Billy Goat F902H, F902S, F1802V, F1302H User Manual

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FORCE BLOWER PUSH Owner’s Manual
Accessories
HOLD DOWN KIT
To secure blower for transportation on trailer floors.
F902S, F902H, F1302H, F1802V
BILLY GOAT FORCE BLOWER
Owner's Manual
SOLID FRONT TIRE
Solid flat-free front tire.
PARKING BRAKE
Effective and Easy to use to prevent blower from rolling.
CASTER KIT
For greater maneuverability on hard surfaces.
P/N 440120
Part No 440313 Form No F060811D
P/N 440279
P/N 440140
1
P/N 440293
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FORCE BLOWER PUSH Owner’s Manual
CONTENTS
SPECIFICATIONS _______________________ 3 INSTRUCTION LABELS 4 PACKING CHECKLIST 5 ASSEMBLY 6 OPERATION __ 7 MAINTENANCE AND TROUBLESHOOTING ____ 8 ILLUSTRATED PARTS LIST 9 PARTS LIST 10-11
Go to http://www.billygoat.com for French-Canadian translations of the product manuals.
Visitez http://www.billygoat.com pour la version canadienne-française des manuels de produits
Part No 440313 Form No F060811D
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FORCE BLOWER PUSH Owner’s Manual
Specifications F902S F902H F1302H F1802V
Engine: HP 9.0 HP (6.6kW) 9.0 HP (6.6kW) 13.0 HP (9.6kW) 18 HP (13.42kW) Engine: Model EX270D50021 GX270K1QA2 GX390K1QAA2 3564420224E9 Engine: Type SUBARU OHC HONDA OHV HONDA OHV B & S VANGUARD Engine: Fuel Capacity 6.4 qt. (6.1L) 6.3 qt. (6.0L) 6.5 qt. (6.1L) 9 qt. (8.52L) Engine: Oil Capacity 1.05 qt. (1.0L) 1.16 qt. (1.1L) 1.16 qt. (1.1L) 1.75 qt. (1.66L) Total Unit Weight: 138 # (62.6Kg) 143 # (64.8Kg) 160 # (72.6Kg) 179 # (81.2Kg) Overall Length: 58"(1.43m) 58"(1.43m) 58"(1.43m) 58"(1.43m) Overall Width 29.25” (0.74m) 29.25” (0.74m) 29.25” (0.74m) 29.25” (0.74m) Overall Height 45" (1.14m) 45" (1.14m) 45" (1.14m) 45" (1.14m) In compliance with 2000/14/EEC
standards Sound at Operator’s ears 87dB(a) @ 3340 rpm 89dB(a) @ 3660 rpm 90dB(a) @ 3640 rpm 97dB(a) Vibration at operator position .96 g (9.44 m/s2) 1.05 g (10.30 m/s2) .81 g (7.96 m/s2) 1.2 g (11.9 m/s2)
107dB(a) @3340
rpm
109dB(a) @ 3660
rpm
110dB(a) @ 3640 rpm 117dB(a)
SOUND
117 dB
Sound tests were conducted in accordance with 2000/14/EC, as well as ISO 11094, and were performed on 12-12­2006 under the conditions listed below.
SOUND LEVEL 97 Db(a) at Operators Position
Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on
the unit for the sound power level for your model.
General Conditions: Sunny Temperature: 40.4 Wind Speed: 6.1 mph (9.9kph) Wind Direction: Southwest Humidity: 93.6% Barometric Pressure: 30Hg (101.85kpa
o
F (4.7oC)
)
VIBRATION DATA
VIBRATION LEVEL 1.2g (11.9m/s2)
Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using calibrated vibration test equipment. Tests were performed on 12-13-2006 under the condition s listed b elow.
General Conditions: Sunny Temperature: 57.2 Wind Speed: 11.8 mph (19.1kph) Wind Direction: South Humidity: 46.4% Barometric Pressure: 30.1Hg (101.96kpa
o
F (14.3oC)
)
Part No 440313 Form No F060811D
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FORCE BLOWER PUSH Owner’s Manual
INSTRUCTION LABELS
The labels shown below were installed on your BILLY GOAT ® FORCE Blower. If any labels are damaged or missing, replace them before operating this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The correct position for each label may be determined by referring to the Figure and Item numbers shown.
