Billy Goat FM3301E, FM3301 User Manual

33"

TRIPLE BLADE

WER

MERCIA

Thank You for Selecting

The Powerful Self-Propelled Billy Goat Mower

Operator Owner's Manual

FM3301 & FM3301E

Patent Number: D494985

Mulching Kit P/N 520144

Reduces lawn clippings to ﬁ ne nutrient-rich particles that ﬁ lter down to the soil.

Grass Catcher Kit P/N 520142

Easily convert your mower to bag grass and leaves.

Transaxle Guard Kit P/N 520155

To protect the transaxle from accidental contact from concrete curbs or other hazards.

Part No. 520187 Form No. F102004A

Accessories

FM3301 FM3301E

Engine: HP 13.0 HP (9.7 kW) 13.0 HP (9.7 kW) Engine:Type B&S INTEK OHV B&S INTEK OHV Engine: Fuel cap. 3.0 qt. (2.8 L) 3.0 qt. (2.8 L) Engine: Oil Cap. 1.5 qt. (1.4 L) 1.5 qt. (1.4 L) Weight: Unit 267 # (121 Kg) 277 # (126 Kg) Weight: Shipping 343# (156 Kq) 353# (160 Kq)

UNIT SIZE: OVERALL LENGTH - 57"(1.44 m) OVERALL WIDTH - 43" (1.09 m) OVERALL HEIGHT - 47" (1.19 m)

Speciﬁ cations

Page 1 of 20

ELECTRIC START

IN THE INTEREST OF SAFETY

BEFORE STARTING ENGINE, READ AND UNDERSTAND THE “ENTIRE OPERATOR'S MANUAL & ENGINE MANUAL.”

THIS SYMBOL MEANS WARNING OR CAUTION. DEATH, PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY.

WARNING: The Engine Exhaust from this product contains chemicals known

to the State of California to cause cancer, birth defects or other reproductive harm.

WARNING: DO NOT

1. DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and deadly poison.

2. DO NOT place hands or feet near moving or rotating parts.

3. DO NOT store, spill or use gasoline near an open ﬂ ame, or devices such as a stove, furnace, or water heater which use a pilot light or devices which can create a spark.

4. DO NOT refuel indoors where area is not well ventilated. Outdoor refueling is recommended.

5. DO NOT fill fuel tank while engine is running. Allow engine to cool for 2 minutes before refueling. Store fuel in appro v ed saf ety containers.

6. DO NOT remove fuel tank cap while engine is running.

7. DO NOT operate engine when smell of gasoline is present or other explosive conditions exist.

8. DO NOT operate engine if gasoline is spilled. Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated.

9. DO NOT transport unit with fuel in tank.

10. DO NOT smoke when ﬁ lling fuel tank.

11. DO NOT choke carburetor to stop engine. Whenever possible, gradually reduce engine speed before stopping.

TABLE OF CONTENTS

SAFETY INSTRUCTIONS GENERAL SAFETY ASSEMBLY LIT. BAG & CONTROLS LABELS OPERATION MAINTENANCE PARTS DRAWING & LIST ACCESSORIES TROUBLESHOOTING WARRANTY PROCEDURE

2 3 4

5 5 - 6 6 - 9

10 - 14 15 - 18

19 20

Sound tests were performed on 8/15/2003 under the conditions listed:

NOTE: Sound power level listed is the highest value for any model in this manual. Please refer to serial plate on the unit for the sound level

12. DO NOT run engine at excessive speeds. This may result in injury & /or damage to unit.

13. DO NOT tamper with governor springs, governor links or other parts which may change the governed engine speed.

14. DO NOT tamper with the engine speed selected by the engine manufacturer.

15. DO NOT check for spark with spark plug or spark plug wire removed. Use an approved tester.

16. DO NOT crank engine with spark plug removed. If engine is ﬂ ooded, place throttle in “FAST” position and crank until engine starts.

17. DO NOT strike ﬂ ywheel with a hard object or metal tool as this may cause flywheel to shatter in operation. Use proper tools to service engine.

18. DO NOT operate engine without a mufﬂ er. Inspect periodically and replace, if necessary. If engine is equipped with muffler deflector, inspect periodically and replace, if necessary, with correct deﬂ ector.

19. DO NOT operate engine with an accumula- tion of grass, leaves, dirt or other combustible material in the mufﬂ er area.

20. DO NOT use this engine on any forest covered, brush covered, or grass covered unimproved land unless a spark arrester is installed on the mufﬂ er. The arrester must be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws . Feder al laws apply on f ederal lands.

