Page 1
OPTIONAL ACCESSORIES
INTAKE
HOSE KIT TR P/N 810509
units. [8"(203mm) x 12.5' (3.8m)]
HOSE KIT HTR P/N 810896
HTR units. [10"(254mm) x 12.5' (3.8m)]
HOSE COUPLER KIT 8" (203mm) TR
P/N 810525
hoses together to increase vacuuming
distance and allows hoses to be separated
for storage.
HOSE CONNECTOR KIT 8" (203mm) TR
P/N 810524
HOSE CONNECTOR KIT 10" (254mm) HTR
P/N 810776
For permanently connecting 2
to increase vacuuming distance .
Quick release coupler joins 2
Standard on TR
Standard on
hoses together
12
R
EXHAUST
EXHAUST EXTENSION KIT P/N 810637
Increases exhaust height 11"(280mm) for
loading debris into elevated locations.
EXHAUST HOSE KIT P/N 811206
[6"(152mm) x 10' (3.0m)]
coupler and hose increases exhaust distance.
EXHAUST HOSE COUPLER KIT P/N 811207
[6"(152mm)]
hoses together to increase vacuuming
distance and allows hoses to be separated for
storage.
EXHAUST HOSE CONNECTOR KIT
P/N 800336 [6"(152mm)]
2 exhaust hoses together to increase
exhaust distance.
PANEL FILTER KIT P/N 810584
filter panel for use on truck and trailer
mounted debris enclosures.
PORTABLE DEBRIS BAG P/N 810660
1.3 yds.3 (1.0m3) or 28.4 bushels (1000L).
For portable use. Several bags can be filled
and left for later pickup.
Quick release coupler joins 2
ALL MODELS
Quick release
Permanently joins
Provides air
Thank You for Selecting
The Powerful TRUCK LOADER VACUUM
Operator Owner's Manual
HTR1602V, TR1304H, TR1104
3
HTR1602V
ENGINE: H. P. 16 H.P. TWIN OHV V ANGUARD GUARD 13.0 HP (10. 68 kW ) 11.0 HP (9. 04 kW )
ENGINE: W EIGHT 79 lbs. (35.83 kg) 68.4 lbs . (31 kg) 52.0 lbs . (23.6 kg)
ENGI NE : T YPE Briggs & Stratton 4 Cycle IC Twin HONDA 4 cycle B & S 4 cycle Intek I/C
ENGINE: FUEL CAP ACITY 9 qt.(8. 52 L),Float feed carb.& fuel pump 6.9 qt. (6.0 L) 4.0 qt. (3.8 L)
ENGINE: OI L CAP ACITY 1.75 qt. (1.66 L), Oil pump w/filter 1.16 qt. (1.1 L) 0.875 qt. (0.8 L)
UNIT & NOZZLE WEIGHT : 247 lb (112 kg) 214.2 lb (97.2 kg) 198 lb (89.8 kg)
HOSE W EIGHT : 27 lb (112.2 k g) 14 lb (6 kg) 14 lb (6 kg)
TOTAL SHIPI NG WEIGHT: 302 lb (136.9 kg) 262 lb (118.8 kg) 246 lb (111.5 kg)
UNIT SIZE: OVERALL LENGTH: HTR 36.5"(0.93m) / TR 35"(0.89M) OVERALL WIDTH: 24.25" (0.62m) OVERALL HEIGHT: 66" (1.68m)
Part No. 811202 Form No. F072402A
Specifications
TR1304H
Page 1 of 12
TR1104
Page 2
5
IN THE INTEREST OF SAFETY
BEFORE STARTING ENGINE, READ AND UNDERSTAND THE “ENTIRE OPERATOR'S MANUAL &
ENGINE MANUAL.”
THIS SYMBOL MEANS WARNING OR CAUTION. DEATH, PERSONAL INJURY AND/OR PROPERTY
DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY.
The engine exhaust from this product contains chemicals known to the State
WARNING!
of California to cause cancer, birth defects or other reproductive harm.
WARNING: DO NOT
1. DO NOT run engine in an enclosed area.
Exhaust gases contain carbon monoxide, an
odorless and deadly poison.
2. DO NOT place hands or feet near moving
or rotating parts.
3. DO NOT store, spill or use gasoline near
an open flame, or devices such as a stove,
furnace, or water heater which use a pilot
light or devices which can create a spark.
4. DO NOT refuel indoors where area is not
well ventilated. Outdoor refueling is recommended.
5. DO NOT fill fuel tank while engine is
running. Allow engine to cool for 2 minutes
before refueling. Store fuel in approved
safety containers.
6. DO NOT remove fuel tank cap while
engine is running.
7. DO NOT operate engine when smell of
gasoline is present or other explosive
conditions exist.
8. DO NOT operate engine if gasoline is
spilled. Move machine away from the spill
and avoid creating any ignition until the
gasoline has evaporated.
9. DO NOT transport unit with fuel in tank.
10. DO NOT smoke when filling fuel tank.
11. DO NOT choke carburetor to stop
engine. Whenever possible, gradually
reduce engine speed before stopping.
13. DO NOT tamper with governor springs,
governor links or other parts which may
change the governed engine speed.
14. DO NOT tamper with the engine speed
selected by the engine manufacturer.
15. DO NOT check for spark with spark plug
or spark plug wire removed. Use an
approved tester.
