Extends nozzle
life when used
along curbs and
hard surfaces.
P/N 890413
CASTER KIT
For use on
hard surface.
P/N 89041
STANDARD
TURF PRO
DEBRI
For use in
leaves and
grass in nondusty
conditions.
P/N 89002
BAG
DEBRIS BAG
COVER
Directs dust
downward
away from
operator.
P/N 900801
ZIPPERLESS
QUICK BAG
For non-dusty
conditions that
are damaging
to zippers.
P/N 890309
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ABOUT THIS MANUAL
THANK YOU for purchasing a BILLY GOAT
manufactured to provide years of reliable and productive service. This manual provides complete operating and
maintenance instructions that will help to maintain your machine in top running order. Read this manual carefully
before assembling, operating, or servicing your equipment.
®
KD Vacuum. Your new machine has been carefully designed and
CONTENTS
SERIAL PLATE DATA AND SPECIFICATIONS 3
GENERAL SAFETY 4
SOUND AND VIBRATION 6
INSTRUCTION LABELS 7
PACKING CHECKLIST & ASSEMBLY 8
OPERATION 9-10
MAINTENANCE 11
TROUBLESHOOTING AND WARRANTY PROCEDURE 12
MAINTENANCE RECORD 13
ILLUSTRATED PARTS & PARTS LISTS 14-15
-5
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SERIAL PLATE DATA
KD Owner’s Manual
Record the model number, serial number, date of
purchase, and where purchased.
Vibration at operator position 0.34 g (3.29m/s2) 0.27 g (2.86m/s2) 0.27 g (2.86m/s2)
KD612 KD512HC KD512HCS
111 dBa 111 dBa 111 dBa
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GENERAL SAFETY INSTRUCTIONS and SYMBOLS
The safety symbols shown below are used throughout this manual. You should become familiar with them before
assembling, operating, or servicing this equipment.
This symbol indicates important information that will prevent injury to yourself or others.
This symbol indicates ear protection is recommended when operating this equipment.
This symbol indicates eye protection is recommended when operating this equipment.
This symbol indicates gloves should be worn when servicing this equipment.
This symbol indicates that this manual and the engine manufacturer’s manual should be read
carefully before assembling, operation, or servicing this equipment.
This symbol indicates important information that will prevent damage to your BILLY GOAT ®
KD Vacuum.
This symbol indicates the engine oil level should be checked before operating this
equipment.
Read.58 1.1497 T.0003 Tc0 T3 Tc0 T3 Tc03C 100.9 0 0 s eqRerfRenC 100.9-2.e(Re)5.y youcs eqservicing thi(n)5.3s eq .
ca3.57.2nacuum.ndicates importanto
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DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is
recommended.
DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least
two minutes before refueling.
DO NOT store gasoline near an open flame.
DO NOT remove gas cap while engine is running.
DO NOT start or operate engine if strong odor of gasoline is present.
DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill until
gasoline has completely evaporated.
DO NOT smoke while filling the fuel tank.
DO NOT check for spark with spark plug or spark plug wire removed. Use an approved spark
tester.
DO NOT operate engine without a muffler. Inspect muffler periodically and replace if
necessary. If equipped with muffler deflector, inspect deflector periodically and replace if
necessary.
DO NOT operate engine with grass, leaves or other combustible material near the muffler.
DO NOT touch muffler, cylinder, or cooling fins when hot. Contact with hot surfaces may
cause severe burns.
DO NOT leave equipment unattended while in operation.
DO NOT park equipment on a steep grade or slope.
DO NOT operate equipment with bystanders in or near the work area.
DO NOT allow children to operate this equipment.
DO NOT operate equipment with guards removed.
DO NOT operate equipment near hot or burning debris or any toxic or explosive materials.
DO NOT operate equipment on slopes greater than specified in Specifications section of this
manual.
DO NOT place hands or feet underneath unit, or near any moving parts.
ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting.
ALWAYS check fuel lines and fittings frequently for cracks or leaks. Replace if necessary.
