Billy Goat F012507A User Manual

MV650H PUSH Vacuum Owner’s Manual
BILLY GOAT ® MV650H PUSH Vacuum
Accessories
Caster Kit Hose Kit Bag Liner Kit Felt Bag Kit
Use on hard surface for maneuverability.
P/N 840129 P/N 840116 P/N 840134 P/N 840194
For vacuuming hard to reach areas.
To collect leaves, thatch, and grass.
Use on all dusty conditions.
Part No 840186 1 Form No F012507A
MV650H PUSH Vacuum Owner’s Manual
ABOUT THIS MANUAL
THANK YOU for purchasing a BILLY GOAT
manufactured to provide years of reliable and productive service. This manual provides complete operating and maintenance instructions that will help to maintain your MV Vacuum in top running order. Read this manual carefully before assembling, operating, or servicing your equipment.
®
MV Vacuum. Your new machine has been carefully designed and
CONTENTS
Serial Plate Data ............................................................................................................................................... 3
Specifications .................................................................................................................................................... 3
Common Replacement Parts ............................................................................................................................ 3
General Safety Instructions and Symbols ......................................................................................................... 4-5
Sound Data ....................................................................................................................................................... 6
Vibration Data .................................................................................................................................................... 6
Intended Use ..................................................................................................................................................... 6
Instruction Labels .............................................................................................................................................. 7
Engine Labels .................................................................................................................................................... 7
Assembly Instructions ....................................................................................................................................... 8-11
Operation ........................................................................................................................................................... 12
Operator Controls ....................................................................................................................................... 13
Starting ........................................................................................................................................................ 13
Height/Nozzle Door Adjustment .................................................................................................................. 14-16
Handling and Transporting ................................................................................................................................ 17
Storage .............................................................................................................................................................. 17
Maintenance ...................................................................................................................................................... 18
Periodic Maintenance ................................................................................................................................. 18
Impeller Removal......................................................................................................................................... 18
Wiring Diagrams .......................................................................................................................................... 19
Troubleshooting ................................................................................................................................................. 19
Engine Maintenance and Repair ....................................................................................................................... 20
Warranty Claim Procedure ................................................................................................................................ 20
Maintenance Record ......................................................................................................................................... 21
Illustrated Parts List ........................................................................................................................................... 22-28
Part No 840186 2 Form No F012507A
MV650H PUSH Vacuum Owner’s Manual
SERIAL PLATE DATA
Record the model number, serial number, date of purchase, and where purchased.
Purchase Date:
Purchased From:
MV 650 SERIES SPECIFICATIONS
MV650
Engine Type Honda GSV190AA1A
Horsepower 6.5 (4.85 kW)
Fuel Capacity 1.6 qt (1.5 L)
Oil Capacity 0.69 qt (0.65L)
Engine Weight 28 lbs (12.7 kg)
Unit Weight 157 lbs (71.2 kg)
Shipping Weight 180 lbs (81.7 kg)
Overall Dimensions 28” Wide x 62.5” Long x 45.5” High
Maximum Operating Slope 20°
In accordance with 2000/14/EEC standards
Sound at Operators ear 83 dB(a) at 3320 rpm
103 dB(a) at 3320 rpm
COMMON REPLACEMENT PARTS
Bag. P/N 840189. Original equipment replacement bag.
Skid. P/N 840041. Nozzle wear guard skid.
Form No F012507A 3 Part No 840186
MV650H PUSH Vacuum Owner’s Manual
GENERAL SAFETY INSTRUCTIONS and SYMBOLS
The safety symbols shown below are used throughout this manual. You should become familiar with them before assembling, operating or servicing this equipment.
This symbol indicates important information that will prevent injury to yourself or others.
This symbol indicates ear protection is recommended when operating this equipment.
This symbol indicates eye protection is recommended when operating this equipment.
This symbol indicates gloves should be worn when servicing this equipment.
This symbol indicates that this manual and the engine manufacturer’s manual should be read carefully before assembling, operation, or servicing this equipment.
This symbol indicates important information that will prevent damage to your BILLY GOAT ® MV Vacuum.
This symbol indicates the engine oil level should be checked before operating this equipment.
Read and make sure you thoroughly understand the following safety precautions before assembling, operating or servicing this equipment:
READ this manual and the engine manufacturer’s manual carefully before assembling, operating, or servicing this equipment.
