Billy Goat KD502H, KD502Q, KD502ICQ User Manual
22
2
22
OPTIONAL ACCESSORIESOPTIONAL ACCESSORIES
OPTIONAL ACCESSORIES
OPTIONAL ACCESSORIESOPTIONAL ACCESSORIES
SHREDDER KITSHREDDER KIT
SHREDDER KIT
SHREDDER KITSHREDDER KIT
P/N 890209. P/N 890209.
P/N 890209.
P/N 890209. P/N 890209.
leaves, dramatically reducing total volume.
Shreds
HOSE KITS
For vacuuming in hard to
reach areas.
HeaHea
vy Duty vy Duty
Hea
vy Duty
HeaHea
vy Duty vy Duty
Hose Kit P/N 900943.Hose Kit P/N 900943.
Hose Kit P/N 900943.
Hose Kit P/N 900943.Hose Kit P/N 900943.
4"(102mm) x 10' (3.05m)
HomeoHomeo
Homeo
HomeoHomeo
Hose Kit P/N 900942.Hose Kit P/N 900942.
Hose Kit P/N 900942.
Hose Kit P/N 900942.Hose Kit P/N 900942.
4"(102mm) x 10' (3.05m)
wnerwner
wner
wnerwner
VV
acuumacuum
V
acuum
VV
acuumacuum
s s
VV
acuumacuum
s
V
acuum
s s
VV
acuumacuum
11
1
11
R
44
4
44
95
SAFETY 2
INSTRUCTIONS
3
NOZZLE NOZZLE
NOZZLE
NOZZLE NOZZLE
P/N 900810. P/N 900810.
P/N 900810.
P/N 900810. P/N 900810.
life when used along curbs and
hard surfaces.
STST
ANDAND
ST
AND
STST
ANDAND
BAGBAG
BAG
BAGBAG
KD models. For dusty conditions.
OPTIONAL DEBRIS BAGSOPTIONAL DEBRIS BAGS
OPTIONAL DEBRIS BAGS
OPTIONAL DEBRIS BAGSOPTIONAL DEBRIS BAGS
TURF DEBRIS BAGTURF DEBRIS BAG
TURF DEBRIS BAG
TURF DEBRIS BAGTURF DEBRIS BAG
P/NP/N
P/N
P/NP/N
grass in non-dusty conditions.
HEAHEA
HEA
HEAHEA
P/N 900798P/N 900798
P/N 900798
P/N 900798P/N 900798
panel.
DEBRIS BAG COVERDEBRIS BAG COVER
DEBRIS BAG COVER
DEBRIS BAG COVERDEBRIS BAG COVER
P/N 900801P/N 900801
P/N 900801
P/N 900801P/N 900801
dow n w ard aw ay from operator .
REAR CASTER KITREAR CASTER KIT
REAR CASTER KIT
REAR CASTER KITREAR CASTER KIT
P/N 900655 P/N 900655
P/N 900655
P/N 900655 P/N 900655
maneuverability on hard
surfaces.
BAG SUPPORT KITBAG SUPPORT KIT
BAG SUPPORT KIT
BAG SUPPORT KITBAG SUPPORT KIT
P/N 900645P/N 900645
P/N 900645
P/N 900645P/N 900645
life by keeping bag from
dragging ground.
ZIPPERLESS BAGZIPPERLESS BAG
ZIPPERLESS BAG
ZIPPERLESS BAGZIPPERLESS BAG
P/N 890221P/N 890221
P/N 890221
P/N 890221P/N 890221
conditions that are damaging
to zippers.
WEAR PLAWEAR PLA
WEAR PLA
WEAR PLAWEAR PLA
Extends
ARD FELARD FEL
ARD FEL
ARD FELARD FEL
P/N 900803.P/N 900803.
P/N 900803.
P/N 900803.P/N 900803.
