Billy Goat KD502SPQ User Manual

OPTIONAL ACCESSORIESOPTIONAL ACCESSORIES

OPTIONAL ACCESSORIES

OPTIONAL ACCESSORIESOPTIONAL ACCESSORIES

SHREDDER KITSHREDDER KIT

SHREDDER KIT

SHREDDER KITSHREDDER KIT

P/N 890209. P/N 890209.

P/N 890209.

P/N 890209. P/N 890209.

leaves, dramatically reducing total volume.

Shreds

HOSE KITS

For vacuuming in hard to reach areas.

HeaHea

vy Duty vy Duty

Hea

vy Duty

HeaHea

vy Duty vy Duty

Hose Kit P/N 900943.Hose Kit P/N 900943.

Hose Kit P/N 900943.

Hose Kit P/N 900943.Hose Kit P/N 900943.

(102mm) x 10' (3.05m)

HomeoHomeo

Homeo

HomeoHomeo Hose Kit P/N 900942.Hose Kit P/N 900942.

Hose Kit P/N 900942.

Hose Kit P/N 900942.Hose Kit P/N 900942.

4"(102mm) x 10' (3.05m)

NOZZLE NOZZLE

NOZZLE

NOZZLE NOZZLE

P/N 900810. P/N 900810.

P/N 900810.

P/N 900810. P/N 900810.

life when used along curbs and hard surfaces.

STST

ANDAND

AND

STST

ANDAND

DEBRIS BAGDEBRIS BAG

DEBRIS BAG

DEBRIS BAGDEBRIS BAG

900803.900803.

900803.

900803.900803.

models. For dusty conditions.

OPTIONAL DEBRIS BAGSOPTIONAL DEBRIS BAGS

OPTIONAL DEBRIS BAGS

OPTIONAL DEBRIS BAGSOPTIONAL DEBRIS BAGS

TURF DEBRIS BAGTURF DEBRIS BAG

TURF DEBRIS BAG

TURF DEBRIS BAGTURF DEBRIS BAG

900806 900806

P/NP/N

P/N

900806

P/NP/N

900806 900806

and grass in non-dusty conditions.

HEAHEA

VY DUTY DEBRIS BAVY DUTY DEBRIS BA

HEA

VY DUTY DEBRIS BA

HEAHEA

VY DUTY DEBRIS BAVY DUTY DEBRIS BA

P/N 900798P/N 900798

P/N 900798

P/N 900798P/N 900798

panel.

DEBRIS BAG COVERDEBRIS BAG COVER

DEBRIS BAG COVER

DEBRIS BAG COVERDEBRIS BAG COVER

P/N 900801P/N 900801

P/N 900801

P/N 900801P/N 900801

dow n w ard, aw ay from oper ator .

acuumacuum

acuum

acuumacuum

wnerwner

s s

wner

wnerwner

ARD FELARD FEL

ARD FEL

ARD FELARD FEL

Standard on KD

acuumacuum

acuum

s s

acuumacuum

WEAR PLAWEAR PLA

WEAR PLA

WEAR PLAWEAR PLA

Extends

P/N P/N

P/N

P/N P/N

For use in leaves

R einforced lower

Directs dust

nozzle

TESTES

TES

TESTES

SAFETY 2

INSTRUCTIONS

& ASSEMBLY

GENERAL SAFETY

PA RTS BAG & CON-

TROLS & LABELS

Thank You for SelectingThank You for Selecting

Thank You for Selecting

Thank You for SelectingThank You for Selecting

OPERATION 5 - 7

BAG SUPPORT KITBAG SUPPORT KIT

BAG SUPPORT KIT

BAG SUPPORT KITBAG SUPPORT KIT

P/N 900645P/N 900645

P/N 900645

P/N 900645P/N 900645

keeping bag from dragging ground.

ZIPPERLESS BAGZIPPERLESS BAG

ZIPPERLESS BAG

ZIPPERLESS BAGZIPPERLESS BAG

P/N 890221P/N 890221

P/N 890221

P/N 890221P/N 890221

conditions that are damaging to zippers.

LOLO

P/N 890216P/N 890216

P/N 890216

P/N 890216P/N 890216

Reduces ground speed for KDSP vacuums. Now standard on KDSP.

