Billy Goat DL1301H, DL1201L, DL1801V, DL1801VE, DL1401SE User Manual

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DL12/13/14/18 Owner’s Manual
Owner's Manual
DL1201L, DL1301H, DL1401SE, DL1801V, DL1801VE
Accessories
INTAKE EXHAUST
Standard on DL units. [8"(203mm) x 10' (3.0m)] [10”(254mm) X 10’(3.0m)]
8” Hose P/N 811244
10” Hose P/N 791033
EXHAUST HOSE KIT
[7"(203mm) x 5' (1.5m)] flexible hose increases exhaust distance.
7” Flexible Hose P/N 812300
HANGING EXTENSION KIT HOSE REPLACEMENT KIT EXHAUST EXTENSION KIT
Allows the Debris loader to hang from a vertical side panel. (Not for use in transport)
P/N 812260
Allows the height of the exhaust chute to be raised.
P/N 812273
Part No 812379 Form No F060711B
1
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DL12/13/14/18 Owner’s Manual
CONTENTS
SPECIFICATIONS AND SOUND/VIBRATION 3 INSTRUCTION LABELS 4 PACKING CHECKLIST ____________ 5 ASSEMBLY AND MOUNTING 6 OPERATION 7 MAINTENANCE________________________________ 8 TROUBLE SHOOTING__________________________________________________9 ILLUSTRATED PARTS & PARTS LISTS 10-12
Go to http://www.billygoat.com for French-Canadian translations of the product manuals.
Visitez http://www.billygoat.com pour la version canadienne-française des manuels de produits
Part No 812379 Form No F060711B
2
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DL12/13/14/18 Owner’s Manual
g (
Specifications DL1201L DL1301H DL1401SE DL1801V DL1801VE
Engine: HP 12 (8.95 kW) 13 (9.69 kW) 14 (9.69 kW) 18 (13.4 kW) 18 (13.4 kW)
Engine: Model HK291150124P-BPQE2 GX390U1QA2 EX400DE5030 3564420186EI 3564470288B1 Engine: Type LCT OHV HONDA SUBARU BRIGGS AND STRATTON BRIGGS AND STRATTON Engine: Fuel Capacity 6 qt. (5.68 L) 6.9 qt. (6.5 L) 7.4 qt. (7.0 L) 9qt. (8.52 L) 9qt. (8.52 L) Engine: Oil Capacity 0.875 qt. (0.8 L) 1.16 qt. (1.1 L) 1.3 qt. (1.2 L) 1.75 qt. (1.66 L) 1.75 qt. (1.66 L) Total Unit Weight: 204 lbs (92.5 kg) 207 lbs (93.9 kg) 267 lbs (93.9 kg) 267 lbs (121.1 kg) 267 lbs (121.1 kg) Max operating slope 250 250 250 250 250 Overall Height 74 7/8” (1.90m) 74 7/8” (1.90m) 74 7/8” (1.90m) 74 7/8” (1.90m) 74 7/8” (1.90m) Overall Height with
optional trailer Overall Width 32 ¼” (0.82m) 32 ¼” (0.82m) 32 ¼” (0.82m) 32 ¼” (0.82m) 32 ¼” (0.82m) Overall Length 60” (1.52m) 60” (1.52m) 60” (1.52m) 60” (1.52m) 60” (1.52m) In compliance with
2000/14/EEC standards Sound at operators
position Vibration at operator
position
91”(2.31m) 91”(2.31m) 91”(2.31m) 91”(2.31m) 91”(2.31m)
121 dB(a) 121 dB(a) 121 dB(a) 121 dB(a) 121 dB(a)
105 dB(a) 105 dB(a) 105 dB(a) 105 dB(a) 105 dB(a)
0.02g 0.02g 0.02g 0.02g 0.02g
Battery (Electric Models Only)
Model
CCA @ 0° F
AH Rating Length Width Height DL14 ETX12 180 10 5.9” (150mm) 3.4” (86mm) 5.2” (132mm) DL18
U1 Group 275 19 6 7/8” (175mm) 4” (100mm) 6 1/8” (155mm) Battery not included with machine
SOUND
Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 6/18/07 under the conditions listed below.
Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on the unit for the sound
power level for your model.
