Big Bear BBB202SHR Safety And Operating Manual

2500W SHREDDER BBB202SHR
SAFETY AND OPERATING MANUAL
2500W SHREDDER BBB202SHR
GUARANTEE
This product carries a guarantee of 12 months. If your product develops a fault within this period, you should,in the first instance contact the retailer where the item was purchased.
- Fair wear and tear
- Misuse or abuse
- Lack of routine maintenance
- Failure of consumable items (such as batteries)
- Accidental damage
- Cosmetic damage
- Failure to follow manufacturer’s guidelines
- Loss of use of the goods
This guarantee does not affect your statutory rights. This guarantee is only valid in the UK.
For further technical advice, spare parts or repair service (outside of guarantee) please contact the customer Helpline number on 0845 607 6380
Congratulations on your purchase of a
power tool from Powersmith Ltd. We want you to continue getting the best performance from it so this handbook includes information on safety, handling and care. Please retain this handbook in case you need to refer to any of the information in the future.
Your
power tool comes with a 12-month guarantee,so should it
develop a fault within this period contact your retailer.
GENERAL SAFETY WARNINGS
Warnings! Read all safety warnings
and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious in­jury.
Save all warnings and instructions for future reference.
- This appliance is not intended for use
by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction con­cerning use of the appliance by a per­son responsible for their safety.
- Children should be supervised to en-
sure that they do not play with the ap­pliance.
- Only use the product in the manner
and for the functions described in these instructions.
- The operator or user is responsible
for accidents or hazards occurring to other people or their property.
- The appliance should being supplied
via a residual current device (RCD) with a tripping current of not more than 30mA is recommended.
- Never operate the product when you
are tired, ill or under the influence of
alcohol, drugs or medicine. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in or­der to avoid a hazard.
Safety instructions
IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE
Safe operating practices
1) Training
Become familiar with the owner’s manual before attempting to operate this equip­ment.
2) Preparation
1) Do not allow children to operate this equipment.
2) Do not operate this equipment in the vicinity of bystanders.
3) Wear ear protection and safety glass­es at all times while operating the ma­chine.
4) Avoid wearing clothing that is loose fitting or that has hanging cords or ties.
5) Only operate the machine in open space (e.g. not close to a wall or other fixed object) and on a firm, level sur­face.
6) Do not operate the machine on a paved or gavel surface where ejected material could cause injury.
7) Before starting the machine, check that all screws, nuts, bolts, and other fas­teners are properly secured and that guards and screens are in place. Re­place damaged or unreadable labels.
8) Before starting the product, make cer­tain that the feed inlet is empty.
9) Do not operate the product in the vi­cinity of bystanders.
3) Operation
1) Keep your face and body away from the feed inlet opening.
2) Do not allow hands or any other part of the body or clothing inside the feed­ing chamber, discharge chute, or near any moving part.
3) Keep proper balance and footing at all times. Do not overreach. Never stand at a higher level than the base of the machine when feeding material into it.
4) Always stand clear of the discharge zone when operating this machine.
5) When feeding material into the ma­chine be extremely careful that pieces of metal, rocks, bottles, cans or other foreign objects are not included.
6) If the cutting mechanism strikes any foreign objects or if the machine should start making any unusual noise or vibration, shut off the power source
2500W SHREDDER BBB202SHR
and allow the machine to stop. Discon­nect from supply and take the follow­ing steps:
- inspect for damage.
- check for and tighten any loose parts.
- have any damaged parts replaced or repaired with parts having equivalent specifications.
7) Do not allow processed material to build up in the discharge zone; this may prevent proper discharge and can result in kickback of material through the feed intake opening.
8) If the machine becomes clogged, shut­off the power source and disconnect from supply before clearing debris. Keep the power source clear of debris and other accumulations to prevent damage to the power source or pos­sible fire. Remember that operating the starting mechanism on engine powered machines will still cause the cutting means to move.