Part No. 890257 Form No. F021695H

Extends bag life by

OWOW

For non dusty

N KITN KIT

N KIT

N KITN KIT

UNIT SIZE: OVERALL LENGTH: 62"(1.57m) OVERALL WIDTH 26.75" (0.68m) OVERALL HEIGHT42" (1.07m)

The PThe P

The P

The PThe P

Operator Owner's ManualOperator Owner's Manual

Operator Owner's Manual

Operator Owner's ManualOperator Owner's Manual

werful werful

werful

werful werful

KDKD

SELF-PRSELF-PR

SELF-PR

KDKD

SELF-PRSELF-PR

OPELLED OPELLED

OPELLED

OPELLED OPELLED

CUUMCUUM

CUUM

CUUMCUUM

KD502SPQ

SpecificationsSpecifications

Specifications

SpecificationsSpecifications

KD502SPQ

ENGINE: H.P. 5 (3.73 kW) ENGINE: TYPE B&S QUANTUM ENGINE: FUEL CAP. 1.5 qt. (1.4 L) ENGINE: OIL CAP. 0.63 qt. (0.6 L) WEIGHT: UNIT 117# (53.1 kg) WEIGHT: SHIPPING 140# (63.5 kg) ENGINE WEIGHT: 25.25# (11.45 kg)

Page 1 of 12

MAINTENANCE 8 - 9

PAR TS DRAWING

& LIST 10 - 12

TROUBLE SHOOTING,

& W ARRANTY PROCEDURE 12

IN IN

THE INTEREST OF SAFETYTHE INTEREST OF SAFETY

THE INTEREST OF SAFETY

IN IN

THE INTEREST OF SAFETYTHE INTEREST OF SAFETY

BEFORE STBEFORE ST

BEFORE ST

BEFORE STBEFORE ST GINE MANUGINE MANU

GINE MANU

GINE MANUGINE MANU

THIS SYMBOL MEANS THIS SYMBOL MEANS

THIS SYMBOL MEANS

THIS SYMBOL MEANS THIS SYMBOL MEANS DD

AMAAMA

AMA

AMAAMA

SAFETY 2

ARNING:ARNING:

ARNING:

ARNING:ARNING:

DO NOTDO NOT

D O N O T run engine in an enclosed area.

DO NOTDO NOT Exhaust gases contain carbon monoxide, an odorless and deadly poison.

DO NOTDO NOT

D O N O T place hands or feet near moving

DO NOTDO NOT or rotating parts.

DO NOTDO NOT

D O N O T store, spill or use gasoline near

DO NOTDO NOT an open flame, or devices such as a stove, furnace, or water heater which use a pilot light or devices which can create a spark.

DO NOTDO NOT

D O N O T refuel indoors where area is not

DO NOTDO NOT well ventilated. Outdoor refueling is recommended.

DO NOTDO NOT

D O N O T fill fuel tank while engine is

DO NOTDO NOT running. Allow engine to cool for 2 minutes before refueling. Store fuel in approved safety containers.

DO NOTDO NOT

D O N O T remove fuel tank cap while

DO NOTDO NOT engine is running.

DO NOT DO NOT

DO NOT operate engine when smell of

DO NOT DO NOT gasoline is present or other explosive conditions exist.

DO NOTDO NOT

D O N O T operate engine if gasoline is

DO NOTDO NOT spilled. Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated.

DO NOTDO NOT

D O N O T transport unit with fuel in tank.

DO NOTDO NOT

10.

D O N O T smoke when filling fuel tank.

DO NOTDO NOT

11.

D O N O T choke carburetor to stop

DO NOTDO NOT engine. Whenever possible, gradually reduce engine speed before stopping.

DO NO DO NO

DO NO

DO NO DO NO

GE MAGE MA

GE MA

GE MAGE MA

ARAR

TING ENGINE,TING ENGINE,

TING ENGINE,

ARAR

TING ENGINE,TING ENGINE,

AL.AL.

””

AL.

”

AL.AL.

””

Y OCCUR UNLESS INSTRY OCCUR UNLESS INSTR

Y OCCUR UNLESS INSTR

Y OCCUR UNLESS INSTRY OCCUR UNLESS INSTR

READ AND UNDERST READ AND UNDERST

READ AND UNDERST

READ AND UNDERST READ AND UNDERST

ARNING OR CAARNING OR CA

ARNING OR CA

ARNING OR CAARNING OR CA

DO NOTDO NOT

13.

