Billy Goat F1801V User Manual

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FORCE BLOWER 18 Owner’s Manual
Accessories
BILLY GOAT FORCE BLOWER
F1801V
Owner's Manual
HOLD DOWN KIT
To secure blower for transportation on trailer floors.
PARKING BRAKE
Effective and Easy to use to prevent blower from rolling.
Part No 440179 Form No F041108A
P/N 440120
P/N 440140
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FORCE BLOWER Owner’s Manual
ABOUT THIS MANUAL
THANK YOU for purchasing a BILLY GOAT
manufactured to provide years of reliable and productive service. This manual provides complete operating and maintenance instructions that will help to maintain your FORCE Blower in top running order. Read this manual carefully before assembling, operating, or servicing your equipment.
®
FORCE Blower. Your new machine has been carefully designed and
CONTENTS
SERIAL PLATE DATA AND SPECIFICATIONS 3
GENERAL SAFETY 4 -5
SOUND AND VIBRATION 6
INSTRUCTION LABELS 7
PACKING CHECKLIST 8
ASSEMBLY 9
OPERATION 10-11
MAINTENANCE 12
TROUBLESHOOTING AND WARRANTY PROCEDURE 13
ILLUSTRATED PARTS LIST 14
PARTS LIST 15
MAINTENANCE RECORD 16
Part No 440179 Form No F041108A
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SERIAL PLATE DATA
FORCE BLOWER 18 Owner’s Manual
Record the model number, serial number, date of purchase, and where purchased.
Purchase Date:
Purchased From:
Specifications
Engine: HP 18 HP (13.42kW)
Engine: Model 3564420224E9
Engine: Type B & S VANGUARD
Engine: Fuel Capacity 9 qt. (8.52L)
Engine: Oil Capacity 1.75 qt. (1.66L)
Total Unit Weight: 179 # (81.2Kg)
Overall Length: 58"(1.43m)
Overall Width 29.25” (0.74m)
Overall Height 45" (1.14m)
In compliance with 2000/14/EEC standards 117dB(a)
Sound at Operator’s ears 97dB(a)
Vibration at operator position 1.2 g (11.9 m/s2)
F1801V
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FORCE BLOWER Owner’s Manual
GENERAL SAFETY INSTRUCTIONS and SYMBOLS
The safety symbols shown below are used throughout this manual. You should become familiar with them before assembling, operating, or servicing this equipment.
This symbol indicates important information that will prevent injury to yourself or others.
This symbol indicates ear protection is recommended when operating this equipment.
This symbol indicates eye protection is recommended when operating this equipment.
This symbol indicates gloves should be worn when servicing this equipment.
This symbol indicates that this manual and the engine manufacturer’s manual should be read carefully before assembling, operation, or servicing this equipment.
This symbol indicates important information that will prevent damage to your BILLY GOAT ® FORCE Blower.
This symbol indicates the engine oil level should be checked before operating this equipment.
Read and make sure you thoroughly understand the following safety precautions before assembling, operating or servicing this equipment:
READ this manual and the engine manufacturer’s manual carefully before assembling, operating, or servicing this equipment.
EAR PROTECTION is recommended when operating this equipment.
EYE PROTECTION is recommended when operating this equipment.
BREATHING PROTECTION is recommended when operating this equipment.
EXHAUST from this product contains chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
DO NOT operate this equipment on any unimproved forested, brushy, or grass covered land unless a spark arrester is installed on the muffler as required by Section 4442 of the California Public Resources Code. The arrester must be maintained in good working order. Other states may have similar laws. Federal laws apply on federal lands.
DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and possibly fatal poison.
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FORCE BLOWER 18 Owner’s Manual
DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is recommended.
DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least two minutes before refueling.
DO NOT store gasoline near an open flame.
DO NOT remove gas cap while engine is running.
DO NOT start or operate engine if strong odor of gasoline is present.
DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill until
gasoline has completely evaporated.
DO NOT smoke while filling the fuel tank.
DO NOT check for spark with spark plug or spark plug wire removed. Use an approved spark
tester.
DO NOT operate engine without a muffler. Inspect muffler periodically and replace if necessary. If equipped with muffler deflector, inspect deflector periodically and replace if necessary.
