Page 1
OPTIONAL ACCESSORIES
22
2
22
SHREDDER KIT
P/N 890209.
leaves, dramatically reducing
total volume.
Shreds
HOSE KITS
For vacuuming in hard to
reach areas.
Heavy Duty Vacuum
Hose Kit P/N 900943.
4"(102mm) x 10' (3.05m)
Homeowners Vacuum
Hose Kit P/N 900942.
4"(102mm) x 10' (3.05m)
NOZZLE WEAR PLA TES
P/N 890413.
(STD. ON KD510HS)
nozzle life when used along
curbs and hard surfaces.
ST AND ARD TURF QUICK
DEBRIS BAG
P/N 890307.
For use in leav es and grass in nondusty conditions.
Extends
(STD. O N TKD)
11
1
11
R
OPTIONAL DEBRIS BAGS
QUICK DEBRIS BAG
P/N 890305
For use in dusty conditions.
DEBRIS BAG COVER
P/N 900801
downward awa y from operator .
ZIPPERLESS QUICK BAG
P/N 890309
conditions that are damaging
to zippers.
(STD. ON KD)
Directs dust
For non dusty
Thank You for Selecting
The P owerful
KD or TKD TERMITE
VACUUM CHIPPER
®
Operator Owner's Manual
CASTER KIT
P/N 890412
surface
33
3
33
ENGINE:H.P. 5.0 (3.73k W) 5.0 (3.73k W) 5.5 (4.1kW) 5.5 (4.1kW) 5.0 (3.73kW ) 5.5 (4.1kW)
ENGINE:TYPE B&S B&S I/C HONDA OHV HONDA OHV B&S I/C HONDA OHV
ENGINE:FU EL CAP. 1.5qt. (1.4L) 1.5qt. (1.4L) 1.2qt. (1.1L) 1.2qt. (1.1L) 1.5qt. (1.4L) 1.2qt. (1.1L)
ENGINE:OIL CAP. 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L)
WEIGHT:UNIT 103# (46. 7 kg) 103# (4 6.7 kg) 112# (5 0.8 kg) 122# (55.3 kg) 12 1# (57.2 kg) 130# (59.0 kg)
WEIGHT:SHIPPING 126# (57.2 kg) 12 6# (57.2 kg) 135# (61.2 kg) 145# (65. 8 kg) 126# (5 7.2 kg) 153# (69.4 kg)
ENG INE W EIGHT: 24. 8# (1 1. 05 k g) 24.8# (1 1. 05 k g) 36# (16.3 k g) 36# (16. 3 k g) 24.8# (11. 05 k g) 36# (16 . 3 k g)
For use on hard
KD510 KD510IC KD510H KD510HS TKD510IC TKD510H
KD510, KD510IC, KD510H, KD510HS
TKD510IC, TKD510H
Specifications
UNIT SIZE:
Part No. 890394 Form No. F011398B
OVERALL LENGTH: 62"(1.57m) OVERALL WIDTH 26.75" (0.68m) OVERALL HEIGHT 42" (1.07m)
Page 1 of 12
Page 2
55
5
55
IN THE INTEREST OF SAFETY
BEFORE STAR TING ENGINE, READ AND UNDERST AND THE “ENTIRE OPERA T OR'S MANU AL & ENGINE MANUAL.”
THIS SYMBOL MEANS W ARNING OR CAUTION. DEA TH, PERSONAL INJURY AND/OR PROPER TY
DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY.
WARNING: The Engine Exhaust from this product contains chemicals known
to the State of California to cause cancer, birth defects or other reproductive harm.
21. DO NOT touch hot muffler, cylinder , or
13. DO NOT tamper with governor springs,
WARNING: DO NOT
governor links or other parts which may
change the governed engine speed.
1. DO NOT run engine in an enclosed area.
Exhaust gases contain carbon monoxide, an
odorless and deadly poison.
2. DO NOT place hands or feet near moving
or rotating parts.
3. DO NOT store, spill or use gasoline near
an open flame, or devices such as a stove,
furnace, or water heater which use a pilot
light or devices which can create a spark.
4. DO NOT refuel indoors where area is not
well ventilated. Outdoor refueling is
recommended.
5. DO NOT fill fuel tank while engine is
running. Allow engine to cool for 2 minutes
before refueling. Store fuel in approved
safety containers.
6. DO NOT remove fuel tank cap while
engine is running.
7. DO NOT operate engine when smell of
gasoline is present or other explosive
conditions exist.
8. DO NOT operate engine if gasoline is
spilled. Move machine away from the spill
and avoid creating any ignition until the
gasoline has evaporated.
9. DO NOT transport unit with fuel in tank.
10. DO NOT smoke when filling fuel tank.
11. DO NOT choke carburetor to stop
engine. Whenever possible, gradually
14. DO NOT tamper with the engine speed
selected by the engine manufacturer.
15. DO NOT check for spark with spark
plug or spark plug wire removed. Use an
approved tester.
