®
FORCE Blower.

This symbol indicates the engine oil level should be checked before operating this
equipment.

Read and make sure you thoroughly understand the following safety precautions before assembling, operating or
servicing this equipment:

READ this manual and the engine manufacturer’s manual carefully before assembling,
operating, or servicing this equipment.

EAR PROTECTION is recommended when operating this equipment.

EYE PROTECTION is recommended when operating this equipment

.

BREATHING PROTECTION is recommended when operating this equipment.

EXHAUST from this product contains chemicals known to the State of California to cause

cancer, birth defects or other reproductive harm.

DO NOT operate this equipment on any unimproved forested, brushy, or grass covered land
unless a spark arrester is installed on the muffler as required by Section 4442 of the
California Public Resources Code. The arrester must be maintained in good working order.
Other states may have similar laws. Federal laws apply on federal lands.

DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an
odorless and possibly fatal poison.

Part No 440021

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Form No F101706A

FORCE BLOWER Owner’s Manual

DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is

recommended.

DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least
two minutes before refueling.

DO NOT store gasoline near an open flame.

DO NOT remove gas cap while engine is running.

DO NOT start or operate engine if strong odor of gasoline is present.

DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill until

gasoline has completely evaporated.

DO NOT smoke while filling the fuel tank.

DO NOT check for spark with spark plug or spark plug wire removed. Use an approved spark

tester.

DO NOT operate engine without a muffler. Inspect muffler periodically and replace if
necessary. If equipped with muffler deflector, inspect deflector periodically and replace if
necessary.

DO NOT operate engine with grass, leaves or other combustible material near the muffler.

DO NOT touch muffler, cylinder, or cooling fins when hot. Contact with hot surfaces may

cause severe burns.

DO NOT leave equipment unattended while in operation.

DO NOT park equipment on a steep grade or slope.

DO NOT operate equipment with bystanders in or near the work area.

DO NOT allow children to operate this equipment.

DO NOT operate equipment with guards removed.

DO NOT operate equipment near hot or burning debris or any toxic or explosive materials.

DO NOT operate equipment on slopes greater than specified in Specifications section of this
manual.

ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting.

ALWAYS check fuel lines and fittings frequently for cracks or leaks. Replace if necessary.

ALWAYS keep hands and feet away from moving or rotating parts.

ALWAYS store fuel in approved safety containers.

WARNING: Important

Do not run this machine without director cone attached or with improper air director cone.

DO NOT run this machine with a cracked or damaged impeller under any circumstances.

Part No 440021 Form No F101706A

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FORCE BLOWER Owner’s Manual

SOUND

SOUND LEVEL 90 Db(a) at Operators Position

Sound tests were conducted in accordance with 2000/14/EC, as well as ISO 11094, and were performed on 5-17­2006 under the conditions listed below.

Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on

the unit for the sound power level for your model.

General Conditions: Sunny
Temperature: 79.7oF (26.5oC)
Wind Speed: 1.7 mph (2.8kph)
Wind Direction: South Southwest
Humidity: 31.2%
Barometric Pressure: 29.9Hg (101.25kpa)

VIBRATION DATA

VIBRATION LEVEL 1.05g (10.30m/s2)

Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using
calibrated vibration test equipment. Tests were performed on 5-17-2006 under the conditions listed below.

General Conditions: Sunny
Temperature: 86.5oF (30.3oC)
Wind Speed: 2.5 mph (4.1kph)
Wind Direction: South Southwest
Humidity: 56.4%
Barometric Pressure: 29.9Hg (101.25kpa)

INTENDED USE

This machine is designed for cleaning outdoor surfaces, where the debris can be effectively blown into a
consolidated area for convenient pickup and removal.
Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check
for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign objects. Note:
See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page 13).