DO NOT operate engine with grass, leaves or other combustible material near the muffler.
DO NOT touch muffler, cylinder, or cooling fins when hot. Contact with hot surfaces may
cause severe burns.
DO NOT leave equipment unattended while in operation.
DO NOT park equipment on a steep grade or slope.
DO NOT operate equipment with bystanders in or near the work area.
DO NOT allow children to operate this equipment.
DO NOT operate equipment with guards removed.
DO NOT operate equipment near hot or burning debris or any toxic or explosive materials.
DO NOT operate equipment on slopes greater than specified in Specifications section of this manual.
ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting.
ALWAYS check fuel lines and fittings frequently for cracks or leaks. Replace if necessary.
ALWAYS keep hands and feet away from moving or rotating parts.
ALWAYS store fuel in approved safety containers.
WARNING: Important
Do not run this machine without director cone attached or with improper air director cone.
DO NOT run this machine with a cracked or damaged impeller under any circumstances.
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FORCE BLOWER Owner’s Manual
SOUND
Sound tests were conducted in accordance with 2000/14/EC, as well as ISO 11094, and were performed on 12-12­2006 under the conditions listed below.
117 dB
SOUND LEVEL 97 Db(a) at Operators Position
Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on
the unit for the sound power level for your model.
General Conditions: Sunny Temperature: 40.4 Wind Speed: 6.1 mph (9.9kph) Wind Direction: Southwest Humidity: 93.6% Barometric Pressure: 30Hg (101.85kpa
o
F (4.7oC)
)
VIBRATION DATA
VIBRATION LEVEL 1.2g (11.9m/s2)
Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using calibrated vibration test equipment. Tests were performed on 12-13-2006 under the conditions listed below.
General Conditions: Sunny Temperature: 57.2 Wind Speed: 11.8 mph (19.1kph) Wind Direction: South Humidity: 46.4% Barometric Pressure: 30.1Hg (101.96kpa
o
F (14.3oC)
)
INTENDED USE
This machine is designed for cleaning outdoor surfaces, where the debris can be effectively blown into a consolidated area for convenient pickup and removal.
DO NOT operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or debris stuck in fan or housing. Note: See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page
13).
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FORCE BLOWER 18 Owner’s Manual
INSTRUCTION LABELS
The labels shown below were installed on your BILLY GOAT ® FORCE Blower. If any labels are damaged or missing, replace them before operating this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The correct position for each label may be determined by referring to the Figure and Item numbers shown.
LABEL READ OWNERS MANUAL LABEL EAR EYE BREATHING DANGER FLYING DEBRIS ITEM #44 P/N890301 ITEM# 45 P/N890254 ITEM # 46 P/N 810736
LABEL EXPLOSIVE FUEL LABEL THROTTLE CONTROL ITEM # 43 P/N 400268 ITEM # 42 P/N 810656
ENGINE LABELS
BRIGGS AND STRATTON VANGUARD
START
STOP
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FORCE BLOWER Owner’s Manual
PACKING CHECKLIST
These items should be included in your carton. If any of these parts are missing, contact your dealer.
Your BILLY GOAT ® FORCE Blower was shipped in one carton, completely assembled except for the Upper Handle Assembly and Front Diverter. Mounting hardware for the Upper Handle Assembly can be found in the parts bag.
READ all safety instructions before assembling unit. TAKE CAUTION
unit by cables.
when removing the unit from the box the Handle Assembly is attached to the
PUT OIL IN ENGINE BEFORE STARTING
PARTS BAG & LITERATURE ASSY
Warranty card P/N- 400972, Owner’s Manual P/N-440179, Declaration of Conformity P/N-440022, Handle Hardware-Items #10(washer 8171003), #11(locknut 8160002), #36(cap screw 8041032), #74 (Ty-wrap
900407).
Boxing Parts Checklist
Handle Upper Assembly
Item #30 P/N-440035
Parts Bag & Literature Assy
P/N-440166
B & S Vanguard 18 hp
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ASSEMBLY
1.Follow the steps in figures A and B, then securely tighten all hardware shown.
2.Connect spark plug wire.