16. DO NOT crank engine with spark plug
removed. If engine is flooded, place throttle
in “FAST” position and crank until engine
starts.
17. DO NOT strike flywheel with a hard
object or metal tool as this may cause
flywheel to shatter in operation. Use proper
tools to service engine.
18. DO NOT operate engine without a
muffler. Inspect periodically and replace, if
necessary. If engine is equipped with
muffler deflector, inspect periodically and
replace, if necessary, with correct deflector.
19. DO NOT operate engine with an
accumulation of grass, leaves, dirt or other
combustible material in the muffler area.
20. DO NOT use this engine on any forest
covered, brush covered, or grass covered
unimproved land unless a spark arrester is
installed on the muffler. The arrester must
be maintained in effective working order by
the operator. In the State of California the
above is required by law (Section 4442 of
the California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands.
21. DO NOT touch hot muffler, cylinder, or
fins because contact may cause burns.
22. DO NOT run engine without air cleaner
or air cleaner cover.
23. DO NOT operate during excessive
vibration!
24. DO NOT leave machine unattended
while in operation.
25. DO NOT park machine on a steep grade
or slope.
WARNING: DO
1. ALWAYS DO remove the wire from the
spark plug when servicing the engine or
equipment TO PREVENT ACCIDENTAL
STARTING.
2. DO keep cylinder fins and governor
parts free of grass and other debris
which can affect engine speed.
3. DO pull starter cord slowly until resistance is felt. Then pull cord rapidly to avoid
kickback and prevent hand or arm injury.
4. DO examine muffler periodically to be
sure it is functioning effectively. A worn or
leaking muffler should be repaired or
replaced as necessary.
5. DO use fresh gasoline. Stale fuel can
gum carburetor and cause leakage.
6. DO check fuel lines and fittings frequently
for cracks or leaks. Replace if necessary
7. Follow engine manufacturer operating
and maintenance instructions.
8. Inspect machine and work area before
starting unit.
12. DO NOT run engine at excessive
speeds. This may result in injury &
/or damage to unit.
TABLE OF CONTENTS
6
SAFETY INSTRUCTIONS
GENERAL SAFETY
ASSEMBLY
PARTS BAG & CONTROLS
LABELS
OPERATION
MAINTENANCE
PARTS DRAWING & LIST
TROUBLESHOOTING
WARRANTY
○○○○○○○○
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○○○○○○○
○○○○○○○
○○○○○○○
○○
○○○○○
5 - 7
8 - 9
10 - 12
○○○
12
12
7 8
Sound tests conducted were in accordance with 2000/14/EEC and
were performed on 05/28/2002 under the conditions listed:
NOTE: Sound power level listed is the highest value for any model in this manual.
Please refer to serial plate on the unit for the sound power level for your model.
2
3
3
4
4
Sound level of 105 dBA at operator position
121 dB
(HTR1602VN MODEL)
BAROMETRIC PRESSURE: 30.18" Hg (767mm Hg)
Part No. 811202 Form No. F072402A
SOUND
GENERAL CONDITION:
TEMPERATURE:
WIND SPEED:
WIND DIRECTION:
HUMIDITY:
Page 2 of 12
Sunny
45° F (7.2° C)
5 MPH (8.1 kmh)
South West
60 %
Vibration levels at the operators handles were
measured in the vertical, lateral, and longitudinal
directions using calibrated vibration test equipment.
Tests were performed on
conditions listed:
GENERAL CONDITION:
VIBRA TION
VIBRATION LEVEL 0.02g
07/14/94 under the
TEMPERATURE:
WIND SPEED:
WIND DIRECTION:
HUMIDITY:
BAROMETRIC
PRESSURE:
78° F (23.8° C)
16 MPH (25.7 kmh)
30.10" Hg (765mm Hg)
Sunny
South East
62 %
Page 3
9
GENERAL SAFETY
For your safety and the safety of others, these directions should be followed:
Do not operate this machine without first reading
owner's manual and engine manufacturer's manual.
Use of Ear Protection is recommended while
operating this machine.
Use of Eye and Breathing protection is recom mended when using this machine, especially in dry
and dusty conditions. Optional bag cover directs dust
toward ground, away from the operator.
·DO NOT place hands or feet inside nozzle intake opening,
near debris outlet or near any moving parts.
·DO NOT start engine without hose and exhaust elbow
connected firmly in place to housing and exhaust outlet.
10
ASSEMBLY
Read all safety and operating instructions
before assembling or starting this unit.
PUT OIL IN ENGINE BEFORE STARTING.
Your Billy Goat is shipped from the factory in one carton and is
completely assembled except for the exhaust elbow, exhaust flapper,
nozzle, handle loop for nozzle, hose booms, hose bands, hose coupler,
hose clamps and related hardware.
1. ASSEMBLE exhaust elbow (item 10), to main unit and firmly tighten
knobs (item 13), that are preassembled to main unit.
2. ASSEMBLE flapper (item 8), to exhaust elbow (item 10), using
carriage bolt (item 9), knob (item 7), washers (item 6) and lock washers
(item 11).
3. SECURELY ATTACH unit to tailgate of a truck or to a trailer, so that
the exhaust discharges into an enclosed container.
4. ATTACH hose to hose coupler (item 59), using hose clamp (item 60)
NOTE: This unit is equipped with a unidirectional hose. Assemble hose
so that interior hose material seams face toward unit.