ALWAYS keep hands and feet away from moving or rotating parts.
ALWAYS store fuel in approved safety containers.
WARNING: Important
Remove all rocks, wire, string, plastic, etc. that can present a hazard during work prior to
starting.
DO identify and mark all fixed objects to be avoided during work such as sprinkler heads,
water valves, buried cables, or clothes line anchors, etc.
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SOUND
SOUND LEVEL 97 dB(a) at Operator Position
Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 2-21-2002 under the
conditions listed below.
Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on
the unit for the sound power level for your model.
General Conditions: Sunny
Temperature: 45
Wind Speed: 5 mph (8.1 kmh)
Wind Direction: South West
Humidity: 60%
Barometric Pressure: 30.18”Hg (767 mm Hg
o
F (7.2oC)
)
VIBRATION DATA
VIBRATION LEVEL 0.34g (3.29m/s2)
Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using
calibrated vibration test equipment. Tests were performed on 5-25-2006 under the conditions listed below.
General Conditions: Sunny
Temperature: 89
Wind Speed: 13.6 mph (21.9kph)
Wind Direction: East
Humidity: 22.8%
Barometric Pressure: 29.9Hg (101.3kpa
o
F (31.7oC)
)
INTENDED USE
INTENDED USE: This machine is designed for vacuuming leaves, grass clippings and other types of organic litter
and for chipping brush, limbs, corn and sunflower stalks and palm fronds.
Debris mixed with cans, bottles and small amounts of sand can be vacuumed; however, it is not this machine's
primary purpose. Vacuuming cans, bottles and sand will affect the longevity of your machine.
Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check
for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign objects.
Note: See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page 12).
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INSTRUCTION LABELS
The labels shown below were installed on your BILLY GOAT ® KD Vacuum. If any labels are damaged or missing, replace them before operating
this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The
correct position for each label may be determined by referring to the Figure and Item numbers shown.
Read Owner’s Manual Before Operating.
Lire le manuel d’utilisation avant la mise en route.
Vor Inbetriebnahme Bedienungs - und Wartungsanleitung lesen.
Favor leer las instrucciones de operacion antes de operar el motor.
Consultare il Manuale Uso e Manutenzione prima dell utilizzo.
Las Skotselinstruktionen Innan Start.
Honda
Briggs engines have a primer
button carburetor rather than
choke type carburetor.
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PACKING CHECKLIST
Your Billy Goat KD Vacuum is shipped from the factory in one carton, completely assembled except for the
upper handle, debris bag, and bag quick disconnect.
READ all safety instructions before assembling unit.
TAKE CAUTION
cables and folded over
when removing the unit from the box the Handle Assembly is attached by
1. ASSEMBLE Lift upper handle (item 6), remove items 8, 30, & 32 from lower handle (item 27). Attach and secure
upper handle as shown using same hardware.
2. UNFOLD the debris bag (item 1) and fasten bag neck to bag quick disconnect (item 64). Attach firmly to housing
exhaust (item 52) see fig. 2.
3. ATTACH bag hanger strap to bag supports (item 11), preassembled to upper handle.
4. CONNECT spark plug wire.
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OPERATION
Like all mechanical tools, reasonable care must be used when operating machine.
Inspect machine work area and machine before operating. Make sure that all operators of this
equipment are trained in general machine use and safety.
PUT OIL IN ENGINE BEFORE STARTING
STARTING
ENGINE: See engine manufacturer’s instructions for type and amount of oil and gasoline used. Engine
must be level when checking and filling oil and gasoline.
ENGINE SPEED
throttle to accomplish your current cleaning task.
FUEL VALVE
CHOKE
PRIMER
THROTTLE
IF YOUR UNIT FAILS TO START:
See Troubleshooting on page 12.
: Located on engine and must be controlled manually.
: Push primer per engine instructions (B&S only).
: Controlled by throttle lever on the engine. Under normal conditions, operate at minimum
: Move fuel valve to "ON" position (when provided on engine).
: Located on engine and must be controlled manually.