16. DO NOT crank engine with spark plug
removed. If engine is flooded, place
throttle in “FAST” position and crank until
engine starts.
17. DO NOT strike flywheel with a hard
object or metal tool as this may cause
flywheel to shatter in operation. Use
proper tools to service engine.
18. DO NOT operate engine without a
muffler. Inspect periodically and replace, if
necessary. If engine is equipped with
muffler deflector, inspect periodically and
replace, if necessary, with correct deflector.
19. DO NOT operate engine with an
accumulation of grass, leaves, dirt or other
combustible material in the muffler area.
20. DO NOT use this engine on any forest
covered, brush covered, or grass covered
unimproved land unless a spark arrester is
installed on the muffler. The arrester must
be maintained in effective working order by
the operator. In the State of California the
above is required by law (Section 4442 of
the California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands.
reduce engine speed before stopping.
12. DO NOT run engine at excessive
speeds. This may result in injury & /or
7
damage to unit.
L
A
T ABLE OF CONTENTS
6
SAFETY INSTRUCTIONS
GENERAL SAFETY
ASSEMBLY
PARTS BA G & CONTROLS
LABELS
OPERATION
MAINTENANCE
PA R TS DRAWING & LIST
TROUBLESHOOTING
WARRANTY PROCEDURE
Part No. 890394 Form No. F011398B
○○○○○○○○
○○○○○○○○
○○○○○○○
○○○○○○
○○
○○○○○
5 - 7
8 - 9
10 -
○○○
12
12
12
2
3
3
4
4
98
108
OPERA T O R
TEMPERATURE:
L
A
p
WIND DIRECTION:
HUMIDITY:
BAROMETRIC PRESSURE:
SOUND
SOUND TESTS
Sound tests conducted were in accordance
with 79/113/EEC and were performed on 05/
22/95 under the conditions listed:
GENERAL CONDITION:
Page 2 of 12
Sunny
72 F (22.2 C)
10 MPH (16.1 kmh)
S.E.
71 %
30.02" Hg (763mm Hg)
fins because contact may cause burns.
22. DO NOT run engine without air cleaner
or air cleaner cover.
23. DO NOT operate during excessive
vibration!
24. DO NOT leave machine unattended
while in operation.
25. DO NOT park machine on a steep
grade or slope.
WARNING: DO
1. ALWAYS DO remove the wire from the
spark plug when servicing the engine or
equipment TO PREVENT ACCIDENTAL
STARTING.
2. DO keep cylinder fins and governor
parts free of grass and other debris
which can affect engine speed.
3. DO pull starter cord slowly until resistance is felt. Then pull cord rapidly to avoid
kickback and prevent hand or arm
injury.
4. DO examine muffler periodically to be
sure it is functioning effectively. A worn or
leaking muffler should be repaired or
replaced as necessary.
5. DO use fresh gasoline. Stale fuel can
gum carburetor and cause leakage.
6. DO check fuel lines and fittings frequently for cracks or leaks. Replace if
necessary
7. Follow engine manufacturer operating
and maintenance instructions.
8. Inspect machine and wor k area before
startin g unit.
8
VIBRATION LEVELS 1.5g
Vibration levels at the operators handles were
measured in the vertical, lateral, and longitudinal
directions using calibrated vibration test equipment.
T ests w ere perf ormed on 05/19/95 under the conditions
listed:
GENERAL CONDITION:
TEMPERATURE:
WIND SPEED:
WIND DIRECTION:
HUMIDITY:
BAROMETRIC PRESSURE:
VIBRA TION
Sunny
62 F (16.7 C)
5 MPH (8.0 kmh)
South
67 %
30.06" Hg (764mm Hg)
Page 3
9
GENERAL SAFETY
For your safety and the safety of others, these directions should be followed:
Do not operate this machine without first reading
owner's manual and engine manufacturer's manual.
Use of Ear Protection is recommended while
operating this machine.
Use of Eye and Breathing protection is recom mended when using this machine, especially in dry
and dusty conditions. Optional bag cover directs dust
toward ground, a wa y from the operator .
·DO NOT place hands or feet inside nozzle intake opening,
near debris outlet or near any moving parts.
·DO NOT start engine without debris bag and quick discon-
nect connected firmly in place to exhaust outlet.
·DO NOT start or operate machine with debris bag zipper
open.
10
ASSEMBLY
Read all safety and operating instructions
before assembling or starting this unit.
PUT OIL IN ENGINE BEFORE STARTING
Your Billy Goat is shipped from the factory in one carton,
completely assembled except for the upper handle, debris bag,
and bag quick disconnect.
·DO NOT operate during excessive vibration.
·DO NOT remove bag until engine has been turned off and has
come to a complete stop.
·DO NOT remove hose kit cap on nozzle until engine has been
turned off and has come to a complete stop.
·DO NOT operate machine with hose cap, bag or hose removed.
·DO NOT use this machine for vacuuming exclusively sand,
dust, fine dirt, rock, glass, string like material, grain, rags,
cans, metal, bark or water.