900806 900806
900806
900806 900806
for use in leaves and
VY DUTY DEBRIS BAVY DUTY DEBRIS BA
VY DUTY DEBRIS BA
VY DUTY DEBRIS BAVY DUTY DEBRIS BA
R einforced lower
Directs dust
Improves
Extends bag
For non dusty
nozzle
T DEBRIST DEBRIS
T DEBRIS
T DEBRIST DEBRIS
Standard on
TESTES
TES
TESTES
GG
G
GG
Thank You for SelectingThank You for Selecting
Thank You for Selecting
Thank You for SelectingThank You for Selecting
The PThe P
The P
The PThe P
Operator Owner's ManualOperator Owner's Manual
Operator Owner's Manual
Operator Owner's ManualOperator Owner's Manual
oo
werful werful
o
werful
oo
werful werful
KD KD
KD
KD KD
VV
AA
CUUM CLEANERCUUM CLEANER
V
A
CUUM CLEANER
VV
AA
CUUM CLEANERCUUM CLEANER
KD502H, KD502ICQ, KD502Q
& ASSEMBLY
GENERAL SAFETY
4
PA RTS BAG & CON-
TROLS & LABELS
OPERATION 5
PARTS DRAWING
& LIST 10 - 12
SpecificationsSpecifications
Specifications
33
3
33
KD502H KD502ICQ KD502Q
ENGINE: H.P. 5.5 (4.1 kW) 5 (3.73 kW) 5 (3.73 kW)
ENGINE: TYPE HONDA OHV B&S I/C B&S
ENGINE: FUEL CAP . 2.01 qt. (1.9 L) 1.5 qt. (1.4 L) 1.5 qt. (1.4 L)
ENGINE: OIL CAP . 0.69 qt.(0.65 L) 0.63 qt. (0.6 L) 0.63 qt. (0.6 L)
WEIGHT: UNIT 112# (50.8 kg) 103# (46.7 kg) 103# (46.7 kg)
WEIGHT: SHIPPING 135# (61.2 kg) 126# (57.2 kg) 126# (57.2 kg)
ENGINE WEIGHT: 36# (16.3 kg) 24.38# (11.05 kg) 24.38# (11.05 kg)
UNIT SIZE:
Part No. 890255 Form No. F021695C
OVERALL LENGTH: 62"(1.57m) OVERALL WIDTH 26.75" (0.68m) OVERALL HEIGHT 42" (1.07m)
SpecificationsSpecifications
Page 1 of 8
8
& W ARRANTY PROCEDURE
MAINTENANCE & TROUBLE SHOOTING,
55
5
55
IN IN
THE INTEREST OF SAFETYTHE INTEREST OF SAFETY
IN
THE INTEREST OF SAFETY
IN IN
THE INTEREST OF SAFETYTHE INTEREST OF SAFETY
BEFORE STBEFORE ST
BEFORE ST
BEFORE STBEFORE ST
GINE MANUGINE MANU
GINE MANU
GINE MANUGINE MANU
THIS SYMBOL MEANS THIS SYMBOL MEANS
THIS SYMBOL MEANS
THIS SYMBOL MEANS THIS SYMBOL MEANS
DD
AMAAMA
GE MAGE MA
D
AMA
GE MA
DD
AMAAMA
GE MAGE MA
SAFETY 2
WW
ARNING:ARNING:
W
ARNING:
WW
ARNING:ARNING:
DO NOTDO NOT
1.
D O N O T run engine in an enclosed area.
DO NOTDO NOT
Exhaust gases contain carbon monoxide,
an odorless and deadly poison.
DO NOTDO NOT
2.
D O NO T place hands or feet near moving
DO NOTDO NOT
or rotating parts.
DO NOTDO NOT
3.
D O N O T store, spill or use gasoline near
DO NOTDO NOT
an open flame, or devices such as a stove,
furnace, or water heater which use a pilot
light or devices which can create a spark.
DO NOTDO NOT
4.
D O N O T refuel indoors where area is not
DO NOTDO NOT
well ventilated. Outdoor refueling is
recommended.
DO NOTDO NOT
5.
D O N O T fill fuel tank while engine is
DO NOTDO NOT
running. Allow engine to cool for 2 minutes
before refueling. Store fuel in approved
safety containers.
DO NOTDO NOT
6.
D O N O T remove fuel tank cap while
DO NOTDO NOT
engine is running.
DO NOT DO NOT
7.
DO NOT operate engine when smell of
DO NOT DO NOT
gasoline is present or other explosive
conditions exist.
DO NOTDO NOT
8.