SOUND LEVEL 105 dB(a) at Operator Position
General Conditions: Cloudy Temperature: 74 Wind Speed: 3.7 mph (21.6 kmh) Wind Direction: South Humidity: 83.5% Barometric Pressure: 29.8 H
o
F (23.2oC)
756 mm Hg)
VIBRATION DATA
Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using calibrated vibration test equipment. Tests were performed on 7-10-07 under the conditions listed below.
General Conditions: Sunny Temperature: 86 Wind Speed: 13 mph (20 kph) Wind Direction: North Humidity: 49% Barometric Pressure: 29.8”Hg (756mm Hg)
Part No 812379 Form No F060711B
VIBRATION LEVEL 0.02g
3
o
F (17oC)
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DL12/13/14/18 Owner’s Manual
INSTRUCTION LABELS
The labels shown below were installed on your BILLY GOAT ® DL Vacuum. If any labels are damaged or missing, replace them before operating this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The correct position for each label may be determined by referring to the Figure and Item numbers shown.
DANGER KEEP HANDS EAR EYE BREATHING WARNING SECURE DANGER FLYING DEBRIS AND FEET AWAY ITEM# 31 P/N 890254 ITEM#62 P/N 790232 ITEM #61 P/N 810736 ITEM #18 P/N 400424
READ OWNERS MANUAL EXPLOSIVE FUEL LABEL SPARK ARRESTOR ITEM #30 P/N 830301 ITEM #32 P/N 400268 ITEM #15 P/N 100252
WARNING ENGINE OVERHEAT SECURE NOZZLE DL INSTRUCT/WARN ITEM #14 P/N 811215 ITEM #59 P/N 790232 ITEM #28 P/N 790142
ENGINE LABELS
HONDA B&S VANGUARD
OIL ALERT
WHEN OIL LEVEL LOW, ENGINE STOPS IMMEDIATELY.
READ OWNER’S MANUAL BEFORE OPERATION. LIRE LE MANUEL D UTILISATEURAVANT USAGE. VOR INBETRIEBNAHME UNBEDINGHT BEDIENUNGSANLEITUNG DURCHLESEN. NO UTILIZAR SINANTES NO HABER LEIDO EL MANUAL
HONDA MOTOR CO. , LTD. MADE IN JAPAN
Part No 812379 Form No F060711B
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DL12/13/14/18 Owner’s Manual
00294,
090
PACKING CHECKLIST
Your Billy Goat is shipped from the factory in one carton and is completely assembled except for the exhaust elbow, nozzle, handle loop for nozzle, hose booms, hose bands, hose coupler, hose clamps and related hardware.
READ all safety instructions before assembling unit. TAKE CAUTION when removing the unit from the box.
PUT OIL IN ENGINE BEFORE STARTING
PARTS BAG & LITERATURE ASSY
Warranty card P/N- 400972, Owner’s Manual P/N-812379, General Safety and Warnings Manual P/N­1
Declaration of Conformity P/N-791
.
Boxing Parts Checklist
Exhaust Elbow PN# 812248-S qty 1
Hose Boom Assembly PN# 812245 qty 1
Boom Chain PN# 791117
Hose quick clamp 8” PN# 812254 qty 1
or Hose quick clamp 10” PN# 791064 qty 1
Band hose boom 8" PN# 810880 qty 1
or Band hose boom 10” PN# 810868 qty 1
56
Washer 5/16 Fender 8172020 qty. 4
53
Nut Lock 1/4-20 8160001 qty. 1
Hose 8"x 10' DL PN# 811244 qty 1
or Hose 10”x 10’ DL PN# 791033 qty 1
Handle Nozzle PN# 791116 qty 1
Hose clamps 8" PN# 810566 Qty. 1
or Hose clamps 10” PN# 810706-01 qty 1
Nozzle DL 8” PN# 811007 qty 1
or Nozzle DL 10” PN#811005 qty 1 Engine
LCT 12 HP Honda 13 HP Vanguard 18 HP Vanguard Electric 18 HP
Parts Bag & Literature Assy P/N 812252
Parts Bag
Washer 5/16 SAE 8172008 qty. 2
57
54
Washer 1/4 SAE 8172007 qty. 2
Nut Lock 5/16-18 8160002 qty. 2
43
Screwcap 5/16-18 X 2" ZP 8041032 qty. 2
52
Screwcap 1/4-20 X 2 3/4" ZP 8041013 qty. 1
60
Hardware
Part No 812379 Form No F060711B
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DL12/13/14/18 Owner’s Manual
ASSEMBLY
1. SECURELY ATTACH unit to the bed of a truck, trailer, or use the hanging brackets, so that the exhaust discharges into an enclosed container. NOTE: This unit must be securely mounted to the bed of a truck or to a trailer before operating.
