Billy Goat CR550HCV User Manual

2

1

REPLACEMENT PARTS

FLAIL BLADES

P/N 350251.
A complete replacement

set. 52 of our high quality
flail blades for your CR.
Includes 8 new lock clips
for replacement installa­tion.

FLAIL SHAFTS

P/N 350185.
A full set of four shafts for

replacement. Includes 8
new lock clips for replace­ment installation.

Note: We recommend
replacing the shafts when
you replace flails.

DRIVE BELT

P/N 350207.

Original Equipment drive
belt for your CR.

R

SPACER BUMPERS

P/N 350258.

A complete replacement
set. 44 of 1/2" spacer
bumpers and 4 of 1/4"
spacer bumpers

ACCESSORIES

SLICING REEL

P/N 350252.

A complete verti-slicing
reel for your CR. 20" wide
reel for use in grasses
that require vertical
cutting, and for assisting
in lawn overseeding
projects.

SLICING BLADES

P/N 350187.
A full set of twenty blades

for replacement. Includes
40 new capscrews, and
lock nuts for replacement
installation.

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The Powerful CR

POWER RAKE

Operator Owner's Manual

CR550HC, CR550HCV

3

ENGINE: H. P . 5.0 (3. 73 k W) 5.0 (3. 73 k W)

ENGINE: TYPE HONDA OHC HONDA OHC

ENGINE: FUEL CAP. 2.1 qt. (2.0 L) 2.1 qt. (2.0 L)

ENGINE: OIL CAP. 0.63 qt. (0.6 L) 0.63 qt. (0.6 L)

WEIGHT: UNIT 125# (56.8 k g) 125# (56.8 k g)

WEIGHT: SHIPPING 150# (68. 2 k g) 150# (68.2 k g)

MAX. ENGINE OPERATING SLOPE 20° 20°

Specifications

CR550HC CR550HCV

Part No. 350245 Form No. F021805A

Page 1 of 12

5

IN THE INTEREST OF SAFETY

BEFORE STARTING ENGINE, READ AND UNDERSTAND THE “ENTIRE OPERATOR'S MANUAL &
ENGINE MANUAL.”

THIS SYMBOL MEANS WARNING OR CAUTION. DEATH, PERSONAL INJURY AND/OR PROPERTY
DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY.

WARNING: The Engine Exhaust from this product contains chemicals known

to the State of California to cause cancer, birth defects or other reproductive harm.

WARNING: DO NOT

1. DO NOT run engine in an enclosed area.
Exhaust gases contain carbon monoxide, an
odorless and deadly poison.

2. DO NOT place hands or feet near moving
or rotating parts.

3. DO NOT store, spill or use gasoline near
an open flame, or devices such as a stove,
furnace, or water heater which use a pilot
light or devices which can create a spark.

4. DO NOT refuel indoors where area is not
well ventilated. Outdoor refueling is recom­mended.

5. DO NOT fill fuel tank while engine is
running. Allow engine to cool for 2 minutes
before refueling. Store fuel in approved
safety containers.

6. DO NOT remove fuel tank cap while
engine is running.

7. DO NOT operate engine when smell of
gasoline is present or other explosive
conditions exist.

8. DO NOT operate engine if gasoline is
spilled. Move machine away from the spill
and avoid creating any ignition until the
gasoline has evaporated.

9. DO NOT transport unit with fuel in tank.

10. DO NOT smoke when filling fuel tank.

11. DO NOT choke carburetor to stop
engine. Whenever possible, gradually
reduce engine speed before stopping.

12. DO NOT run engine at excessive
speeds. This may result in injury & /or
damage to unit.

TABLE OF CONTENTS

6

SAFETY INSTRUCTIONS
GENERAL SAFETY
ASSEMBLY
CONTROLS
LABELS
OPERATION
MAINTENANCE
PARTS DRAWING & LIST...
TROUBLESHOOTING
WARRANTY PROCEDURE

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5 - 6
7

8 - 11

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2
3
3
4

4

12
12

7

Sound tests conducted were in accordance with 2000/14/EEC
and were performed on 2/9/2002 under the conditions listed:

NOTE: Sound power level listed is the highest value for any model in this manual. Please
refer to serial plate on the unit for the sound power level for your model.

99 dB

13. DO NOT tamper with governor springs,
governor links or other parts which may
change the governed engine speed.

14. DO NOT tamper with the engine speed
selected by the engine manufacturer.

15. DO NOT check for spark with spark plug
or spark plug wire removed. Use an
approved tester.

16. DO NOT crank engine with spark plug
removed. If engine is flooded, place throttle
in “FAST” position and crank until engine
starts.

17. DO NOT strike flywheel with a hard
object or metal tool as this may cause
flywheel to shatter in operation. Use proper
tools to service engine.