D O N O T operate engine if gasoline is
DO NOTDO NOT
spilled. Move machine away from the spill
and avoid creating any ignition until the
gasoline has evaporated.
DO NOTDO NOT
9.
D O N O T transport unit with fuel in tank.
DO NOTDO NOT
DO NOTDO NOT
10.
D O N O T smoke when filling fuel tank.
DO NOTDO NOT
DO NOTDO NOT
11.
D O N O T choke carburetor to stop
DO NOTDO NOT
engine. Whenever possible, gradually
reduce engine speed before stopping.
DO NOTDO NOT
12.
D O N O T run engine at excessive
DO NOTDO NOT
speeds. This may res ult in injur y & /or
damage to unit.
TT
ABLE OF CONTENTSABLE OF CONTENTS
T
ABLE OF CONTENTS
TT
ABLE OF CONTENTSABLE OF CONTENTS
66
6
66
SAFETY INSTRUCTIONSSAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONSSAFETY INSTRUCTIONS
GENERAL SAFETYGENERAL SAFETY
GENERAL SAFETY
GENERAL SAFETYGENERAL SAFETY
ASSEMBLASSEMBL
ASSEMBL
ASSEMBLASSEMBL
PP
ARAR
P
AR
PP
ARAR
LABELSLABELS
LABELS
LABELSLABELS
OPERAOPERA
OPERA
OPERAOPERA
PP
ARAR
P
AR
PP
ARAR
MAINTENANCEMAINTENANCE
MAINTENANCE
MAINTENANCEMAINTENANCE
TROUBLESHOOTINGTROUBLESHOOTING
TROUBLESHOOTING
TROUBLESHOOTINGTROUBLESHOOTING
WW
W
WW
Part No. 890255 Form No. F021695C
YY
Y
YY
TS BTS B
AA
G & CONTRG & CONTR
TS B
A
G & CONTR
TS BTS B
AA
G & CONTRG & CONTR
○○○○○○○○○
TIONTION
TION
TIONTION
TS DRATS DRA
WING & LISTWING & LIST
TS DRA
WING & LIST
TS DRATS DRA
WING & LISTWING & LIST
ARRANTY PRARRANTY PR
ARRANTY PR
ARRANTY PRARRANTY PR
DO NO DO NO
DO NO
DO NO DO NO
○○○○○
○○○○○○○○
○○○○○○○
○○○○○○
OCEDUREOCEDURE
OCEDURE
OCEDUREOCEDURE
ARAR
TING ENGINE,TING ENGINE,
AR
TING ENGINE,
ARAR
TING ENGINE,TING ENGINE,
AL.AL.
””
AL.
”
AL.AL.
””
WW
ARNING OR CAARNING OR CA
W
ARNING OR CA
WW
ARNING OR CAARNING OR CA
Y OCCUR UNLESS INSTRY OCCUR UNLESS INSTR
Y OCCUR UNLESS INSTR
Y OCCUR UNLESS INSTRY OCCUR UNLESS INSTR
TT
T
TT
77
7
77
○○
2
3
3
6 - 7
○○○
4
4
5
8
8
8
OPERATO R
OLSOLS
OLS
OLSOLS
READ AND UNDERST READ AND UNDERST
READ AND UNDERST
READ AND UNDERST READ AND UNDERST
UTION.UTION.
UTION.
UTION.UTION.
UCTIONS ARE FOLLOUCTIONS ARE FOLLO
UCTIONS ARE FOLLO
UCTIONS ARE FOLLOUCTIONS ARE FOLLO
DO NOTDO NOT
13.
D O N O T tamper with governor springs,
DO NOTDO NOT
governor links or other parts which may
change the governed engine speed.
DO NOTDO NOT
14.
D O NO T tamper with the engine speed
DO NOTDO NOT
selected by the engine manufacturer .
DO NOTDO NOT
15.
D O N O T check for spark with spark plug
DO NOTDO NOT
or spark plug wire removed. Use an
approve d tester.
DO NOTDO NOT
16.
D O N O T crank engine with spark plug
DO NOTDO NOT
removed. If engine is flooded, place throttle
in “FAST” position and crank until engine
starts.
DO NODO NO
17.
D O N O T strike flywheel with a hard
DO NODO NO
object or metal tool as this may cause
flywheel to shatter in operation. Use proper
tools to service engine.