D O N O T tamper with governor springs,

DO NOTDO NOT governor links or other parts which may change the governed engine speed.

DO NOTDO NOT

14.

D O N O T tamper with the engine speed

DO NOTDO NOT selected by the engine manuf acturer.

DO NOTDO NOT

15.

D O N O T check for spark with spark

DO NOTDO NOT plug or spark plug wire removed. Use an approve d tester.

DO NOTDO NOT

16.

D O N O T crank engine with spark plug

DO NOTDO NOT removed. If engine is flooded, place throttle in “FAST” position and crank until engine starts.

DO NODO NO

17.

D O N O T strike flywheel with a hard

DO NODO NO object or metal tool as this may cause flywheel to shatter in operation. Use proper tools to service engine.

DO NOTDO NOT

18.

D O N O T operate engine without a

DO NOTDO NOT muffler. Inspect per iodically and replace, if necessary . If engine is equipped with m uffler deflector, inspect per iodically and replace , if necessar y, with correct deflector .

DO NOTDO NOT

19.

D O N O T operate engine with an

DO NOTDO NOT accumulation of grass, leaves, dirt or other combustible material in the muffler area.

DO NOTDO NOT

20.

D O N O T use this engine on any forest

DO NOTDO NOT covered, brush covered, or grass covered unimproved land unless a spark arrester is installed on the mu ffler. The arrester mus t be maintained in effective working order by the operator. In the State of Califor nia the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

UTION.UTION.

UTION.

UTION.UTION.

UCTIONS ARE FOLLOUCTIONS ARE FOLLO

UCTIONS ARE FOLLO

UCTIONS ARE FOLLOUCTIONS ARE FOLLO

DEA DEA

DEA

DEA DEA

AND AND

AND

AND AND

TH,TH,

PERSONAL INJUR PERSONAL INJUR

TH,

PERSONAL INJUR

TH,TH,

PERSONAL INJUR PERSONAL INJUR

THE THE

“ENTIRE OPERA“ENTIRE OPERA

THE

“ENTIRE OPERA

THE THE

“ENTIRE OPERA“ENTIRE OPERA

WED CAREFULLWED CAREFULL

WED CAREFULL

WED CAREFULLWED CAREFULL

21. fins because contact may cause burns.

22. or air cleaner co ve r.

23. vibration!

24. while in operation.

25. grade or slope.

ALAL

ALAL spark plug when servicing the engine or equipment TO PRE V E N T A CCIDENTAL STA RTING.

D O keep cylinder fins and governor parts free of grass and other debris which can affect engine speed.

D O pull starter cord slowly until resistance is f elt. Then pull cord rapidly to a void kickback and prevent hand or ar m injur y.

D O examine muffler periodically to be sure it is functioning eff ectiv ely. A wo rn o r leaking muffler should be repaired or replaced as necessar y.

DODO

D O use fresh gasoline. Stale fuel can

DODO gum carburetor and cause leakage.

DODO

D O check fuel lines and fittings fre-

DODO quently for cracks or leaks. Replace if necessary

Follow engine manufacturer operating and maintenance instructions.

Inspect machine and work area before starting unit.

OR'S MANUOR'S MANU

OR'S MANU

OR'S MANUOR'S MANU

Y AND/OR PRY AND/OR PR

Y AND/OR PR

Y AND/OR PRY AND/OR PR

DO NODO NO

D O N O T touch hot m uffler , cylinder, or

DO NODO NO

DO NOTDO NOT

D O N O T run engine without air cleaner

DO NOTDO NOT

D O N O T operate during excessive

DO NOTDO NOT

D O N O T leave machine unattended

DO NOTDO NOT

D O N O T park machine on a steep

DO NOTDO NOT

ARNING:ARNING:

ARNING:

ARNING:ARNING:

YS DOYS DO

Y S D O remove the wire from the

YS DOYS DO

DODO

FollowFollow

Inspect Inspect

AL & EN-AL & EN-

AL & EN-

AL & EN-AL & EN-

OPEROPER

OPER

OPEROPER

DO DO

TYTY

DO NOTDO NOT

12.

D O N O T run engine at excessive

DO NOTDO NOT speeds. This may resul t i n in ju ry & / or damage to unit.