21. DO NOT touch hot mufﬂ er, cylinder, or ﬁ ns

SOUND

SOUND LEVEL 94.8 dBA at operator position

for your model.

GENERAL CONDITION:

TEMPERATURE:

WIND SPEED:

WIND DIRECTION:

HUMIDITY:

BAROMETRIC PRESSURE:

Sunny

86 °F (30.0 °C)

2.4 MPH (3.9 KPH) South

57%

30.2" Hg (767mm Hg)

because contact may cause burns.

22. DO NOT run engine without air cleaner or air cleaner cover.

23. DO NOT operate during excessive vibra- tion!

24. DO NOT lea ve machine unattended while in operation.

25. DO NOT park machine on a steep grade or slope.

W ARNING: DO

1. ALWAYS DO remove the wire from the spark plug when ser vicing the engine or equipment TO PREVENT ACCIDENTAL STARTING.

2. DO keep cylinder ﬁ ns and governor parts free of grass and other debris which can affect engine speed.

3. DO pull starter cord slowly until resistance is felt. Then pull cord rapidly to avoid kickbac k and prevent hand or arm injury.

4. DO examine mufﬂ er periodically to be sure it is functioning effectively. A worn or leaking mufﬂ er should be repaired or replaced as necessary.

5. DO use fresh gasoline . Stale fuel can gum carburetor and cause leakage.

6. DO check fuel lines and ﬁ ttings frequently for cracks or leaks. Replace if necessary

7. Follow engine manufacturer operating and maintenance instructions.

8. Inspect machine and work area before starting unit.

Vibration levels at the operators handles were measured in the vertical, lateral, and longitudinal directions using calibrated vibration test equipment. Tests were performed on 08/19/03 under the conditions listed:

GENERAL CONDITION:

TEMPERATURE:

WIND DIRECTION:

BAROMETRIC PRESSURE:

VIBRATION

VIBRATION LEVEL 2.65 g

Sunny

99 °F (37.2 °C)

WIND SPEED:

HUMIDITY:

5.5 MPH (8.9 kmh) South East

37%

29.9" Hg (759mm Hg)

Part No. 520187 Form No. F102004A

Page 2 of 20

GENERAL SAFETY

For your safety and the safety of others, these directions should be followed:

Do not operate this machine without ﬁ rst reading owner's manual and engine manufacturer's manual.

Use of Ear Protection is recommended while operating this machine.

Use of Eye and Breathing protection is recom- mended when using this machine.

This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

I. General Operation

1. Read, understand, and follow all instructions on the machine and in the manual(s). Be thoroughly familiar with the controls and the proper use of the mower before starting.

2. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

3. Only allow responsible individuals, who are familiar with the instructions, to operate the mower.

4. Clear the area of objects such as rocks, toys, wire, bones, sticks etc., which could be picked up and thrown by the blade(s).

5. Be sure the area is clear of other people before mowing. Stop mower if anyone enters the area.

6. Do not operate the mower when barefoot or wearing open sandals. Always wear substantial foot wear.

7. Do not pull mower backwards unless absolutely necessary. Look down and behind before and while moving backwards.

8. Do not operate the mower without proper guards, plates, grass catcher or other safety protective devices in place.

9. See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories approved by the manufacturer.

10. Stop the blade(s) when crossing gravel drives, walks, or roads.

11. Stop the engine (motor) whenever you leave the equipment, before cleaning the mower or unclogging the chute.

12. Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher.

13. Mow only in daylight or good artiﬁ cial light.

14. Do not operate the mower while under the inﬂ uence of alcohol or drugs.

15. Never operate mower in wet grass. Always be sure of your footing; keep a ﬁ rm hold on the handle and walk; never run.

16. Disengage the self-propelled mechanism or drive clutch on mowers so equipped before starting the engine (motor).

17. If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.

18. Always wear safety goggles or safety glasses with side shields when operating mower.

II. Slope Operation

Slopes are a major factor related to slip and fall accidents which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it.

DO:

Mow across the face of slopes; never up and down. Exercise extreme caution when changing direction on slopes. Remove objects such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Tall grass can hide obstacles.

DO NOT: Do not mow near drop-offs, ditches, or embankments. The operator could lose footing or balance. Do not mow excessively steep slopes.

Do not mow on wet grass. Reduced footing could cause slipping.

III. Children

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the mower and the mowing activity. Never assume that children will remain where you last saw them.