HANDLING & TRANSPORTING:
This unit requires two people to lift it. With the handle in the folded position, lift holding the
lower handle and belt/shaft guard one on each side of the machine. Secure the machine in place
during transport. See page 3 for weight specifications
Never lift the machine while the engine is running.
STORAGE
Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank, where fuel fumes may reach
an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance.
If engine is to be unused for 30 days or more, prepare as follows:
Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and
causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Be
sure engine is cool. Do not smoke. Run engine until fuel tank is empty and engine runs out of gasoline.
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OPERATION
VACUUMING OPERATION
VACUUM NOZZLE HEIGHT ADJUSTMENT
pulling height adjust knob on the handle (item 23) up at left rear of machine.
FOR MAXIMUM PICKUP: Adjust nozzle close to debris, but without blocking airflow into the nozzle. NOTE:
Never bury nozzle into debris.
CLEARING A CLOGGED NOZZLE & EXHAUST: Turn engine off and wait for impeller to stop completely
and disconnect spark plug wire. Wearing durable gloves, remove clog. Danger, the clog may contain sharp
materials. Reconnect spark plug wire.
: is raised and lowered by pulling slightly upward on handle and
DEBRIS BAG
Debris bags are normal replaceable wear items.
Note: Frequently empty debris to prevent bag overloading with more weight than you can lift.
An optional bag and dust cover is available for use where debris will be vacuumed in dusty conditions (see Optional
Accessories shown on page 1).
DO NOT place bag on or near hot surface, such as engine. Run engine at 1/2 throttle for first 1/2 hour to condition new bag. Your
new bag requires a break-in period to condition the pores of the material against premature blockage. The entire bag surface
serves as a filter, and must be able to breath to have good vacuum performance. Be sure engine has come to a complete stop
before removing or emptying bag.
This vacuum is designed for picking up trash, organic material and other similar debris (see Safety Warnings
page 4-5).
However, many vacuums are used where dust is mixed with trash. Your unit can intermittently vacuum in dusty areas.
Dust is the greatest cause of lost vacuum performance. However, following these rules will help maintain your
machine's ability to vacuum in dusty conditions:
• Run machine at idle to quarter throttle.
• The debris bag must be cleaned more frequently. A vacuum with a clean, pillow soft bag will have good pickup
performance. One with a dirty, tight bag will have poor pickup performance. If dirty, empty debris and vigorously shake
bag free of dust.
• Pressure-wash debris bag if normal cleaning does not fully clean bag. Bag should be thoroughly dry before use.
NOTE: Having one or more spare debris bags is a good way to reduce down time while dirty bags are being cleaned.
DO NOT leave debris in bag while in storage.
COMPOST
Vacuumed leaves, grass and other organic material from your own yard can be emptied into a pile or composter to
provide enriched soil for later use as fertilizer in gardens and flower beds
NOTE: Allow green chips to dry before spreading around living plants.
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MAINTENANCE
PERIODIC MAINTENANCE
Periodic maintenance should be performed at the following intervals:
Maintenance Operation Every Use (daily) Every 5 hrs (daily) Every 25 Hours
Inspect for loose, worn or damaged parts.
Clean Debris bag
Check bag strap tightness
Engine (See Engine Manual)
Check for excessive vibration
Lubricate wheels
z
z
z
z
z
IMPELLER REMOVAL
1.Wait for engine to cool and disconnect spark plug.
2.Drain fuel and oil from the engine.
3. Remove bag, quick release, and upper handle. Do not kink, stretch, or break control cables, control
housings, or end fittings while removing handles.
4. Remove housing top plate by removing bolts around outside of housing.
5. Leaving engine fastened to top plate, turn it upside down so the impeller is on top.
6. Remove impeller bolt and lock washer.
7. Lift impeller upward. If impeller slides freely, proceed to (step 10).
8. Place two crowbars between impeller and housing on opposite sides. Pry impeller away from engine until it
loosens. Using a penetrating oil can help loosen a stuck impeller.