Part No 440021

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Form No F101706A

FORCE BLOWER Owner’s Manual

INSTRUCTION LABELS

The labels shown below were installed on your BILLY GOAT ® FORCE Blower. If any labels are damaged or
missing, replace them before operating this equipment. Item numbers from the Illustrated Parts List and part
numbers are provided for convenience in ordering replacement labels. The correct position for each label may be
determined by referring to the Figure and Item numbers shown.

LABEL READ OWNERS MANUAL LABEL EAR EYE BREATHING DANGER FLYING DEBRIS
ITEM #44 P/N890301 ITEM# 45 P/N890254 ITEM # 46 P/N 810736

LABEL EXPLOSIVE FUEL LABEL THROTTLE CONTROL
ITEM # 43 P/N 400268 ITEM # 42 P/N 810656

ENGINE LABELS

HONDA SUBARU

READ OWNER’S MANUAL BEFORE OPERATION.
LIRE LE MANUEL D UTILISATEUR AVANT USAGE.
VOR INBETRIEBNAHME UNBEDINGHT BEDIENUNGSANLEITUNG DURCHLESEN.
NO UTILIZAR SINANTES NO HABER LEIDO EL MANUAL

HONDA MOTOR CO. , LTD. MADE IN JAPAN

OIL ALERT

WHEN OIL LEVEL LOW,
ENGINE STOPS IMMEDIATELY.

START

STOP

Part No 440021 Form No F101706A

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FORCE BLOWER Owner’s Manual

LITERATURE ASSY

Warranty card P/N

-

400972, Owne

r’s Manual P/N

-

440021,

Declaration of Conformity P/N

-

440022,

Handle

Hardware

-

Items #10, #11, and #36

PACKING CHECKLIST

These items should be included in your carton. If any of these parts are missing, contact your dealer.

Your BILLY GOAT ® FORCE Blower was shipped in one carton, completely assembled except for the Upper Handle
Assembly and Front Diverter. Mounting hardware for the Upper Handle Assembly can be found in the parts bag.

READ all safety instructions before assembling unit.
TAKE CAUTION when removing the unit from the box the Handle Assembly is attached to the

unit by cables.

PUT OIL IN ENGINE BEFORE STARTING

PARTS BAG &

Boxing Parts Checklist

Front Air Diverter

Item#38 P/N-440045

Handle Upper Assembly

Item #30 P/N-440035

Parts Bag & Literature Assy

P/N-440020

Honda 9 or 13 hp

Subaru 9 hp

Part No 440021

8

Form No F101706A

FORCE BLOWER Owner’s Manual

1

lower handle (item 28) by sliding the upper

over and down the outside of the lower handle. Using bolt

ASSEMBLY

.Follow the steps in figures A and B, then securely tighten all hardware shown.

2.Connect spark plug wire.

Figure A Figure B

The hardware for attaching the upper handle to the lower
is in the parts bag. Install upper handle (item 30), to
preassembled

(item #36), washers (item #10) & lock nut (item #11) to
install upper handle to lower handle. Finish installing the
other side of the upper handle assembly using screw and
lock nut provided.

The throttle control will be attached to the throttle arm on
the engine and wrapped around the engine for shipping.
Unwrap and secure throttle control (item #31) to upper
handle with screws (item #39). Screws will already be
mounted in handle, simply remove and use to mount the
throttle control.

Two ½” open ended wrenches

Part No 440021 Form No F101706A

One 3/8 open ended wrench

9

FORCE BLOWER Owner’s Manual

STARTING

HANDLING & TRANSPORTING:

uring

BLOWING OPERATION

OPERATION

Like all mechanical tools, reasonable care must be used when operating machine.

Inspect machine work area and machine before operating. Make sure that all operators of this
equipment are trained in general machine use and safety.

PUT OIL IN ENGINE BEFORE STARTING

ENGINE: See engine manufacturer’s instructions for type and amount of oil and gasoline used. Engine must be

level when checking and filling oil and gasoline.