·DO NOT operate this machine on slopes greater than 20%.
·DO NOT pick up any hot or burning debris, or any toxic or
explosive material.
·DO NOT allow children to operate this equipment.
1. ASSEMBLE Lift upper handle (item 6), remove items 8, 73, 74, & 30 from
lower handle (item 27). Attach upper and lower handle as shown,
and securely tighten folding handle knobs(item 73),while holding head of
screw(item 8) firmly against upper handle.
2. UNFOLD the debris bag (item 1) and fasten bag neck to bag quick
disconnect (item 83). Attach firmly to housing exhaust (item 52) see fig. 2.
3. ATTACH bag hanger strap to bag supports (item 11), preassembled to
upper handle.
4. INSTALL tamper (item 85) in chipper hopper (see page 7)(TERMITE
ONLY).
5. CONNECT spark plug wire.
11
PACKING CHECKLIST
QUICK DISCONNECT
Fig. 2
These items should be included in your carton. If
any of these parts are missing, contact your dealer.
6
27
Manual Per
74
73
8
30
Literature
Assembly
Engine
Model
Check
890304 KD
Check
Check
Check
Check
Check
{
Debris Bag
890306 TKD
Connector
Quick
Disconnect
890176
Tamper (TKD
MODELS
ONLY) 890229
Literature Assy
890392
Per Model
Briggs & Stratton
MS9984 Multi-Language
Honda
P/N 31ZG9630
00X31-ZG9-6030
Part No. 890394 Form No. F011398B
Page 3 of 12
Page 4
DANGER
KEEP HANDS and FEET AWAY
1212
12
1212
LITERATURE ASSY P/N 890392
1313
13
1313
CONTROLS
Owner's
Manual
Literature
KD / TKD
Accessories
Warranty
Card
EU Declaration
of Conformity
& EU
Distributor List
Literature Checklist
Check
Owner's
Manual
890394
Check
Check
Check
Literature
KD / TKD
Accessories
890409
Warranty
Card 400972
EU Declaration
of Conformity &
EU Distributor
List 890393
Throttle
Control
Briggs
engines have
a primer
button
carburetor
rather than
choke type
carburetor.
Honda - Place
in fast position
to start.
Start
position
STOP
SLOW
FAST
1414
14
1414
INSTRUCTION LABELS
These labels should be included on your Vacuum. If any of
these labels are damaged, replace them before putting this
equipment into operation. Item and part numbers are given to
help in ordering replacement labels..
WARNING
EXPLOSIVE FUEL
STOP ENGINE AND ALLOW TO
COOL BEFORE REFUELING.
Label Do Not Fill While
Engine Is Hot
Item 63 Part No.400268
Label Danger Chipper For Wood
Only Item 48 Part No. 890152
(TKD MODELS ONL Y)
DANGER
Label Danger Flying Material
Item 62 Part No.810736
400268
810736
Label Danger
Keep Hands
and Feet
Away
Item 29 Part
No.400424
DANGER
KEEP HANDS and FEET AWAY
Label Read Owner's
Manual Item 84
Part No.890301
Label Ear Eye Breathing
Item No. 86 Part No. 890254
890254
1515
15
1515
ENGINE LABELS
Honda
Briggs & Stratton
UPDATE
Debris Bag
Label item 1
Part No. 890394 Form No. F011398B
Page 4 of 12
Page 5
1616
16
1616
Operation
INTENDED USE: This machine is designed for vacuuming
leaves, grass clippings and other types of organic litter and
for chipping brush, limbs, corn and sunflower stalks and
palm fronds.
Debris mixed with cans, bottles and small amounts of sand
can be vacuumed; however, it is not this machine's primary
purpose. Vacuuming cans, bottles and sand will affect the
longevity of your machine.
Do not operate if excessive vibration occurs. If excessive
vibration occurs, shut engine off immediately and check for
damaged or worn impeller, loose impeller bolt, loose impeller
key, loose engine or lodged foreign objects. Note: See parts
list for proper impeller bolt torque specifications. (See trouble
shooting section on page 12).
Like all mechanical tools, reasonable care must
be used when operating machine.
Inspect machine work area and machine before operating. Make sure that all operators of this equipment are
trained in general machine use and safety .
PUT OIL IN ENGINE BEFORE ST ARTING.
16.116.1
16.1
16.116.1
Engine must be level when checking and filling oil and
gasoline.
ENGINE SPEED: Controlled by throttle lever on the handle.
Under normal conditions, operate at minimum throttle to
accomplish your current cleaning task.
FUEL V ALVE: Move fuel valve to "ON" position (when
provided on engine).
CHOKE: Operated with throttle control (Honda only).
PRIMER: Push primer per engine instructions ( B&S only).
THROTTLE: Move remote throttle control to fast position.
Pull starting rope to start engine.
IF YOUR UNIT F AILS TO START :
See Troubleshooting on page 12.
16.216.2
16.2
16.216.2
STARTING
ENGINE: See engine manufacturer’s instructions
for type and amount of oil and gasoline used.