9. If the impeller does not loosen, obtain a 1” (25.4mm) longer bolt of the same diameter and thread type as
the impeller bolt. Thread longer bolt by hand into the crankshaft until bolt bottoms. Using a suitable gear or
wheel puller against the bolt head and the impeller back-plate (near the blades), remove impeller from shaft.
10. Using a new impeller bolt and lockwasher, reinstall new impeller in reverse order.
11. Tighten impeller bolt. Torque impeller bolt to 50 Ft. Lbs. (68 N.m) (see item 51 on page 15).
12. Reinstall engine onto housing in reverse order of removal.
13. Gas and oil (0.69 quart).
14. Reinstall spark plug wire.
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Troubleshooting
Abnormal vibration.· Loose or out of balance impeller or
W ill not vacuum or has poor
vacuum performance
En gine will not start.· Sto p sw itch off. T hrottle in off po sition.
ProblemPossible CauseSolution
loose engine
· dirty debris bag. Nozzle height set too
high or low. Hose kit cap missing.
Clogged nozzle or exhaust. Excessive
quantity of debris.
Engine not in full choke position. Out of
gasoline. Bad or old gasoline. Sparkplug
wire disconnected. Dirty air cleaner
· Check impeller and replace if required.
Check engine
· Clean debris bag. Shake bag clean or
wash. Adjust nozzle height. Check for
hose kit cap. Unclog nozzle or exhaust.
Allow air to feed with debris
· Check stop switches, throttle, choke
position and gasoline. Connect spark
plug wire. Clean or replace air filter. Or
contact a qualified service person.
Engine is locked, will not pull
over.
Nozzle scrapes ground in
lowest height setting.
· Debris locked in impeller. Engine
problem.
Nozzle height out of adjustm ent
· See page 5. Contact a engine service
dealer for engine problems
Adjust nozzle height (See Nozzle height
fine adjustment for hard surfaces on
page 5
When servicing engine refer to specific manufacturers engine owner's manual. Engine warranty is covered by the
specific engine manufacturer. If your engine requires warranty or other repair work contact your local servicing
engine dealer. When contacting a dealer for service it is a good idea to have your engine model number available
for reference (See table page 3). If you cannot locate a servicing dealer in your area you can contact the
manufacturers national service organization.
To reach:
American Honda: 800-426-7701
WARRANTY CLAIM PROCEDURE
Should a BILLY GOAT
®
machine fail due to a defect in material and/or workmanship, the owner should make a
warranty claim as follows:
• The machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY
GOAT Dealer.
• The owner must present the remaining half of the Warranty Registration Card, or, if this is not available, the
invoice or receipt.
• The Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their
respective BILLY GOAT Distributor for their territory Attention: Service Manager. Any parts replaced under
warranty must be tagged and retained for 90 days. The model number and serial number of the unit must
be stated in the Warranty Claim.
• The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration.
• The Technical Service Department at BILLY GOAT will study the claim and may request parts to be
returned for examination. BILLY GOAT will notify their conclusions to the distributor service manager from
whom the claim was received.
• The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is
final and binding.
For online product registration go to www.billygoat.com
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MAINTENANCE RECORD
Date Service Performed
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PARTS DRAWING KD
KD Owner’s Manual
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KD Owner’s Manual
* Denotes
standard
hardware
item that
may be
purchase
d locally.
PARTS LIST
Part No 890033 Form No F091207A
ITEMKD612KD512HCKD512HCS
DESCRIPTIONQTYQTYQTY
NO.
1PRO DEBRIS BAG (service)890305189002318900231
2
3
4NUT LOCK (1/4 - 20 )*81600017*81600017*81600017
5SCREW CAP ( 1/4 - 20 x 1-1/2 HEX )*80410088*80410088*80410088
6HANDLE ASS’Y (incl. items 4(5),5(5),11(2),75(2),76)900054190005419000541
7AXLE HEIGHT ADJUST890389189038918903891
8SCREW HANDLE 5/16 - 18 x 1 - 3/4*80410312*80410312*80410312