·DO NOT operate without discharging exhaust into enclosed
container.
·DO NOT operate during excessive vibration.
·DO NOT remove hose until engine has been turned off and has
come to a complete stop.
·DO NOT operate machine with hose or exhaust elbow removed.
·DO NOT use this machine for vacuuming exclusively sand,
dust, fine dirt, rock, glass, string like material, grain, rags,
cans, metal, bark or water.
·DO NOT operate this machine on slopes greater than 20%.
·DO NOT pick up any hot or burning debris, or any toxic or
explosive material.
·DO NOT allow children to operate this equipment.
5. ASSEMBLE hose to housing of main unit and securely tighten knob
(item 13), that is preassembled to housing front plate.
6. ASSEMBLE handle loop nozzle (item 82), to nozzle handle using
screw cap (item 80), washer (item 6) and lock nut (item 5). Adjust
handle loop to desired height and angle and securely tighten in place.
7. ASSEMBLE nozzle handle (item 78), to nozzle (item 77), using
screws (item 80), washers (item 79), washers (item 4) and lock nuts
(item 5).
8. ATTACH assembled nozzle to hose using hose clamp (item 60).
Before tightening hose clamp, position nozzle handle upward when hose
is stretched to prevent twisting load on hose assembly during operation.
9. ASSEMBLE tube square boom (item 51), to boom pivot (item 50),
using chain loop assembly (item 54), washers (item 4) and lock nut
(item 52).
10. ASSEMBLE remaining chain loop assembly (item 54), to end of tube
square boom (item 51) using washer (item 4) and lock nut (item 52).
11. SLIDE boom assembly into square tube on front of housing.
12. ASSEMBLE hose bands (item 56) around hose and onto chain loop
assemblies on boom assembly using screws (item 55) and lock nuts
(item 52) (see ADJUSTING HOSE BOOM on page 5).
11
PACKING CHECKLIST
TR MODELS
Briggs & Stratton 11 HP
Honda 13 HP
HTR MODELS
Briggs & Stratton
Vanguard-Twin 16 HP
Per Model
Hose 8"x 12.5' TR
P/N 810523
Hose 10"x 12.5' HTR
P/N 810705
Handle Loop Nozzle
P/N 811019
Parts Bag &
Literature Assy
P/N 811065
Parts Bag
& Literature
Assy
Engine
Manual Per
Model
These items should be included in
your carton. If any of these parts are
missing, contact your dealer.
Check
10
51
50
56
59
60
78
77
Boxing Checklist
Per Model
Exhaust Elbow TR 811191
Exhaust Elbow HTR 811196
Boom Square Arm 810875
Boom Pivot WA 810870
Per Model
Band Hose Boom 8" (203mm) TR
810880 Qty. 2
Band Hose Boom 10" (254mm) HTR
810868 Qty. 2
Per Model
Coupler Weld Assy. 8"(203mm)
TR 811170
Coupler Weld Assy. 10" (254mm)
HTR 811179
Per Model
Hose Clamps 8"(203mm) TR
810566 Qty. 2
Hose Clamps 10" (254mm) HTR
810706 Qty. 2
Handle Nozzle 811020
TR and HTR
Per Model
Nozzle 8"(203mm) TR 811007
Nozzle 10" (254mm) HTR 811005
Part No. 811202 Form No. F072402A
Page 3 of 12
Page 4
12
PARTS BAG & LITERATURE ASSY P/N 811201
Washer 5/16
79
Fender
8172020 Qty. 4
Washer 5/16 SAE
4
8172008 Qty. 4
Nut Lock 1/4-20
52
8160001 Qty. 4
Nut Lock 5/16-18
5
8160002 Qty. 3
Washer 5/16 FLAT CUT
6
8171003 Qty. 1
Screw Cap 5/16-18 x 1 1/2
80
8041030 Qty. 3
Screw Cap 1/4-20 x 1 3/
55
4 8041009 Qty. 2
Chain Loop Assy
54
810878 Qty. 2
Owner's
Manual
Literature
Parts Bag
Literature
HTR / TR
Accessories
Warranty
Card
EU Declaration
of Conformity
& EU
Distributor List
Literature Checklist
Check
Owner's
Manual
811202
Check
Literature
Parts Bag
811203
Check
Check
Check
Literature
HTR / TR
Accessories
811208
Warranty
Card
400972
EU Declaration
of Conformity &
EU Distributor
List 811204
13
CONTROLS
Throttle Controls
Start
Honda
Units have
frame
mounted
throttle
controls as
shown
here.
Briggs Vanguard Units
have an engine mounted
throttle control.
Engine
Stop
Switch
Start
position
Stop
position
position
START
STOP
Stop
position
SLOW FAST
14
INSTRUCTION LABELS
These labels should be included on your Vacuum. If any of these
labels are damaged, replace them before putting this equipment into
operation. Item and part numbers are given to help in ordering
replacement labels..
Label Danger Keep Hands
and Feet Away
Item 3 Part No.400424
Label Ear Eye Breathing
Item No. 48 Part No. 890254
WARNING
EXPLOSIVE FUEL
STOP ENGINE AND ALLOW TO
COOL BEFORE REFUELING.
Label Do Not Fill While Engine Is Hot
Item 81 Part No.400268
Clean debris from all engine surfaces
regularly to prevent engine overheating,
premature failure, or fire.