FUEL VALVE: Move fuel valve to "ON" position (when provided on engine).
STOP SWITCH: Located on the engine. "ON" position.
CHOKE: Operated with choke lever on side of engine.
THROTTLE: Controlled by throttle lever on the handle. Move remote throttle control to fast position. Pull starting

rope to start engine.
ENGINE SPEED: Under normal conditions, operate at minimum throttle to accomplish your current cleaning task.

IF YOUR UNIT FAILS TO START:

See Troubleshooting on page 13.

Using two people to lift machine is recommended. Lift holding the handle and handle brace. Secure in place d
transportation. See F900 and F1300 series specifications on page 3 for unit weight.

Do not use the front grill as an anchor point when securing the unit for transport.

Never lift the machine while the engine is running.

Your Billy Goat Force blower is equipped with an air director cone to allow the operator to direct the air stream up
or down as required to assist in moving debris. This feature is extremely useful when debris has piled up to the
point that it cannot be blown any farther. The air stream can be directed upward to blow the top of the debris pile
over and allow the operator to continue moving more debris farther.

Part No 440021

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Form No F101706A

FORCE BLOWER Owner’s Manual

ADJUSTING AIR DIRECTOR

FRONT DIVERTER POSITIONING

To adjust air direction, first loosen knob and then position air director cone to desired angle. When the cone is at a
suitable position tighten knob to secure. DO NOT position director cone to where it will blow debris towards people,
vehicles or other objects in vicinity. Flying debris may damage, harm, or cause injury to people or objects in air flow
range.

Adjustment knob

The removable front diverter adapter can be slipped on to direct the air stream forward. First turn off engine, and then
simply slide diverter onto cone following guide points and twist till locked in position. This option is extremely useful for
cleaning out long cracks in pavement or for cleaning under bushes, building overhangs or along curbs.

WARNING: Unit will be hard to handle and be pushed backward by the force of the air pushing against the unit. Keep
hands on the unit at all times when using the front diverter. To reduce resistance when attaching the diverter, use a
silicone lubricant spray on the locking grooves. This should allow the diverter to slide into position with more ease.

Front diverter

Part No 440021 Form No F101706A

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FORCE BLOWER Owner’s Manual

MAINTENANCE

P

ERIODIC MAINTENANCE

Periodic maintenance should be performed at the following intervals:

Maintenance Operation Every

Inspect for worn or damaged parts.

Check for excessive vibration

Inspect Impeller for cracks or damage

Inspect for loose parts.

IMPELLER REMOVAL

1. Wait for engine to cool and disconnect spark plug.

2. Remove housing front cover, by removing (11) bolts and nuts, items #13 & #14, around outside of front
cover.

3. Remove impeller bolt (item #35), lock washer (item #7) and washer (item #34).

4. DO NOT pry on impeller. Pull on center hub area only of impeller. If impeller slides off freely, proceed to
(step 6).

5. If the impeller does not loosen, obtain a 3/4-16x1” (25.4mm) or longer bolt. Thread bolt by hand into nut
until bolt rests against the shaft. Tighten the bolt slowly, which will pull the impeller away from the shaft,
remove impeller from shaft. Using a penetrating oil can help loosen a stuck impeller.

6. Reinstall new impeller in reverse order of removal.

7. Tighten impeller bolt. Torque impeller bolt (see parts list on page 15 for proper impeller bolt torque
specifications).

TIRE AIR PRESSURE

Check at regular intervals and maintain.
Front Tires - 24 Psi (165 kPa).
Rear Tires - 20 Psi (137 kPa).

Use



Daily or Every

5 Hours





Every 25

Hours

Every 50

Hours

Every

100-150

Hours



STORAGE

Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank, where fuel fumes may reach
an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance.
If engine is to be unused for 30 days or more, prepare as follows:

Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and
causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Be
sure engine is cool. Do not smoke. Run engine until fuel tank is empty and engine runs out of gasoline.