1. Keep children out of the mowing area and under the watchful care of a responsible adult.

2. Be alert and turn mower off if children enter the area.

3. Before and while moving backwards, look behind and down for small children.

4. Never allow children to operate the mower.

5. Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision.

IV . Service

1. Use extra care in handling gasoline and other fuels. They are ﬂ ammable and vapors are explosive. a)Use only an approved container. b)Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. c)Never refuel the machine indoors. d)Never store the machine or fuel container inside where there is an open ﬂ ame, such as a water heater.

2. Never run an engine inside a closed area.

3.Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.

4. Keep all nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

5. Never tamper with safety devices. Check their proper operation regularly.

6. Keep mower free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage. Allow mower to cool before storing.

7. Stop and inspect the equipment if you strike an Object. Repair, if necessary, before restarting.

8. Never attempt to make wheel height adjustments while the engine (motor) is running.

9. Always disconnect electric mowers (live operated) before cleaning, repairing, or adjusting.

10. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.”

11. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

12. Do not change the engine governor setting or overspeed the engine.

Part No. 520187 Form No. F102004A

Page 3 of 20

ASSEMBLY

Read all safety and operating instructions before assembling or starting this unit.

PUT OIL IN ENGINE BEFORE STARTING.

DISCONNECT SPARK PLUG WIRE BEFORE ASSEMBLING UNIT.

Your Billy Goat Mower is shipped from the factory in one crate, completely assembled except for the handles and console assembly.

NOTE: All item numbers called out in the assembly, operation, and maintenance sections of this manual can be found on Parts List (pages 15-18).

Figure 11-1

1.Cut and remove the nylon retaining straps (see ﬁ gure 11-1).

2.With the console and handle assembly positioned as shown in Figure 11-3, insert the shift linkage rod (Item 31) into the shift linkage connector (Item 54).

5.On each side of the mower, insert one of the handle mounting bolts (Item 102) with split lock washer (Item 6) on top of ﬂ at washer (Item

184) through the hole in one end of the handle brace (Item 32), the front handle mounting hole of the handle and screw into the front handle mounting hole in the engine base chassis (Figure 11-5).

6. Assemble blade clutch lever (Item

76) to upper handle using pin (Item

97), washer (Item 150), and pal nut (Item 3) (see ﬁ gure 11-6 and 11-7).

122

150

117

Figure 11-6 Figure 11-7

7.Position control cables and use 2 cable ties on each handle to secure the cables in position. The top cable tie should be 1” below the console and the lower tie should be 12” below the console (see ﬁ gure 11-8 and 11-9).

8.Check the position of the shift rod guide (Item 69), and if necessary, snap it in place in the shift bracket (Item 78) as shown in Figure 11-8.

9.Put shift lever in NEUTRAL, depress the brake lever (release the brake) and carefully pull the machine back off the pallet.

10.Fill with oil and gas to the proper level and the unit is ready to mow. (a battery will also have to be installed on electric models.)

11.Read the operator’s manual.

Figure 11-5

Cable Ties

Figure 11-8

Figure 11-3

3. To assemble the shift rod (item

Figure 11-9

31) to the shift linkage (item 54), use the roll pin in the parts/ literature bag. If you’ll notice on the shift linkage, the hole is larger on one side than the other. It will be easier to start the roll pin from the larger side, forcing it through the shift rod and the hole on the other side of the shift linkage, using a hammer or large

adjustable pliers.

4. Insert one of the handle mounting bolts (Item 102) with split lock washer (Item 6) on top of ﬂ at washer

Figure 11-4

Figure 11-10

(Item 184) through the rear handle mounting hole of the right side handle, and screw it into the rear handle mounting hole on the right side of engine base chassis (Item 61). Repeat this procedure for the left side using the left handle.

Part No. 520187 Form No. F102004A

Page 4 of 20

33" TRIPLE BLADE

ELECTRIC START MODEL

Part No: 5200048

33" TRIPLE BLADE 33" TRIPLE BLADE MOWER

Follow all instructions in Owner's Manual. Go across slopes, not up and down. Do not mow when children or others are around. Look down and behind before and while moving backwards. Keep safety guards, shields, switches, and etc. in place and working.

AVOID SERIOUS INJURY OR DEATH. OBJECT THROWN BY BLADE

CAN CAUSE SERIOUS INJURY.

Inspect area and remove debris before mowing. Keep children and others away. Wear eye protection. Do not operate unless guard is in place.