18. DO NOT operate engine without a
muffler. Inspect periodically and replace, if
necessary. If engine is equipped with
muffler deflector, inspect periodically and
replace, if necessary, with correct deflector.

19. DO NOT operate engine with an
accumulation of grass, leaves, dirt or other
combustible material in the muffler area.

20. DO NOT use this engine on any forest
covered, brush covered, or grass covered
unimproved land unless a spark arrester is
installed on the muffler. The arrester must
be maintained in effective working order by
the operator. In the State of California the
above is required by law (Section 4442 of
the California Public Resources Code).
Other states may have similar laws. Federal
laws apply on federal lands.

SOUND

Sound level of 81 dBA at operator position

GENERAL CONDITION:

TEMPERATURE:

WIND SPEED:

WIND DIRECTION:

HUMIDITY:

BAROMETRIC PRESSURE:

Sunny

43° F (6.1° C)

10 MPH (16.1 kmh)

North West

82.2 %

29.72" Hg (754mm Hg)

21. DO NOT touch hot muffler, cylinder, or
fins because contact may cause burns.

22. DO NOT run engine without air cleaner
or air cleaner cover.

23. DO NOT operate during excessive
vibration!

24. DO NOT leave machine unattended
while in operation.

25. DO NOT park machine on a steep grade
or slope.

WARNING: DO

1. ALWAYS DO remove the wire from the
spark plug when servicing the engine or
equipment TO PREVENT ACCIDENTAL
STARTING.

2. DO keep cylinder fins and governor
parts free of grass and other debris
which can affect engine speed.

3. DO pull starter cord slowly until resis­tance is felt. Then pull cord rapidly to avoid
kickback and prevent hand or arm injury.

4. DO examine muffler periodically to be
sure it is functioning effectively. A worn or
leaking muffler should be repaired or
replaced as necessary.

5. DO use fresh gasoline. Stale fuel can
gum carburetor and cause leakage.

6. DO check fuel lines and fittings frequently
for cracks or leaks. Replace if necessary

7. Follow engine manufacturer operating
and maintenance instructions.

8. Inspect machine and work area before
starting unit.

8

Vibration levels at the operators handles were
measured in the vertical, lateral, and longitudinal
directions using calibrated vibration test equipment.
Tests were performed on 09/08/97 under the
conditions listed:

GENERAL CONDITION:

WIND DIRECTION:

BAROMETRIC PRESSURE:

VIBRATION

VIBRATION LEVELS 3.2 g max.

Sunny

TEMPERATURE:

WIND SPEED:

HUMIDITY:

85° F (29.4° C)

10 MPH (16.1 kmh)

East

31 %

29.91" Hg (760mm Hg)

Part No. 350245 Form No. F021604A

Page 2 of 12

9

GENERAL SAFETY

For your safety and the safety of others, these directions should be followed:

Do not operate this machine without first reading
owner's manual and engine manufacturer's manual.

Use of Ear Protection is recommended while
operating this machine.

Use of Eye and Breathing protection is recommended
when using this machine, especially in dry and dusty
conditions.

Wearing gloves is recommended while
operating this machine.

·DO NOT place hands or feet underneath unit, near debris

outlet or near any moving parts.

·DO NOT start engine without height adjust lever in up
position and clutch bail disengaged.

·DO NOT start or operate machine with guards removed.

·DO NOT perform any service on the unit without removing

the spark plug wire.

10

ASSEMBLY

·DO NOT operate a machine that exhibits excessive vibration.

·DO NOT operate this machine on slopes greater than19°.

·DO NOT use this unit on any surface other than grass lawns.

·DO NOT allow children to operate this equipment.

-DO read all maintenance and operating instructions before begining
work.

-DO read all engine manufacturers operating and maintenance
instructions.

-DO inspect lawn before begining work. Remove all rocks, wire,
string, or other objects that can present a hazard during work prior to
starting.

-DO identify and mark all fixed objects to be avoided during work,
such as sprinkler heads, water valves, buried cables, or clothes line
anchors, etc.

Read all safety and operating instructions
before assembling or starting this unit.

PUT OIL IN ENGINE BEFORE STARTING

11

PACKING CHECKLIST

These items should be included in your carton. If any
of these parts are missing, contact your dealer.

26

28

28

1. ASSEMBLE left rear wheel to axle using 3/4" wrench.

2. UNFOLD the upper handle (item 26) and slide handle lock loops
(item 28) into place to secure the upper handle to the lower.

3. CHECK engine oil level and fill to proper level with engine manufactur
ers recommended grade of oil. Move height adjust lever to down
position, to level engine during checking. See engine manufacturers
instruction manual.

