Bicker Elektronik UPSI-2406DP1, UPSI-2406DP2 User manual
English
UPS SYSTEM
UPSI-2406DP1
User Manual
UPSI-2406DP2
DIN-RAIL
Bicker Elektronik GmbH
Ludwig-Auer-Straße 23 | 86609 Donauwörth · Germany
UPSI-2406DP1 | UPSI-2406DP2
Legend of used symbols
Symbol Description
Attention! Important hazard warning.
This user manual has to be read before installation of the device and
before any work on this device.
Do not dispose of in the domestic waste.
Warning of electrical voltage.
Revision Directory
Date Change
31.03.2020
Revision 0-1
10.06.2020
Revision 1
03.07.2020
Revision 1-1
16.07.2020
Revision 1-2
12.08.2020
Revision 1-3
Initial version
Release version
Chapter B2 extended,
Chapter B3 Environmental condition extended,
Chapter C1 Input data Internal input fuse changed
Chapter C1 Environmental conditions extended.
PELV indication removed
Chapter B3 Intended use more detailed specied
Chapter C1 Environmental conditions more detailed specied
(Indoor/Outdoor)
Page 2, Warning „Read User Manual“ at explanation „Legend of used
symbols“ supplemented
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UPSI-2406DP1 | UPSI-2406DP2
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UPSI-2406DP1 | UPSI-2406DP2
A Brief specification
UPSI-2406DP1
|
UPSI-2406DP2
24 V DC / 4 A
24 V DC UPS (DIN rail version)
Integrated Li-Ion batteries (DP1) OR
maintenance-free Supercaps (DP2)
Cycle Life ≥500 (DP1)
Intelligent power sharing
Regulated output voltage in backup mode
Minimum load detection
Power fail Timer-Funktion
Relay dry contact on power fail
USB & RS232 Interface
HID control center
Reboot-Funktion
Fuel gauge
|
>500 000 (DP2)
Technical Data
Input voltage 24 V DC (22.5…30 V)
Input current 4.9 A max.
Output voltage Normal mode: VIN– 0.5 V DC max. (depending on load)
Backup mode: 23.5 V DC
Output current 4 A nominal
Capacitive load 3000 µF (at start)
Charging method CC / CV / CP
Protection Overcurrent protection, Reverse polarity protection,
Deep discharge protection (only DP1)
Interface USB, RS232, USB-HID
Type of battery DP1: Li-Ion 2.5 Ah / 37 Wh
DP2: EDLC 3.5 kJ / 0.972 Wh useful
Ambient temperature Operating: DP1: 0…+50° C / DP2: -20…+65° C
Storage / Transport: DP1: -20…+50° C / DP2: -30…+65° C
Operation altitude ≤4000 m
Humidity ≤95 % (at 25° C, no dew)
Dimensions W/ H / D 63 x 120 x 100 mm ±0.5 mm
Weight 0.6 kg
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Backup time UPSI-2406DP1
140
120
100
80
60
40
Backup time [min]
20
0
10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Backup time UPSI-2406DP2
Nominal backup time vs. P
Output Power [W]
out
Nominal backup time vs. P
320
300
280
260
240
220
200
180
160
140
120
100
80
Backup time [sek]
60
40
20
0
10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
out
Output Power [W]
Backup time depends on battery capacitance, load and temperature.
At very high or low temperatures a reduction of backup time occurs.
Unless otherwise specified, the values apply to measurements at +25 °C
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A Brief specification UPSI-2406DP1 / UPSI-2406DP2 ............................................ 4
B Intended use
B1 Description of the product and its functions UPSI-2406DP1 / UPSI-2406DP2 .....................7
B2 Read carefully before initial operation! .......................................................................................................... 7
B3 Intended use – Description ................................................................................................................................... 7
B4 Safety instructions ....................................................................................................................................................... 8
C Technical Data
C1 General Technical Data ............................................................................................................................................ 9
C2 Drawing ...........................................................................................................................................................................16
D Name / Address / Support E-Mail / Phone number of the manufacturer ..........16
E General Data
E1 Assembly and installation advice ................................................................................................................... 17
E2 Convection and installation position ........................................................................................................... 17
E3 Description of connectors ................................................................................................................................... 19
E4 Dimensioning the upstream power supply............................................................................................. 20
E5 Initial operation .......................................................................................................................................................... 21
E6 Connecting diagram ............................................................................................................................................... 22
E7 Overview connector / Counterpart with part No. / Scope of delivery ................................... 23
E8 Charging time ............................................................................................................................................................. 23
E9 Reverse polarity / Overload / Short circuit .............................................................................................. 23
E10 Backup time .................................................................................................................................................................. 23
E11 Behavior in case of exceeding maximum backup time ................................................................... 24
E12 Status LED ...................................................................................................................................................................... 24
E13 Software .......................................................................................................................................................................... 25
E14 Recommendations for a long UPS service life......................................................................................... 25
E15 Maintenance ................................................................................................................................................................ 25
E16 Disposal ...........................................................................................................................................................................25
E17 Disclaimer ...................................................................................................................................................................... 25
E18 Preventive measures and rules when operating the UPS system ............................................. 26
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B Intended use
Congratulations for choosing a quality product!