9) Keep all guards and deflectors in place and in good working condition.
10) Do not tamper with the power source governor settings; the governor con­trols the safe maximum operating speed and protects the power source and all moving parts from damage caused by over-speed. Seek autho­rised service if a problem exists.
11) Do not transport this machine while the power source is running.
12) Shut off the power source and discon­nect from supply whenever you leave the work area.
13) Do not tilt the machine while the pow­er source is running.
14) When feeding material into the prod­uct be extremely careful that the mains cable is not accidently fed into the product.
15) Keep hands and feet away from the cutting means at all times and espe­cially when switching on the motor.
16) Do not touch the cutting means before the machine is disconnected from the supply and the cutting means have come to a complete stop.
17) Whilst using the product ensure the cable does not become trapped under the wheels or support feet.
4) Maintenance and storage
1) When the machine is stopped for servicing, inspection, or storage, or to change an accessory, shut off the power source, disconnect form sup­ply, make sure that all moving parts have come to a complete stop and, where a key is fitted remove the key. Allow the machine to cool before mak­ing any inspections, adjustments, etc.
2) When servicing the cutting means be aware that, even though the power source will not start due to the inter­lock feature of the guard, the cutting means can still be moved by a manual starting mechanism.
3) use only approved replacement parts.
5) Additional safety instructions for units with bagging attachments
1) Shut-off the power unit before attach­ing or removing the bag.
SYMBOLS
Warning!
Read the manual
Wear ear protection
Wear eye protection
Wear dust mask
Wear gloves
Wear foot protection
WEEE marking
Conforms to relevant safety
standards
Do not expose to rain.
Keep bystanders away.
Danger - Rotating blades. Keep hands
and feet out of openings while machine is running
SWITCH OFF: Remove plug from mains before cleaning or maintenance
Remove plug from the mains immediately if the cable is
damaged or cut.
2500W SHREDDER BBB202SHR
1 FEED INLET
2 HANDLE
3 HOPPER LOCKING KNOB
4 CABLE
5 MOTOR HOUSE
6 UNDERCARRIAGE
7 TRANSPORTATION WHEELS
8 RESET BUTTON / OVERLOAD PROTECTOR
9 ON/OFF SWITCH
10 HOPPER
11 HOOK
12 EJECTION SLOT
13 VENTILATION SLOTS
14 DUST BAG
15 PUSH STICK
TECHNICAL SPECIFICATIONS
Operation voltage: 230-240V~50Hz Input power: S1:2000W,S6(40%)2500W Water protection class: IPX4 No load speed: 2800min
-1
Max cutting diameter: 45mm Cable length: 3m Machine weight: 19.6Kg
NOISE DATE
Sound pressure level: 90dB(A) Guaranteed sound power level: 101dB(A)
ACCESSORIES
Push stick 1pc Collection bag 1pc Spanner 1pc Allen key 1pc
2500W SHREDDER BBB202SHR
BEFORE USE AND OPERATION
INTENDED USE
This shredder is designed for cutting of fibrous and woody garden waste for composting.
ASSEMBLING
Remove all parts from package.
Insert the two undercarriages to the
housing, align the holes on the housing and undercarriage, and fix the undercar­riages with 2 blocking bolts (A) using supplied 6mm hex key. (Fig A-B)
Fig A
Fig B
A
Assemble the wheel axle to the under­carriage; Insert the wheels on the axle (Fig C-E)
Fig C
Fig D
Fig E
Fix the wheel hub (B) into the wheel, knock on it with hammer or similar thing until most part is insert into the wheel axle. There may be some clearance be­tween the wheel and the hub, it is not nec­essary to press it to the bottom (Fig F).
Fig F
B
When disassembling the wheel, step on the undercarriage or wheel with one foot, then pull the other wheel with your two hands.(see Fig G)
Fig G
Open the supplied dust bag, hang strips of the bag on to the hooks (11). Locate it under the discharge chute for collect the ground material.(see Fig H)
Fig H
BEFORE USE
Always use the correct supply volt­age
The power supply voltage must match the information quoted on the tool identification plate.