DANGER
Label Danger Flying Material
Item No. 19 Part No. 810736
890254
400268
INSPECT MACHINE BEFORE EACH USE AND REPLACE ANY
WORN AND DAMAGED PARTS.
PROPERLY SECURE EQUIPMENT BEFORE TRANSPORTING.
NEVER SERVICE UNIT WITHOUT DISCONNECTING SPARK PLUG WIRE.
USE ONLY A QUALIFIED MECHANIC TO SERVICE THIS MACHINE.
Label Warning Engine Overheat
Item 49 Part No.811215
810736
Label Read Owner's Manual
Item 15 Part No.830301
READ OWNER'S MANUAL
USE PROTECTION
BEFORE OPERATING, MAKE SURE:
EXHAUST ELBOW IS ATTACHED.
EXHAUST IS DISCHARGING INTO
ENCLOSED CONTAINER.
HOSE IS ATTACHED.
ALL GUARDS ARE ATTACHED.
OPERATING INSTRUCTION IS OBTAINED.
STOP ENGINE AND ALLOW TO
COOL BEFORE REFUELING.
KEEP ENGINE CLEAN OF DEBRIS.
ABRASIVE DEBRIS WILL SHORTEN UNIT LIFE.
Label Caution
Item 47 Part No.830138
15
ENGINE LABELS
Briggs & Stratton Vanguard
STOP
RUN
Honda
830138
H O N DA M O TO R C O ., LT D. M A D E IN JA PA N
Briggs & Stratton
ON
OFF
RUN CHOKE
THIS ENGINE EQUIPPED WITH
LOW OIL SENSOR, IF ENGINE WILL
NOT START, CHECK OIL LEVEL
RUN
CHOKE
ENGINE MAINTENANCE
1. CHECK OIL LEVEL
2. CHECK & CLEAN AIR CLEANER
3. CHANGE OIL
4. REPLACE OIL FILTER
5. CLEAN COOLING FINS
See Operating and Maintenance Instructions
OIL ALERT
WHEN OIL LEVEL LOW,
ENGINE STOPS IMMEDIATELY.
FUEL SHUTOFFFUEL SHUTOFF
OFF
Read and follow Operating
Instructions before running engine.
Gasoline is flammable. Allow engine
to cool at least 2 minutes before fueling.
Engines emit carbon monoxide,
DO NOT run in enclosed area.
ON
8 HOURS
25 HOURS
50 HOURS
100 HOURS
100 HOURS
Part No. 811202 Form No. F072402A
Page 4 of 12
Page 5
16
INTENDED USE: This machine is designed for vacuuming
leaves, grass clippings and other types of organic litter.
Debris mixed with cans, bottles and small amounts of sand can
be vacuumed; however, it is not this machine's primary
purpose. Vacuuming cans, bottles and sand will affect the
longevity of your machine.
Do not operate if excessive vibration occurs. If excessive
vibration occurs, shut engine off immediately and check for
damaged or worn impeller, loose impeller bolt, loose impeller
key, loose engine or lodged foreign objects. Note: See parts list
for proper impeller bolt torque specifications. (See trouble
shooting section on page 12).
Like all mechanical tools, reasonable care must
be used when operating machine.
Inspect machine work area and machine before operating.
Make sure that all operators of this equipment are trained
in general machine use and safety.
16.1
STARTING
SECURE LOADER TO TAILGATE OR MOUNTING:
OPERATION
PUT OIL IN ENGINE BEFORE STARTING.
16.6
HOSE OPERATION TIPS
THE HOSE IS A REPLACEABLE WEAR ITEM.
FOR BEST HOSE OPERATION RESULTS, FOLLOW THESE
RECOMMENDATIONS.
Keep hose as straight as possible during operation for best
pick-up and to avoid clogs.
Avoid sharp bends in hose which will reduce efficiency and may
promote clogs.
NEVER DRAG HOSE. Always remove and store hose before
transporting unit.
ENGINE: See engine manufacturer’s instructions
for type and amount of oil and gasoline used. Engine must be
level when checking and filling oil and gasoline.
ENGINE SPEED: Controlled by throttle lever on the frame
(16HP Twin on engine). Under normal conditions, operate at
minimum throttle to accomplish your current cleaning task.
FUEL VALVE: Move fuel valve to "ON" position (when provided
on engine).
INTAKE HOSE: Must be attached to front plate to start engine.
CHOKE: Located on engine near engine throttle panel.
STOP SWITCH: Move to on position (when provided).
THROTTLE: Move remote throttle control to fast position. Pull
starting rope to start engine.
IF YOUR UNIT FAILS TO START:
See Troubleshooting on page 12.
16.2
VACUUMING OPERATION
EXHAUST FLAPPER: Discharging into enclosed container,
position exhaust flapper to desired opening and secure
adjustment knob before starting engine. NOTE: An enclosed
container must capture all debris delivered into it preventing
any debris from blowing back onto unit's engine (see page 1
optional accessories).
NOZZLE: With machine running and fully assembled, move
nozzle in sweeping motions over debris. For maximum pickup,
move nozzle close to debris, but without blocking air flow into
the nozzle (see figure 1). NOTE: Never bury nozzle into debris.
fig. 1
ADJUSTING HOSE BOOM:
Properly adjusting the boom will prevent most hose clogs from
occurring and will give optimum vacuum performance by
keeping hose straight next to housing (see fig. 2).
Boom Assembly
after hose has
been stretched.
