Reduces lawn
clippings to fine
nutrient-rich
particles that filter
down to the soil.
Grass Catcher Kit
Easily convert your
mower to bag
grass and leaves.
1
HP Owner’s Manual
ACCESSORIES
ABOUT THIS MANUAL
THANK YOU for purchasing a BILLY GOAT ® HP Mower. Your new machine has been carefully designed and
manufactured to provide years of reliable and productive service. This manual provides complete operating and
maintenance instructions that will help to maintain your machine in top running order. Read this manual carefully
before assembling, operating, or servicing your equipment.
CONTENTS
SERIAL PLATE DATA AND SPECIFICATIONS 3
GENERAL SAFETY 4 -5
SOUND AND VIBRATION 6
INSTRUCTION LABELS 7
PACKING CHECKLIST & ASSEMBLY _______ 8
OPERATION 9-11
MAINTENANCE 12-14
TROUBLESHOOTING AND WARRANTY PROCEDURE 15
ILLUSTRATED PARTS & PARTS LISTS 16-23
24
MAINTENANCE RECORD 25
Part No 521302
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Form No F101910A
SERIAL PLATE DATA
HP Owner’s Manual
Record the model number, serial number, date of
purchase, and where purchased.
Purchase Date:
Purchased From:
Specifications
Engine: cc's 344cc
Engine: Model 2158020167B1
Engine: Type B & S Intek
Engine: Fuel Capacity 2.8 qt. (2.65 L)
Engine: Oil Capacity 1.5 qt. (1.4 L)
Total Unit Weight: 238# (108 Kg)
Max. operating slope 15o
Overall length 68” (1.73m)
Overall width 45.5” (1.16m)
Overall height 43.75” (1.11m)
In accordance with 2000/14/EEC 102dBa
Sound at operators position 82dBa
Vibration at operator position .7g
Part No 521302 Form No F101910A
HP3400
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HP Owner’s Manual
GENERAL SAFETY INSTRUCTIONS and SYMBOLS
The safety symbols shown below are used throughout this manual. You should become familiar with them before
assembling, operating, or servicing this equipment.
This symbol indicates important information that will prevent injury to yourself or others
.
This symbol indicates ear protection is recommended when operating this equipment.
This symbol indicates eye protection is recommended when operating this equipment.
This symbol indicates gloves should be worn when servicing this equipment.
This symbol indicates that this manual and the engine manufacturer’s manual should be read
carefully before assembling, operation, or servicing this equipment.
This symbol indicates important information that will prevent damage to your BILLY GOAT ®
HP Mower.
This symbol indicates the engine oil level should be checked before operating this
equipment.
Read and make sure you thoroughly understand the following safety precautions before assembling, operating or
servicing this equipment:
READ this manual and the engine manufacturer’s manual carefully before assembling,
operating, or servicing this equipment.
EAR PROTECTION is recommended when operating this equipment.
EYE PROTECTION is recommended when operating this equipment
.
BREATHING PROTECTION is recommended when operating this equipment.
EXHAUST from this product contains chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
Part No 521302
DO NOT operate this equipment on any unimproved forested, brushy, or grass covered land
unless a spark arrester is installed on the muffler as required by Section 4442 of the
California Public Resources Code. The arrester must be maintained in good working order.
Other states may have similar laws. Federal laws apply on federal lands.
DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an
odorless and possibly fatal poison.
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Form No F101910A
HP Owner’s Manual
low engine to cool for at least two minutes before
ine if gasoline is spilled. Move equipment away from spill until gasoline has completely
rate engine without a muffler. Inspect muffler periodically and replace if necessary. If equipped with
operate mower in wet grass. Always be sure of your footing; keep a firm hold on the handle and walk; never
WARNING: IMPORTANT! This cutting machine is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury or death.
DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is recommended.
DO NOT refuel this equipment while the engine is running. Al
refueling.
DO NOT store gasoline near an open flame.
DO NOT remove gas cap while engine is running.
DO NOT start or operate engine if strong odor of gasoline is present.
DO NOT start or operate eng
evaporated.
DO NOT smoke while filling the fuel tank.
DO NOT check for spark with spark plug or spark plug wire removed. Use an approved spark tester.
DO NOT ope
muffler deflector, inspect deflector periodically and replace if necessary.
DO NOT operate engine with grass, leaves or other combustible material near the muffler.
DO NOT touch muffler, cylinder, or cooling fins when hot. Contact with hot surfaces may cause severe burns.