VACUUMING OPERATION
VACUUM NOZZLE HEIGHT ADJUSTMENT: is
raised and lowered by pulling slightly upward on handle
and pulling height adjust rod (item 23) up at left rear of
machine.
FOR MAXIMUM PICKUP: Adjust nozzle close to debris,
NOTE
but without blocking airflow into the nozzle.
nozzle into debris.
CLEARING A CLOGGED NOZZLE
& EXHAUST : Turn engine off and wait for impeller to
stop completely and disconnect spark plug wire.
Wearing durable glov es, remo ve clog. Danger, the
clog may contain sharp materials. Reconnect spark
plug wire.
: Never bury
16.716.7
16.7
16.716.7
CHIPPING OPERATION
(TKD MODLES ONLY)
Wearing Eye Protection and Durable
Gloves is recommended while operating
chipper.
Use caution when using chipper
Your
TERMITE
and limbs up to 2" (50.8mm) diameter.
2
® chipper is designed to process tree branches
"
(50.8 mm)
Maximum
Diameter
Several small branches can be grouped together and fed
together into the chipper (see fig 2.).
When feeding forked branches, squeeze forks together and
feed into chipper entrance (DO NOT overload). If forks are too
large, use a pair of loppers to trim forks down to size. A lopper
storage bracket is provided on every unit (loppers are not
included)
16.816.8
CLEARING A CLOGGED CHIPPER HOPPER
16.8
16.816.8
Under normal circumstances, allow time for machine
to clear all wood from chipper hopper before stopping
engine. Otherwise, remaining pieces of wood will jam
inside of chipper when engine stops. (See Tamper page 7).
Disconnect spark plug wire.
Remove debris bag quick disconnect from debris outlet on
machine.
Wearing durable gloves, access impeller through
debris outlet on fan housing and rotate impeller
counter clock wise to dislodge and remove jam and
remove debris from hopper with tongs or equivalent.
Reconnect debris bag quick disconnect to machine.
Reconnect spark plug wire.
Part No. 890394 Form No. F011398B
Page 5 of 12
Page 6
1616
16
1616
OPERATION continued
(fig. 2) Note: Dry wood is
harder to chip than
green wood. (SP model
shown)
16.16.
33
16.
3
16.16.
33
DEBRIS BA G
Debris bags are normal replaceable wear items.
Note: Frequently empty debris to prevent bag overloading with
more weight than you can lift.
An optional bag and dust cover is av ailable for use where debris will be
vacuumed in dusty conditions (see Optional Accessories shown on
page 1).
DO NOT place bag on or near hot surface, such as engine. Run
engine at 1/2 throttle for first 1/2 hour to condition new bag. Y our
new bag requires a break-in period to condition the pores of the
material against premature blockage. The entire bag surface serve s
as a filter, and m ust be able to breath to hav e good v acuum
performance.
Be sure engine has come to a complete stop before removing
or emptying bag.
This vacuum is designed for picking up trash, organic
material and other similar debris
(see Safety Warnings page 2-3).
However, many vacuums are used where dust is mixed with
trash. Your unit can inter mittently vacuum in dusty areas. Dust
is the greatest cause of lost vacuum performance. However,
following these rules will help maintain your machine's ability to
vacuum in dusty conditions:
•Run machine at idle to quarter throttle.
•The debris bag must be cleaned more frequently. A vacuum
with a clean, pillow soft bag will have good pickup performance. One with a dirty, tight bag will have poor pickup
performance. If dirty, empty debris and vigorously shake bag
free of dust.
•Machine or pressure-wash debris bag if normal cleaning does
not fully clean bag. Bag should be thoroughly dry before use.
Having one or more spare debris bags is a good way to reduce down time
while dirty bags are being cleaned.
16.16.
99
16.
9
16.16.
99
MULCH
Wood chips made from branches in your own yard make excellent
mulch. A thick blanket of wood chips around plants and flowers to
keeps weeds out and moisture in.
16.16.
1010
16.
10
16.16.
1010
COMPOST
Vacuumed lea ves, grass and other organic material from your own
yard can be emptied into a pile or composter to provide enriched soil
for later use as fertilizer in gardens and flower beds (see fig. 3).
Note: Allow green chips to dry before spreading around living plants.
•DO NOT leave debris in bag while in storage.
Part No. 890394 Form No. F011398B
Page 6 of 12
Page 7
OPERATION continued
1616
16
1616
16.16.
16.
16.16.
1212
12
1212
TAMPER
16.416.4
16.4
16.416.4
HANDLING & TRANSPORTING:
Before turning machine off, use the Tamper to slowly push
remaining pieces of wood through the chipper. This can
prevent any remaining wood from jamming in the chipper
when machine is turned off.
Do not leave tamper on the ground, store tamper in the
chipper hopper.
Using two people to lift machine is recommended. Lift holding the
handle and front of nozzle. Secure in place during transport.