Hose
fig. 2
Hose Bands.
Stretch hose
out before
clamping.
Part No. 811202 Form No. F072402A
Page 5 of 12
Page 6
16
16.6
OPERATION continued
HOSE OPERA TION TIPS continued
UNCLOGGING A CLOGGED HOSE:
With engine running and unit secured to tailgate, fully stretch
hose in a straight line to dislodge the clog.
If the clog will not clear, turn unit off, and allow engine to come
to a complete stop. Remove hose and manually clear hose
clog.
UNCLOGGING A CLOGGED HOUSING OR
EXHAUST ELBOW:
Turn engine off and wait for impeller to come to a
complete stop. Disconnect spark plug wire.
Danger, the clog may contain sharp materials.
Wearing durable gloves, clear the clog.
Reconnect spark plug wire.
HOSE LIFE:
To increase hose life, periodically rotate hose and reposition
nozzle and coupler on front plate of unit. This increases hose
life by keeping hose from wearing only on one side.
HEAVY DEBRIS REMOVAL
TILT NOZZLE FORWARD TO PICK UP DIFFICULT DEBRIS.
Part No. 811202 Form No. F072402A
Page 6 of 12
Page 7
16
OPERATION continued
16.4
ALWAYS REMOVE LOADER FROM TAILGATE OR MOUNTING BEFORE TRANSPORTING OR OPENING TAILGATE.
Using two people to lift machine is recommended. Lift holding
the rear handle and front of frame. Secure in place during
transport.
HOSE: DO NOT drag the hose with vehicle.
16.5
Turn fuel supply off when unit is not in use.
Never store engine indoors or in enclosed poorly ventilated
areas with fuel in tank, where fuel fumes may reach an open
flame, spark or pilot light, as on a furnace, water heater,
clothes dryer or other gas appliance.
If engine is to be unused for 30 days or more, prepare as
follows:
Be sure engine is cool. Do not smoke. Remove all
gasoline from carburetor and fuel tank to prevent gum deposits
from forming on these parts and causing possible malfunction
of engine. Drain fuel outdoors, into an approved container, away
from open flame. Run engine until fuel tank is empty and
engine runs out of gasoline.
HANDLING & TRANSPORTING:
STORAGE
NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable
alternative in minimizing the formation of fuel gum deposits
during storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow mix ratio found on stabilizer container.
Run engine at least 10 min. after adding stabilizer to allow it to
reach the carburetor.
HOSE STORAGE: Storing hose in a covered area, out of
sunlight and heat will prolong hose life. Do not store hose
where it could be stepped on or where other objects could crush
or damage hose.
Page 7 of 12
Part No. 811202 Form No. F072402A
Page 8
17
MAINTENANCE
Use only a qualified mechanic for
any adjustments, disassembly or any
kind of repair .
WARNING: TO AVOID PERSONAL INJURY, ALWAYS
TURN MACHINE OFF, MAKE SURE ALL MOVING
PARTS COME TO A COMPLETE STOP.
DISCONNECT SP ARK PLUG WIRE
BEFORE SERVICING UNIT.
ENGINE: See engine manufacturer
operator's instructions.
RECONNECT SP ARK PLUG WIRE,
GUARDS AND HOSE BEFORE ST ARTING ENGINE.
Remove and Service foam air cleaner and inner air filter every 25
hours of use or every 10 hours or less for extremely dusty conditions (see engine manual).
Keep engine and engine cooling fins clean from dust and debris
build-up.
Replace any worn or damaged parts as required.
DO NOT operate if excessive vibration occurs. If excessive vibration
occurs, shut engine off immediately . Remove spark plug wire and
check for damaged impeller, loose impeller bolt, loose impeller key
or lodged foreign objects. Refer to parts list (item 16) on page 11 for
proper torque specifications.
17.1
1. Wait for engine to cool and disconnect spark plug.
2. Disconnect hose from unit.
3. Remove boom assembly .
4. Remove cable assy. interlock (item 43), from front plate of
assembly (item 41).
5. Remove front plate assembly (item 41).
6. Remove impeller bolt and lock washer.
7. Pull the impeller outward. If impeller slides freely , proceed to
(steps 10 to 14 for TR units or to step 14 for HTR units). If not,
complete steps 8 thru 9 as required.
8 . Place two crowbars between impeller and housing on opposite
sides. Pry impeller away from engine until it loosens. Using a
penetrating oil can help loosen a stuck impeller.
9. If the impeller does not loosen, obtain a 1” (25.4mm) longer bolt
of the same diameter and thread type as the impeller bolt. Thread
longer bolt by hand into the crankshaft until bolt bottoms. Using a
suitable gear or wheel puller against the bolt head and the impeller
back-plate (near the blades), remove impeller from shaft.
10. [TR ONLY] Remove engine base mounting bolts, and nuts.
11. [TR ONLY] Access engine bolts on inside of housing that
connect engine face to the fan housing. Bend ends of lock clip away
from bolt heads and remove bolts.
12. [TR ONLY] Slide engine shaft out of impeller.
13. [TR ONLY] When impeller is free of the engine shaft, align
impeller with opening, and diagonally lift impeller out of housing.
14. Using a new impeller bolt and lockwasher (and engine bolt lock
clip, TR only), reinstall (engine for TR only) and new impeller in
reverse order.