See page 14 for parts diagram to assemble
2. ATTACH hose to housing intake, using ho se quick clamp (item 8) making sure to place the safety switch under the clamp (see interlock page 12. Then slide the hose onto the housing intake and place the shut off switch under the clamp. Make sure the shut off switch is pressed in or the vacuum will not start, and clamp the hose to the intake.
3. ASSEMBLE nozzle handle (item 11), to nozzle (item 10), using screws (item 60), fender washers (item 56), washers (item 57) and lock nuts (item 43).
4. ATTACH assembled nozzl e to hose using hose clamp (item 9). Before tightening hose clamp, position nozzle handle upward when hose is stretched to prevent twisting load on hose assembly during operation.
5. ATTACH th e hose boom (item 5) by sliding the boom through the ring on the top of housing and resting it in the cup on the top of the housing.
6. ASSEMBLE hose band (item 13) around hose and secure chain between flanges of the hose band using ca pscrew (item 52), washers (item 54), and lock nut (item 53). To adjust the hose boom height see page 11)
7. SECURELY ATTACH exhaust elbow (item 4) to the housing (see MOUNTING on page 10) with the hardware located on the exhaust chute.
8. INSTALL BATTERY (Electric Models Only) battery be used on the DL1401SE and DL1801VE. This is due to the heat generated by the muffler and the location of the battery. Using the wrong size battery could result in premature failure, damage to unit or personal injury. The battery needs to be within the specification list on page 3. The U1 group or equivalent is recommende d for the DL18VE (SEE PAGE 3 FOR BATTERY
SPECIFICATIONS)
9. (Electric Models Only) Attach the battery cables to the battery and secure it to the unit with the hold down strap.
Due to the location of the battery it is recommended that only the specified
MOUNTING
MOUNTING: Main unit GENERAL: Unit must be securely mounted to a trailer, truck bed,
hanging brackets, or other similar surface before use. Do not use this unit in a freestanding position. Unit is not stable until it has been secured in place. Secure unit by bolting through the base of the unit and through the mounting surface using 3/8" dia. bolts, with washers and locking nuts (see fig. 1)
MOUNTING: Exhaust elbow Note: this process is easier with two people, one to support the exhaust
elbow and one to attach plates and hardware.
1) Remove the bolts (item 50), washers (item 51), and nuts (item 41) from the parts bag.
2) Place the elbow on top of the housing chute and line up with the holes in the elbow with the housing in the desired position you want the exhaust to go.
3) Secure the elbow to the housing with the hardware provided. Make sure the hardware is properly tightened.
Typical on both
sides
Fig. 1
Mount with these holes on both sides
Step 1&2
Part No 812379 Form No F060711B
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DL12/13/14/18 Owner’s Manual
VACUUMING OPERATION
EXHAUST DIRECTION & DISTANCE: Exhaust direction and distance are controlled by
the rotation of the exhaust elbow. Typically debris is aimed to discharge to the rear of the container. The direction of discharge is adjusted by rotating the exhaust elbow on the housing and securing with the hardware provided. NOTE: Elbow is heavy. Use caution when adjusting. Never stand directly under the elbow while adjusting direction of exhaust.
Never direct exhaust into an area where bystanders may cross the path of the debris.
INTAKE OPERATION: With machine running and fully assembled, move the nozzle in sweeping motions over debris. Always allow air to flow into the nozzle along with the debris. Do not completely block the nozzle when vacuuming, it will reduce performance, and increase clogging (See figure 3). For removal of heavier debris, or debris that is stuck to the ground, rock nozzle forward to concentrate suction power around the debris (See figure 4).
ADJUSTING HOSE BOOM
Properly adjusting the boom will prevent most hose clogs from occurring and will maximize vacuum performance by keeping the hose straight and perpendicular to the housing (see fig. 5). Height adjustments are made by raising or lowering one of the attachment links to a different area on the chain.
Fig. 3
UNCLOGGING A CLOGGED HOSE
With engine running and unit secured to a trailer, truck bed, or other similar surface, fully stretch hose in a straight line to dislodge the clog. If the clog will not clear, turn unit off, and allow engine to come to a complete stop. Remove hose and manually clear hose clog. NOTE: The clogged debris may be sharp. Always wear durable gloves when removing clog.