16.516.5
16.5
16.516.5
STORAGE
Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank, where fuel fumes may reach an
open flame, spark or pilot light, as on a furnace, water heater,
clothes dryer or other gas appliance.
If engine is to be unused for 30 days or more, prepare as
follows:
Be sure engine is cool. Do not smoke. Remove all
gasoline from carburetor and fuel tank to prevent gum deposits
from forming on these parts and causing possible malfunction
of engine. Drain fuel outdoors, into an approved container,
away from open flame. Run engine until fuel tank is empty
and engine runs out of gasoline.
NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable
alternative in minimizing the formation of fuel gum deposits
during storage. Add stabilizer to gasoline in fuel tank or
storage container. Always follow mix ratio found on stabilizer
container. Run engine at least 10 min. after adding stabilizer to
allow it to reach the carburetor.
Tamper Storage Position (SP model shown).
Do not store with debris in bag.
Part No. 890394 Form No. F011398B
Page 7 of 12
Page 8
1717
DANGER
KEEP HANDS and FEET AWAY
17
1717
MAINTENANCE
Use only a qualified mechanic for
any adjustments, disassembly or
any kind of repair .
WARNING: TO AVOID PERSONAL INJURY, ALWAYS
TURN MACHINE OFF, MAKE SURE ALL MOVING
PARTS COME TO A COMPLETE STOP.
DISCONNECT SP ARK PLUG WIRE
BEFORE SERVICING UNIT .
ENGINE: See engine manufacturer
operator's instructions.
DEBRIS BAG: See page 6.
RECONNECT SP ARK PLUG WIRE,
GUARDS, BA G, CAPS AND / OR
HOSE BEFORE ST ARTING ENGINE.
17.117.1
IMPELLER REMOVAL and CHIPPER ADJUSTMENT
17.1
17.117.1
IMPELLER REMOV AL
1. Wait for engine to cool and disconnect spark plug.
2. Drain fuel and oil from the engine.
3. Remove bag, quick release, and upper handle. Do not kink, stretch,
or break control cables, control housings, or end fittings while removing
handles.
4. Remove housing top plate by removing bolts around outside of
housing.
5. Leaving engine fastened to top plate, remove impeller bolt and lock
washer and slide impeller off crankshaft ( A puller may be required).
6. Retain shim washers used at end of crankshaft for use at impeller
reinstallation (see fig. 7). Howe ver , your unit ma y or may not ha ve
required the use of shim washers.
7. If impeller slides off freely, proceed to (step 11 or step 15).
(Do not drop impeller).
8. If impeller does not slide off crankshaft, place two crowbars between
impeller and housing on opposite sides. Pry impeller away from engine
until it loosens.
9. If the impeller cannot be loosened, obtain a 1” (25.4mm) longer bolt of
the same diameter and thread type as the impeller bolt. Invert engine
and impeller and support engine above ground to prevent recoil
damage. Thread longer bolt b y hand into the crankshaft until bolt
bottoms. Using a suitable gear or wheel puller against the bolt head and
the impeller back-plate (near the blades), remove impeller from shaft.
Using a penetrating oil can help loosen a stuck impeller.
CHIPPER BLADE REMOVAL AND SHARPENING
Chipper blades are normal replaceable wear items.
DANGER
KEEP HANDS and FEET AWAY
DANGER Chipper blade is sharp.
Replace any damaged blade.
Depending on the type and amount of wood being chipped, the
chipper blade will eventually get dull, losing it’s cutting ability.
Evidence of a dull blade is a noticeably reduced chipping ability or a
rough cut on end of branch.
Note: The chipper blade gap is factory set and should be checked
each time impeller is removed from engine crankshaft and reset if
required. If reassembly requires a different quantity of shim
washers, Billy Goat
10. Using a 3/16" Allen wrench and 1/2" open end wrench, remove
chipper blade from impeller.
11. Sharpen blade by lightly grinding the cutting edge of the blade at
40 degrees (see fig. 5). It is not necessary to remove all nicks from
the cutting edge.
blade during sharpening. This will reduce it’s heat- treated hardness
properties and will reduce blade life. Evidence of too much heat buildup is a change of color along sharpened edge.
12. The same chipper blade can be sharpened seve ral times.
Howev er, b lade replacement is required when blade no longer
overhangs the chip relief hole in impeller back plate or if increased
vibration occurs (see fig. 5).
13. Chipper blade installation is in reverse order of removal.
o
®
shim washer must be used.
CAUTION:
Be careful to avoid heat b uildup in the
Blade
INCORRECTCORRECT
Blade
40
EDGE OF CHIP
RELIEF HOLE
Fig. 5
14. T o reinstall impeller , use a new impeller bolt and loc kwasher and
use exactly the same crankshaft impeller shim washers as were
removed during disassembly (unless they were damaged). Note:
your unit may or may not have required the use of shim washers
15. Tighten impeller bolt. Torque impeller bolt to 50 Ft. Lbs. (68 N.m)
(see item 51 on page 11).