15. Tighten impeller bolt. Torque HTR1601V and TR1303H impeller
bolt to [ 50 Ft. Lbs. (68 N.m)] and TR1103 to [ 60 Ft. Lbs. (81.4
N.m)] (see item 16 on page 11).
16. Reinstall spark plug wire.
IMPELLER REMOV AL
ENGINE
When servicing engine refer to specific manufacturers engine
owner's manual. All engine warranty is covered by the specific
engine manufacturer. If your engine requires warranty or other
repair work contact your local servicing engine dealer. When
contacting a dealer for service it is a good idea to have your
engine model number available for reference(See table page 11).
If you can not locate a servicing dealer in your area you can
contact the manufacturers national service organization.
To reach:
Briggs & Stratton: 800-233-3723
American Honda: 800-426-7701
Part No. 811202 Form No. F072402A
Page 8 of 12
Page 9
17
MAINTENANCE continued
Maintenance Schedule
17. 2
Maintenance Operation
Engine (See Engine Manual)
Check for excessive vibration
Clean Hose
Keep engine free of debris
Inspect for loose parts
Inspect for worn or damaged parts
Grease (see page 10)
A
MAINTENANCE HISTORY
Date of Service
Follow these hourly
maintenance intervals.
Every
Every 5 hrs
Use
or (Daily)
Service Performed
Every 10
hrs
Every 25
hrs
17. 3
INTERLOCK SYSTEM
With hose coupler installed (as shown in Fig. 4) the switch is open
& engine is not grounded out, allowing engine to run.
HTR1602V SYSTEM
Spark Plug
Spark Plug
TR1104H SYSTEM
OIL
ALERT
IGNITION
SPARK
PLUG
OIL LEVEL
PLUG
SWITCH
INTERLOCK
SWITCH
ITEM 43
INTERLOCK
SWITCH
Item 43
ENGINE
SWITCH
TR1104 SYSTEM
SPARK
PLUG
ENGINE
SWITCH
43
THROTTLE
STOP
INTERLOCK
SWITCH
ITEM 43
Fig. 3
Fig. 4
Part No. 811202 Form No. F072402A
Page 9 of 12
Page 10
A
SEE PAGE 9
MAINTENANCE
18
PARTS DRAWING
R
HTR1602V, TR1304H,
TR1104
Part No. 811202 Form No. F072402A
Page 10 of 12
Page 11
19
7
Parts List
* Denotes standard
hardware item that may
be purchased locally.
ITEM DES CRIPTION
1 FLA PPER 1 0 " IN TA KE W / LA BEL 811183 1 - - - - - - - - - -
FL A PPER 8" INTA KE W/ L AB EL - - - - - 811174 1 811174 1
2 SCREW CAP 5/16-18 x 3 1/4 *8041037 1 *8041037 1 *8041037 1
3 L A BEL DA NGER KEEP H A NDS A ND F EET A WA Y 400424 2 400424 2 400424 2
4 WASHER 5/16 SAE (11/32 ID x 11/16 OD x 1/16) *8172008 25 *8172008 22 *8172008 22
5 NUT LOCK 5/16-18 *8160002 32 *8160002 28 *8160002 28
6 WASHER 5/16 FLA T CUT (3/8 I.D. x 7/8 O.D. x 1/16) *8171003 16 *8171003 16 *8171003 12
7 PLUG 3/4" 811123 1 811123 1 811123 1
8 DEFLECTOR EXHA UST 7" 811111 1 811111 1 811111 1
9 CA RRIAGE BOLT 5/16-18 x 3 1/2 *8024050 1 *8024050 1 *8024050 1
10 ELBOW ASSY TR/HTR 811196 1 811191 1 811191 1
11 SCREW CAP 5/16-18 x 1 3/4 *8041031 1 *8041031 1 *8041031 1
12 TUBE CLAMP 810953 1 810953 1 810953 1
13 KNOB 400339 4 400339 4 400339 4
14 IMPELLER A SSY (INCLUDES 16( 1),17(1),18(1) , 20(1)) 810930 1 810974 1 810629 1
15 LA BEL READ OWNER'S MANUA L 890301 1 890301 1 890301 1
16 SCREW CAP 3/8-24 x 2" GR 8 [50 Ft. Lbs. (68 N.m)] 810962 1 - - - - - - - - - -
SCREW CA P 3/8 - 24 X 2 1/4 GR 8 [50 Ft. Lbs. (68 N.m)] - - - - - 810932 1 - - - - -
SCREW CA P 7/16 - 20 X 2 GR 5 [60 Ft. Lbs. (81.4 N.m)] - - - - - - - - - - 500188 1
17 WA SHER LOCK 3/8 TWISTED TOOTH 400502 1 400502 1 - - - - -
WASHER LOCK 7/16 TWISTED TOOTH - - - - - - - - - - 850132 1
18 KEY SQ. 1/4 x 2 3/4 *9201125 1 *9201125 1 - - - - -
KEY SQ. 1/4 X 2 1/4 - - - - - - - - - - *9201123 1