Fuel stabilizer (such as Sta-Bil
deposits during storage. Add stabilizer to gasoline in storage container or fuel tank. Follow

TM

) is an acceptable alternative for minimizing the formation of gum

stabilizer manufacturer’s instructions to determine proper mix ratio. Run engine at least 10
minutes after adding stabilizer to allow it to reach carburetor.

Part No 440021

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Form No F101706A

· Spark Plug wire disco nnected.

· C onnect spark plug wire.

TROUBLESHOOTING

FORCE BLOWER Owner’s Manual

Abnorm al vibration. · Loose or out of balance im peller. · Check im peller and replace if required.

Problem Po ssible Cause Solution

· Loose engine. · Check engine.

Engine will not sta rt. · Engine not in full c hok e position. · C heck choke p osition.

· O ut of gas oline or bad, old gasoline. · C heck gasoline.

Engine is locked, w ill not pull
over.

When servicing engine refer to specific manufacturers engine owner's manual. Engine warranty is covered by the
specific engine manufacturer. If your engine requires warranty or other repair work contact your local servicing
engine dealer. When contacting a dealer for service it is a good idea to have your engine model number available
for reference (See table page 3). If you cannot locate a servicing dealer in your area you can contact the
manufacturers national service organization.
To reach:

American Honda: 800-426-7701
Subaru America: 800-277-6246

WARRANTY CLAIM PROCEDURE

Should a BILLY GOAT ® machine fail due to a defect in material and/or workmanship, the owner should make a
warranty claim as follows:

• The machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY
GOAT Dealer.

· G as valve off. · T urn on gas valve .

· D irty air c leaner. · C lean or replace air c leaner. Contact a
qualified s ervice pe rson.

· Engine pro blem. · C ontact an engine servicing dealer for
engine p roblem s.

• The owner must present the remaining half of the Warranty Registration Card, or, if this is not available, the
invoice or receipt.

• The Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their
respective BILLY GOAT Distributor for their territory Attention: Service Manager. Any parts replaced under
warranty must be tagged and retained for 90 days. The model number and serial number of the unit must
be stated in the Warranty Claim.

• The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration.

• The Technical Service Department at BILLY GOAT will study the claim and may request parts to be

returned for examination. BILLY GOAT will notify their conclusions to the distributor service manager from
whom the claim was received.

• The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is
final and binding.

For online product registration go to www.billygoat.com

Part No 440021 Form No F101706A

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FORCE BLOWER Owner’s Manual

ILLUSTRATED PARTS LIST

Part No 440021

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Form No F101706A

FORCE BLOWER Owner’s Manual

PARTS LIST

F1300H

F900H

F900S

ITEM NO. DESCRIPTION PART NUM BER Q TY. PART NUMBER QTY. PART NUMBER QTY.

1 ENGINE 13 HP HONDA GX390 440018 1 - - - -

ENG INE 9 HP HONDA GX270 - - 430287 1 - -

ENG INE 9 HP HORZ SUBARU OHC - - - - 430413 1
2 BASE ENGINE WA 440011 1 440011 1 440011 1
3 SPACER RING ENG INE 440009 1 440009 1 440009 1
4 PLAT E REINFO RCE HOUSING 440010 2 440010 2 440010 2
5 HOUSING F RONT MOLDED 440023 1 440023 1 440023 1
6 HOUSING BACK MOLDED 440024 1 440024 1 440024 1
7 W ASHER LOCK 3/8 TWISTED TOOT H 400502 5 400502 4 400502 4

WASHER LO CK 7/16 TW IST ED TOOTH - - 850132 1 850132 1
8 SCREW CAP 3/8-16X 1 1/2 ZP 8041052 4 8041052 4 8041052 4
9 ROD HAND STOP 440057 1 440057 1 440057 1