4. CONNECT spark plug wire.

Per Model

Engine

Manual Per

Model

Literature
Assembly

350243

Check

Honda GC 5.0 OHC

Check

Check

Check

Owner's

Manual

350245

Literature CR

Accessories

350246

Warranty

Card 400972

Check

EU Declaration

of Conformity &

EU Distributor

List 350139

Part No. 350245 Form No. F021805A

Page 3 of 12

13

CONTROLS

HONDA ENGINE THROTTLE CONTROL

THROTTLE LEVER

FUEL VALVE

14

These labels should be included on your Power Rake. If any of
these labels are damaged, replace them before putting this
equipment into operation. Item and part numbers are given to help
in ordering replacement labels.

INSTRUCTION LABELS

WARNING

EXPLOSIVE FUEL

STOP ENGINE AND ALLOW TO
COOL BEFORE REFUELING.

Label Do Not Fill While
Engine Is Hot
Item 50 Part No.400268

400268

DANGER

Label Danger
Keep Hands
and Feet
Away
Item 51 Part
No.400424

ROTATE KNOB TO ADJUST BLADE DEPTH

BLADES UP

BLADES DOWN

CHOKE LEVER

15

ENGINE LABELS

Honda

..

'

'

'

'

'

'

810736

LOOSEN JAM NUT

Label Danger Flying Material
Item 48 Part No.810736

RELEASE TO DISENGAGE CLUTCH

PULL TO ENGAGE CLUTCH

Label Clutch Item 49
Part No.830503

WARNING

Label Danger Guard
Item 52 Part No.900327

BEFORE ADJUSTING

BLADE DEPTH THEN

TIGHTEN BACK TO

LOCK IN PLACE

BLADES UP

TRANSPORT POSITION

830503

READ OWNERS MANUAL

BEFORE OPERATING

PROTECTION EQUIPMENT

PROTECT BYSTANDERS

FLYING DEBRIS

BEFORE STARTING, MAKE SURE:

HEIGHT ADJUST LEVER IS IN DOWN POSITION.
ALL GUARDS ARE ATTACHED.

FOR PREVENTATIVE MAINTENANCE

CHECK ENGINE OIL DAILY
INSPECT AND CLEAN ENGINE AIR FILTER
DAILY. REPLACE AS NEEDED.
GREASE REEL BEARINGS AND LUBRICATE DEPTH
CONTROL LEVER EVERY ENGINE OIL CHANGE.

INSPECT MACHINE BEFORE EACH USE AND REPLACE ANY

900327

WORN AND DAMAGED PARTS.
PROPERLY SECURE EQUIPMENT BEFORE TRANSPORTING.

DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT.

USE ONLY A QUALIFIED MECHANIC TO SERVICE THIS MACHINE.

Label Instructions Height Adjust

BLADES DOWN

OPERATING POSITION

USE PERSONAL

.

ALWAYS:

350224

Item 35 Part No. 350224

Part No. 350245 Form No. F021604A

Page 4 of 12

16

Operation

INTENDED USE: This machine is designed for removing

thatch from your lawn, renovation of existing lawns, and to
assist in overseeding operations. The machine should not
be used for any other purpose than that stated above.

Do not operate if excessive vibration occurs. If excessive
vibration occurs, shut engine off immediately and check for
damaged or worn reel, loose pulley bolts or set screws, loose
engine or lodged foreign objects. (See trouble shooting
section on page 12).

Like all mechanical tools, reasonable care must
be used when operating machine.

Inspect machine work area and machine before operat­ing. Make sure that all operators of this equipment are
trained in general machine use and safety.

STARTING ENGINE

ENGINE: See engine manufacturer’s instructions

for type and amount of oil and gasoline used.
Engine must be level when checking and filling oil and
gasoline.

ENGINE SPEED: Controlled by throttle lever on the engine.
Under normal conditions, operate at full throttle to accom­plish your task.

FUEL VALVE: Move fuel valve to "ON" position (Honda
only).

CHOKE: Operated with lever on the engine.

THROTTLE: Move throttle control on engine to fast position.

Pull starting rope to start engine.

IF YOUR UNIT FAILS TO START:

See Troubleshooting on page 12.

BLADE POSITION & DEPTH CONTROL LEVER

The blades can be raised or lowered into the ground by height
adjusment lever on the engine base. The resulting blade
depth can be adjusted higher or lower.
See ADJUSTING BLADE DEPTH.

BLADES UP

TRANSPORT

BLADES DOWN

RUNNING

ADJUSTING BLADE DEPTH

Counter Clockwise:

To raise blades

The depth of the blades can be raised or lowered by rotating the
knob on the top of the adjustment lever. The blades are lowered
by rotating the knob clockwise, and raised by rotating the knob
counter-clockwise. The relative depth of the blades can be
gauged by using the depth scale located on the right front corner
of the engine base.