16. Slowly rotate impeller to insure proper chipper blade clearance.
Check to see that gap between chipper blade and anvil surface (on
lower side of housing top plate) measures between 0.040"(1.02mm)
and 0.080"(2.03mm).
17. If gap is less than 0.040"(0.51mm), add shim washer 890130
(0.060"{1.52mm} thick) and/or 890131 (0.020"{1.02mm} thick),
whichever is required. If gap is more than 0.080"(2.03mm), remove
one or more shim washers as needed to obtain correct gap (see fig. 6
& fig. 7). The chipper will function at up to a maxim um of
0.125"(3.18mm) gap.
.
Part No. 890394 Form No. F011398B
Page 8 of 12
Page 9
1717
17
1717
MAINTENANCE continued
17.117.1
17.1
17.117.1
IMPELLER REMOVAL continued
18. If chipper blade properly clears anvil surface, proceed to step . If
not, return to (step 14) and add or subtract shim washers as
needed to obtain a correct gap.
19. Reinstall engine and impeller onto housing in reverse order of
removal.
20. Before connecting spark plug wire, slowly pull engine starting
rope to insure that impeller rotates freely .
21. Reinstall spark plug wire.
17.217.2
17.2
17.217.2
Maintenance Schedule
Maintenance Operation
Engine (See Engine Manual)
Check for excessive vibration
Clean Debris Bag
Check bag strap tightness
Inspect for loose parts
Inspect for worn or damaged parts
Follow these hourly
maintenance intervals.
Every
Use
Every 5 hrs
or (Daily)
fig. 6
fig. 7
Date of
Service
MAINTENANCE HISTOR Y
Service Performed
Part No. 890394 Form No. F011398B
Page 9 of 12
Page 10
1818
18
1818
PARTS DRAWING
KD510H, KD510HS, KD510,
R
Part No. 890394 Form No. F011398B
KD510IC, TKD510IC, TKD510H
Page 10 of 12
Page 11
item
PARTS
19
no. LIST
1 TURF QUICK DEBRIS BAG (service) 890305 1 890305 1 890305 1 890305 1 890307 1 890307 1
2 THROTTLE 850270 1 850270 1 850270 1 850270 1 850270 1 850270 1
3
4 NUT LOCK (1/4 - 20 ) *8160001 8 *8160001 8 *8160001 8 *8160001 8 *8160001 8 *8160001 8
5 SCREW CAP ( 1/4 - 20 x 1-1/2 HEX ) *8041008 4 *8041008 4 *8041008 4 *8041008 4 *8041008 5 *8041008 5
6 HANDLE ASS’Y (incl. items 4(5),5(5),11(2),75(2),76) 900054 1 900054 1 900054 1 900054 1 900056 1 900056 1
7 AXLE HEIGHT ADJUST 890389 1 890389 1 890389 1 890389 1 890389 1 890389 1
8 SCREW HANDLE 5/16 - 18 x 2-1/4 *900547 2 *900547 2 *900547 2 *900547 2 *900547 2 *900547 2
9 CLAMP CABLE 1" I.D. 900813 2 900813 2 900813 2 900813 2 900813 2 900813 2
10 SCREW CAP 1/4 - 20 x 1 3/4 *8041009 1 *8041009 1 *8041009 1 *8041009 1 *8041009 1 *8041009 1
11 BAR BAG SUPPORT 900039 2 900039 2 900039 2 900039 2 900039 2 900039 2
12 DOOR EXHAUST ASS’Y (incl. item 62 ) 890148 1 890148 1 890148 1 890148 1 890148 1 890148 1
13
14 BOLT-CARRIAGE 1/4x3/4 *8024021 2 *8024021 2 *8024021 2 *8024021 2 *8024021 6 *8024021 6
16 WASHER 1/4 FC ZP *8171002 2 *8171002 2 *8171002 2 *8171002 2 *8171002 2 *8171002 2
17
18 BRACKET - HEIGHT ADJUSTMENT 900932 1 900932 1 900932 1 900932 1 900932 1 900932 1
19
20 SPRING 900136 1 900136 1 900136 1 900136 1 900136 1 900136 1
21 TIRE - ONLY (PER ASSY) 900507 1 900507 1 900507 1 900507 1 900507 1 900507 1
22 PIN - HAIR COTTER 900471 1 900471 1 900471 1 900471 1 900471 1 900471 1
23 ROD SHORT HEIGHT ADJUSTMENT 890110 1 890110 1 890110 1 890110 1 890110 1 890110 1
24 BOLT - CARRIAGE 5/16 - 18 x 4 1/2 *8024054 4 *8024054 4 *8024054 4 *8024054 4 *8024054 4 *8024054 4
25
26 NUT LOCK 5/16 - 18 HEX *8160002 4 *8160002 4 *8160002 4 *8160002 6 *8160002 4 *8160002 4
27 HANDLE LOWER KD510 890346 1 890346 1 890346 1 890346 1 890346 1 890346 1