ABLE OF CONTENTSABLE OF CONTENTS

ABLE OF CONTENTS

ABLE OF CONTENTSABLE OF CONTENTS

○○

5 - 7 8 - 9

10 - 12

○○○

2 3 3 4 4

SAFETY INSTRUCTIONSSAFETY INSTRUCTIONS

SAFETY INSTRUCTIONS

SAFETY INSTRUCTIONSSAFETY INSTRUCTIONS GENERAL SAFETYGENERAL SAFETY

GENERAL SAFETY

GENERAL SAFETYGENERAL SAFETY ASSEMBLASSEMBL

ASSEMBL

ASSEMBLASSEMBL PP

ARAR

LABELSLABELS

LABELS

LABELSLABELS OPERAOPERA

OPERA

OPERAOPERA MAINTENANCEMAINTENANCE

MAINTENANCE

MAINTENANCEMAINTENANCE PP

ARAR

TROUBLESHOOTINGTROUBLESHOOTING

TROUBLESHOOTING

TROUBLESHOOTINGTROUBLESHOOTING WW

Part No. 890257 Form No. F021695H

TS BTS B

G & CONTRG & CONTR

TS B

G & CONTR

TS BTS B

G & CONTRG & CONTR

○○○○○○○○○

TIONTION

TION

TIONTION

TS DRATS DRA

WING & LISTWING & LIST

TS DRA

WING & LIST

TS DRATS DRA

WING & LISTWING & LIST

ARRANTY PRARRANTY PR

ARRANTY PR

ARRANTY PRARRANTY PR

○○○○○

○○○○○○○○

OLSOLS

OLS

OLSOLS

○○○○○○○

○○○○○○

OCEDUREOCEDURE

OCEDURE

OCEDUREOCEDURE

109

OPERATO R

TEMPERATURE:

WIND SPEED:

WIND DIRECTION: HUMIDITY:

BAROMETRIC PRESSURE:

SOUNDSOUND

SOUND

SOUNDSOUND

SOUND TESTS

Sound tests conducted were in accordance with 79/113/EEC and were performed on 05/ 20/94 under the conditions listed:

GENERAL CONDITION:

Page 2 of 12

Sunny

70 F (21.1 C)

3 MPH (4.8 kmh)

N.W.

58 %

30.1" Hg (765mm Hg)

Vibration levels at the operators handles were measured in the vertical, lateral, and longitudinal directions using calibrated vibration test equipment. Tests w ere perf ormed on 05/20/94 under the conditions listed:

GENERAL CONDITION:

TEMPERATURE:

WIND SPEED: WIND DIRECTION: HUMIDITY:

BAROMETRIC PRESSURE:

VIBRAVIBRA

VIBRA

VIBRAVIBRA

VIBRATION LEVEL 2.7g

TIONTION

TION

TIONTION

Sunny

70 F (21.1 C)

3 MPH (4.8 kmh)

N.W. 58 %

30.1" Hg (765mm Hg)

GENERAL SAFETY

For your safety and the safety of others, these directions should be followed:

Do not operate this machine without first reading owner's manual and engine manufacturer's manual.

Use of Ear Protection is recommended while operating this machine.

Use of Eye and Breathing protection is recom mended when using this machine, especially in dry and dusty conditions. Optional bag cover directs dust toward ground, a wa y from the operator.

·DO NOT place hands or feet inside nozzle intake opening,

near debris outlet or near any moving parts.

·DO NOT start engine without debris bag and quick disconnect connected firmly in place to exhaust outlet.

·DO NOT start or operate machine with debris bag zipper open.

1010

ASSEMBLY

Read all safety and operating instructions before assembling or starting this unit.

PUT OIL IN ENGINE BEFORE ST ARTING.

Y our Billy Goat is shipped from the factory in one carton, completely assembled except for the debris bag, upper handle,

height adjustment rod and bag quick disconnect.

·DO NOT operate during excessive vibration.

·DO NOT remove bag until engine has been turned off and has

come to a complete stop.

·DO NOT remove hose kit cap on nozzle until engine has been turned off and has come to a complete stop.

·DO NOT operate machine with hose cap, bag or hose removed.

·DO NOT use this machine for vacuuming exclusively sand,

dust, fine dirt, rock, glass, string like material, grain, rags, cans, metal, bark or water.

·DO NOT operate this machine on slopes greater than 20%.