Clockwise:
To lower blades

RAKING OPERATION

DO NOT- Use this machine on any surface other than a lawn.
DO NOT- Use this machine on slopes in excess of 19°.
DO NOT­DO NOT- Allow children to operate this equipment.

MOW: Mow the lawn to it's normal cut height

DRY: Be sure grass is dry. Wet conditions can cause in-

creased damage to healthy grass.

SET DEPTH: With engine off, set the raking depth so that the
blades just touch on a flat surface (i.e. driveway, or sidewalk).

START ENGINE: See above.

ENGAGE BLADES: Pull back on the bail on the operators

handle. NOTE: When engaging the blades in heavy load
conditions (i.e. heavy thatch, or very uneven turf), push down
on the operators handle lifting the front wheels slightly.
Engage the blades. Slowly lower the unit into the turf.

RAKE: Rake a small test area and examine the results.
Thatch should be removed and deposited on top of the healthy
grass. If excessive damage occurs to healty grass, adjust the
blade depth to decrease damage. Continue raking the yard,
working in one direction (i.e. north-south, or east-west).

NOTE: If a large drop in engine RPM occurs, or the unit pulls
you forward and bounces during operation the blade depth is
set too low.

REMOVE THATCH: After raking, a layer of thatch will be
deposited over the top of the lawn. This thatch must be
removed prior to any fertilizing, seeding, or watering of the
lawn. We suggest the use of a lawn vacuum or wheeled
blower for collection and removal of the thatch.

Allow persons unfamiliar with this equipment to operate it.

Part No. 350245 Form No. F021805A

Page 5 of 12

16

OPERATION continued

VERTI-CUTTING OPERATION

DO NOT- Use this machine on any surface other than a lawn.
DO NOT- Use this machine on slopes in excess of 19°.
DO NOT- Allow persons unfamiliar with this equipment to

operate it.

DO NOT- Allow children to operate this equipment.

MOW: Mow the lawn to it's normal cut height

DRY: Be sure grass is dry. Wet conditions can cause in-

creased damage to healty grass.

SET DEPTH: With engine off, set the raking depth so that the
blades just touch on a flat surface (i.e. driveway, or sidewalk).

START ENGINE: See Page 5.

ENGAGE BLADES: Pull back on the bail on the operators

handle. NOTE: When engaging the blades in heavy load
conditions (i.e. heavy thatch, or very uneven turf), push down
on the operators handle lifting the front wheels slightly.
Engage the blades. Slowly lower the unit into the turf.

SLICE: Verti-cut a small test area and examine the results.
Some thatch and cut stems should be removed and deposited
on top of the healthy grass. Grass runners should be cut and
ready for removal. If excessive damage occurs to healthy
grass, adjust the blade depth to decrease damage. Continue
raking the yard, working in one direction (i.e. north-south, or
east-west). NOTE: If a large drop in engine RPM occurs, or

the unit pulls you forward and bounces during operation the
blade depth is set too low.

REMOVE THATCH/STEMS: After verti-cutting, a layer of
thatch and cut stems will be deposited over the top of the lawn.
We suggest the use of a lawn vacuum or wheeled blower for
collection and removal of the thatch/stems.

OVERSEEDING OPERATION

DO NOT- Use this machine on any surface other than a lawn.
DO NOT- Use this machine on slopes in excess of 19°.
DO NOT- Allow persons unfamiliar with this equipment to

operate it.

DO NOT- Allow children to operate this equipment.

MOW: Mow the lawn to it's normal cut height

DRY: Be sure grass is dry. Wet conditions can cause in-

creased damage to healthy grass.

SEED: Spred grass seed according to the seed suppliers
directions (e.g. 10 lbs. per 1000 ft

SET DEPTH: With engine off, set the raking depth so that the
blades reach 1/4"-1/2"(6-12 mm) below a flat surface (i.e.
driveway, or sidewalk).

START ENGINE: See Page 5.

ENGAGE CLUTCH: Pull back on the bail on the operators

handle. NOTE: When engaging the clutch in heavy load
conditions (i.e. heavy thatch, or very uneven turf), push down
on the operators handle lifting the front wheels slightly.
Engage the clutch. Slowly lower the unit into the turf.

Part No. 350245 Form No. F021604A

2

[4.5 kg. per 93 m2 ])

Page 6 of 12

OVERSEEDING OPERATION continued

SLICE: Run machine over the area that has been seeded to

incorporate the seed into the soil. If excessive damage
occurs to healthy grass, adjust the blade depth to decrease
damage. Continue raking the yard, working in one direction
(i.e. north-south, or east-west). NOTE: If a large drop in

engine RPM occurs, or the unit pulls you forward and
bounces during operation the blade depth is set too low.