28 PLATE HANDLE SUPPORT 900933 1 900933 1 900933 1 900933 2 900933 1 900933 1
29 LABEL DANGER CUT FINGER 400424 2 400424 2 400424 2 400424 2 400424 2 400424 2
30 WASHER FLAT CUT 5/16 *8171003 2 *8171003 2 *8171003 2 *8171003 2 *8171003 2 *8171003 2
31
32 HUBCAP 1/2 WASHER 900927 4 900927 4 900927 4 900927 4 900927 4 900927 4
33
34 WHEEL ASS’Y (incl. items 21) 900509 4 900509 4 900509 4 900509 4 900509 4 900509 4
35 WASHER 0.75 “C” 900997 1 - 0 900997 1 - 0 900997 1 - 0 900997 1 - 0 900997 1 - 0 900997 1 - 0
36
37 SCREW SM 1/4x3/4 TYPE A *8122082 4
38 PLATE SKID (incl. items 78) 890413 1
39
40 SCREW CAP 1/4 - 20 x 1 - 1/4 *8041007 4 *8041007 4 *8041007 4 *8041007 4 *8041007 6 *8041007 6
41
42 SCREW SELF TAPPING 10 - 24 x 1/2 *8123086 1 *8123086 1 *8123086 1 *8123086 1 *8123086 1 *8123086 1
43 NOZZLE MAINFRAME ASS’Y (incl. one of items 29,44,42) 890391 1 890391 1 890391 1 890391 1 890391 1 890391 1
44 PLUG 900146 1 900146 1 900146 1 900146 1 900146 1 900146 1
45
46 BLADE CHIPPER - - - - - - - - 890101 1 890101 1
47 IMPELLER ASS’Y (incl. items 46, 49, 50, 51, 59, 65, 66, 67 ) 900215 1 900215 1 900003 1 900003 1 890144 1 890146 1
48 LABEL CHIPPER - - - - - - - - 890152 1 890152 1
49 KEY 900162 2 900162 2 900162 2 900162 2 9201060 1 900162 2
50 WASHER LOCK 3/8 TWISTED TOOTH 400502 1 400502 1 400502 1 400502 1 400502 1 400502 1
51 SCREW CAP 3/8 -24 x 1 (HARDENED)(TORQ.50 FT-LBS)(68N.m) 900154 1 900154 1 900154 1 900154 1 900154 1 900154 1
52 HOUSING ASS’Y (incl. items 12, 14, 15, 16, 86) 890371 1 890371 1 890371 1 890417 1 890371 1 890371 1
53 ENGINE HONDA 5.5 H.P. GXV160 KN12 - - - - 900615 1 900615 1 - - 900615 1
ENGINE BRIGGS & STRAT TON 5 H.P. QUANTUM 890404 1 - - - - - - - - - -
ENGINE BRIGGS & STRATTON 5 H.P. QUANTUM IC - - 890403 1 - 1 - 1 890403 1 - 54
55
56 SCREW CAP 3/8 - 1-1/2 TAPTITE 890408 3 890408 3 - - - - 890408 3 - -
SCREW CAP 5/16 - 24 x 1" - - - - 400164 3 400164 3 - - 400164 3
57 CAP HUB 900486 4 900486 4 900486 4 900486 4 900486 4 900486 4
58 WASHER FLAT 1/2 SAE *8172011 4 *8172011 4 *8172011 4 *8172011 4 *8172011 4 *8172011 4
59 SCREW SOCKET HD. 5/16 - 18 x 3/4 GR. 8 890103 2 890103 2
60 HT ADJUST ASSY 890110-01 1 890110-01 1 890110-01 1 890110-01 1 890110-01 1 890110-01 1
61 NUT LOCK 1/2 THIN 8161044 4 8161044 4 8161044 4 8161044 4 8161044 4 8161044 4
62 LABEL DANGER FLYING MATERIAL 810736 1 810736 1 810736 1 810736 1 810736 1 810736 1
63 LABEL DO NOT FILL WHEN ENGINE IS HOT 400268 1 400268 1 400268 1 400268 1 400268 1 400268 1
64
65 NUT KEPS 5/16 -18 - - - - - - - - 890104 2 890104 2
66 WASHER SHIM 0.060" (1.52mm) - - - - - - - - 890130 0-1 890130 0-1
67 WASHER SHIM 0.020" (0.51mm) - - - - - - - - 890131 0-2 890131 0-2
68 PLATE TOP ASS’Y (incl. items 14, 15, 29, 48, 69, 70, 71, 72) 890402 1 890402 1 890402 1 890402 1 890400 1 890400 1
69 GUARD FLAPPER - - - - - - - - 890119 2 890119 2
70 PLATE FLAPPER ENTRANCE - - - - - - - - 890127 2 890127 2
71 SCREW CAP 1/4 - 20 x 1/2 HWH 890359 15 890359 15 890359 15 890359 15 890359 15 890359 15
72
73 KNOB WING 5/16 - 18 890108 2 890108 2 890108 2 890108 2 890108 2 890108 2
74 NUT LOCK 5/16 - 18 THIN HT. *8161041 2 *8161041 2 *8161041 2 *8161041 4 *8161041 2 *8161041 2
75 GRIP HANDLE 400570 2 400570 2 400570 2 400570 2 400570 2 400570 2
76 BRACKET LOPPER LOOP - - - - - - - - 890167 1 890167 1
77
Description
KD510 QTY KD510IC QTY KD510H QTY KD510HS QTY TKD510IC QTY TKD510H QTY
Part No. Part No. Part No. Part No. Part No. Part No.