·DO NOT pick up any hot or burning debris, or any toxic or

explosive material.

·DO NOT allow children to operate this equipment.

1. ASSEMBLE upper handle securely to lower handle stubs using handle screws (item 8), washers (item 25) and nut lock 5/16-18 (item 26), with screw heads facing inward toward debris bag. Otherwise, premature bag wear could result.

2. ASSEMBLE height adjustment rod (item 23), thru eye bolt (item 15), on upper handle and thru upper flange of height adjustment bracket (item18), thru spring (item 20), and thru lower flange of height adjustment bracket (item 18). Insert pin (item 22), between spring and lower flange of height adjustment bracket (see VIEW A on page 10). Slide g rip (item 46), onto upper end of height adjustment rod (item 23).

3. UNFOLD the debris bag (item 1) and fasten bag neck to bag quick disconnect (item 12). Attach firmly to housing exhaust (item 52) see fig. 2.

4. ATTACH bag hanger straps to loops (item 11), preassembled to upper handle.

5. ATTACH throttle assy. (item 2), to handle using cable clamps (item 9).

6. CONNECT spark plug wire.

& ASSEMBL Y

GENERAL SAFETY

1111

PACKING CHECKLIST

These items should be included in your carton. If any of these parts are missing, contact your dealer.

Quick Disconnect

Attach upper handle using screws, washers and lock nuts provided in parts bag.

Fig. 2

Part No. 890257 Form No. F021695H

Denotes parts found in Parts Bag Assembly (shown on page 4).

Page 3 of 12

Parts Bag

& Litera-

ture Assy

Engine Manual

Check

Debris Bag 900802

Check

Connector Quick Disconnect

Check

890176

Handle Assy 900967

Check

Rod Height Adj. 900978

Check

Per Model

Parts Bag & Literature Assy 900968

Briggs & Stratton

P/N 272262 English

DANGER

KEEP HANDS and FEET AWAY

1212

PARTS BAG & LITERATURE ASSY P/N 900968

1313

CONTROLS

Washer

5/16 8172008 Qty. 2

Nut Lock

5/16-18

8160002 Qty. 2

PinHair Cotter

900471 Qty. 1

PA RTS BAG & CON-

TROLS & LABELS

1414

PARTS BAG ASSEMBLY CHECKLIST P/N 900974

SAE

Spring

900136 Qty. 1

Clamp Cable 1"

900813 Qty. 2

Screw Cap 5/16-18 x 1 1/2 8041030 Qty. 2

INSTRUCTION LABELS

Grip

900937 Qty. 1

1515

Owner's

Manual

Literature

Parts Bag

Literature

KD / TKD

Accessories

Warranty

Card

EU Declaration

of Conformity

& EU

Distributor List

Literature Checklist

Check

ENGINE LABELS

Owner's

Manual

890257

Literature

Parts Bag

890258

Literature

KD / TKD

Accessories

900713

Warranty

Card

400972

EU Declaration

of Conformity &

EU Distributor

List 890266

Throttle Control

Start

position

Briggs

engines have a primer button carburetor rather than choke type carburetor.

Stop

position

C H O K E

FAST

SLOW

STOP

These labels should be included on your Vacuum. If any of these labels are damaged, replace them before putting this equipment into operation. Item and part numbers are given to help in ordering replacement labels..

WARNING

EXPLOSIVE FUEL

STOP ENGINE AND ALLOW TO COOL BEFORE REFUELING.

Label Do Not Fill While Engine Is Hot Item 63 Part No.400268

400268

Label Danger Keep Hands and Feet Away Item 29 Part No.400424

DANGER

WARNING

810736

Label Read Owner's Manual Item No. 123 Part No. 890301

Label Ear Eye Breathing Item No. 37 Part No. 890254

Label Danger Flying Material Item 62 Part No.810736

PULL TO ENGAGE CLUTCH

RELEASE TO DISENGAGE CLUTCH

890254

Label Clutch Item No. 99 Part No. 900328

Label Warning Guards Item 100 Part No.900327

900328

OIL CHAIN

EVERY 10 HOURS

Label Oil Chain Item No. 45 Part No. 830502

Briggs & Stratton

900327

830502

Part No. 890257 Form No. F021695H

Debris Bag Label item 1

Page 4 of 12

+ 8 hidden pages