Billy Goat AET48 User Manual 2

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TOW AE Owner’s Manual
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AET48 Owner's Manual
Replacement Parts
Tine Row Kit
Complete tine row set for replacement of one complete row of tines. Includes mounting plates, spacer, and all hardware.
Individual coring tine for replacement of worn or broken tines.
P/N 360197
Part No 361277 Form No FF061311D
Tine Kit
P/N 360100
Water Ju
Provides weigh for the machine to allow for deeper ground penetration.
P/N 361100
1
72" Conversion Kit
Allows the unit to be expanded to 72".
19
20
32
35
31
32
18
1
21
5
11
29
25
31
51
32
65
22
51
32
23
10
25
17
30
34
30
14
13
6
42
21
45
43
7
24
27
26
35
15
35
9
8
12
33
30
35
31
16
31
41
39
40
48
41
41
P/N 361273
1
35
31
2 29
22
23
35
31
24
13
37
39
47
46
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TOW AE Owner’s Manual
CONTENTS
SPECIFICATIONS AND INSTRUCTION LABELS 3 PACKING CHECKLIST & ASSEMBLY 4 ASSEMBLY AND OPERATION _5 MAINTENANCE AND TROUBLESHOOTING 6 ILLUSTRATED PARTS & PARTS LISTS _ 7-8
Part No 361277 Form No F061311D
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TOW AE Owner’s Manual
Specifications TOW AE
Total Unit Weight: 244# (109.8 Kg)
INSTRUCTION LABELS
The labels shown below were installed on your BILLY GOAT equipment. Part numbers from the Illustrated Parts List are provided for convenience in ordering replacement labels. The correct position for each label may be determined by referring to the part numbers shown.
®
Aerator. If any labels are damaged or missing, replace them before operating this
LABEL WARNING GUARDS P/N 900327
Part No 361277 Form No FF061311D
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TOW AE Owner’s Manual
PACKING CHECKLIST
Your Billy Goat is shipped from the factory in one carton.
READ all safety instructions before assembling unit. TAKE CAUTION
PARTS BAG & LITERATURE ASSY
Warranty card P/N- 400972, Owner’s Manual P/N-361277, Loose Parts Bag P/N­361148, General Safety and Warnings Manual P/N-100295
To secure, place rod into groove with the pin resting between the frame
when removing the unit from the box.
Boxing Parts Checklist
Lift Bar Tow AE -
361152
Tow AE Frame -
361130-S
Wheel Assembly
Left - 361111-S
Wheel Assembly
Right - 361112-S
Hitch Assembly-
361114
Loose Parts
Assembly - 361148
Owner’s Manual
Tow AE 361149
ASSEMBLY
1. Assemble the machine. See page 11 for parts illustration. Assembly hardware will be located in the parts bag.
2. First attach the two frames together (item 1) with the hardware (items 31,32, and 35).
3. Grease the shafts on the wheel assemblies. Then attach the wheel assemblies to the frame by sliding them in the collars on the front side of the frame. Then secure them in place with the snap rings (item 22).
4. Attach the hitch assembly and braces (items 9 and 10) to the frame with the hardware (items 31, 32, 33, 34, 35, and 36).
5. Attach the machine to a suitable hitch using the pin (item 15) and hitch pin (item 16).
6. Place water tanks or weights in the designated positions the unit and secure them with a strap. DO NOT overload this machine with weights.
7. Secure the lift rod before aerating.
Part No 361277 Form No F061311D
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TOW AE Owner’s Manual
OPERATION
Like all mechanical tools, reasonable care must be used when operating machine.
Inspect machine work area and machine before operating. Make sure that all operators of this equipment are trained in general machine use and safety.
DO NOT operate if excessive vibration occurs. If excessive vibration occurs, stop immediately and check for
damaged or worn tine reel, loose set screws, or lodged foreign objects. (See trouble shooting section on page 10 ).
TINES RAISING/LOWERING
Place your foot on the wheel guard or insert the lift rod into the square slot and apply pressure, then pull the pin outward. This will allow the wheel to move up or down. Repeat this operation on the opposite side. DO NOT operate with one wheel up and the other down, this can damage the unit.