WATER/FERTILIZE: After the seed has been worked into
the soil, water and fertilize according to the seed suppliers
directions.

Hints!

THATCH: Thatch is a dense layer of dead grass, clippings,
and roots that builds up over time at the base of of the lawn
preventing air, water, and fertilizer from reaching the soil.
This can cause shallow root development and make a lawn
more susceptible to drought and disease. Thatch also
provides an ideal environment for insects to hide and
multiply. Periodic removal of thatch will keep your lawn in
good health.

HEAVY THATCH: Lawns with an excessive amount of thatch
will require multiple treatments for effective removal. Trying
to remove excessive thatch (greater than 3/4"[19 mm] deep)
in one treatment will damage or destroy the living part of the
lawn. It is best to remove heavy thatch in seasonal treat­ments (i.e. spring, and fall).

CHECK: Before begining, it is best to evaluate the condi­tion of the lawn by cutting one or more core samples from
area to be treated. A core can be cut using a piece of pvc,
or metal pipe. Hammer the pipe into the ground, remove it,
push the core out of the pipe and inspect it to determine the
depth of thatch in your yard.

SLOPES: Rake slopes across not up and down. This is
much easier and safer for the operator and is better for the
lawn. Raking across will help to reduce runoff during
watering and allow the sloped ground to hold more seed,
fertilizer, and water. The units maximum operating slope is
35% or 19°.

DEPTH: The wide range of depth adjusment on your unit is
provided to allow for blade wear. Setting the reel deeper will
not produce better, or quicker results. The flail reel is
intended to be set so it just touches the surface on flat
ground. The slicing reel should be set even with the ground
for verti-slicing work, and set to a maximum 1/2" depth for
overseeding jobs. Setting the reel deeper than this will only
result in premature wear on the unit (i.e. failed belt). If you
desire to work the ground deeper than the above guidlines
allow, it should be done gradually in multiple passes.

RAKING/SLICING TIPS

FOLDING HANDLE

This unit is equipped with a folding upper handle for easier storage
and transportation. The handle can be folded by sliding the handle
lock loops(item 28) up. This releases the upper handle, allowing it to
be folded over the unit.

HANDLING & TRANSPORTING

This unit requires two people to lift it. With the handle in the folded
position, lift holding the lower handle and belt/shaft guard one on
each side of the machine. Secure the machine in place during
transport.

17

MAINTENANCE

Use only a qualified mechanic for
any adjustments, disassembly or
any kind of repair .

WARNING: TO AVOID PERSONAL INJURY, ALWAYS
TURN MACHINE OFF, MAKE SURE ALL MOVING
PARTS COME TO A COMPLETE STOP.

DISCONNECT SPARK PLUG WIRE
BEFORE SERVICING UNIT.

ENGINE: See engine manufacturer
operator's instructions.

RECONNECT SPARK PLUG WIRE,
AND ALL GUARDS, BEFORE
STARTING ENGINE.

USE ONLY BILLY GOAT ORIGINAL
EQUIPMENT PARTS FOR
REPLACEMENT AND REPAIR

BLADE WEAR AND ROTATING REEL END TO END

ROTATING FLAIL REEL END TO END

To maximize flail blade life and performance the reel can be rotated end
to end periodically to provide a fresh lead cutting edge. Takes approx. 20
min. and requires two 1/2" socket wrenches with extension bar.

1. Wait for engine to cool and disconnect spark plug.

2. Close fuel valve on engine. (Honda only)

3. Lean unit back onto lower handles and secure in place.

4. Remove (6) lock nuts(item 62) holding the belt and shaft guards(item

21 &22) in place. It is necessary to lower the height adjust lever to reach
the locknuts on the guards. Remove the guards.

5. Remove the drive belt(item 9) by "walking" it out of the groove on the
reel pulley(item 2).

6. Remove the (4) lock nuts(item 60) and washers(item 68) holding the
bearings(item 23) to the frame of the unit.

7. The reel is now free from the machine. Slide the reel down and out of
the machine.

8. Remove the capscrew(item 71), lockwasher(item 57), reel pulley(item

2), key(item 42), and reel spacer(item 10) from the end of the reel.

9. Rotate the reel end to end, and re-install these items on the opposite
end of the reel.

10. Re-install the reel in reverse order of removal. Re-install the guards
in reverse order of removal.

DRIVE BELT REPLACEMENT

FLAIL BLADE WEAR

1. Wait for engine to cool and disconnect spark plug.

2. Close fuel valve on engine. (Honda only)

3. Lean unit back onto lower handles and secure in place.

4. Inspect blades for wear, and immediately replace any bent or

cracked blades. Measure the overall length of the blade. (See fig. 1)

5. If blades measure less than 3.0"(76 mm) in overall length they must
be replaced. NOTE: We recommend replacing all the flails at once.