1. We recommend that you always use the appliance supplied via a Re­sidual Current Device (RCD) with a
tripping current of not more than 30mA.
2. Use only extension cables suitable for outdoor use, preferably with a high visibility cord colour. With the following specification:
For extension cables up to 25 meters, use a wire cross section of 1.5mm
2
For extension cables over 25 meters and less than 40 meters, use a wire cross section of 2.5mm
2
3. Always completely unwind cable reels.
Starting and Stopping
The machine is equipped with a safety switch to prevent it from being switched on again accidentally after a power failure.
Staring
Press the green button to switch the shredder on. Stopping
Press the red button to switch off.
OVERLOAD PROTECTION
Overload (e.g. blocking up of the cutting blades) leads to a standstill of the ma­chine after a few seconds. To protect the motor from being damaged, the overload switch will cut the mains automatically. Wait at least 1 minute before restarting by first pressing the reset button(8) and then the on/off switch(9).
SAFETY INTERLOCK
The shredder is fitted with safety switch on the closure between the hopper and lower plate. When the hopper is open or not fitted well, the machine will not run.
Note: Make sure the hopper was fit­ted well, after you check the hop­per.
2500W SHREDDER BBB202SHR
OPERATION
Checking the plate hopper and blade (Fig I-J)
Fig I
Fig J
Warning! Always wear glove when cleaning or replacing
blade.
1. Ensure the switch is turned off, disconnect the plug from mains
2. Unscrew the knob anticlockwise and open the hopper.
3. Clean cut and discharge area and remove wood sticks or objects with may clog the blades.
4. Check the blade, when you find the blade was damaged or blunt, Call help line to get the spare blade.
5. Re-place the hopper and tighten up the knob before operate the machine.
Blade replacement (See Fig K)
Fig K
The reversible blade are fixed to rotary plate with two screws, before any maintenance or cleaning work on the blades, always turn the switch off and disconnect the plug from the mains.
Warning! The blade replacement
should be carried out by qualified people. Regrinding or Sharpening of the blades is not recommended unless completed by a service agent or a similarly qualified person.
Align the slots on the board and the blade support; insert the end of the supplied spanner into slots to prevent rotating when replacing the blade, then use the supplied hex key to unscrew the screws.
Note: Always use the original spare part for replacement.
Shredding material (See Fig L)
Fig L
Feed the material to be chopped into the right side of the feeding funnel, the material is pulled in by the cutting blade automatically.
Caution! Longer material standing out from the machine could lash out when being pulled in by the blades! Keep at safety distance! Caution! When using the machine and feeding branches into the shredder, sometime the blades snatch and pull the material into the machine. Watch out your hand as it could cause serious injury.
Only insert as much material so as to prevent blockage of the feeding funnel. Chop garden waste that has been stored for some days and is wilted and damp alternately with branches. This prevents the cutting blades from blocking up. Do not fill soft waste such as kitchen rubbish into the shredder but compost them. Widely branched material with leaves must be completely chopped before new material is fed. Take care that the chopped material can fall freely from the ejection slot - danger of backing up!
Caution! The ventilation must not be covered
ADVICE ON SHREDDING
Heavy material or branches result in blocking of the cutting blades during continuous cutting.
Soft materials, such as leaves or stems may block the feeding opening. Feed the soft material using the supplied push bar.
Always feed the material to be chopped from the right corner of the feeding funnel.
Check the material to be chopped carefully. Make sure there are no stones or nails as these could damage the shredder seriously.
Check for signs of vibration. Heavy vibration is caused by damaged or worn blades. Change the blades if necessary.
MAINTENANCE
Take care of your machine and clean it regularly to obtain long-lasting efficiency and performance.
Keep the air vents clean and free from dust.
Use only a warm damp cloth and a soft brush to clean your machine.
