Billy Goat CR450S, CR550, CR550HC, CR550H User Manual

REPLACEMENT PARTS

FLAIL BLADES

P/N 350251. A complete replacement

set. 52 of our high quality flail blades for your CR. Includes 8 new lock clips for replacement installation.

FLAIL SHAFTS

P/N 350185. A full set of four shafts for

replacement. Includes 8 new lock clips for replacement installation.

Note: We recommend replacing the shafts when you replace flails.

DRIVE BELT

P/N 350207.

Original Equipment drive belt for your CR.

SPACER BUMPERS

P/N 350258.

A complete replacement set. 44 of 1/2" spacer bumpers and 4 of 1/4" spacer bumpers

ACCESSORIES

SLICING REEL

P/N 350252.

A complete verti-slicing reel for your CR. 20" wide reel for use in grasses that require vertical cutting, and for assisting in lawn overseeding projects.

SLICING BLADES

P/N 350187. A full set of twenty blades

for replacement. Includes 40 new capscrews, and lock nuts for replacement installation.

Thank You for Selecting

The Powerful CR

POWER RAKE

Operator Owner's Manual

CR450S, CR550, CR550HC, CR550H

ENGINE: H.P. 4.5 (3.35 kW) 5.0 (3.73 kW) 5.5 (4.1 kW) 5.5 (4.1 kW)

ENGINE: TYPE SUBARU OHV HONDA OHC B&S OHV HONDA OHV

ENGINE: FUEL CAP. 2.8 qt. (2.7 L) 2.1 qt. (2.0 L) 3.0 qt. (2.84 L) 3.88 qt. (3.41 L)

ENGINE: OIL CAP. 0.63 qt. (0.6 L) 0.63 qt. (0.6 L) 0.66 qt. (0.62 L) 0.69 qt. (0.65 L)

WEIGHT: UNIT 125# (56.8 kg) 125# (56.8 kg) 125# (56.8 kg) 129# (58.6 kg)

WEIGHT: SHIPPING 150# (68.2 kg) 150# (68.2 kg) 150# (68.2 kg) 150# (68.2 kg)

MAX. ENGINE OPERATING SLOPE 20° 20° 15° 20°

Specifications

CR450S CR550HC CR550 CR550H

Part No. 350245 Form No. F011003A

Page 1 of 12

IN THE INTEREST OF SAFETY

BEFORE STARTING ENGINE, READ AND UNDERSTAND THE “ENTIRE OPERATOR'S MANUAL & ENGINE MANUAL.”

THIS SYMBOL MEANS WARNING OR CAUTION. DEATH, PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY.

WARNING: The Engine Exhaust from this product contains chemicals known

to the State of California to cause cancer, birth defects or other reproductive harm.

WARNING: DO NOT

1. DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and deadly poison.

2. DO NOT place hands or feet near moving or rotating parts.

3. DO NOT store, spill or use gasoline near an open flame, or devices such as a stove, furnace, or water heater which use a pilot light or devices which can create a spark.

4. DO NOT refuel indoors where area is not well ventilated. Outdoor refueling is recommended.

5. DO NOT fill fuel tank while engine is running. Allow engine to cool for 2 minutes before refueling. Store fuel in approved safety containers.

6. DO NOT remove fuel tank cap while engine is running.

7. DO NOT operate engine when smell of gasoline is present or other explosive conditions exist.

8. DO NOT operate engine if gasoline is spilled. Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated.

9. DO NOT transport unit with fuel in tank.

10. DO NOT smoke when filling fuel tank.

11. DO NOT choke carburetor to stop engine. Whenever possible, gradually reduce engine speed before stopping.

12. DO NOT run engine at excessive speeds. This may result in injury & /or damage to unit.

TABLE OF CONTENTS

SAFETY INSTRUCTIONS GENERAL SAFETY ASSEMBLY CONTROLS LABELS OPERATION MAINTENANCE PARTS DRAWING & LIST... TROUBLESHOOTING WARRANTY PROCEDURE

○○○○○○○○

○○○○○○○○○

○○○○○○○

○○○○○○

○○

○○○○○

5 - 6 7

8 - 11

○○○

2 3 3 4

12 12

Sound tests conducted were in accordance with 2000/14/EEC and were performed on 2/9/2002 under the conditions listed:

NOTE: Sound power level listed is the highest value for any model in this manual. Please refer to serial plate on the unit for the sound power level for your model.