UNCLOGGING A CLOGGED HOUSING OR EXHAUST ELBOW
Turn engine off and wait for impeller to come to a complete stop. Disconnect spark plug wires and battery cables. Remove the hose from the housing and determine where the clog is located. If possible clear the clog through the intake opening. It may require removal of the intake adaptor (item 16) to allow access to clear the housing. If clog is in the elbow, carefully remove the elbow. Remove elbow by removing the bolts and nuts on the elbow clamp so that the plates can be removed. NOTE: Elbow is very heavy. Do not stand directly under elbow during removal. Danger, the clog may contain sharp materials. Wearing durable gloves, clear the clog. Reconnect spark plug wire.
HOSE CARE AND TIPS
To increase hose life, periodically rotate hose and reposition nozzle and coupler on front plate of unit. This increases hose life by keeping hose from wearing only on one side.
Keep hose as straight as possible and avoid sharp bends during operation for best pick­up and to avoid clogs. Never drag hose. Always remove and store hose before transporting unit. Store hose straight and flat to maintain flexibility for next use. THE HOSE IS A REPLACEABLE WEAR ITEM.
Fig. 5
Hose
Fig. 4
Hose Band. Stretch hose out before clamping
. HOSE STORAGE: Storing hose in a covered area, out of sunlight and heat will prolong hose life. Do not store hose where it could be stepped on or where other objects could crush or damage hose.
Part No 812379 Form No F060711B
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DL12/13/14/18 Owner’s Manual
MAINTENANCE PERIODIC MAINTENANCE
Periodic maintenance should be performed at the following intervals:
Maintenance Operation Every use Every 5 hours (daily) Every 10 Hours Every 25 Hours Inspect for loose, worn or damaged parts. Check engine oil and air filter Clean hose Engine (See Engine Manual) Inspect battery for damage or leak Keep engine free of debris Check battery terminal for corrosion Check for excessive vibration
z z
z
IMPELLER REMOVAL
1. Wait for engine to cool and disconnect spark plug wires from the engine.
2. Remove the hose from the unit.
3. Unattach the hose from boom assembly.
4. Remove the intake housing assembly (item 16) by removing (6) locknuts (item 44). Be careful to
place intake assembly to the side without putting excess strain on safety switch wire harness
5. Remove impeller bolt (item 34), lock washer (item 35), and spacer (item 37) using 5/8" socket and impact wrench (see fig. 6).
6. Once bolt is removed impeller should slide out freely. If the impeller doesn’t slide off freely use penetrating oil and work the hub off using a pry bar. Do not use the pry bar on the impeller plate.
7. When impeller is free of the engine shaft, align impeller with the opening and pull it straight out of the housing.
8. Using a new impeller bolt, washer, and lock washer, install new impeller in reverse order.
Note: Be sure that the key is in place on the engine shaft before installing impeller.
9. Tighten impeller bolt. Torque the impeller bolt to [33-38 Ft. Lbs. (45-52 N.m)]
10. Repeat steps 2 through 5 in reverse order.
11. Reinstall spark plug wires.
z
z
z
z
Fig. 6
INTERLOCK SYSTEM
With hose coupler installed (as shown in Fig. 8) the switch is open & engine is not grounded out, allowing engine to run.
DL1801V SYSTEM
IG N IT IO N UNIT
IG N IT IO N UNIT
Spark plug
Spark plug
IN T E R L O C K SWITCH
ENGINE SWITCH
IGNITION UNIT
IGNITION UNIT
DL1801VE SYSTEM
INTERLOCK
Spark plug
Spark plug
SWITCH
ENGINE SWITCH
Hose must be installed and switch lever must engage switch for engine to start.
DL1301H SYSTEM
DL1201L SYSTEM
DL1401SE SYSTEM
IGNITION UNIT
Throttle stop
Part No 812379 Form No F060711B
Spark plug
INTERLOCK SWITCH
8
ENGINE SWITCH
Fig. 8
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DL12/13/14/18 Owner’s Manual
Troubleshooting
Problem Possible Cause Solution
Abnormal vibration. Loose or out of balance impeller or
Will not vacuum or has poor vacuum performance
Engine will not start. · Throttle & / or stop switch in off
Engine is locked, will not pull over.
loose engine
· Nozzle buried in debris. Clogged hose or exhaust. Excessive quantity of debris.
position. Out of gasoline. Bad or old gasoline. Spark plug wire disconnected. Harness wire is bad or disconnected from interlock switch. Hose not installed, allowing interlock wire to ground. Dirty air cleaner.
