Billy Goat FM3301EB User Manual

FM Owner’s Manual
Owner's Manual
FM3301EB
Patent Number: D494985
Accessories
Part No 520187 Form No F010408A
Mulching Kit
Reduces lawn clippings to fine nutrient-rich particles that filter down to the soil.
P/N 520144
Grass Catcher Kit
Easily convert your mower to bag grass and leaves.
P/N 520142
1
Transaxle Guard
Kit
To protect the transaxle from accidental contact from concrete curbs or other hazards.
P/N 520155
FM Owner’s Manual
ABOUT THIS MANUAL
THANK YOU for purchasing a BILLY GOAT
manufactured to provide years of reliable and productive service. This manual provides complete operating and maintenance instructions that will help to maintain your machine in top running order. Read this manual carefully before assembling, operating, or servicing your equipment.
®
FM Mower. Your new machine has been carefully designed and
CONTENTS
SERIAL PLATE DATA AND SPECIFICATIONS 3
GENERAL SAFETY 4 -5
SOUND AND VIBRATION 6
INSTRUCTION LABELS 7
PACKING CHECKLIST 8
ASSEMBLY 9
OPERATION 10-12
MAINTENANCE 13-16
TROUBLESHOOTING AND WARRANTY PROCEDURE 17
ILLUSTRATED PARTS & PARTS LISTS 18-25
ACCESSORIES 26
MAINTENANCE RECORD 27
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SERIAL PLATE DATA
FM Owner’s Manual
Record the model number, serial number, date of purchase, and where purchased.
Purchase Date:
Purchased From:
Specifications
FM3301EB
Engine: HP 13 (9.7 kW)
Engine: Model 21A9070147
Engine: Type B & S INTEK OHV Elec.
Engine: Fuel Capacity 3.0 qt. (2.8 L)
Engine: Oil Capacity 1.5 qt. (1.4 L)
Total Unit Weight: 267# (121 Kg)
Max. operating slope 15o
Overall length 57” (1.44m)
Overall width 43” (1.09m)
Overall height 47” (1.19m)
In accordance with 2000/14/EEC 108dBa
Sound at operators position 88dBa
Vibration at operator position 2.65g
Part No 520187 Form No F010408A
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FM Owner’s Manual
GENERAL SAFETY INSTRUCTIONS and SYMBOLS
The safety symbols shown below are used throughout this manual. You should become familiar with them before assembling, operating, or servicing this equipment.
This symbol indicates important information that will prevent injury to yourself or others.
This symbol indicates ear protection is recommended when operating this equipment.
This symbol indicates eye protection is recommended when operating this equipment.
This symbol indicates gloves should be worn when servicing this equipment.
This symbol indicates that this manual and the engine manufacturer’s manual should be read carefully before assembling, operation, or servicing this equipment.
This symbol indicates important information that will prevent damage to your BILLY GOAT ® FM Mower.
This symbol indicates the engine oil level should be checked before operating this equipment.
Read and make sure you thoroughly understand the following safety precautions before assembling, operating or servicing this equipment:
READ this manual and the engine manufacturer’s manual carefully before assembling, operating, or servicing this equipment.
EAR PROTECTION is recommended when operating this equipment.
EYE PROTECTION is recommended when operating this equipment.
BREATHING PROTECTION is recommended when operating this equipment.
EXHAUST from this product contains chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
Part No 520187 Form No F010408A
DO NOT operate this equipment on any unimproved forested, brushy, or grass covered land unless a spark arrester is installed on the muffler as required by Section 4442 of the California Public Resources Code. The arrester must be maintained in good working order. Other states may have similar laws. Federal laws apply on federal lands.
DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and possibly fatal poison.
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FM Owner’s Manual
r
WARNING: IMPORTANT! This cutting machine is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury or death.
DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is recommended.
DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least two minutes before
refueling.
DO NOT store gasoline near an open flame.
DO NOT remove gas cap while engine is running.
DO NOT start or operate engine if strong odor of gasoline is present.
DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill until gasoline has completely
evaporated.
DO NOT smoke while filling the fuel tank.
DO NOT check for spark with spark plug or spark plug wire removed. Use an approved spark tester.