Figure A Figure B
The hardware for attaching the upper handle to the lower is in the parts bag. Install upper handle (item 30), to preassembled lower handle (item 28) by sliding the upper over and down the outside of the lower handle. Using bolt (item #36), washers (item #10) & lock nut (item #11) to install upper handle to lower handle. Finish installing the other side of the upper handle assembly using screw and lock nut provided.
The throttle control and Aim-and-ShootTMwill be attached to the throttle arm on the engine and wrapped around the engine for shipping. Unwrap and secure throttle control (item #31) to upper handle with screws (item #17). Screws will already be mounted in handle, simply remove and use to mount the throttle control securing the cable with two Ty-wraps.
Two ½” open ended wrenches
One 3/8 open ended wrench
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FORCE BLOWER Owner’s Manual
OPERATION
Like all mechanical tools, reasonable care must be used when operating machine.
Inspect machine work area and machine before operating. Make sure that all operators of this equipment are trained in general machine use and safety.
PUT OIL IN ENGINE BEFORE STARTING
STARTING
ENGINE: See engine manufacturer’s instructions for type and amount of oil and gasoline used. Engine must be
level when checking and filling oil and gasoline.
FUEL VALVE: Move fuel valve to "ON" position (when provided on engine). STOP SWITCH: Located on the engine. "ON" position. CHOKE: Operated with choke lever on side of engine. THROTTLE: Controlled by throttle lever on the handle. Move remote throttle control to fast position. Pull starting
rope to start engine. ENGINE SPEED: Under normal conditions, operate at minimum throttle to accomplish your current cleaning task.
IF YOUR UNIT FAILS TO START:
See Troubleshooting on page 13.
HANDLING & TRANSPORTING:
Using two people to lift machine is recommended. Lift holding the handle and handle brace. Secure in place during transportation. See unit specifications on page 3 for unit weight.
Do not use the front grill as an anchor point when securing the unit for transport.
Never lift the machine while the engine is running.
BLOWING OPERATION
TM
Your Billy Goat Force blower is equipped with an air director cone and the patented Aim-and-Shoot to allow the operator to direct the air stream up or down as required to assist in moving debris. This feature is extremely useful when debris has piled up to the point that it cannot be blown any farther. The air stream can be directed upward to blow the top of the debris pile over and allow the operator to continue moving more debris farther.
control lever
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FORCE BLOWER 18 Owner’s Manual
ADJUSTING AIR DIRECTOR
To adjust air direction, squeeze Aim-N-Shoot extended period, choose a suitable position and use the finger controlled push button lock to lock the cone in position. For operations that do not require the use of the Aim-N-Shoot used to permanently lock the cone into position. NOTE: be sure to release the knob when returning to using the Aim-N-
TM
Shoot
debris may damage, harm, or cause injury to people or objects in air flow range.
.
DO NOT position director cone to where it will blow debris towards people, vehicles or other objects in vicinity. Flying
TM
control lever. When you want to blow debris at the same angle for an
TM
feature the front adjustment knob, pictured below, can be
Adjustment knob
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FORCE BLOWER Owner’s Manual
MAINTENANCE
ERIODIC MAINTENANCE
P
Periodic maintenance should be performed at the following intervals:
Maintenance Operation Every
Use
Inspect for worn or damaged parts.
Check for excessive vibration
Inspect Impeller for cracks or damage
Inspect for loose parts.
IMPELLER REMOVAL
1. Wait for engine to cool and disconnect spark plug.
2. Remove housing front cover, by removing (11) bolts and nuts, items #13 & #14, around outside of front cover.
3. Remove impeller bolt (item #35), lock washer (item #27) and washer (item #34).
4. DO NOT pry on impeller. Pull on center hub area only of impeller. If impeller slides off freely, proceed to (step 6).
5. If the impeller does not loosen, obtain a 3/4-16x3” (Billy Goat part #440192) or longer bolt. Thread bolt by hand into nut until bolt rests against the shaft. Tighten the bolt slowly, which will pull the impeller away from the shaft, remove impeller from shaft. Using a penetrating oil can help loosen a stuck impeller.
6. Reinstall new impeller in reverse order of removal.
7. Tighten impeller bolt. Torque impeller bolt (see parts list on page 15 for proper impeller bolt torque specifications).