DO NOT leave equipment unattended while in operation.
DO NOT parkequipment on a steep grade or slope.
DO NOT operate equipment with bystanders in or near the work area.
DO NOT allow children to operate this equipment.
DO NOT operate equipment with guards removed.
DO NOT operateequipment near hot or burning debris or any toxic or explosive materials.
DO NOT operateequipment on slopes greater than specified in Specifications section of this manual.
DO NOT operate barefoot or wearing open sandals. Always wear substantial footwear
DO NOT place hands or feet underneath unit, or near any moving parts.
DO NOT pull mower backwards unless absolutely necessary
DO NOT operate the mower while under the influence of alcohol or drugs.
DO NOT
run.
DO NOT mow near drop-offs, ditches, or embankments. The operator could lose footing or balance
DO NOT mow excessively steep slopes.
DO NOT change the engine governor setting or overspeed the engine.
ALWAYS Stop the blade(s) when crossing gravel drives, walks, or roads.
ALWAYS Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher.
ALWAYS Mow only in daylight or good artificial light.
ALWAYS Disengage the self-propelled mechanism or drive clutch on mowers so equipped before starting the engine.
ALWAYS wear safety goggles or safety glasses with side shields
ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting.
ALWAYS check fuel lines and fittings frequently for cracks or leaks. Replace if necessary.
ALWAYS store fuel in approved safety containers.
ALWAYS wear proper foot apparel when mowing.
WARNING: Important
Remove all rocks, wire, string, etc. that can present a hazard during work prior to starting.
DO identify and mark all fixed objects to be avoided during work such as sprinkler heads, water valves, limbs, or
clothes line anchors, etc.
Part No 521302 Form No F101910A
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HP Owner’s Manual
SOUND
SOUND LEVEL 82 dB(a) at Operator Position
Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 9-24-2010 under the
conditions listed below.
102 dB(a)
Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on
the unit for the sound power level for your model.
VIBRATION LEVEL .7 g (7.52m/s2)
Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using
calibrated vibration test equipment. Tests were performed on 9-24-10 under the conditions listed below.
INTENDED USE: This unit is mainly designed for cutting grass. Some overgrown weeds, and taller grass may also
be cut. Be sure to inspect work area and machine before operating. Make sure that all operators of this equipment
are trained in general machine use and safety.
Part No 521302
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Form No F101910A
HP Owner’s Manual
LABEL HP
CONSOLE ITEM #13
INSTRUCTION LABELS
The labels shown below were installed on your BILLY GOAT ® HP Mower. If any labels are damaged or missing, replace them before operating
this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The
correct position for each label may be determined by referring to the Figure and Item numbers shown.
will also need to be attached to the console. To attach it run one of the nuts off of the thread and slide the cable
8. Read the rest of the operator’s manual.
LITERATURE ASSY
Warranty card P/N
-
400972, Owner’s Manual P/N
-
521302
.
PACKING CHECKLIST
Your Billy Goat Mower is shipped from the factory in one crate, completely assembled except for the
handles and controls.
all safety instructions before assembling unit.
TAKE CAUTION when removing the unit from the box.
PUT OIL IN ENGINE BEFORE STARTING
PARTS BAG &
Boxing Parts
Checklist
Briggs and
Stratton Intek
Parts Bag
checklist
Ty-wrap qty 4
P/N-900407
ASSEMBLY
: All item numbers called out in the assembly, operation, and maintenance sections of this manual can be
found on Parts List (pages 16-23).
1. Remove the unit from the box, be careful when removing it as there are cables that could be damaged by the
machine when rolling it out of the box.
2. Attach the upper handle assembly to the lower handle assembly using the hardware found in the holes located on
the lower handle.
3. Attach the throttle cable to the upper handle with the hardware located in the hole on the right side of the upper
handle.
4. Attach the drive and blade cables levers to the upper handle using the hardware provided. Note: The blade cable
through the slot then run the nut back down and tightening it. The standard setting should be positioned near the
bottom of the barrel of the cable. For fine tuning the lever see page 14 for cable tension adjustments.
5. Make sure that all cables and levers function properly. They should not kink or bind in anyway.
6. Using the Ty-wraps provided in the hardware bag, secure the cables. Make sure that no cable is coming into
contact with a moving surface such as the wheels.
7. Fill with oil and gas to the proper level and the unit is ready to mow.
Part No 521302
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Form No F101910A
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