Fig. 1

SLICING BLADE WEAR

1. Wait for engine to cool and disconnect spark plug.

2. Close fuel valve on engine. (Honda only)

3. Lean unit back onto lower handles and secure in place.

4. Inspect blades for wear, and immediately replace any bent or

cracked blades. Measure the overall length of the blade from the center
of the attachment bolts to the tip of the worn blade.

5. If blades measure less than 3.0"(76 mm) they must be replaced.
NOTE: We recommend replacing all the blades at once.

NOTE: Takes approx. 10 min. and requires 3/8" socket wrench with
extension.

1. Wait for engine to cool and disconnect spark plug.

2 . Remove (6) self tapping screws (item 65) holding the belt guard

(item 21 & 22) in place. Re move the guard.

3. Remove the belt (item 9) by rotating the reel pulley(item 2) and
walking it out of the groove. Discard old belt

4. Install new belt using same procedure to walk the belt into the
groove.

5. With new belt installed pull bail rod back to engaged position and
measure extension of idler spring. Spring should stretch 1" to 1.25"
(25-32 mm) with bail engaged. Adjust clutch cable as necessary to
achieve this extension.

6. Re-install the belt guard.

Maintenance Schedule

Maintenance Operation

Engine (See Engine Manual)

Check engine oil

Inspect and clean engine air filter

Grease reel bearings

Inspect belt

Inspect for loose, worn,
or damaged parts

Oil height adjustment linkage

Follow these hourly
maintenance intervals.

Every Use
(Daily)

Every
25 hrs

Part No. 350245 Form No. F021805A

Page 7 of 12

18

PARTS DRAWING

R

Part No. 350245 Form No. F021604A

Page 8 of 12

CR550HC, CR550HCV

PARTS

item

no. LIST

1 Pulley 3.0" O.D. 350101 1 350101 1
2 Pulley 5.5" O.D. X ¾" 350206 1 350206 1
3 Wheel 8" Semi-Pneu White 350236 4 350236 4
4Bar Strap 350211 1 350211 1
5Rod Height Wa 350220 1 350220 1
6 Reel Flail Assy (see page 10 & 11 for parts list and detailed dwg.) 350241 1 350252 1
7 Pulley Idler 2.75" 350114 1 350114 1
8 Arm Idler WA 350115 1 350115 1