BEFORE AERATING MOW: Mow the lawn to its normal cut height. WATER: For the best performance and maximum tine penetration the
lawn should be thoroughly watered the day before aeration. INSPECT lawn before beginning work. Remove all rocks, wire, string, or
other objects that can present a hazard during work prior to starting. IDENTIFY and mark all fixed objects to be avoided during work, such as
sprinkler heads, water valves, buried cables, or clothes line anchors, etc.
Tines up transport
Tines down Aerating
PARKING
NEVER PARK THIS UNIT ON A SLOPE OF ANY KIND. Always keep tines in the up position when parking the unit.
ENGAGE TINES: With the aerator in the work area, raise both wheels to their upward locked position, this will lower the tines into the dirt.
TRANSPORT: Be sure to lift the tines out of the ground before transporting away from the work area. AERATING TIPS WATER: For the best performance and maximum tine penetration, the lawn should be thoroughly watered the day
before aeration. SLOPES: Do not aerate on steep slopes. Use extreme caution when operating on any sloped surface. For lesser
sloped areas operate the unit, traversing up and down at a 45 degree angle to the slope rather than straight across.
TINE PENETRATION: Maximum tine penetration is achieved by the amount of weight that is being used. TURNING: Avoid sharp turns or high speed turns as this may result in damage to the machine.
Part No 361277 Form No FF061311D
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TOW AE Owner’s Manual
MAINTENANCE PERIODIC MAINTENANCE
Periodic maintenance should be performed at the following intervals:
Maintenance Operation Every Use (daily) Every 25 hrs Every 50 Hours Inspect for loose, worn or damaged parts. Thoroughly clean all debris from unit and tine reel Check tine reel nut torque. Torque to min. 100 ft.lbs. Grease bearings (see lubrication).
TINE REEL REMOVAL AND TINE ROW REPLACEMENT (see parts illustration on page 11) TINE REEL REMOVAL
NOTE: Tine reel removal is only necessary to replace an entire tine row or for other major unit maintenance. Individual tines can be replaced by following the INDIVIDUAL TINE REPLACEMENT instructions.
1. With the tines in a raised position, secure the unit by chocking the wheels.
2. Remove the four bolts and nuts, two on each side, holding the tine reel bearings in place. BE CAREFUL the tine reel is heavy and sharp. Take precautions to not allow it to fall when the bearing bolts are removed.
3. Lift the reel up and to the side to remove it from the drive chain.
4. See TINE ROW REPLACEMENT for instructions on maintenance.
5. To reinstall the reel follow the above steps in reverse.
TINE ROW REPLACEMENT
1. Remove the tine reel per the TINE REEL REMOVAL instructions.
2. Remove the cotter pin and nut at the end of the tine reel shaft that secures the tine rows in place.
3. Remove the tine rows and spacers as necessary to replace the defective part. Be sure to note the order in which the spacers were removed for later reassembly.
4. Reassemble the tine reel in the exact order that it was disassembled.
5. Tighten the nut that secures the tine rows and spacers on the shaft. Torque the nut to a minimum of 100 ft.lbs. Check that all of the tine rows are tight by attempting to move them by hand.
6. Reinstall the tine reel per the TINE REEL REMOVAL instructions above.
TIP: Spraying tines with a rust preventing lubricant can increase tine life and allow for easier replacement of worn or damaged tines. INDIVIDUAL TINES REPLACEMENT
1. With the tines in a raised position, secure the unit by chocking the wheels.
2. Loosen but do not remove the outermost nut and carriage bolt that secure the damaged or worn tine.
3. Loosen and remove the innermost nut and carriage bolt that hold the tine in the reel.
4. Use a small pry bar and push the tine plates apart slightly to slide out the tine to be replaced.
5. Slide the new tine in place and secure with the innermost nut and carriage bolt. Tighten completely.
6. Retighten the outermost nut and carriage bolt to completely secure the new tine.
7. Repeat as required to replace all damaged or worn tines. NOTE: Tines are a normal wear item and should be inspected regularly for signs of wear or damage.