19 LA BEL DANGER FLYING MATERIAL 810736 2 810736 2 810736 2
20 SPACER IMPELLER 830112 1 830112 1 830112 1
21 GUARD MANIFOLD 811059 1 - - - - - - - - - 22 GUIDE STARTER ROPE 830533 2 830533 2 830533 2
23 FRAME PANEL REAR 811106 1 811106 1 811106 1
24 COUPLER HOSE W/GRIP 811179 1 811170 1 811170 1
25 PAD FRA ME SHORT 811120 2 811120 2 811120 2
26 CARRIA GE BOLT 5/16-18 x 1 3/4 *8024045 1 - - - - - - - - - -
CARRIAGE BOLT 5/16-18 x 3 1/2 - - - - - *8024054 1 *8024054 1
27 SCREW CAP 5/16-18 x 1 3/4 *8041031 4 *8041031 4 - - - - -
SCREW CA P 5/16-18 x 2 1/2 - - - - - - - - - - *8041034 4
28 ENGINE 16 H.P. VN W\CONTROL PANEL 810099 1 - - - - - - - - - -
ENGINE HONDA 11HP - - - - - 430366 1 - - - - -
ENGINE BRIGGS 11 HP INTEK I/C - - - - - - - - - - 811205 1
29 KNOB 850154 2 850154 2 850154 2
30 NUT LOCK W.A. 800227 2 800227 2 800227 2
31 WA SHER 3/4, PLASTIC 800109 2 800109 2 800109 2
32 STUD 3/4 -10 x 5 1/2 810954 2 810954 2 810954 2
33 SCREW MACHINE #10-24 x 2 *8059143 2 *8059143 2 *8059143 2
34 PIN COTTER 1/8 x 1" *8197031 2 *8197031 2 *8197031 2
35 WA SHER 3/8 SAE *8172009 10 *8172009 10 *8172009 10
36 NUT LOCK 3/8-16 *8160003 8 *8160003 8 *8160003 8
37 SCREW SHEET METAL 1/4 A B x 3/4 *8122082 3 - - - - - - - - 38 GUARD MUFFLER 811058 1 - - - - - - - - 39 BASE ENGINE 810907 1 810907 1 810907 1
40 PAD FRA ME LONG 811122 2 811122 2 811122 2
41 PLATE FRONT 10" HTR W/INTERLOCK (INCL. 1,2,3,5(2),7,13,43,44,49,59,83,84 811182 1 - - - - - - - -
PLA TE FRONT 8" TR W/INTERLOCK (INCL. 1,2,3,5(2),7,13,43,44,49,59,83,84,8
42 PLUG CAP 1" SQUA RE 810535 2 810535 2 810535 2
43 CABLE ASSY SWITCH SV 890443 1 890443 1 890443 1
44 CLIP- CABLE LIFT 850200 3 850200 3 850200 3
45 WA SHER-EXTENSION 810652 2 810652 2 810652 2
46 SPRING 400332 2 400332 2 400332 2
47 LA BEL CAUTION 830138 1 830138 1 830138 1
48 LA BEL EA R,EY E,BREA THING 890254 1 890254 1 890254 1
49 LA BEL WARNING ENGINE OVERHEAT 811215 2 811215 2 811215 2
50 BOOM-PIVOT W.A. 810870 1 810870 1 810870 1
51 TUBE-SQUARE BOOM A RM 810875 1 810875 1 810875 1
52 NUT LOCK 1/4-20 *8160001 5 *8160001 5 *8160001 5
53 HOS E 1 0 " x 1 2. 5' HTR ( COMES IN S EPERA TE BO X ) 810705 1 - - - - - - - -
HO SE 8 " x 12 .5 ' TR ( COMES IN SEPERA TE B OX ) - - - - 810523 1 810523 1
54 CHAIN-LOOP ASSY 810878 2 810878 2 810878 2
55 SCREW CAP 1/4-20 x 1 3/4 *8041009 2 *8041009 2 *8041009 2
56 BA ND HOSE BOOM 10" HTR 810868 2 - - - - - - - -
BAND HOSE BOOM 8" TR - - - - 810880 2 810880 2
57 HOUSING ASSY W/LABELS (INCLUDES 5(2), 13( 2), 45(2), 46(2) , 47, 48) 810912 1 810976 1 810976 1
58 NOZZLE ASSY 10" HTR (INCL. 4(2), 5(3), 6, 23, 77, 79(4), 80(2) , 82, 83, 84 811010 1 - - - - - - - -
NOZZLE A SSY 8" TR (INCL. 4(2), 5(3), 6, 23, 77, 79(4), 80(2) , 82, 83, 84 - - - - 811009 1 811009 1
Denotes parts found in
parts bag assembly.
HTR1602V
PART NO.
- - - - 811173 1 811173 1
QTY
TR1304H
PART NO.
QTY
TR1104
PART NO.
QTY
59 SPACER ENGINE INTEK - - - - - - - - 430355 1
60 CLAMP HOSE 10" HTR 810706 2 - - - - - - - -
CLAMP HOSE 8" TR - - - - 810566 2 810566 2
61 ELBOW EXHAUST WA 811192 1 811192 1 811192 1
62 PAD FRA ME CLAMP TUBE 811121 1 811121 1 811121 1
63 SUPPORT PLA TE ENGINE / SPACER ENG. 810927 1 810965 1 810965 1
Part No. 811202 Form No. F072402A
Page 11 of 12
Page 12
19
Parts List
continued from
page 11.
* Denotes standard
hardware item that may
be purchased locally.