LABEL SPARK ARRESTOR
LABEL READ OWNERS MANUAL LABEL EAR EYE BREATHING DANGER FLYING DEBRIS
P/N 100252
ITEM #44 P/N890301 ITEM# 45 P/N890254 ITEM # 46 P/N 810736
LABEL EXPLOSIVE FUEL LABEL THROTTLE CONTROL ITEM # 43 P/N 400268 ITEM # 42 P/N 810656
ENGINE LABELS
START
STOP
HONDA SUBARU
READ OWNER’S MANUAL BEFORE OPERATION. LIRE LE MANUEL D UTILISATEURAVANT USAGE. VOR INBETRIEBNAHME UNBEDINGHT BEDIENUNGSANLEITUNG DURCHLESEN. NO UTILIZAR SINANTES NO HABER LEIDO EL MANUAL
HONDA MOTOR CO. , LTD. MADE IN JAPAN
OIL ALERT
WHEN OIL LEVEL LOW, ENGINE STOPS IMMEDIATELY.
BRIGGS AND STRATTON VANGUARD
Part No 440313 Form No F060811D
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FORCE BLOWER PUSH Owner’s Manual
PACKING CHECKLIST
These items should be included in your carton. If any of these parts are missing, contact your dealer.
Your BILLY GOAT ® FORCE Blower was shipped in one carton, completely assembled except for the Upper Handle Assembly and Front Diverter. Mounting hardware for the Upper Handle Assembly can be found in the parts bag.
READ all safety instructions before assembling unit. TAKE CAUTION
unit by cables.
when removing the unit from the box the Handle Assembly is attached to the
PUT OIL IN ENGINE BEFORE STARTING
PARTS BAG & LITERATURE ASSY
Warranty card P/N- 400972, Owner’s Manual P/N-440313, General Safety and Warnings Manual P/N­100294, Declaration of Conformity P/N-440022, Handle Hardware-Items #10, #11, #74, #71 and #36
Boxing Parts Checklist
Front Air Diverter (For F902S, F902H, and F1302H models only) Item#38 F9 MODEL P/N-440045-4 F13 MODEL P/N-440045-5
Handle Upper Assembly Item #30 P/N-440035
Parts Bag & Literature Assy P/N-440266
Honda 9 or 13 hp
Subaru 9 hp
B & S Vanguard 18 hp
Part No 440313 Form No F060811D
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FORCE BLOWER PUSH Owner’s Manual
ASSEMBLY
1.Follow the steps in figures A and B, then securely tighten all hardware shown.
2.Connect spark plug wire.
Figure A Figure B
The hardware for attaching the upper handle to the lower is in the parts bag. Install upper handle (item 30), to preassembled lower handle (item 28) by sliding the upper over and down the outside of the lower handle. Using bolt (items #36 and 71), washers (item #10) & lock nut (item #11) to install upper handle to lower handle. Note: The Pigtail bolt should go on the side that the pull start is on and the open end should be facing down. Finish installing the other side of the upper handle assembly using screw and lock nut provided.
The throttle control will be attached to the throttle arm on the engine and wrapped around the engine for shipping. Unwrap and secure throttle control (item #31) to upper handle with screws (item #17). Screws will already be mounted in handle, simply remove and use to mount the throttle control securing the cable with two Ty-wraps. The Aim-and-Shoot the cable and attach the ball end to the lever and seat the cable end into the hole on the saddle clamp, with the cable running through the slot. To keep the cable from being damaged use three ty-wraps (item 74) to secure it to the handle as shown making sure that the cable is not rubbing against the tire. Note: the cable should be seated properly in the saddle and should follow the contours of the handle.
Good routing Bad routing
TM
is not attached, you will need to unroll
Two ½” open ended wrenches
Part No 440313 Form No F060811D
One 5/16 open ended wrench
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FORCE BLOWER PUSH Owner’s Manual
BLOWING OPERATION
Your Billy Goat Force blower is equipped with an air director cone and the patented Aim-N-Shoot the operator to direct the air stream up or down as required to assist in moving debris. This feature is extremely useful when debris has piled up to the point that it cannot be blown any farther. The air stream can be directed upward to blow the top of the debris pile over and allow the operator to continue moving more debris farther.
ADJUSTING AIR DIRECTOR
To adjust air direction, squeeze Aim-N-Shoot extended period, choose a suitable position and use the finger controlled push button lock to lock the cone in positio n. For operations that do not require the use of the Aim-N-Shoot be used to permanently lock the cone into position. NOTE: be sure to release the knob when returning to using the Aim­N-Shoot
debris may damage, harm, or cause injury to people or objects in air flow range.
TM
.
DO NOT position director cone to where it will blow debris towards people, vehicles or other objects in vicinity. Flying
TM
control lever. When you want to blow debris at the same angle for an
TM
feature the manual adjustment knob, pictured below, can
TM
control lever to allow
Manual Adjustment knob
FRONT DIVERTER POSITIONING (F9 and F13 models only)
The removable front diverter adapter can be slipped inside the cone to direct the air stream forward. First turn off engine, and then simply collapse the fold in the larger opening of the diverter and slide inside the cone and allow it to expand. Then position to the desired angle by rotating the diverter. This option is extremely useful for cleaning out long cracks in pavement or for cleaning under bushes, building overhangs or along curbs.