9 Belt 5L X 34" 350207 1 350207 1
10 Spacer Reel Pulley 350118 1 35011 8 1
11 Bracket Belt Finger 350208 1 350208 1
12 Chassis WA W/ Label 350235 1 350235 1
13 Frame Front WA 350213 1 350213 1
14 GRIP 1" x 13" 400570 2 400570 2
15 Label Instr. Hgt. Adj. 350224 1 350224 1
16 Link Height Bar 350223 1 350223 1
17 Knob Height Adj. 850154 1 850154 1
18 STUD 3/4"-10 X 5 1/2" PLTD 810538 1 810538 1
19 LOCKNUT ASSY 800227 1 800227 1
20 WASHER 3\4" NYLON 800109 1 800109 1
21 Guard Belt Top Wa 350248 1 350248 1
22 Guard Belt Bottom Wa 350249 1 350249 1
23 Bearing ¾" Cast Flange 350209 2 350209 2
24 Handle Lower LH WA 350134 1 350134 1
25 Handle Lower RH WA 350135 1 350135 1
26 Handle Upper PR500 350136 1 350136 1
27 Bail Clutch WA 350137 1 350137 1
28 Loop Folding Handle 350138 2 350138 2
29 Deflector Rubber 350210 1 350210 1
30 Guard Shaft CR 350250 1 350250 1
31 PIN LIFT FRONT 3/8" X 21 3/16" Long 350212 1 350212 1
32 PIN COTTER 1/8" X 1" Z/P 8197031 1 8197031 1
33 SCREWCAP 5/16-24x3/4" GR5 8042026 2 8042026 2
34 SCREWCAP 5/16 - 18 x 1 1/2 8041030 7 8041030 7
35 WASHER 1/4" FLAT Z/P 8171002 8 8171002 8
36 SCREWCAP 1/4"-20X2 1/2" 8041012 1 8041012 1
37 BELT FINGER WIRE 350301 1 350301 1
38 Cable Clutch Reel PR500 350181 1 350181 1
39 Spring Extension 350300 1 350300 1
40 Bolt Shoulder 1/2" X 1" 500114 1 500114 1
41 ENGINE HONDA 5.0 HP GC 430272 1 430272 1
42 KEY 3/16" X 1" 9201078 2 9201078 2
43 NUT 1/2 - 13 JAM 8162005 4 8162005 4
44 WASHER 1/2 SAE 8172011 8 8172011 8
45 SCREWCAP 1/2-13 x 3" Z/P 8041102 4 8041102 4
46 SCREWCAP 5/16"-18X1 1/4" HCS ZP 8041029 4 8041029 4
47 NUT LOCK 5/16-18 8160002 9 8160002 9
48 LABEL DANGER THROWN OBJECT 810736 1 810736 1
49 LABEL CLUTCH VQ 830503 1 830503 1
50 LABEL HOT ENGINE 400268 1 400268 1
51 LABEL WARNING 400424 2 400424 2
52 LABEL DANGER GUARD 900327 1 900327 1
53 PLUG CAP 1" RD 890132 2 890132 2
54 BOLT CARRAIGE 3/8-16 x 1 3/4 8024061 4 8024061 4
55 BOLT CARRAIGE 5/16-18 x 1 3/4 8024043 2 8024043 2
56 SCREWCAP 1/4-20x1" 8041006 4 8041006 4
57 LOCK WASHER TWISTED TOOTH 400502 1 430298 2
58 SCREWCAP REEL ASSEMBLY 8041050 1 400164 1
59 NUT LOCK 1/4-20 8160001 5 8160001 5
60 NUT LOCK 3/8-16 8160003 4 8160003 4
61 NUT LOCK 3/8-16 THIN 8161042 1 8161042 1
62 NUT LOCK 1/4-20 8160001 13 8160001 13
63 WASHER 5/16 FLAT CUT 8171003 8 8171003 8
64 SCREWCAP 3/8-16x1 1/4" 8041051 4 8041051 4
65 SCREWCAP SHEET METAL DRILL POINT 1/4X3/4 430208 6 430208 6
66 NUT JAM 1/4-20 8143001 1 8143001 1
67 SCREW MACH. #10-24X2" 8059143 1 8059143 1
68 BRACE DEFLECTOR 350234 4 350234 4
69 Knob Height Adj. 430128 1 430128 1
70 WASHER 5/16 SAE 8172009 1 8172009 1
71 SPACER CRANK CR HONDA 350338 1 350338 1
72 SCREWCAP 5/16-24 x 1 1/4" GR. 8 400389 1 400389 1
73 WASHER FENDER 5/16 8172020 1 8172020 1

Part No. 350245 Form No. F021805A

Page 9 of 12

CR550HC QTY CR550HCV QTY

Part No. Part No.

FLAIL REEL ASSY 350241

PARTS

item

no. LIST

73 SHAFT FLAIL BLADE 350141 4
74 BLADE FLAIL 350205 52
75 SPACER BUMPER 5/8" x 1/4" 350143 4
76 SPACER BUMPER 5/8" x 1/2" 350144 44
77 SHAFT WA FLAIL REEL 350145 1
78 CLIP LOCK 1/2" 350146 8
79 WASHER 1/2 SAE 8172011 8

FLAIL SHAFT KIT 350185

CR500 QTY

Part No.

FLAIL BLADE KIT 350251

PARTS

item

no. LIST

73 SHAFT FLAIL BLADE 350141 4
78 CLIP LOCK 1/2" 350146 8

Part No. 350245 Form No. F021604A

CR500 QTY

Part No.

Page 10 of 12

PARTS

item

no. LIST

74 BLADE FLAIL 350205 52
78 CLIP LOCK 1/2" 350146 8

CR500 QTY

Part No.

SPACER BUMPER KIT 350258

PARTS

item

no. LIST

75 SPACER BUMPER 5/8" x 1/4" 350143 4
76 SPACER BUMPER 5/8" x 1/2" 350144 44

PR500 QTY

Part No.

SLICING REEL ASSY 350252

SLICING BLADE KIT 350187

PARTS

item

no. LIST

81 BLADE SLICING REEL 350147 20
85 SC REWCAP 1/4-20 x 3/4, GR. 5 350151 40
86 NUT LOCK 1/4-20 8142004 40

PR500 QTY

Part No.

item PARTS PR 500 QTY

no. LIST Part No.