99 dB

13. DO NOT tamper with governor springs, governor links or other parts which may change the governed engine speed.

14. DO NOT tamper with the engine speed selected by the engine manufacturer.

15. DO NOT check for spark with spark plug or spark plug wire removed. Use an approved tester.

16. DO NOT crank engine with spark plug removed. If engine is flooded, place throttle in “FAST” position and crank until engine starts.

17. DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation. Use proper tools to service engine.

18. DO NOT operate engine without a muffler. Inspect periodically and replace, if necessary. If engine is equipped with muffler deflector, inspect periodically and replace, if necessary, with correct deflector.

19. DO NOT operate engine with an accumulation of grass, leaves, dirt or other combustible material in the muffler area.

20. DO NOT use this engine on any forest covered, brush covered, or grass covered unimproved land unless a spark arrester is installed on the muffler. The arrester must be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

SOUND

Sound level of 81 dBA at operator position

GENERAL CONDITION:

TEMPERATURE:

WIND SPEED:

WIND DIRECTION:

HUMIDITY:

BAROMETRIC PRESSURE:

Sunny

43° F (6.1° C)

10 MPH (16.1 kmh)

North West

82.2 %

29.72" Hg (754mm Hg)

21. DO NOT touch hot muffler, cylinder, or fins because contact may cause burns.

22. DO NOT run engine without air cleaner or air cleaner cover.

23. DO NOT operate during excessive vibration!

24. DO NOT leave machine unattended while in operation.

25. DO NOT park machine on a steep grade or slope.

WARNING: DO

1. ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING.

2. DO keep cylinder fins and governor parts free of grass and other debris which can affect engine speed.

3. DO pull starter cord slowly until resistance is felt. Then pull cord rapidly to avoid kickback and prevent hand or arm injury.

4. DO examine muffler periodically to be sure it is functioning effectively. A worn or leaking muffler should be repaired or replaced as necessary.

5. DO use fresh gasoline. Stale fuel can gum carburetor and cause leakage.

6. DO check fuel lines and fittings frequently for cracks or leaks. Replace if necessary

7. Follow engine manufacturer operating and maintenance instructions.

8. Inspect machine and work area before starting unit.

Vibration levels at the operators handles were measured in the vertical, lateral, and longitudinal directions using calibrated vibration test equipment. Tests were performed on 09/08/97 under the conditions listed:

GENERAL CONDITION:

WIND DIRECTION:

BAROMETRIC PRESSURE:

VIBRATION

VIBRATION LEVELS 3.2 g max.

Sunny

TEMPERATURE:

WIND SPEED:

HUMIDITY:

85° F (29.4° C)

10 MPH (16.1 kmh)

East

31 %

29.91" Hg (760mm Hg)

Part No. 350245 Form No. F011003A

Page 2 of 12

GENERAL SAFETY

For your safety and the safety of others, these directions should be followed:

Do not operate this machine without first reading owner's manual and engine manufacturer's manual.

Use of Ear Protection is recommended while operating this machine.

Use of Eye and Breathing protection is recommended when using this machine, especially in dry and dusty conditions.

Wearing gloves is recommended while operating this machine.

·DO NOT place hands or feet underneath unit, near debris

outlet or near any moving parts.

·DO NOT start engine without height adjust lever in up position and clutch bail disengaged.

·DO NOT start or operate machine with guards removed.

·DO NOT perform any service on the unit without removing

the spark plug wire.

ASSEMBLY

·DO NOT operate a machine that exhibits excessive vibration.

·DO NOT operate this machine on slopes greater than19°.

·DO NOT use this unit on any surface other than grass lawns.

·DO NOT allow children to operate this equipment.

-DO read all maintenance and operating instructions before begining work.

-DO read all engine manufacturers operating and maintenance instructions.

-DO inspect lawn before begining work. Remove all rocks, wire, string, or other objects that can present a hazard during work prior to starting.

-DO identify and mark all fixed objects to be avoided during work, such as sprinkler heads, water valves, buried cables, or clothes line anchors, etc.

Read all safety and operating instructions before assembling or starting this unit.

PUT OIL IN ENGINE BEFORE STARTING

PACKING CHECKLIST

These items should be included in your carton. If any of these parts are missing, contact your dealer.

1. ASSEMBLE left rear wheel to axle using 3/4" wrench.

2. UNFOLD the upper handle (item 26) and slide handle lock loops (item 28) into place to secure the upper handle to the lower.

3. CHECK engine oil level and fill to proper level with engine manufactur ers recommended grade of oil. Move height adjust lever to down position, to level engine during checking. See engine manufacturers instruction manual.