WARNING: Unit will be more difficult to control due to the air exiting the unit. Keep hands on the unit at all times when
using the front diverter. Please note that the Aim-N-Shoot
TM
feature will not function when the Front Diverter is installed.
Squeeze and fold here
Front diverter
Part No 440313 Form No F060811D
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FORCE BLOWER PUSH Owner’s Manual
(
MAINTENANCE
ERIODIC MAINTENANCE
P
Periodic maintenance should be performed at the following intervals:
Maintenance Operation Every
Use
Inspect for worn or damaged parts. Check for excessive vibration Inspect Impeller for cracks or damage Inspect for loose parts.
IMPELLER REMOVAL
1. Wait for engine to cool and disconnect spark plug.
2. Remove housing front cover, by removing (11) bolts and nuts, items #13 & #14, around outside of front cover.
3. Remove impeller bolt (item #35), lock washer (item #86) and washer (item #34).
4. DO NOT pry on impeller. Pull on center hub area only of impeller. Using a penetrating oil can help loosen a stuck
impeller.
5. Reinstall new impeller in reverse order of removal.
6. Tighten impeller bolt. Torque impeller bolt (see parts list on page 15 for proper impeller bolt torque specifications).
TIRE AIR PRESSURE
Check at regular intervals and maintain. Front Tires - 24 Psi (165 kPa). Rear Tires - 20 Psi (137 kPa).
z
Daily or Every
5 Hours
z
z
Every 25
Hours
Every 50
Hours
Every
100-150
Hours
z
TROUBLESHOOTING
Abnormal vibration. · Loose or out of balance impeller. · Check impeller and replace if required.
Engine will not start. · Engine not in full choke position. · Check choke position.
Engine is locked, will not pull over. Aim-N-Shoot
*Using compressed air, or a Backpack blower, you can loosen or free debris easily from the impeller and housing, which can cause wear and tear on the machine. You can manually remove debris by taking off the front housing. Note: Always disconnect the sparkplug when servicing.
Problem Possible Cause Solution
· Debris in impeller. · Clear debris with compressed air or a
· Loose engine. · Check engine.
· Out of gasoline or bad, old gasoline. · Check gasoline.
· Spark Plug wire disconnected. · Connect spark plug wire.
· Gas valve off. · Turn on gas valve.
· Dirty air cleaner. · Clean or replace air cleaner. Contact a
· Engine problem. · Contact an engine servicing dealer for
TM
leve r sticking
· Debris stuck around cone · Clean debis
· Cone adjustment knob too tight
· Adaptor mount nut (item 38) too tight · Loosen manual adjustment knob
backpack blower
qualified service person.
engine problems.
· Apply silicone based lubricant to pivot poin ts
· Loosen nut
see below pictures).*
Part No 440313 Form No F060811D
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FORCE BLOWER PUSH Owner’s Manual
ILLUSTRATED PARTS LIST
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FORCE BLOWER PUSH Owner’s Manual
PARTS LIST
ITEM NO. DESCRIPTION PART NUMBER QTY. PART NUMBER QTY. PART NUMBER QTY. PART NUMBER QTY.