57 LOCK WASHER 5/16 TWISTE D TOOTH 430298 1
58 SCREWC AP 5/16 - 24 X 1" GR. 5 400164 1
80 SHAFT SLICING WA 350142 1
81 BLADE SLICING REEL 350147 20
82 PLATE BLA DE MTG. 350253 20
83 SPACER BLADE MTG. 350254 10
84 SPACER BL ADE ASSY 3501 50 9
85 SCREWC AP 1/4-20 x 3/4, GR . 5 350151 40
86 NUT LOCK 1/4-20 8142004 40
87 COLLAR SPACER 350152 1
88 WASHER 0.937 x 1.750 x 0.119 350153 1
89 WASHER LO CK 7/8 INT. TOOTH 350154 1
90 NUT JAM 7/8-14 350155 1

Part No. 350245 Form No. F021805A

Page 11 of 12

20

TROUBLESHOOTING

Before Requesting Service Review These Suggestions

Problem

Engine stalls or labors when raking.

Abnormal vibration.

Engine will not start.

Engine is locked, will not
pull over.

Blades set too deep into ground

Damaged or missing blades. Loose handle bolts.
Loose engine bolts

Stop switch off (Honda only). Throttle in off position.
Engine not in full choke position. Out of gasoline. Bad
or old gasoline. Spark Plug wire disconnected. Dirty air
cleaner. Engine oil level too low (Honda only).

Debris locked against reel, or drive pulleys. Engine
problem.

Possible Cause

ENGINE

GENERAL ENGINE SPECIFICATIONS

ENGINE

HONDA 5.0

HORSEPOWER

MODEL NO.

GC160AQHA

When servicing engine refer to specific manufacturers engine
owner's manual. All engine warranty is covered by the specific
engine manufacturer. If your engine requires warranty or other
repair work contact your local servicing engine dealer. When
contacting a dealer for service it is a good idea to have your engine
model number available for reference(See table page above). If
you can not locate a servicing dealer in your area you can contact
the manufacturers national service organization.

To reach:

GOVERNED RPM

3600

Solution

Raise blades so that they just touch the ground on a
level surface.

Stop work immediately. Replace any damaged or
missing blades. Tighten all loose bolts and nuts.

Check stop switches, throttle, choke position and
gasoline. Connect spark plug wire. Clean or replace
air cleaner. Contact a qualified service person.

Pull spark plug wire and remove debris. Contact an
engine servicing dealer for engine problems.

UNIT STORAGE

Never store engine indoors or in enclosed poorly ventilated
areas with fuel in tank, where fuel fumes may reach an open flame,
spark or pilot light, as on a furnace, water heater, clothes dryer or
other gas appliance.

If engine is to be unused for 30 days or more, prepare as follows:

Remove all gasoline from carburetor and fuel tank to prevent
gum deposits from forming on these parts and causing possible
malfunction of engine. Drain fuel outdoors, into an approved
container, away from open flame. Be sure engine is cool. Do not
smoke. Run engine until fuel tank is empty and engine runs out of
gasoline.

NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable alternative in minimizing
the formation of fuel gum deposits during storage. Add stabilizer to gasoline in
fuel tank or storage container. Always follow mix ratio found on stabilizer
container. Run engine at least 10 min. after adding stabilizer to allow it to reach

the carburetor.

American Honda: 800-426-7701

22.1

Engine Service and Warranty

Contact your nearest engine manufacturer's

authorized servicing dealer. (See page 7)

21

Serial Plate

Record your machine model, serial number and

date-of-purchase and where purchased

R

Model Serial No.

99 dB

Unit(Weight) Engine Power

lbs. kg kW rpm

Purchase
Date

Purchased
from

1803 S. Jefferson
Lee's Summit,
MO 64062 / USA
Tel [phone]
Fax [phone]

min

22

WARRANTY PROCEDURE

Should a Billy Goat Machine fail due to a defect in material and/or
workmanship, the owner should make a warranty claim as follows:

-The Machine must be taken to the dealer from whom it was purchased
or to an authorized Servicing Billy Goat Dealer.

-The owner must present the remaining half of the Warranty
Registration Card, or, if this is not available, the invoice or receipt.

-The Warranty Claim will be completed by the authorized Billy Goat
Dealer and submitted to their respective Billy Goat Distributor for their
territory. Attention: Service Manager. Any parts replaced under
warranty must be tagged and retained for 90 days.

-The distributor service manager will sign off on the claim and submit
it to Billy Goat for consideration.

-The Technical Service Department at Billy Goat will study the claim
and may request parts to be returned for examination. Billy Goat will
notify their conclusions to the distributor service manager from whom
the claim was received.

-The decision by the Quality / Service department at Billy Goat to

-1

Note: To process a Warranty Claim, it is necessary to quote the Model & Serial
Number which are printed on the Billy Goat Serial Plate (See owner’s manual).

approve or reject a Warranty claim is final and binding.

BILLY GOAT INDUSTRIES INC.

1803 S.W. JEFFERSON / LEE'S SUMMIT, MO 64082-2312 / USA

R

PHONE: [phone] FAX: [phone] www.billygoat.com

Part No. 350245 Form No. F021604A

Page 12 of 12