DO NOTDO NOT
18.
D O N O T operate engine without a
DO NOTDO NOT
muffler. Inspect periodically and replace , if
necessary. If engine is equipped with
m uffler deflector, inspect per iodically and
replace , if necessar y, with correct deflector.
DO NOTDO NOT
19.
D O N O T operate engine with an
DO NOTDO NOT
accumulation of grass, leaves, dirt or other
combustible material in the muffler area.
DO NOTDO NOT
20.
D O N O T use this engine on any forest
DO NOTDO NOT
covered, brush covered, or grass covered
unimproved land unless a spark arrester is
installed on the muffler. The arrester must be
maintained in effective working order by the
operator . In the State of Calif o r nia the abo ve
is required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal laws
apply on federal lands.
SOUND TESTS
Sound tests conducted were in accordance
L
96
L
109
with 79/113/EEC and were performed on
A
05/03/94 under the conditions listed:
GENERAL CONDITION:
TEMPERATURE:
WIND SPEED:
A
p
WIND DIRECTION:
HUMIDITY:
BAROMETRIC PRESSURE:
Page 2 of 8
AND AND
AND
AND AND
DEA DEA
TH,TH,
DEA
TH,
DEA DEA
TH,TH,
SOUNDSOUND
SOUND
SOUNDSOUND
THE THE
“ENTIRE OPERA“ENTIRE OPERA
THE
“ENTIRE OPERA
THE THE
“ENTIRE OPERA“ENTIRE OPERA
PERSONAL INJUR PERSONAL INJUR
PERSONAL INJUR
PERSONAL INJUR PERSONAL INJUR
WED CAREFULLWED CAREFULL
WED CAREFULL
WED CAREFULLWED CAREFULL
Partly Cloudy
60 F (15.5 C)
5 MPH (8kmh)
N.E.
70 %
29.8" Hg (757mm Hg)
TT
OR'S MANUOR'S MANU
T
OR'S MANU
TT
OR'S MANUOR'S MANU
Y AND/OR PRY AND/OR PR
Y AND/OR PR
Y AND/OR PRY AND/OR PR
YY
..
Y
.
YY
..
DO NODO NO
21.
D O N OT touch hot muffler , cylinder, or
DO NODO NO
fins because contact may cause burns.
DO NOTDO NOT
22.
D O N O T run engine without air cleaner
DO NOTDO NOT
or air cleaner co ve r.
DO NOTDO NOT
23.
D O NOT operate during excessive
DO NOTDO NOT
vibration!
DO NOTDO NOT
24.
D O N OT leave machine unattended
DO NOTDO NOT
while in operation.
DO NOTDO NOT
25.
D O N O T park machine on a steep grade
DO NOTDO NOT
or slope.
WW
ARNING:ARNING:
W
ARNING:
WW
ARNING:ARNING:
ALAL
WW
AA
1.
spark plug when servicing the engine or
equipment TO P R EV E NT A CCIDENTAL
STA RTING.
2.
free of grass and other debris which can
affect engine speed.
3.
sistance is f e lt. Then pull cord r apidly to
avoid kickback and prevent hand or arm
injury.
4.
sure it is functioning eff ectiv ely. A w o rn o r
leaking muffler should be repaired or
replaced as necessar y.
5.
carburetor and cause leakage.
6.
for cracks or leaks. Replace if necessary
7.
and maintenance instructions.
8.
starting unit.
YS DOYS DO
AL
W
A
Y S D O remove the wire from the
ALAL
WW
AA
YS DOYS DO
DODO
D O keep cylinder fins and governor parts
DODO
DODO
DO pull starter cord slowly until re-
DODO
DODO
D O examine muffler periodically to be
DODO
DODO
D O use fresh gasoline. Stale fuel can gum
DODO
DODO
D O check fuel lines and fittings frequently
DODO
FollowFollow
Follow engine manufacturer operating
FollowFollow
Inspect Inspect
Inspect machine and work area before
Inspect Inspect
88
8
88
VIBRATION LEVELS 2.7g
Vibration levels at the operators handles were
measured in the vertical, lateral, and longitudinal
directions using calibrated vibration test equipment.