LUBRICATION BEARINGS-
1. With the tines in a raised position, secure the unit by chocking the wheels.
2. Lubricate all the bearings using a pressurized grease gun with standard lithium based grease.
3. Wipe any excess grease off of all bearings and fittings after each lubrication. NOTE: If machine is cleaned with a pressure washer, the bearings should be lubricated after each cleaning.
z
z
z z
Troubleshooting
Problem Possible C ause Solution
Abnormal vibration. Dam aged or m issing tines. Loose nuts and
bolts
Stop work immediately. Replace any damaged or m issing tines. T ighten all loose bolts and nuts.
Part No 361277 Form No F061311D
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PARTS DRAWING AE
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TOW AE Owner’s Manual
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25
11
51
14
18
6
21
13
5
51
24
29
23
15
12
1
22
30
16
34
31
10
31
32
32
30
35
35
32
25
31
32
35
31
35
1
31
2
29
28
3
18
4
21
65
22
17
7
27
26
35
8
9
33
31
35
23
24
13
6
11
25
51
14
30
21
45
42
41
39
40
48
43
41
41
Part No 361277 Form No FF061311D
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37
39
47
46
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PARTS LIST AE
TOW AE Owner’s Manual
ITEM TOW AE
DESCRIPTION QTY
NO.
1 FRAME TOW AE W/LABELS 2 LABEL PRODUCT OV AL 360274 2 3 LABEL PRODUCT DECAL SM CIRCLE 890456 2 4 SERVICE WHEEL BRACKET LEFT 361111-S 1 5 SERVICE WHEEL BRACKET RIGHT 361112-S 1 6 SERVICE WHEEL ASSY TOW AE 361276-S 2 7 BRACKET MOUNT TONGUE 361136 1 8 TUBE TONGUE TOW A E 361137 1
9 BRACE TONGUE SHORT 361161 2 10 BRACE TONGUE LONG 361139 1 11 PIN WHEEL TO W AE 361144 2 12 PLATE HITCH TOW AE 361160 2 13 SPACER 3/4" ID X 2.125 361145 2 14 SPACER WHEEL TOW AE 361146 2 15 PIN BENT ARM 5/8" X 3" 811168 1 16 PIN HAIR SPRING 5/8" - 3/4" 811169 1 17 BEARING 3/4" CAST BLOCK 350133 4 18 SPRING WHEEL TOW AE 361169 2 19 LIFT BAR WA TOW AE 361152 1 20 PIN 3/8" X 1 1/2 DETENT 510130 1 21 PIN COTTER 3/16" X 2" ZP 8197033 4 22 RING SNAP EXTERNAL 361150 2 23 SCREWCAP 1/2" - 13 X 5 1/2" HCS ZP 8041109 2 24 WASHER HUB CA P 850237 2 25 NUT LOCK 1/2" - 13 HEX 8160005 3 26 SCREWCAP 1/2-13 X 7" HCS 8041235 1 27 WASH ER 1/2" SAE 8172011 2 28 LABEL WARNING 900327 2 29 BOLT CARRIAGE 3/8" - 16 X 1 1/2"HCS 8024060 8 30 SCREWCAP 3/8" - 16 X 3 1/2 HCS 8041060 2 31 NUT LOCK 3/8" - 16 HEX 8160003 23 32 SCREWCAP 3/8" - 16 X 1 1/4" HCS ZP 8041051 5 33 SPACER 1/2" ID X 1.5 361147 2 34 SCREWCAP 3/8" - 16 X 1 1/2" HCS ZP 8041052 6 35 WASH ER 3/8" SAE 8172009 38 36 37 SPACER TINE BEARING 360109 2 38 SHAFT TINE WA TOW AE 361102 2 39 PLATE MOUNT DRIVE TINE 360101 16 40 TINE 3/4" CORE HARDENED 360100 48 41 TUBE 1.5" SQ X 5.027" 12 GA 361265-P 6 42 TUBE 1.5" SQ X 1.156" 12 GA 360266 2 43 SPACER ENGINE HONDA 830113 2 44 45 NUT SLOTTED HEX 7/8" - 14 GR. 2 8148005 2 46 SPACER TINE DRIVE 360105 8 47 BOLT CARRIAGE 5/16" - 18 X 1 3/4" 8024043 96 48 NUT LOCK 5/16" -18 8160002 96 51 WASH ER 1/2" FLAT 900230 4 65 LABEL MADE IN U.S.A. 520116 1
Part No.
361130-S
2
Part No 361277 Form No F061311D
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