Never wet or spray water on the ma­chine.
Do not use detergents or solvents as these could cause irreparable damage to your machine. Chemicals can destroy the plastic parts.
The tightness of the fastening screws of the undercarriage should be checked from time to time.
To protect the shredder from corrosion when storing for a longer period, treat the cutting blade with harmless oil to the environment.
2500W SHREDDER BBB202SHR
TROUBLESHOOTING
Problem Possible cause Fault correction
The motor does not run
The overload protection has responded
Press the reset button, keep the on/off switch pressed to switch on the shredder on after a short period
Power failure
Check the power supply cord, the plug and the house fuse
The material to be chopped is not pulled in
The material is jammed in the feed inlet
Disconnect the supply and open the hopper, pull the material from the feed inlet. Re-place the hopper
The cutting blade is blocked
Disconnect the supply and open the hopper, and open the blade cover, remove the block material, re-place the blade cover and hopper
The discharge chute is blocked
Disconnect the supply and open the hopper, open the plate of the discharge chute and clear the jammed material
ENVIRONMENTAL PROTECTION
Waste electrical products should not be disposed of with household
waste. Please recycle where facilities exist. Check with your Local Authority or retailer for recycling advice. For further information visit www.recycle­more.co.uk
PLUG REPLACEMENT
Plug replacement
If you need to replace the fitted plug then follow the instructions below.
Important
The wires in the mains lead are coloured in accordance with the following code:
Green & yellow - Earth Blue - Neutral Brown - Live
As the colours of the wires in the mains lead of this appliance may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows. The wire which is coloured green & yellow must be connected to the terminal which is marked with E or
. The wire which is coloured blue must be connected to the terminal which is marked with N. The wire, which is coloured brown, must be connected to the terminal, which is marked with the letter L. Warning: Never connect live or netutral wires to the earth terminal of the plug. Only fit an approved 13 Amp BS1363/A plug and the correct rated fuse.
Note: If a moulded plug is fitted and has to be removed take great care in disposing of the plug and severed cable, it must be destroyed to prevent engaging into a socket. If the supply cord is damaged it must be replaced by a service agent or a similarly qualified person in order to avoid hazard.
2500W SHREDDER BBB202SHR
Declaration of Conformity
We importer
Powersmith Ltd.
BA22 8RT
Declare that the product Description 2500W/45mm Shredder Type BBB202SHR
Complies with the essential health and safety requirements of the following directives:
EC Machinery Directive 98/37/EC until December 28th 2009 and then with 2006/42/EC from
29th December 2009
EC Low Voltage Directive 2006/95/EC EC Electromagnetic Compatibility Directive 2004/108/EC Noise Emission in the Environment by Equipment for Use Outdoors Directive 2000/14/EC amended by
2005/88/EEC
Restrictions of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment
2002/95/EC
Waste Electrical and Electronic Equipment (WEEE) 2002/96/EC and 2003/108/EC
The conformity assessment followed was according to Annex III of the directive for equipment listed in sched­ule 1 / article 13 the chosen conformity assessment route Internal control of production (schedule 10 / Annex V) Notified body: TUV Rheinland Product Safety GmbH Notified Body Identification Number: 0197
- Measured Sound Power Level 96.45dB
- Declared Guaranteed Sound Power Level 101dB
Standards conform to:
EN 60335-1:2002+A11+A1+A12+A2+A13 EN 13683:2003 EN 13683:2003/pr A1:2007 EN 50366:2003+A1:2006 ISO 3744:1995 ISO 11094:1991 EN 55014-1:2006 EN 55014-2:1997+A1:2001 EN 61000-3-2:2006 EN 61000-3-11:2000
ISSUE DATE: REV5-APR09
Authorised Signatory and technical file holder
Date: 01/04/09
Signature:
Name: Peter Harries Powersmith Ltd. Trade House, Mead Avenue, BA22 8RT Quality Manager
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