10 WASHER 5/16 FLAT W ASHER Z/P 8171003 16 8171003 16 8171003 16
11 NYLON INSERT LOCKNUT 5/16-18 8160002 10 8160002 10 8160002 10
12 SCR EW C AP 5/16-18 X 1.75 ZP 8041031 8 8041031 8 8041031 8
13 SCR EW C AP 1/4-20 x 1 1/2 8041008 11 8041008 11 8041008 11
14 NUT FLANGE 1/4-20 900455 11 900455 11 900455 11
15 WHEEL & TIRE 13" X 5" PNEUMATIC 440054 2 440054 2 440054 2
16 RING RETAINING 3/4 850230 2 850230 2 850230 2
17 SCR EW SELF-T AP 5/16 NC X 3/4 HEX 8122082 7 8122082 7 8122082 7
18 WHEEL ASSY 10 " PN EUMATIC 400295 1 400295 1 400295 1
19 SPACER FRONT AXLE 440050 1 440050 1 440050 1
20 SPACER LH W HEEL 440052 1 440052 1 440052 1
21 SPACER RH W HEEL 440051 1 440051 1 440051 1
22 SCR EW C AP 1/2-13 x 7" 8041235 1 8041235 1 8041235 1
23 WASHER FLAT 1/2" SAE 8172011 1 8172011 1 8172011 1
24 WASHER W /BOLT W A 440075 1 440075 1 440075 1
25 KNO B 3/8-16 SOLID HUB 811230 1 811230 1 811230 1
26 WASHER 2.25 O D x .515 ID x .134 ZP 610308-P 1 610308-P 1 610308-P 1
27 BRACKET HOLDER WA 440074 1 440074 1 440074 1
28 HAN DLE LOW ER 440034 1 440034 1 440034 1
29 NYLON INSERT LOCKNUT 1/2-13 8160005 1 8160005 1 8160005 1
30 HAN DLE UPPER 440035 1 440035 1 440035 1
31 CONTROL THROTTLE 440013 1 440013 1 440013 1
32 CABLE THROTTLE CONTROL 440014 1 440014 1 440014 1
33 NUT LOCK 3/8-16 LT W T THIN ZP 8161042 1 8161042 1 8161042 1
34 WASHER 1.5 O.D.X 0.45 I.D. X 0.25 440153 2 440153 2 440153 2
35 SCR EW C AP 3/8-24 X 3.5 GR. 8 50ft-lbs. 440151 1 - - - -

SCR EW C AP 7/16-20 X 3.5 GR.8 60ft-lbs - - 440150 1 440150 1

36 SCR EW C AP 5/16"-18 X 2" Z P 8041032 2 8041032 2 8041032 2
37 DIRECTOR CONE 5" 440044 1 - - - -

DIRECTOR CONE 4" - - 440046 1 440046 1

38 DIVERT OR FRONT 440045 1 440045 1 440045 1
39 SCR EW SM #10-24X1/2" DRILL PO INT 8122064 2 8122064 2 8122064 2
40 IMPELLER ASSEMBLY 17" 440110 1 440110 1 440110 1
41 GRILL FRO NT BLOW ER 440112 1 440111 1 440111 1
42 LABEL THROTTLE CON TROL 810656 1 810656 1 810656 1
43 LABEL HOT ENGINE 400268 1 400268 1 400268 1
44 LABEL READ 890301 1 890301 1 890301 1
45 LABEL EAR EYE BREATHING 890254 1 890254 1 890254 1
46 LABEL DANGER FLYIN G DEBRIS 810736 1 810736 1 810736 1
47 GRIP 1-1/4" ID x 13" 440012 2 440012 2 440012 2
48 LABEL FOR CE 440017 1 440016 1 440016 1
49 HAN DLE ASSY UPPER 440104 1 440104 1 440104 1
50 Key 1/4" SQ x 2.25 9201123 1 9201123 1 9201123 1

Part No 440021 Form No F101706A

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FORCE BLOWER Owner’s Manual

MAINTENANCE RECORD

Date Service Performed

Part No 440021

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Form No F101706A