1 ENGINE 13 HP HONDA GX390 440018 1 - - - - - -
ENGINE 9 HP HONDA GX270 - - 430287 1 - - - ­ENGINE 9 HP HORZ SUB ARU OHC - - - - 430413 1 - -
ENGINE 18 VANGUA RD - - - - - - 812240 1 2 BASE ENGINE WA FSP 440244-S 1 440244-S 1 440244-S 1 440244-S 1 3 SPACER RING ENGINE 440009 1 440009 1 440009 1 440174 1 4 PLATE REINFORCE HOUSING 440010 2 440010 2 440010 2 440010 2 5 HOUSING FRONT MOLDED 440023 1 440023 1 440023 1 440023 1 6 HOUSING BACK M OLDED 440024 1 440024 1 440024 1 440024 1 7 WA S HE R LOCK 8177012 5 8177013 5 8177013 5 8177013 5 8 SCREW CA P 3/ 8-16X1 1/2 ZP 8041052 4 8041052 4 8041052 4 - -
SCREW CA P 3/ 8-16X 2" ZP - - - - - - 8041054 4 9 ROD HAND STOP 440057 1 440057 1 440057 1 440057 1
10 WASHE R 5/ 16 F LA TW ASHER Z/P 8171003 20 8171003 20 8171003 20 8171003 20 11 NYLON INSERT LOCKNUT 5/16-18 8160002 10 8160002 10 8160002 10 8160002 10 12 SCREWCAP 5/ 16-18 X 1.75 ZP 8041031 4 8041031 4 8041031 4 8041031 2 13 SCREWCAP 1/ 4-20 x 1 1/ 2 8041008 11 8041008 11 8041008 11 8041008 11 14 NUT FLANGE 1/4-20 900455 11 900455 11 900455 11 900455 11 15 WHE E L & TIRE 13" X 5" PNE UMATIC 440054 2 440054 2 440054 2 440054 2 16 RING RETAINING 3/4 850230 2 850230 2 850230 2 850230 2 17 SCREW SE LF -TAP 5/ 16 NC X 3/4 HEX 8122082 7 8122082 7 8122082 7 - ­18 WHEEL ASSY 10 " PNEUMATIC 400295 1 400295 1 400295 1 400295 1 19 SPACER FRONT AXLE 440220 1 440220 1 440220 1 440220 1 20 SPACER LH WHEEL FRONT 440224 1 440224 1 440224 1 440224 1 21 SPACER RH WHEEL FRONT 440221 1 440221 1 440221 1 440221 1 22 SCREWCAP 1/ 2-13 x 9 1/ 2" 8041240 1 8041240 1 8041240 1 8041240 1 23 WASHE R FLAT 1/2" S A E 8172011 2 8172011 2 8172011 2 8172011 2 24 WASHE R W /BOLT WA 440075 1 440075 1 440075 1 440075 1 25 KNOB 3/8-16 SOLID HUB 811230 1 811230 1 811230 1 811230 1 26 WASHE R 2.25 OD x .515 ID x .134 ZP 610308-P 1 610308-P 1 610308-P 1 610308-P 1 27 BRACK E T HOLDER W A 440240 1 440240 1 440240 1 - ­28 HANDLE LOWER 440034 1 440034 1 440034 1 440034 1 29 NYLON INSERT LOCKNUT 1/2-13 8160005 1 8160005 1 8160005 1 8160005 1 30 HANDLE UPPER 440035 1 440035 1 440035 1 440035 1 31 CONTROL THROTTLE 440013 1 440013 1 440013 1 440013 1 32 CABLE THROTTLE CONTROL 440014 1 440014 1 440014 1 440178 1 33 NUT LOCK 3/8-16 LT WT THIN ZP 8161042 1 8161042 1 8161042 1 8161042 1 34 WASHE R 1.5 O.D.X 0.45 I.D. X 0.5 440176 1 440176 1 440176 1 440176 1 35
SCREW CAP 3/8-24 X 2 3/4" GR. 8 (38 + /-2 ft-lbs.)
SCREW CAP 7/16-20 X 2 3/4" GR.8 (60 +/-2 ft-lbs)
SCREWCAP 3/8-24 X 4 GR.8 (38 +/-2 ft-lbs)
36 SCREWCAP 5/ 16" -18 X 2" ZP 8041032 1 8041032 1 8041032 1 8041032 2 37 DIRECTOR CONE 5" 440044-S 1 - - - - - -
DIRECTOR CONE 4" - - 440046-S 1 440046-S 1 - -
DIRECTOR CONE 6" - - - - - - 440170- S 1
38 DIVERTOR FRONT 440045-5 1 440045-4 1 440045-4 1 - ­39 SCREW SM #10-24X1/2" DRILL POINT 8122064 2 8122064 2 8122064 2 8122064 2 40 IMPELLER ASSEMBLY 17" 440236 1 440236 1 440236 1 - -
IMPELLER SERVICE ASSY FORCE 18HP - - - - - - 440162 1