4. CONNECT spark plug wire.

Per Model

Check

Briggs & Stratton

Engine

Manual Per

Model

Literature Assembly

350243

6.5 Intek OHV

Check

Honda GX 5.5 OHV

Check

Honda GC 5.0 OHC

Check

Subaru 4.5 OHV

Check

Owner's

Manual

350245

Check

Literature PR

Accessories

350246

Check

Warranty

Card 400972

Check

EU Declaration

of Conformity &

EU Distributor

List 350139

Part No. 350245 Form No. F011003A

Page 3 of 12

CONTROLS

B & S ENGINE THROTTLE CONTROLHONDA ENGINE THROTTLE CONTROL

THROTTLE LEVER

RUN

STOP

Set lever to desired engine speed.

FUEL VALVE

INSTRUCTION LABELS

CHOKE LEVER

These labels should be included on your Power Rake. If any of these labels are damaged, replace them before putting this equipment into operation. Item and part numbers are given to help in ordering replacement labels.

WARNING

EXPLOSIVE FUEL

STOP ENGINE AND ALLOW TO COOL BEFORE REFUELING.

Label Do Not Fill While Engine Is Hot Item 50 Part No.400268

400268

Label Danger Keep Hands and Feet Away Item 51 Part No.400424

Move lever completely to the left to stop engine

Set lever to choke position when starting a cold engine

CHOKE

ENGINE LABELS

Briggs & Stratton

OFF

Read and follow Operating Instructions before running engine.

Gasoline is flammable. Allow engine to cool at least 2 minutes before fueling.

Engines emit carbon monoxide, DO NOT run in enclosed area.

Honda

SUBARU ENGINE THROTTLE CONTROL

CHOKE LEVER

THROTTLE LEVER

FUEL VALVE

RUN CHOKE

THIS ENGINE EQUIPPED WITH LOW OIL SENSOR, IF ENGINE WILL NOT START, CHECK OIL LEVEL

DANGER

ROTATE KNOB TO ADJUST BLADE DEPTH

BLADES UP

810736

Label Danger Flying Material Item 48 Part No.810736

LOOSEN JAM NUT

BEFORE ADJUSTING

BLADE DEPTH THEN

TIGHTEN BACK TO

LOCK IN PLACE

RELEASE TO DISENGAGE CLUTCH

PULL TO ENGAGE CLUTCH

830503

BLADES UP

TRANSPORT POSITION

Label Clutch Item 49 Part No.830503

WARNING

900327

Label Danger Guard Item 52 Part No.900327

Label Instructions Height Adjust Item 35 Part No. 350224

READ OWNERS MANUAL

BEFORE OPERATING

PROTECTION EQUIPMENT

PROTECT BYSTANDERS

FLYING DEBRIS

BEFORE STARTING, MAKE SURE:

HEIGHT ADJUST LEVER IS IN DOWN POSITION. ALL GUARDS ARE ATTACHED.

FOR PREVENTATIVE MAINTENANCE

CHECK ENGINE OIL DAILY INSPECT AND CLEAN ENGINE AIR FILTER DAILY. REPLACE AS NEEDED. GREASE REEL BEARINGS AND LUBRICATE DEPTH CONTROL LEVER EVERY ENGINE OIL CHANGE.

INSPECT MACHINE BEFORE EACH USE AND REPLACE ANY WORN AND DAMAGED PARTS. PROPERLY SECURE EQUIPMENT BEFORE TRANSPORTING.

DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT.

USE ONLY A QUALIFIED MECHANIC TO SERVICE THIS MACHINE.

Part No. 350245 Form No. F011003A

BLADES DOWN

OPERATING POSITION

USE PERSONAL

ALWAYS:

BLADES DOWN

350224

Page 4 of 12

OIL ALERT

WHEN OIL LEVEL LOW, ENGINE STOPS IMMEDIATELY.

Subaru

IMPORTANT ENGINE INFORMATION

ENGINE FAMILY - 2FJXS, 1691GA DISPLACEMENT 169CM3 REFER TO OWNER'S MANUAL FOR MAINTENANCE SPECFICATIONS AND ADJUSTMENTS. THIS ENGINE CONFORMS TO U.S. EPA PH1 AND 2002 CALIFORNIA EMISSION REGULATIONS FOR SMALL OFF-ROAD ENGINES. FUJI HEAVY INDUSTRIES LTD.

+ 8 hidden pages