Tests w ere perf o r med on 05/03/94 under the conditions
listed:
GENERAL CONDITION:
TEMPERATURE:
WIND SPEED:
WIND DIRECTION:
HUMIDITY:
BAROMETRIC PRESSURE:
AL & EN-AL & EN-
AL & EN-
AL & EN-AL & EN-
OPEROPER
OPER
OPEROPER
DO DO
DO
DO DO
VIBRAVIBRA
VIBRA
VIBRAVIBRA
60 F (15.5 C)
5 MPH (8kmh)
TYTY
TY
TYTY
TIONTION
TION
TIONTION
Partly Cloudy
N.E.
70 %
29.8" Hg (757mm Hg)
99
9
99
GENERAL SAFETY
For your safety and the safety of others, these directions should be followed:
Do not operate this machine without first reading
owner's manual and engine manufacturer's manual.
Use of Ear Protection is recommended while
operating this machine.
Use of Eye and Breathing protection is recom- mended when using this machine, especially in dry
and dusty conditions. Optional bag cover directs dust
toward ground, away from the operator.
·DO NOT place hands or feet inside nozzle intake opening
neardebris outlet or near any moving parts.
·DO NOT start engine without debris bag and quick discon
nect connected firmly in place to exhaust outlet.
·DO NOT start or operate machine with debris bag zipper
open.
1010
10
1010
ASSEMBLY
·DO NOT operate during excessive vibration.
·DO NOT remove bag until engine has been turned off and has
come to a complete stop.
·DO NOT remove hose kit cap on nozzle until engine has been
turned off and has come to a complete stop.
·DO NOT operate machine with hose cap, bag or hose removed.
·DO NOT use this machine for vacuuming exclusively sand,
dust, fine dirt, rock, glass, string like material, grain, rags,
cans, metal, bark or water.
·DO NOT operate this machine on slopes greater than 20%.
·DO NOT pick up any hot or burning debris, or any toxic or
explosive material.
·DO NOT allow children to operate this equipment.
3
GENERAL SAFETY
& ASSEMBLY
Read all safety and operating instructions
before assembling or starting this unit.
PUT OIL IN ENGINE BEFORE STARTING
Your Billy Goat is shipped from the factory in one carton,
completely assembled except for the debris bag, upper handle,
height adjustment rod and bag quick disconnect.
1111
11
1111
PACKING CHECKLIST
These items should be included in your carton. If
any of these parts are missing, contact your dealer.
QUICK DISCONNECT
25
9
Attach upper handle
using screws, washers
and lock nuts provided
in parts bag.
26
1. ASSEMBLE upper handle securely to lower handle stubs using handle
screws (item 8), washers (item 25) and nut lock 5/16-18 (item 26), with
screw heads facing inward toward debris bag. Otherwise, premature bag
wear could result.
2. ASSEMBLE height adjustment rod (item 23), thru eye bolt (item 15), on
upper handle and thru upper flange of height adjustment bracket (item18),
thru spring (item 20), and thru lower flange of height adjustment bracket
(item 18). Insert pin (item 22), between spring and lower flange of height
adjustment bracket (see VIEW A on page 6). Slide grip (item 16), onto
upper end of height adjustment rod (item 23).
3. UNFOLD the debris bag (item 1) and fasten bag neck to bag quick
disconnect (item 12). Attach firmly to housing exhaust (item 52) see fig. 2.
4. ATTACH bag hanger straps to loops (item 11), preassembled to upper
handle.
5. ATTACH throttle assy . (item 2), to handle using cable clamps (item 9).
6. CONNECT spark plug wire.
Check
Debris Bag
900802
Connector
Check
Quick
Disconnect
890176
Check
Handle Assy
16
8
23
20
22
Per Model
Parts Bag
& Literature
Assembly
Engine
Manual
{
900910
Check
Rod Height
Adj. 900978
Check
Check
Check
Per Model
Parts Bag &
Literature
Assembly
900934
Per Model
Briggs & Stratton
P/N 272262 English
Honda
P/N 31ZE6030 00X31ZE6-0300 English
Fig. 2
Part No. 890255 Form No. F021695C
Denotes parts found in Parts Bag Assembly (shown on page 4).
Page 3 of 8
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