DO NOT operate engine without a muffler. Inspect muffler periodically and replace if necessary. If equipped with
muffler deflector, inspect deflector periodically and replace if necessary.
DO NOT operate engine with grass, leaves or other combustible material near the muffler.
DO NOT touch muffler, cylinder, or cooling fins when hot. Contact with hot surfaces may cause severe burns.
DO NOT leave equipment unattended while in operation.
DO NOT park equipment on a steep grade or slope.
DO NOT operate equipment with bystanders in or near the work area.
DO NOT allow children to operate this equipment.
DO NOT operate equipment with guards removed.
DO NOT operate equipment near hot or burning debris or any toxic or explosive materials.
DO NOT operate equipment on slopes greater than specified in Specifications section of this manual.
DO NOT operate barefoot or wearing open sandals. Always wear substantial footwear
DO NOT place hands or feet underneath unit, or near any moving parts.
DO NOT pull mower backwards unless absolutely necessary
DO NOT operate the mower while under the influence of alcohol or drugs.
DO NOT operate mower in wet grass. Always be sure of your footing; keep a firm hold on the handle and walk; neve
run.
DO NOT mow on wet grass. Reduced footing could cause slipping.
DO NOT mow near drop-offs, ditches, or embankments. The operator could lose footing or balance
DO NOT mow excessively steep slopes.
DO NOT change the engine governor setting or overspeed the engine.
ALWAYS Stop the blade(s) when crossing gravel drives, walks, or roads.
ALWAYS Shut the engine (motor) oft and wait until the blade comes to complete stop before removing grass catcher.
ALWAYS Mow only in daylight or good artificial light.
ALWAYS Disengage the self-propelled mechanism or drive clutch on mowers so equipped before starting the engine.
ALWAYS wear safety goggles or safety glasses with side shields
ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting.
ALWAYS check fuel lines and fittings frequently for cracks or leaks. Replace if necessary.
ALWAYS store fuel in approved safety containers.
WARNING: Important
Remove all rocks, wire, string, etc. that can present a hazard during work prior to starting.
DO identify and mark all fixed objects to be avoided during work such as sprinkler heads, water valves, limbs, or
clothes line anchors, etc.
Part No 520187 Form No F010408A
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FM Owner’s Manual
SOUND
SOUND LEVEL 88 dB(a) at Operator Position
Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 8-15-2003 under the conditions listed below.
108 dB(a)
Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on
the unit for the sound power level for your model.
General Conditions: Sunny Temperature: 86 Wind Speed: 2.4 mph (3.9 kmh) Wind Direction: South Humidity: 57% Barometric Pressure: 30.2Hg (767 mm Hg)
o
F (30oC)
VIBRATION DATA
VIBRATION LEVEL 2.65g (25.20m/s2) Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using calibrated vibration test equipment. Tests were performed on 5-26-2006 under the conditions listed below.
General Conditions: Sunny Temperature: 87.44 Wind Speed: 3.1 mph (5.04kph) Wind Direction: South East Humidity: 41.5% Barometric Pressure: 29.89Hg (101.25kpa
o
F (30.8oC)
)
INTENDED USE
INTENDED USE: This unit is mainly designed for cutting grass. Some overgrown weeds, and taller grass may also be cut. Be sure to inspect work area and machine before operating. Make sure that all operators of this equipment are trained in general machine use and safety.
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FM Owner’s Manual
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INSTRUCTION LABELS
The labels shown below were installed on your BILLY GOAT ® FM Mower. If any labels are damaged or missing, replace them before operating this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The correct position for each label may be determined by referring to the Figure and Item numbers shown.