· Debris locked against impeller. Engine problem.
Check impeller and replace if necessary. Check engine.
· Withdraw nozzle from debris pile. Unclog hose or exhaust (see pg. 11) Allow air to feed debris.
· Check stop switches, throttle, and gasoline. Connect spark plug wire. Clean or replace air cleaner. Install hose coupler securely to the unit and check whether interlock switch is engaged by lever. Check harness wire connection and replace if necessary.
· See pg.11, Clearing a clogged impeller housing. Contact an engine servicing dealer for engine problems.
Part No 812379 Form No F060711B
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PARTS DRAWING DL
60
56
57
59
14
10
9
7
8
76
44
16
43
35
34
64
DL12/13/14/18 Owner’s Manual
11
13
24
35
3
45
21
52
49
20
54
12
53
65
43
55
23
33
18
1917
39
66
42
6
21
22
ENGINE
TO
DL18V
MODEL
ON
41
40
28
29
103
5
51
48
50
36
26
47
77
46
48
36
26
47
46
63
27
31
46
43
63
27
46
31
43
30
77
70
30
DL18VE
MODEL
1
71
69
68
67
DL18V
MODEL
1
71
69
68
70
67
15
Part No 812379 Form No F060711B
28
41
46
80
62
79
25
46
43
47
2
14
53
40
DL14SE
DL18VE
MODEL
ON
AND
40
41
38
4
32
1
61
10
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DL12/13/14/18 Owner’s Manual
PARTS LIST
ITEM
NO. NO. NO. NO. NO. NO.
1 ENGINE LCT 811250 1 - - - - - - - -
ENGINE HONDA - - 430366 1 - - - - - ­ENGINE VANGU ARD - - - - - - 812240 1 - ­ENGINE VANGUARD ELECTRIC - - - - - - - - 812241 1
ENGINE SUBARU ELECTRIC - - - - 812369 1 - - - ­2 BASE ENGINE WA 812100-S 1 812100-S 1 812100-S 1 812100-S 1 812100-S 1 3 HOUSING WA DL12/13 W/LABELS 812216-S 1 812216-S 1 - - - - - -
HOUSING WA DL18 W/LABELS - - - - 812101-S 1 812101-S 1 812101-S 1 4 ELBOW ASSY 7" DL 812248-S 1 812248-S 1 812248-S 1 812248-S 1 812248-S 1 5 BOOM WA DL 812245 1 812245 1 812245 1 812245 1 812245 1 6 CHAIN HOSE HANG DL 791117 1 791117 1 791117 1 791117 1 791117 1 7 HOSE 8"X10" 811244 1 811244 1 - - - - - -
HOSE 10" X 1 0 " - - - - 791033 1 791033 1 791033 1 8 CLAMP QUICK RELEASE 8" 812254 1 812254 1 - - - - - -
CLAMP QUICK RELEASE 10" - - - - 791064 1 791064 1 791064 1 9 CLAMP HOSE 8" 810566 1 810566 1 - - - - - -
CLAMP HOSE 10" - - - - 810706-01 1 810706-01 1 810706-01 1
10 NOZZLE 8" STEEL FORMED W/LABELS 811007-S 1 811007-S 1 - - - - - -
NOZZLE 10" S TEEL FORMED W/LABELS - - - - 811005-S 1 811005-S 1 811005-S 1
11 HANDLE NOZZLE WA DEBRIS LOADER 791116 1 791116 1 791116 1 791116 1 791116 1 12 GRIP 1 1/4 I.D. X 9.5 LONG 440146 2 440146 2 440146 2 440146 2 440146 2 13 BAND HOSE BOOM 8" FORMED 810880 1 810880 1 - - - - - -
BAND HOSE BOO M 10" FORMED - - - - 810868 1 810868 1 810868 1
14 LABEL WARNING ENGINE OVERHEAT 811215 2 811215 2 811215 2 811215 2 811215 2 15 LABEL SPARK ARRESTOR 100252 1 100252 1 100252 1 100252 1 100252 1 16 PLATE FRONT WA DL 8" 812104-S 1 812104-S 1 - - - - - -