This manual shall help the user to get familiar with the product and its components and features. It shall
provide information as accurately and completely as possible. However, for possible errors no liability can be
assumed. Hints to existing mistakes, critics and suggestions for improvement are welcome at any time.
B1 Description of the product and its functions UPSI-2406DP1 / -2406DP2
The UPSI-2406DP1 and UPSI-2406DP2 (hereinafter called UPS) are DC/DC UPS systems with numerous digital
features and high performance. The UPS combines the UPSI-2406 with a storage medium (Li-Ion/Supercap).
B2 Read carefully before initial operation!
This manual as well as all datasheets and safety instructions must be read and followed strictly before installation. Otherwise in certain situations warranty and guarantee can be cancelled partly or completely. Any liability
is excluded in case of non-compliance with the instructions for use and installation.
Take care while handling!
Even after disconnecting the upstream source and also no voltage is measurable at the output,
the UPS can be still powered by the storage medium.
B3 Intended use – Description
This device is designed to be installed into a suitable enclosure which protects against electrical, water and fire
hazards and can then be used indoors and outdoors. It is primary built for being mounted on a DIN Rail and
is intended for professional use in applications such as industrial control, communication and measurement
technology. It must not be used in devices or equipment where a malfunction will cause serious injury or
endanger human life.
The functional purpose of the UPS is bypassing power failures and/or fluctuations. However, it may also be
used for user-scheduled power-downs of mains and cycles, e.g. replacing larger batteries in vehicles, while
continuing to power the electronics, opening or closing safety valves after a malfunction or shutting down a
system. A longlife and high quality energy storage is used as storage medium.
An important characteristic of the UPS is the fact, that the output voltage is constantly regulated during backup
operation without dropping when the accu voltage decreases. For an increase of lifetime the batterypacks will
be charged quickly by optimized charging algorithms.
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B4 Safety instructions
WARNING!
Disregarding of following issues can result in electric shock, fire, serious injury or death.
1. Care must be taken to ensure proper and professional wiring.
2. The device pack must not be exposed to fire and temperatures outside the specification.
3. The device must not be immersed in water or exposed to splash water.
4. The device must not be operated in a humid environment or in an environment where dew and
condensation are to be expected.
5. The device must not be opened, short-circuited, reversed, overheated or otherwise soldered /
welded.
6. Changes or attempts to repair the device are to be omitted.
7. Effects of foreign objects on the device must be avoided (e.g. metal parts).
8. Do not put obviously damaged devices into operation (e.g. dents, burn marks, rough contamination).
9. Keep ventilation openings clear.
10. Do not drop the device.
11. All parts of the device and accessories must not be eaten or swallowed.
12. Use a current limited source for the UPS. The required current values for the UPS are described
in this manual.
13. The UPS is powered by more than one source. To shut down the UPS completely, both the input
power source and the energy storage have to be disconnected. Even after unplugging the energy
storage is still under voltage.
ATTENTION!
1. Improper use and opening of the device will void the warranty.
2. The device may only be used as intended.
3. The national accident prevention and safety regulations must be observed.
4. The assembly of the device and the electrical installation have to be state of the art.
5. The electrical, thermal and mechanical limit values have to be observed.
6. The UPS wiring specifications - as described in this manual - have to be followed.
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UPSI-2406DP1 | UPSI-2406DP2
C Technical Data
C1 General Technical Data
INPUT DATA – UPSI-2406DP1 / UPSI-2406DP2
Unless otherwise stated, all specifications apply to 25° C ambient temperature,
24 V DC input voltage and nominal output current (IN ).
Input voltage 24 V DC
Input voltage range 22.5 V DC…30 V DC
Electric strength max. 35 V DC
Fixed connect threshold
Undervoltage
Voltage drop Input/Output
22.5 V DC
0.5 V DC max. (depending on load)
Current draw
IN (UN, I
I
MAX
I
NO-LOAD
I
CHARGE
OUT
(UN, I
(UN, I
(UN, I
= IN, I
= I
OUT
OUT
OUT
CHARGE
STAT.BOOST
= 0, I
= 0, I
CHARGE
= 0)
, I
CHARGE
= max)
CHARGE
= 0)
= max)
4.1 A
4.9 A
100 mA
DP1: 1.8 A / DP2: 1.5 A
Power consumption
PN (UN, I
P
MAX
P
CHARGE
OUT
(UN, I
(UN, I
= IN, I
= I
OUT
OUT
CHARGE
STAT.BOOST
= 0, I
CHARGE
= 0)
, I
= max)
CHARGE
= max)
98.4 W
117.6 W
DP1: 43.2 W / DP2: 36 W
Internal input fuse Yes (15 A)
Switch-on time < 5 s
Switch-on time in battery mode (Bat.-Start) n. a.
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