LABEL DANGER KEEP HANDS LABEL PATENT FM DANGER FLYING DEBRIS LABEL CLUTCH BLADE LABEL CLUTCH DRIVE AND FEET AWAY ITEM#178 P/N520191 ITEM #2 P/N 810736 ITEM #11 P/N 500177 ITEM #10 P/N 500176 ITEM #5 P/N 400424
LABEL WARNING GUARDS LABEL EXPLOSIVE FUEL LABEL CUTTING HEIGHT LABEL WARNING MOWER ITEM #119 P/N 900327 ITEM #4 P/N 400268 ITEM #95 P/N 520117 ITEM #17 P/N 510206
LABEL HEIGHT ADJUST GUIDELINE LABEL EAR EYE BREATHING LABEL READ MANUAL ITEM #7 P/N 520043 ITEM #114 P/N 890254 ITEM #52 P/N 890301
ENGINE LABELS
THROTTLE CONTROLS AND LABELS
Throttle Control SPEED CONTROL
LABEL FM
CONSOLE ITEM #47
P/N 520079
ELECTRIC (520048)
Part No 520187 Form No F010408A
BRIGGS AND STRATTON
5th gear (Transporting Speed): Lift up on the lever then push to engage in the 5th gear. Rev: Lift up on the lever then pull back for reverse.
7
Electric Start Only Pull up on the switch then push forward to start the en
ine.
FM Owner’s Manual
PACKING CHECKLIST
Your Billy Goat Mower is shipped from the factory in one crate, completely assembled except for the handles and console assembly.
READ all safety instructions before assembling unit. TAKE CAUTION
when removing the unit from the box.
PUT OIL IN ENGINE BEFORE STARTING
PARTS BAG & LITERATURE ASSY
Warranty card P/N- 400972, Owner’s Manual P/N-520187.
Boxing Parts Checklist
Briggs and
Stratton 6HP
Literature Assy
P/N-520137
Parts Bag
Ty-wrap 900407 qty. 4
8041051 qty. 4
Clevis pin 520119 qty. 1
Roll pin 1/4"x1" long 520156 qty. 1
Washer 3/8 FC 8171004 qty. 4
Washer split lock 3/8" 8177012 qty. 4
Washer 5/16" FC 8171003 qty. 2
Pal Nut 3/8" 360218 qty. 1
Part No 520187 Form No F010408A
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FM Owner’s Manual
ASSEMBLY
NOTE: All item numbers called out in the assembly, operation, and
maintenance sections of this manual can be found on Parts List (pages 15-18).
1. Cut and remove the nylon retaining straps (see figure 11-1).
2. With the console and handle assembly positioned as shown in Figure 11-3, insert the shift linkage rod (Item 31) into the shift linkage connector (Item 54).
3. To assemble the shift rod (item 31) to the shift linkage (item 54), use the roll pin in the parts/literature bag. If you’ll notice on the shift linkage, the hole is larger on one side than the other. It will be easier to start the roll pin from the larger side, forcing it through the shift rod and the hole on the other side of the shift linkage, using a hammer or large adjustable pliers.
4. Insert one of the handle mounting bolts (Item 102) with split lock washer (Item 6) on top of flat washer (Item 184) through the rear handle mounting hole of the right side handle, and screw it into the rear handle mounting hole on the right side of engine base chassis (Item 61). Repeat this procedure for the left side using the left handle.
5. On each side of the mower, insert one of the handle mounting bolts (Item 102) with split lock washer (Item 6) on top of flat washer (Item 184) through the hole in one end of the handle brace (Item
32), the front handle mounting hole of the handle and screw into the front handle mounting hole in the engine base chassis (Figure 11-5).
6. Attach the blade lever using the clevis pin, two washers and the pal nut from the parts bag. Align the lever to the hole on the handle and place a washer on the pin and slide it through. Then put a washer on the other side and gently tap the pal nut onto the end of the pin. (See fig. 11-7)
7. Position control cables and use 2 cable ties on each handle to secure the cables in position. The top cable tie should be 1” below the console and the lower tie should be 12” below the console (see figure 11-8 and 11-9).
8. Check the position of the shift rod guide (Item 69), and if necessary, snap it in place in the shift bracket (Item 78) as shown in Figure 11-10.
9. Put shift lever in NEUTRAL, depress the brake lever (release the brake) and carefully pull the machine back off the pallet.
10. Fill with oil and gas to the proper level and the unit is ready to mow. (A battery will also have to be installed.)
11. Read the operator’s manual.
Cable ties
Fig. 11-1
Shift rod
Shift linkage
Roll Pin
Fig. 11-3
Fig. 11-4 Fig. 11-5
Fig. 11-7
Fig. 11-10 Fig. 11-9Fig. 11-8
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