WARNING

STOP

START

CHOKE

OFF

RUN

START (PULL UP)

TRANSPORT ONLY

LIFT THEN PULL

TO REVERSE

LIFT THEN PULL

TO REVERSE

LITERATURE ASSY

P/N 520137

Owner's

CONTROLS

Check

Manual

900407

Ty Wrap

Qty 4

8041051

Screwcap 3/8" x 1.25"

Qty 4

Literature Checklist

Owner's

Manual

520187

Throttle Control

Warranty

520119

Clevis Pin

Qty 1

Card

400972

Check

Warranty

520156

Roll Pin 1/4" x 1" long

Qty 1

Card

8171004

Washer 3/8" FC

Qty 4

8177012

Washer Split Lock 3/8"

Qty 4

8171002

Washer 1/4" FC

Qty 2

360218

Pal Nut 3/8"

Qty 1

Speed Control

5th gear (Transporting Speed): LIft up on the lever then push to engage in the 5th gear.

Rev: LIft up on the lever then pull back for reverse.

Electric Start Only

Pull up on the switch then push forward to start the engine.

Part No. 520187 Form No. F102004A

ENGINE LABELS

Read and follow Operating Instructions before running engine.

Gasoline is flammable. Allow engine to cool at least 2 minutes before fueling.

Engines emit carbon monoxide, DO NOT run in enclosed area.

Page 5 of 20

Part No: 520079

33" TRIPLE BLADE MOWER

AVOID SERIOUS INJURY OR DEATH. OBJECT THROWN BY BLADE

CAN CAUSE SERIOUS INJURY.

Inspect area and remove debris before mowing. Keep children and others away. Wear eye protection. Do not operate unless guard is in place.

WARNING

STOP

START

CHOKE

TRANSPORT ONLY

LIFT THEN PUSH TO FOWARD 5TH

LIFT THEN PULL

TO REVERSE

PART: 520079 DESCRIPTION: LABEL CONSOLE FM

PAGE 2 OF 2

Part No: 520048

33" TRIPLE BLADE MOWER

ELECTRIC STELECTRIC STARART MODEL MODEL

AVOID SERIOUS INJURY OR DEATH. OBJECT THROWN BY BLADE

CAN CAUSE SERIOUS INJURY.

Inspect area and remove debris before mowing. Keep children and others away. Wear eye protection. Do not operate unless guard is in place.

WARNING

STOP

START

CHOKE

OFF

RUN

START (PULL UP)

TRANSPORT ONLY

LIFT THEN PUSH TO FOWARD 5TH

LIFT THEN PULL

TO REVERSE

PART: 520048 DESCRIPTION: LABEL CONSOLE ELECTRIC START FM

PAGE 2 OF 2

PUSH TO

RELEASE

BRAKE

CUTTING HEIGHT MAY BE ADJUSTED BY PLACING

SPACERS ABOVE OR BELOW CASTER SPINDLES.

LOWEST CUTTING HEIGHT

OF 1.5"

HIGHEST CUTTING

HEIGHT OF 4.0"

PART NO. 520043

INSTRUCTION LABELS

These labels should be included on your Billy Goat Finish Mower. If any of these labels are damaged, replace them before putting this equipment into operation. Item and part numbers are given to help in ordering replacement labels..

WARNING

EXPLOSIVE FUEL

STOP ENGINE AND ALLOW T O COOL BEFORE REFUELING.

Label Do Not Fill While Engine Is Hot Item 4 Part No.400268

400268

Label Danger Keep Hands and Feet Away Item 5 Part No.400424

Label Read Owner's Manual Item 52 Part No.890301

Label Ear Eye Breathing Item No. 114 Part No. 890254

DANGER

Label Danger Flying Material Item No. 2 Part No. 810736

500176

Label Clutch Drive Item No. 10 Part No. 500176

WARNING

890254

Label Warning Guards Item 119 Part No.900327

900327

US DESIGN PATENT

NO: D494985

Label Design Patent FM Item 178 Part No.520191

PART NO. 520191FM

WARNING

TO PREVENT INJURY

810736

Label Blade Drive Item No. 11 Part No. 500177

Do not operate unless deflector is in place

Label Warning Mower Item No. 17 Part No. 510206

500177

Label Push to Release Brake Item 95 Part No. 520117

Part No. 520187 Form No. F102004A

Label FM Electric Console Item 47 Part No. 520048

Label FM Console Item 47 Part No. 520079

Label Hgt. Guideline Item No. 7 Part No. 520043

Page 6 of 20

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