EAR PROTECTION is recommended when operating this equipment.
EYE PROTECTION is recommended when operating this equipment.
EXHAUST from this product contains chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
DO NOT operate this equipment on any unimproved forested, brushy, or grass covered land unless a spark arrester is installed on the muffler as required by Section 4442 of the California Public Resources Code. The arrester must be maintained in good working order. Other states may have similar laws. Federal laws apply on federal lands.
DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and possibly fatal poison.
Part No 840186 4 Form No F012507A
MV650H PUSH Vacuum Owner’s Manual
DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is recommended.
DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least two minutes before refueling.
DO NOT store gasoline near an open flame.
DO NOT remove gas cap while engine is running.
DO NOT start or operate engine if strong odor of gasoline is present.
DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill
until gasoline has completely evaporated.
DO NOT smoke while filling the fuel tank.
DO NOT check for spark with spark plug or spark plug wire removed. Use an approved
spark tester.
DO NOT operate engine without a muffler. Inspect muffler periodically and replace if necessary. If equipped with muffler deflector, inspect deflector periodically and replace if necessary.
DO NOT operate engine with grass, leaves or other combustible material near the muffler.
DO NOT touch muffler, cylinder, or cooling fins when hot. Contact with hot surfaces may cause severe burns.
DO NOT leave equipment unattended while in operation.
DO NOT park equipment on a steep grade or slope.
DO NOT operate equipment with bystanders in or near the work area.
DO NOT allow children to operate this equipment.
DO NOT operate equipment with guards removed.
DO NOT operate equipment near hot or burning debris or any toxic or explosive
materials.
DO NOT operate equipment on slopes greater than specified in Specifications section of this manual.
ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting.
ALWAYS check fuel lines and fittings frequently for cracks or leaks. Replace if necessary.
ALWAYS keep hands and feet away from moving or rotating parts.
ALWAYS store fuel in approved safety containers.
Form No F012507A 5 Part No 840186
MV650H PUSH Vacuum Owner’s Manual
SOUND DATA
SOUND LEVEL 103 Dba at Operator Position
Sound tests were conducted in accordance with 2000/14/EC, as well as ISO 11094, and were performed on 5­17-2005 under the conditions listed below.
Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on the unit for the sound power level for your model.
General Conditions: Sunny Temperature: 66.2 Wind Speed: 8.5 mph (13.7kph) Wind Direction: South Southwest Humidity: 59% Barometric Pressure: 29.9” Hg (101.35kPa
o
F (19oC)
)
VIBRATION DATA
VIBRATION LEVEL 1.43g(14.00m/s2)
Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using calibrated vibration test equipment. Tests were performed on 5-24-2006 under the conditions listed below.
General Conditions: Sunny Temperature: 73.7 Wind Speed: 8.05 mph (3.6m/s) Wind Direction: South Humidity: 83.5% Barometric Pressure: 29.91” Hg (101.31 kPa)
o
F (23.2oC)
INTENDED USE
Your BILLY GOAT ® MV Vacuum is designed for vacuuming leaves, grass clippings, and other types of organic litter, as well as, debris mixed with cans, bottles and small amounts of sand; however, vacuuming cans, bottles and sand will affect the longevity of your machine. Like all mechanical tools, reasonable care must be used when operating the machine. Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign
Part No 840186 6 Form No F012507A
MV650H PUSH Vacuum Owner’s Manual
objects. Note: See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page
25).
INSTRUCTION LABELS
The labels shown below were installed on your BILLY GOAT missing, replace them before operating this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The correct position for each label may be determined by referring to the Figure and Item numbers shown.
®
MV Vacuum. If any labels are damaged or
PN 400268
(See Figure 3 Item 55)
PN 890254
(See Figure 4 Item 162)
PN 400424
(See Figure 1 Item 11)
PN 840080
(See Figure 4 Item 175)
PN 810736
(See Figure 4 Item 174)
ENGINE LABELS CONTROLS
PN 840054
(See Figure 1 Item 34)
PN 890301
(See Figure 4 Item 163)
PN 840045 (See Figure 3 Item 57)
Form No F012507A 7 Part No 840186
MV650H PUSH Vacuum Owner’s Manual
MV Vacuum Assembly Drawing
Part No 840186 8 Form No F012507A
MV650H PUSH Vacuum Owner’s Manual
PARTS LIST
Form No F012507A 9 Part No 840186
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