TIRE AIR PRESSURE
Check at regular intervals and maintain. Front Tires - 24 Psi (165 kPa). Rear Tires - 20 Psi (137 kPa).
z
Daily or Every
5 Hours
z
z
Every 25
Hours
Every 50
Hours
Every
100-150
Hours
z
STORAGE
Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank, where fuel fumes may reach an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance. If engine is to be unused for 30 days or more, prepare as follows:
Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Be sure engine is cool. Do not smoke. Run engine until fuel tank is empty and engine runs out of gasoline.
Fuel stabilizer (such as Sta-Bil deposits during storage. Add stabilizer to gasoline in storage container or fuel tank. Follow
TM
) is an acceptable alternative for minimizing the formation of gum
stabilizer manufacturer’s instructions to determine proper mix ratio. Run engine at least 10 minutes after adding stabilizer to allow it to reach carburetor.
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g
g
g
g
y
TROUBLESHOOTING
FORCE BLOWER 18 Owner’s Manual
Abnormal vibration. · Loose or out of balance impeller. · Check impeller and replace if required.
Problem Possible Cause Solution
· Loose en
En
ine will not start. · Engine not in full choke position. · Check choke position.
· Out of gasoline or bad, old gasoline. · Check gasoline.
ine. · Check engine.
· Spark Plu
· Gas valve off. · Turn on gas valve.
· Dirty air cleaner. · Clean or replace air cleaner. Contact a
Engine is locked, will not pull over.
Aim-N-Shoot
When servicing engine refer to specific manufacturers engine owner's manual. Engine warranty is covered by the specific engine manufacturer. If your engine requires warranty or other repair work contact your local servicing engine dealer. When contacting a dealer for service it is a good idea to have your engine model number available for reference (See table page 3). If you cannot locate a servicing dealer in your area you can contact the manufacturers national service organization. To reach:
TM
lever sticking
· Engine problem. · Contact an engine servicing dealer for
· Debris stuck around cone · Clean debis
· Cone adjustment knob too tight
· Adaptor mount nut (item 38) too tight · Loosen knob
wire disconnected. · Connect spark plug wire.
qualified service person.
ine problems.
en
· Appl
· Loosen nut
silicone based lubricant to
pivot points
Briggs and Stratton: 800-223-3723
WARRANTY CLAIM PROCEDURE
Should a BILLY GOAT warranty claim as follows:
The machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY GOAT Dealer.
The owner must present the remaining half of the Warranty Registration Card, or, if this is not available, the invoice or receipt.
The Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their respective BILLY GOAT Distributor for their territory Attention: Service Manager. Any parts replaced under warranty must be tagged and retained for 90 days. The model number and serial number of the unit must be stated in the Warranty Claim.
The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration.
The Technical Service Department at BILLY GOAT will study the claim and may request parts to be
returned for examination. BILLY GOAT will notify their conclusions to the distributor service manager from whom the claim was received.
The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is final and binding.
®
machine fail due to a defect in material and/or workmanship, the owner should make a
For online product registration go to www.billygoat.com
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ILLUSTRATED PARTS LIST
FORCE BLOWER Owner’s Manual
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FORCE BLOWER 18 Owner’s Manual
PARTS LIST
Part No 440179 Form No F041108A
ITEM NO. D ESCRIPTION PART NUMBER QTY.