PLATE FRONT WA DL 10" - - - - 812103-S 1 812103-S 1 812103-S 1
17 FLAP PER WA 8" W/LABELS 812230-S 1 812230-S 1 - - - - - -
FLAPPER WA 10" W/LABELS - - - - 791102-S 1 791102-S 1 791102-S 1
18 LABEL WARNING OPEI 400424 1 400424 1 400424 1 400424 1 400424 1 19 STRAIN RELIEF HEYCO 1244 500282 1 500282 1 500282 1 500282 1 500282 1 20 LEVER HOS E SWITCH 791068 1 791068 1 791068 1 791068 1 791068 1 21 SWITCH AND HARNESS DL ASSY 791130 1 791130 1 791130 1 791130 1 791130 1 22 CONNECTOR TAP IN SQUEEZE 810673 1 810673 1 810673 1 - - - ­23 SPACER 3/8" X 2 1/2" 900503 1 900503 1 900503 1 900503 1 900503 1 24 LINER DL12/13 812221 1 812221 1 - - - - - -
LINER DL18 - - - - 812214 1 812214 1 812214 1
25 PLATE ENGINE MOUNT DL12/13 812235 1 812235 1 - - - - - -
PLATE ENGINE MOUNT DL18 - - - - 812238 1 812238 1 812238 1
26 GUARD MUFFLER DL18 - - - - - - 812242 1 812242 1 27 GUARD MANIFOLD D L18 - - - - - - 812243 1 812243 1 28 LA BEL DL INSTRUCTION/WARNING 790142 1 790142 1 790142 1 79014 2 1 790142 1 29 LABEL LOGO DL12/13/18 812213 1 812213 1 812213 1 812213 1 812213 1 30 SPACER CONTROL LIFT - - - - - - 850198 4 850198 4 31 SCREW SN #10 X 1" TYPE A SLOT HWH - - - - - - 8122066 4 8122066 4 32 LABEL WARNING FUEL EN/SP 100261 1 - - - - 100261 1 100261 1 33 IMPELLER ASSY 812257-S 1 812257-S 1 - - - - - -
I MPELLER ASSY - - - - 810930 1 810930 1 810930 1
34 SC RE WCAP 3/8"-24 X 2 3/4" GR 8. W/PATCH 790167 1 7901 67 1 - - - - - -
SCREWCAP 3/8"-24 X 2 1/4" G R 8. - - - - - - 810932 1 810932 1
SCREWCAP 3/8"-24 X 2" GR 8. W/PATCH - - - - 440237 1 - - - -
TORQUE 33-38 FT LBS. (45-52 N.m)
35 WASHER LOCK 3/8" 8177012 5 8177012 5 8177012 5 8177012 5 8177012 5
DL1201L
PART
DL1301H
PART
DL1401SE
PART
DL1801V
PART
DL1801VE
PART
QTYQTY DESCRIPTION QTY QTY QTY
Part No 812379 Form No F060711B
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DL12/13/14/18 Owner’s Manual
ITE M
NO. NO. NO. NO. NO. NO.
36 SCREWCAP 5/16-18 X 2" HCS ZP - - - - - - 8041032 2 8041032 2 37 38 KEY 1/4 SQ X 2 3/4" 9201125 1 9201125 1 9201125 1 9201125 1 9201125 1 39 BOLT C ARRIAGE 3/8 -16 X 1" ZP 8024058 4 8024058 4 8024058 4 8024058 4 8024058 4 40 WASHER 3/8 FLAT CUT 8171004 4 8171004 4 8171004 6 8171004 4 8171004 4 41 NUT LOCK 3/8-16 HEX ZP 8160003 8 8160003 8 8160003 8 8160003 8 8160003 8 42 BOLT C ARRIAGE 5/16" - 18 X 3 1/2" ZP 8024050 1 8024050 1 8024050 1 8024050 1 8024050 1 43 NUT LOCK 5/16-18 HEX ZP 8160002 7 8160002 7 8160002 7 8160002 7 8160002 7 44 NUT FLANGE 5/16-18 HEX ZP 350346 6 350346 6 350346 6 350346 10 350346 10 45 SCREWC AP 3/8-16 X 3" HCS ZP 8041058 4 8041058 4 - - - - - -
SCREW CAP 3/8-16 X 1 3/4" HCS ZP - - - - 8041053 4 8041053 4 8041053 4 46 WASHER 5/16 FLAT ZP 8171003 8 8171003 8 8171003 8 8171003 8 8171003 8 47 SCREWC AP 5/16-18 X 1 3/4" HCS ZP 8041031 4 8041031 4 8041031 4 8041031 2 8041031 2 48 SCREW SM 1/4 X 3/4" TYPE AB HX WF - - - - - - 890359 2 890359 2 49 HEX WASHER FACE BOLT 3/8-16 X 3/4 791080 3 791080 3 791080 3 791080 3 791080 3 50 SCREWC AP 3/8-16 X 1" HCS ZP 8041050 4 8041050 4 8041050 4 8041050 4 8041050 4