HTR1602V
64 WA SHER LOCK 3/8 *8177012 2 *8177012 2 - - - -
WA SHER LOCK 5/16 EXT. TOOTH - - - - - - - - *8181008 2
65 SCREW CAP 3/8 - 16 X 3/4 *8041048 2 - - - - - - - - - -
SCREW CA P 3/8 - 16 X 1 1/2 ZP - - - - - 8041052 2 - - - - -
SCREW CA P 5/16 - 24 X 3/4 G5 - - - - - - - - - - *8042026 2
66 SCREW CAP 3/8 - 16 x 1" *8041050 6 *8041050 6 *8041050 6
67 SCREW MACHINE #6-32 x 3/4 *8059094 2 *8059094 2 *8059094 2
68 NUT LOCK #6 - 32 *8164003 2 *8164003 2 *8064003 2
69 ANGLE BRKT R.H. 810917 1 811096 1 811096 1
70 SCREW CAP 5/16-18 x 1" *8041028 10 *8041028 9 *8041028 9
71 ANGLE BRKT L.H. 810916 1 810969 1 810969 1
72 SPA CER 811097 1 811098 1 811098 1
73 W A S HER FLA T CUT 1/4 *8171002 1 *8171002 1 *8171002 1
74 CONTROL THROTTLE A SSY 810904 1 810972 1 - - - - 75 SCREW MACHINE 10-24 x 1/2" - - - - - *8123086 2 - - - - 76 NUT LOCK 5/16-18 THIN HT. - - - - - 8161041 1 8161041 1
77 NOZ ZLE FORMED STEEL 10" 811005 1 - - - - - - - - - -
NO Z Z LE FO RMED S T EEL 8 " - - 811007 1 811007 1
78 HA NDLE NOZZ LE W / GRIP 811020 1 811020 1 811020 1
79 WA SHER FENDER 5/16 *8172020 4 *8172020 4 *8172020 4
80 SCREW CAP 5 /16 - 18 X 1 1/2 *8041030 3 *8041030 3 *8041030 3
81 LABEL DO NOT FILL W HEN ENGINE IS HOT 400268 1 400268 1 400268 1
82 HA NDLE LOOP NOZZLE 811019 1 811019 1 811019 1
83 G RIP HA NDLE 500267 1 500267 1 500267 1
84 PLUG CA P 890132 2 890132 2 890132 2
85 FRA ME SIDE RIGHT WA TR/HTR 811100 1 811100 1 811100 1
86 FRA ME SIDE LEFT WA TR/HTR 811101 1 811101 1 811101 1
87 STRA IN RELIEF 500282 1 500282 1 500282 1
88 PL UN GER S W ITCH 890440 1 890440 1 890440 1
89 TUBE HA NDLE LIFT 811139 2 811139 2 811139 2
20
TROUBLESHOOTING
Before Requesting Service Review These Suggestions
PART NO .
QTY QTYITEM DESCRIPTION
TR1304H
PART NO .
TR1104
PART NO .
QTY
Problem
Will not vacuum or has poor
vacuum performance.
Abnormal vibration.
Engine will not start.
Engine is locked, will not
pull over.
22.1
Contact your nearest engine manufacturer's authorized
Engine Service and Warranty
Nozzle height too high or too low. Clogged hose or exhaust.
Excessive quantity of debris.
Loose or out of balance impeller or loose engine.
Throttle & / or stop switch in off position. Out of gasoline. Bad or
old gasoline. Spark Plug wire disconnected. Dirty air cleaner.
Hose not installed, allowing interlock wire to ground.
Debris locked inside impeller. Engine problem.
servicing dealer.
21
Serial Plate
Record your machine model, serial number and
date-of-purchase and where purchased
1803 S. Jefferson
P.O. Box 308
Lee's Summit,
R
MO 64063 / USA
Tel (816) 524-9666
Fax (816) 524-6983
Model Serial No.
121 dB
(HTR1602VN
MODEL)
Unit(Weight) Engine Power
lbs. k g kW rpm
Possible Cause
min
Solution
Adjust nozzle position. Unclog hose or exhaust (see page 6).
Allow air to feed with debris.
Check impeller and replace if required. Check Engine.
Check stop switches, throttle, and gasoline. Connect spark plug wire.
Clean or replace air cleaner. Or contact a qualified service person.
Install hose onto housing.
See page 6, Clearing a clogged impeller housing. Contact an engine
servicing dealer for engine problems.
WARRANTY PROCEDURE
22
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
The WARRANTY terms are stated on the lower part which remains with the
user. Whenever a Billy Goat Machine is faulty due to a defect in material
and / or workmanship, the owner should make a warranty claim as follows:
The Machine should be taken to the dealer from whom it was
purchased or to an authorized Billy Goat dealer.
The owner should present the remaining half of the Warranty
Registration Card, or, if this is not available, the invoice or receipt.
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,
who will send it with the faulty part to Billy Goat headquarters.
The Quality / Service department at Billy Goat headquarters will study
the claim and parts and will notify their conclusions.
The decision by the Quality / Service department at Billy Goat
headquarters to approve or reject a Warranty claim is final and binding.
-1
Note: To process a Warranty Claim, it is necessary to quote the Model
& Serial number which11 are printed on the Billy Goat Serial Plate.
Purchase
Date
Part No. 811202 Form No. F072402A
Purchased
from
Page 12 of 12
BILLY GOAT INDUSTRIES INC.
1803 S.W. JEFFERSON STREET / LEE'S SUMMIT, MO 64082-2312 / USA
R
PHONE: 816-524-9666 FAX: 816-524-6983 www.billygoat.com
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