1 EN G INE 18 VA NG UAR D 440173 1 2 BASE E N G INE W A 440011 1 3 SPAC ER R ING E N G INE 440174 1 4 PLAT E R E INFO RC E HOUS ING 440010 2 5 HO U S ING F RO NT M OLD ED 440023 1 6 HO U S ING B AC K M O LD ED 440024 1 7 W ASHE R LO CK 3/8 TW ISTED T O O TH 400502 4 8 SC REW CAP 3/8-16X1 1/2 ZP 8041052 4
9 RO D H AND STO P 440057 1 10 W ASHE R 5/16 FLAT W AS HE R Z/P 8171003 16 11 NYLO N INSER T LO C KNU T 5/16-18 8160002 10 12 SC REW CAP 5/16-18 X 1.75 ZP 8041031 7 13 SC REW CAP 1/4-20 x 1 1/2 8041008 11 14 NU T FLAN G E 1/4-20 900455 11 15 W HE EL & TIRE 13" X 5" PNE UM AT IC 440054 2 16 RING R ETAININ G 3/4 850230 2 17 SC REW SM 1/4 x 1 DR ILL PT. 430208 2 18 W HEEL ASSY 10 " PN EUM ATIC 400295 1 19 SPAC ER FR O N T AXLE 440050 1 20 SPAC ER LH W H EE L 440052 1 21 SPAC ER R H W HE EL 440051 1 22 SC REW CAP 1/2-13 x 7" 8041235 1 23 W ASHE R FLAT 1/2" S AE 8172011 1 24 W ASHE R W /BO LT W A 440075 1 25 KN O B 3/8-16 SO LID H U B 811230 1 26 W ASHE R 2.25 OD x .515 ID x .134 ZP 610308-P 1 27 W ASHE R LO CK 3/8 S/T M ED 8177012 1 28 HA NDLE LO W ER 440034 1 29 NYLO N INSER T LO C KNU T 1/2-13 8160005 1 30 HA NDLE UPPER 440035 1 31 CO N T ROL TH R O TT LE 440013 1 32 CA BLE TH R O TT LE C O N TRO L 440178 1 33 NU T LO CK 3/8-16 LT W T T H IN ZP 8161042 1 34 W ASHE R 1.5 O.D.X 0.453 X 0.5 440176 1 35 SC REW CAP 3/8 - 24 X 4 1/2" G R . 8 (50 ft. lbs) 440208 1 36 SC REW CAP 5/16"-18 X 2" ZP 8041032 3 37 DIREC TO R CO N E 6" 440170 1 38 NU T LO CK 1/4" - 20 HEX ZP 8160001 6 39 SC REW SM #10-24X1/2" D R ILL POINT 8122064 2 40 IMPELLE R AS SE M BLY 17" 440110 1 41 GRILL FRO N T BLO W ER 440171 1 42 LABE L TH R O TTLE CO N T RO L 810656 1 43 LABE L H O T E NG INE 400268 1 44 LABE L R EA D 890301 1 45 LABE L EA R EYE BR EATHING 890254 1 46 LABE L D AN G ER F LYING DE BR IS 810736 1 47 GRIP 1-1/4" ID x 13" 440012 1 48 LABE L FO R C E 440172 1 49 HAND LE ASSY UPPER 440104 1 50 KEY 1/4" SQ X 2.25 9201123 1 51 GUA R D M AN IFOLD 811059 1 52 GUA R D M UFFLE R 811058 1 53 W ASHE R FLAT 1/4 8171002 5 54 HA NDLE DIVER T ER FO R C E 440119 1 55 PIN LATCH D IVERT ER 440118 1 56 SPRING C OM PRESSIO N 0.281 X 0.88 440129 1 57 RING R ETAININ G .122 DIA 440125 1 58 SADDLE UPPER DIVERTER 440115 1 59 PLAT E LO CK D IVERTER 440116 1
60 S C R EW PLA ST ITE #6-19 X 5/8" 440126 2 61 S AD D LE LO W ER D IVE R TE R 440114 1 62 S C R EW PLA ST ITE #10-14 X 1" 440132 2 63 PIN PIVO T DIVERTER C ON TRO L 440123 1 64 R IN G R E TA INING 5/16 430327 1 65 CABLE ASSY 440117 1 66 DIVERTER PIVO T AD APTOR 440121 1 67 S PR ING E X TE N SION 0.375 X 3.75 440130 1 68 B R AC K E T D IVER TE R F O R C E 440127 1 69 P IN C LE VIS 1/4 X 3/4 440124 1 70 .051 X 3/4" H ITC H P IN C LIP 440193 1 71 S C R EW TC S #12-24 X 5/8" TYP E 1 440147 2 72 A D AP T O R M O U N T W A 440122 1 73 G RIP 1-1/4" ID x 9.5" LO N G 440146 1 74 T Y-W R AP 900407 5 75 SPACER 1" ID X 2" O D X 0.890 TK 830112 1 76 SPACER 1" ID X 2" O D X 0.265 TK 830113 1 77 VIBR ATIO N LABEL 440191 1 78 S C R EW SE LF T AP 1/4" - 20 X 5/8" 890359 1
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F1801V
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FORCE BLOWER Owner’s Manual
MAINTENANCE RECORD
Date Service Performed
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