51 WASHER 3/8 SAE 8172009 8 8172009 8 8172009 8 8172009 8 8172009 8 52 SCREWCAP 1/4"-20 X 2 3/4" H CS ZP 8041013 1 8041013 1 8041013 1 8041013 1 8041013 1 53 NUT LOCK 1/4-20 HEX Z P 8160001 1 8160001 1 8160001 1 8160001 1 8160001 3
NUT L OCK 3/8"-16 H EX (D L 14 B ATTE RY B RACKET) - - - - 8160003 2 - - - ­54 WASHER 1/4-20 HEX ZP 8172007 2 8172007 2 8172007 2 8172007 2 8172007 2 55 CLAMP HOSE FUEL L I NE 791070 2 791070 2 791070 2 791070 2 791070 2 56 WASHER FENDER 5/16 8172020 4 8172020 4 8172020 4 8172020 4 8172020 4 57 WASHER 5/16 SAE 8172008 2 8172008 2 8172008 2 8172008 2 8172008 2 58 59 LABEL SECURE NOZZLE 790301 1 790301 1 790301 1 790301 1 790301 1 60 SCREWCAP 5/16" - 18 X 2" 8041032 2 8041032 2 8041032 2 8041032 2 8041032 2 61 LABEL FLYING D EB RIS 810736 2 810736 2 810736 2 810736 2 810736 2 62 WARNING SECURE 790232 1 790232 1 790232 1 790232 1 790232 1 63 SCREW SM 1/ 4 X 1" D RIL L P T . - - - - - - 430208 2 430208 2 64 SPACER 1" ID X 2" OD X 0.265 THK 830113 2 830113 2 - - - - - -
SPACER 1" ID X 2" OD X 0.890 THK - - - - 830112 1 - - - ­65 PLUG TUB E IN SERT 1.25 OD 791056 2 791056 2 791056 2 791056 2 791056 2 66 DEBRIS REDUCER DL12/13/ 18 812283 1 812283 1 812283 1 812283 1 812283 1 67 THROTTL E CONT ROL B L OWER - - - - - - 440013 1 440013 1 68 BRACKET MOUNT TH ROT T L E CONT ROL - - - - - - 812280 1 812280 1 69 CABLE T H ROT T L E D L18 - - - - - - 812281 1 812281 1 70 SCREW MACH FLAT H D PH I L #10-24 - - - - - - 830514 2 830514 2 71 NUT LOCK #10- 24 H EX - - - - - - 8164005 2 8164005 2 72 CABLE BATT ERY RED 36" - - - - 812282 1 - - 812282 1 73 CABLE BATT ERY B L ACK 20" - - - - 812341 1 - - 812341 1 74 75 BATTERY 12 V (NOT SUPPLIED, SEE PAGE 3 - - - - REF REF - - REF REF
FOR BATTERY MODE L AND S PECIFICATIONS) 76 PIN SAFETY 800365 1 800365 1 800365 1 800365 1 800365 1 77 WASHER L OCK 1/ 4" EX T E RNAL TOOTH - - - - - - 8181007 4 8181007 4 78 TERMINAL PIGG Y B ACK 3/16" - - - - - - - - 890010 1 79 BRACKET BATT ERY DL - - - - - - - - 812340 1 80 SCREWCAP 1/4"-20 X 1 1 /4" H CS ZP - - - - - - - - 8041008 2
BOLT CARRIAGE 3/8-16 X 1" Z P - - - - 8024058 2 - - - -
103 L ABEL M ADE IN U.S.A. 520116 1 520116 1 520116 1 520116 1 520116 1
DL1201L
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DL1301H
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DL1401SE
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DL1801V
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DL1801VE
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QTY DESCRIPTION QTY QTY QTYQTY
Part No 812379 Form No F060711B
12
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