Billy Goat KD512, KD512HC, KD512HCS User Manual
OPTIONAL ACCESSORIES
2
SHREDDER KIT
P/N 890209.
Shreds leaves, reducing total
volume.
ON BOARD VACUUM
HOSE KIT
P/N 890041. 4"(102mm) x
7' (2.13m)
For vacuuming in hard to
reach areas.
NOZZLE WEAR PLATES
P/N 890413.
(STD. ON KD512HCS)
Extends nozzle life when
used along curbs and hard
surfaces.
OPTIONAL DEBRIS BAGS
STANDARD TURF PRO
DEBRIS BAG
P/N 890028.
For use in leaves and grass in
non-dusty conditions.
1
DEBRIS BAG COVER
P/N 900801
Directs dust downward away
from operator.
ZIPPERLESS QUICK BAG
P/N 890309
For non dusty conditions that
are damaging to zippers.
CASTER KIT
P/N 890412
For use on hard surface
3
ENGINE: H.P. 5.0 (3.73 kW) 5.5 (4.11 kW) 5.5 (4.11 kW)
ENGINE: TYPE B&S QUANTUM HONDA OHC HONDA OHC
ENGINE: FUEL CAP 1.5qt. (1.4 L) 1.16qt. (1.1 L) 1.16qt. (1.1 L)
ENGINE: OIL CAP 0.63qt. (0.6 L) 0.58qt. (0.6 L) 0.58qt. (0.6 L)
WE IGHT: UNIT 98# (44.5 kg) 99# (45.0 kg) 116# (52.6 kg)
WE IGHT: SHIPPING 120# (54.4k g) 124# (56.0 kg) 138# (63.0 kg)
WEIG HT: ENGINE 24.38 # (11 .05 kg) 22# (1 0.0 kg) 22# (1 0.0 kg)
Thank You for Selecting
The Powerful KD VACUUM
Operator Owner's Manual
KD512, KD512HC, KD512HCS
Specifications
KD512 KD512HC KD512HCS
UNIT SIZE: OVERALL LENGTH: 62"(1.57m) OVERALL WIDTH 26.75" (0.68m) OVERALL HEIGHT 42" (1.07m)
Part No. 890033 Form No. F042805A
Page 1 of 8
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IN THE INTEREST OF SAFETY
BEFORE STARTING ENGINE, READ AND UNDERSTAND THE “ENTIRE OPERATOR'S MANUAL &
ENGINE MANUAL.”
THIS SYMBOL MEANS WARNING OR CAUTION. DEATH, PERSONAL INJURY AND/OR PROPERTY
DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY.
WARNING: The Engine Exhaust from this product contains chemicals known
to the State of California to cause cancer, birth defects or other reproductive harm.
WARNING: DO NOT
1. DO NOT run engine in an enclosed area.
Exhaust gases contain carbon monoxide, an
odorless and deadly poison.
2. DO NOT place hands or feet near moving
or rotating parts.
3. DO NOT store, spill or use gasoline near
an open flame, or devices such as a stove,
furnace, or water heater which use a pilot
light or devices which can create a spark.
4. DO NOT refuel indoors where area is not
well ventilated. Outdoor refueling is recommended.
5. DO NOT fill fuel tank while engine is
running. Allow engine to cool for 2 minutes
before refueling. Store fuel in approved
safety containers.
6. DO NOT remove fuel tank cap while
engine is running.
7. DO NOT operate engine when smell of
gasoline is present or other explosive
conditions exist.
8. DO NOT operate engine if gasoline is
spilled. Move machine away from the spill
and avoid creating any ignition until the
gasoline has evaporated.
9. DO NOT transport unit with fuel in tank.
10. DO NOT smoke when filling fuel tank.
11. DO NOT choke carburetor to stop
engine. Whenever possible, gradually
reduce engine speed before stopping.
13. DO NOT tamper with governor springs,
governor links or other parts which may
change the governed engine speed.
14. DO NOT tamper with the engine speed
selected by the engine manufacturer.
15. DO NOT check for spark with spark plug
or spark plug wire removed. Use an
approved tester.
16. DO NOT crank engine with spark plug
removed. If engine is flooded, place throttle
in “FAST” position and crank until engine
starts.
17. DO NOT strike flywheel with a hard
object or metal tool as this may cause
flywheel to shatter in operation. Use proper
tools to service engine.
18. DO NOT operate engine without a
muffler. Inspect periodically and replace, if
necessary. If engine is equipped with
muffler deflector, inspect periodically and
replace, if necessary, with correct deflector.
19. DO NOT operate engine with an
accumulation of grass, leaves, dirt or other
combustible material in the muffler area.
20. DO NOT use this engine on any forest
covered, brush covered, or grass covered
unimproved land unless a spark arrester is
installed on the muffler. The arrester must
be maintained in effective working order by
the operator. In the State of California the
above is required by law (Section 4442 of
the California Public Resources Code).
Other states may have similar laws. Federal
laws apply on federal lands.
21. DO NOT touch hot muffler, cylinder, or
fins because contact may cause burns.
22. DO NOT run engine without air cleaner
or air cleaner cover.
23. DO NOT operate during excessive
vibration!