41 GRILL FRONT BLOWER 440067-1-S 1 440067-1-S 1 440067-1-S 1 440171-S 1 42 LABEL THROTTLE CONTROL 810656 1 810656 1 810656 1 810656 1 43 LABEL FUEL EN/SP - - - - 100261 1 100261 1 44 LABEL READ 890301 1 890301 1 890301 1 890301 1 45 LABEL EAR EYE BREATHING 890254 1 890254 1 890254 1 890254 1 46 LABEL DANGER FLYING DEBRIS 810736 1 810736 1 810736 1 810736 1 47 GRIP 1-1/4" ID x 13" 440012 1 440012 1 440012 1 440012 1 48 LABEL FORCE 440268 1 440268 1 440268 1 440268 1 49 HANDLE ASSY UPPER 440104 1 440104 1 440104 1 440104 1 50 KEY 1/4" SQ x 3.25 9201128 1 9201128 1 9201128 1 - -
KEY 1/4" SQ x 2.75 - - - - - - 9201130 1
51 SCREWCAP 1/ 4-20 X 1" - - - - - - 8041006 7 52 WASHE R FLA T 1/4 - - - - - - 8171002 5 53 NUT LOCK 1/4"-20 HEX ZP 8160001 1 8160001 1 8160001 1 8160001 1 54 HANDLE DIVERTER FORCE 440119 1 440119 1 440119 1 440119 1 55 PIN LATCH DIVERTER 440118 1 440118 1 440118 1 440118 1 56 SPRING COMPRESSION 0.281 X 0.88 440129 1 440129 1 440129 1 440129 1 57 RING RETAINING .122 DIA 440125 1 440125 1 440125 1 440125 1 58 SADDLE UPPER DIVERTER 440115 1 440115 1 440115 1 440115 1 59 PLA TE LOCK DIVE RTER 440116 1 440116 1 440116 1 440116 1 60 SCREW PLA STITE #6-19 X 5/8" 440126 1 440126 1 440126 1 440126 1
F1302H F902H F902S F1802V
790167 1 - - - - - -
- - 440285 1 440285 1 - -
------80420621
Part No 440313 Form No F060811D
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FORCE BLOWER PUSH Owner’s Manual
ITEM NO. DESCRIPTION PART NUMBER QTY. PART NUMBER QTY. PART NUMBER QTY. PART NUMBER QTY.
61 SADDLE LO WE R DIV ERTER 440114 1 440114 1 4 40114 1 440114 1 62 SCREW P LASTITE #10-14 X 1" 440132 2 440132 2 44013 2 2 440 132 2 63 PIN PIVOT DIVERTER CONTROL 4 40123 1 440123 1 440123 1 440123 1 64 RING RETAINING 5/16 430327 1 430327 1 430327 1 430 327 1 65 CABLE A SSY 440117 1 440 117 1 440117 1 440117 1 66 DIVERTER PIVOT ADAPTOR 440121 1 440 121 1 440121 1 440121 1 67 SPRING EXTENSION 0.468 X 5.25 440130 1 440130 1 4 40130 1 4 40130 1 68 BRACKE T DIVE RTER FORCE 440212 1 440212 1 440212 1 440212 1 69 PIN CLEVIS 1/ 4 X 3/4 440124 1 440124 1 440124 1 440 124 1 70 .051 X 3/4" HITCH PIN CLIP 440193 1 440193 1 440193 1 440193 1 71 EYEBOLT PIGTAIL 5/16" -18 X 1 1/4" 440280 1 440 280 1 440280 1 440280 1 72 ADAPTOR MOUNT W A 440122 1 440122 1 440122 1 440122 1 73 GRIP 1-1/4" ID x 9. 5 " LO NG 440146 1 440 146 1 440146 1 440146 1 74 T Y-WRAP 900407 5 900407 5 900407 5 900407 5 75 WAS HER .765 ID X 1.25 OD X 0.6" 850238 2 850238 2 850238 2 850238 2 76 FORCE W HE E L BEARING .751 ID 440055 2 440055 2 440055 2 440055 2 77 GUARD MANIFOLD - - - - - - 812243 1 78 GUARD MUFFLE R - - - - - - 8 12242 1 79 SPA CE R 1" ID X 2" OD X 0.890 TK - - - - - - 830112 1 80 SPA CE R 1" ID X 2" OD X 0.265 TK - - - - - - 830113 2 81 S CREW S E LF TAP 1/ 4" -20 X 5/8" - - - - - - 890359 2 82 SPA CE R RE A R WHEEL PUS H 440226 2 440226 2 440226 2 440 226 2 83 PLUG 791056 2 791056 2 791056 2 791056 2 84 CARRIAGE B OLT 3/8"-16 X 2" ZP 8024062 4 8024062 4 8024062 4 802 4062 4 85 SPARK ARRESTOR LABEL 100252 1 100252 1 100252 1 100252 1 86 WAS HER LOCK 3/8 ST ME D 8177012 1 - - - - 8177012 1
WA SHER LOCK 7/16 S T MED - - 8177013 8177013 1 - ­87 SCREW P LASTITE 1/4" -10 X 3/4" HWH ZP 840082 2 840082 2 840082 2 840082 2 88 SCREW S M 1/4 X 1" DRILL PT - - - - - - 430208 2
125 LABEL MA DE IN U. S .A. 520116 1 520116 1 52011 6 1 520116 1
F1301H F901H F901S F1801V
Part No 440313 Form No F060811D
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