* Denotes
standard
hardware
item that
may be
purchased
locally.
Part No. 890394 Form No. F011398B
Page 11 of 12
Page 12
1919
19
1919
PARTS LIST CONTINUED
( Continued from page 11 )
item
PARTS
no. LIST Description
78 BOLT CARRIAGE 5/ 16 -18 x3/ 4 " - - - - - - 8024039 2 - - - 79 LINE PVC - - - - - - 900732 1 - - - 80
81
82
83 CONNECTOR BAG QUICK 890176 1 890176 1 890176 1 890176 1 890176 1 890176 1
84 LABEL READ OWNER'S MANUAL 890301 1 890301 1 890301 1 890301 1 890301 1 890301 1
85 TAMPER - - - - - - - - 890229 1 - 86 LABEL EAR/EYE BREA TI NG 890254 1 89 0254 1 89025 4 1 89025 4 1 890254 1 890254 1
87
2020
20
2020
TROUBLESHOOTING
Problem
Will not vacuum or has poor vacuum performance.
Poor chipping performance.
Engine stalls or labors when chipping.
Abnormal vibration.
Engine will not start.
Engine is locked, will not
pull over.
KD510 QTY KD510IC QTY KD510H QTY KD510HS QTY TKD510IC QTY TKD510H QTY
Part No . Part No. P a r t No . Par t No . Part No. Part No.
Before Requesting Service Review These Suggestions
Possible Cause
Dirty debris bag. Nozzle height set too high or too low.
Hose kit cap missing. Clogged nozzle or e xhaust.
Excessive quantity of debris.
Extremely hard wood. Dull or damaged chipper blade.
Feeding branches into chipper too rapidly . Engine
service may be required.
Loose or out of balance impeller or loose engine.
Stop switch off (Honda only). Throttle in off position.
Engine not in full choke position (Honda only). Out of
gasoline. Bad or old gasoline. Spark Plug wire
disconnected. Dirty air cleaner.Saf ety Interlock engaged.
Debris locked in chipper blade, hopper or inside
impeller. Engine problem.
Clean debris bag. Shake bag clean or wash. Adjust
nozzle height. Check for hose kit cap. Unclog nozzle or
exhaust (see page 5). Allow air to feed with debris.
Avoid extremely hard wood. Sharpen or replace
chipper blade (see page 8).
Feed branches at a slower rate. Service engine.
Check impeller and replace if required. Check
Engine.
Check stop switches, throttle, choke position and
gasoline. Connect spark plug wire. Clean or replace
air cleaner. Or contact a qualified service person.
Quick Disconnect not fully engaged.
See page 5, Clearing a clogged chipper hopper.
Contact an engine servicing dealer for engine
problems.
Solution
* Denotes
standard
hardware
item that
may be
purchased
locally.
22.122.1
22.1
22.122.1
Contact your nearest engine manufacturer's autho-
Engine Service and Warranty
rized servicing dealer.
R
2121
21
Serial Plate
2121
L
A
98
L
A
p
108
Operator
Purchase
Date
Model Serial No.
ecord your machine model, serial number
and date-of-purchase and where purchased
1803 S. Jefferson
P.O. Box 308
Lee's Summit,
R
Unit(Weight) Engine Power
lbs. kg kW rpm
MO 64063 / USA
Tel (816) 524-9666
Fax (816) 524-6983
Purchased
from
Part No. 890394 Form No. F011398B
min
-1
2222
22
2222
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
The WARRANTY terms are stated on the lower part which remains with the
user. Whenever a Billy Goat Machine is faulty due to a defect in material
and / or workmanship, the owner should make a warranty claim as follows:
Note:
& Serial number who are printed on the Billy Goat Serial Plate.
Page 12 of 12
WARRANTY PROCEDURE
The Machine should be taken to the dealer from whom it was
purchased or to an authorized Billy Goat dealer.
The owner should present the remaining half of the Warranty
Registration Card, or, if this is not available, the invoice or receipt.
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,
who will send it with the faulty part to Billy Goat headquarters.
The Quality / Service department at Billy Goat headquarters will study
the claim and parts and will notify their conclusions.
The decision by the Quality / Service department at Billy Goat
headquarters to approve or reject a Warranty claim is final and
binding.
To process a Warranty Claim, it is necessary to quote the Model
BILLY GOA T INDUSTRIES INC.
R
P . O. BO X 308 (1803 S JEFFERSON) LEE'S SUMMIT, MO 64063 / USA
PHONE: 816-524-9666 FAX: 816-524-6983
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