24. DO NOT leave machine unattended
while in operation.
25. DO NOT park machine on a steep grade
or slope.
WARNING: DO
1. ALWAYS DO remove the wire from the
spark plug when servicing the engine or
equipment TO PREVENT ACCIDENTAL
STARTING.
2. DO keep cylinder fins and governor
parts free of grass and other debris
which can affect engine speed.
3. DO pull starter cord slowly until resistance is felt. Then pull cord rapidly to avoid
kickback and prevent hand or arm injury.
4. DO examine muffler periodically to be
sure it is functioning effectively. A worn or
leaking muffler should be repaired or
replaced as necessary.
5. DO use fresh gasoline. Stale fuel can
gum carburetor and cause leakage.
6. DO check fuel lines and fittings frequently
for cracks or leaks. Replace if necessary
7. Follow engine manufacturer operating
and maintenance instructions.
8. Inspect machine and work area before
starting unit.
12. DO NOT run engine at excessive
speeds. This may result in injury & /or
damage to unit.
TABLE OF CONTENTS
6
SAFETY INSTRUCTIONS
GENERAL SAFETY
ASSEMBLY
PARTS BAG & CONTROLS
LABELS
OPERATION
MAINTENANCE
PARTS DRAWING & LIST
TROUBLESHOOTING
WARRANTY PROCEDURE
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5 - 7
8 - 9
10 - 12
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2
3
3
4
4
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Part No. 890033 Form No. F042805A
7
Sound tests conducted were in accordance with 2000/14/EEC
and were performed on 2/21/2002 under the conditions listed:
NOTE: Sound power level listed is the highest value for any model in this manual. Please
refer to serial plate on the unit for the sound power level for your model.
Sound level of 97 dBA at operator position
111 dB
(KD512 MODEL)
BAROMETRIC PRESSURE:
OPERATOR
SOUND
GENERAL CONDITION:
TEMPERATURE:
WIND SPEED:
WIND DIRECTION:
HUMIDITY:
Page 2 of 8
Sunny
45° F (7.2° C)
5 MPH (8.1 kmh)
South West
60 %
30.18" Hg (767mm Hg)
8
Vibration levels at the operators handles were
measured in the vertical, lateral, and longitudinal
directions using calibrated vibration test equipment.
Tests were performed on 05/19/95 under the
conditions listed:
GENERAL CONDITION:
WIND DIRECTION:
BAROMETRIC PRESSURE:
VIBRATION
VIBRATION LEVELS 1.5g
TEMPERATURE:
WIND SPEED:
HUMIDITY:
30.06" Hg (764mm Hg)
Sunny
62° F (16.7° C)
5 MPH (8.0 kmh)
South
67 %
9
GENERAL SAFETY
For your safety and the safety of others, these directions should be followed:
Do not operate this machine without first reading
owner's manual and engine manufacturer's manual.
Use of Ear Protection is recommended while
operating this machine.
Use of Eye and Breathing protection is recom mended when using this machine, especially in dry
and dusty conditions. Optional bag cover directs dust
toward ground, away from the operator.
·DO NOT place hands or feet inside nozzle intake opening,
near debris outlet or near any moving parts.
·DO NOT start engine without debris bag and quick disconnect connected firmly in place to exhaust outlet.
·DO NOT start or operate machine with debris bag zipper
open.
10
ASSEMBLY
Read all safety and operating instructions
before assembling or starting this unit.
PUT OIL IN ENGINE BEFORE STARTING
Your Billy Goat is shipped from the factory in one carton,
completely assembled except for the upper handle, debris
bag, and bag quick disconnect.
·DO NOT operate during excessive vibration.
·DO NOT remove bag until engine has been turned off and has
come to a complete stop.
·DO NOT remove hose kit cap on nozzle until engine has been
turned off and has come to a complete stop.
·DO NOT operate machine with hose cap, bag or hose removed.
·DO NOT use this machine for vacuuming exclusively sand,
dust, fine dirt, rock, glass, string like material, grain, rags,
cans, metal, bark or water.
·DO NOT operate this machine on slopes greater than 20%.
·DO NOT pick up any hot or burning debris, or any toxic or
explosive material.
·DO NOT allow children to operate this equipment.
1. ASSEMBLE Lift upper handle (item 6), remove items 8, 30, & 32
from lower handle (item 27). Attach and secure upper handle as shown
using same hardware.
2. UNFOLD the debris bag (item 1) and fasten bag neck to bag quick
disconnect (item 64). Attach firmly to housing exhaust (item 52) see
fig. 2.
3. ATTACH bag hanger strap to bag supports (item 11),
preassembled to upper handle.
4. CONNECT spark plug wire.
11
PACKING CHECKLIST
These items should be
included in your carton.
If any of these parts are
missing, contact your
dealer.
QUICK DISCONNECT
Fig. 2
Engine
Manual Per
Model
Check
Debris Bag
890022 KD
Check
Literature Assy
890392
Connector
Check
Quick
Disconnect
890176
Per Model
Check
Briggs & Stratton
5.0 H.P.
Check
Honda 5.5
GCV 160
Part No. 890033 Form No. F042805A
Page 3 of 8
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