Biamp R6-51, R6-BASSHORN User guide

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R SERIES
Installation and Operation Manual
R6-51
Weather-Resistant,
High-Fidelity, High Output
Loudspeaker Systems
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EC STATEMENT OF CONFORMITY
EC STATEMENT OF CONFORMITY
This document c onfirms that the range of products of Community Professional Loudspeakers bearing the CE label meets all of t he r equir em ents in the EMC directive 89/336/EEC laid down by the M ember States Council for adjustment of legal r equirements. Furthermore, the products comply with the rules and regulations referring to the electromagnetic compatibili ty of devices from 30-August-1995.
The Community Prof essional Loudspeaker products be ar ing the CE label comply with t he following harmonized or national standards:
DIN EN 55013:08-1991
DIN EN 55020:05-1995
DIN EN 55082-1:03-1993
The authorized declaration and compatibility certification resides with the manufacturer and c an be vi ewed upon request. The responsi ble manufacturer is the com pany :
Community Light & Sound 333 East Fifth Street Chester, PA 19013 USA
TEL: (610) 876-3400 FAX: (610) 874-0190
Chester, PA USA Februar y 2016
FIND THE LATEST ONLINE
Every effort has been made to ensure that the information contained in this manual was complete and accurate at t he time of printing. However, due to ongoing t echnical adv ances, changes or m odifications m ay have occurr ed that are not cover ed in this publicati on. The latest v ersion of this manual and t he most recent product inf ormation published by Communtiy is al ways available at www.comm unitypro.com. The publicati on date can be found on the rear cover of this document.
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WELCOME TO COMMUNITY
A TRADITION OF EXCELLENCE AND
INNOVATION... SPANNING MORE THAN 40 YEARS!
Since the founding of our company in 1968, Community has been a constant developer and i nnovator of loudspeaker technology. Many of our engi neeri ng ac hiev em ents were undertaken to solve probl ems, when no prior soluti ons existed, while others were the result of simply seeing a better way to do thi ngs.
Over the years our technologies have been imitated, and our methods have become c ommon practice throughout the pr ofessional sound industry. However, developments lik e c ar bon fiber diaphragm compression drivers still stand alone, and well ahead of the competi tion. J ust a few of Community’s unique accom plishments include the following:
First successful fi ber glass mid-frequency, high-frequency, and large-format bass horns. First compression loaded m id-range horn for touring systems - the LMF. First suspension-less diaphragm HF driver - the VHF100. First mid-range, full-dec ade ( 200 Hz - 2 k Hz) high-power c ompression driver - the M4. First carbon fiber diaphr agm c om pr ession drivers - M4, EM280, EM282. First Ferroflui d-cooled professional woofer s - t he VBS Series. First product series wit h all dr ivers Ferrofluid-cooled. First air-cooled l oudspeakers for touring system s - AirForce. First three-way cinema loudspeaker systems - Param ount Ex ec utive Studio Theatre, W arner Br os.
screening theatre and dubbing rooms.
First electro-acousti c system to equal the sound level of pneumatic warning sirens. First to provide loudspeaker coverage over an entir e country - Denm ar k Em er genc y System. First comprehensive, calibrated data acquisition of sound reinforc em ent produc ts. First integral signal-aligned three-way sound reinforcement system s - RS Series. First pro audio company wit h an Int er net W eb site. First all horn-loaded, high-fidelity, weather-resistant loudspeakers - R2 Series.
In line with our history of excellence and innovation, each Communit y product is manufactured in accordance with a complic ated and exac ting chain of procedures that ensure absol ute quality and unif ormit y .
Wit h our unique desi gns, our sophi sticated techniques, and our proprietary m aterials and transducers, we are committed to bringing only the finest audio produc ts to the many thousands of professional sound engi neers, perform er s, and end users who rel y on them daily.
Community Professional Loudspeakers
333 East Fifth Street Chester, PA 19013-4511 USA TEL: (610) 876-3400 FAX: (610) 874-0190 www.communitypro.com
Community R6 Installation / Operation Manual — Page 3
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TABLE OF CONTENTS
TOP ICS
EC Statement of Conformity .................................................................................................... Page 2
Welcome to Com munity .......................................................................................................... Page 3
Important Safety Information ................................................................................................... Page 5
Unpacking, Inspection, and Damage Claims ........................................................................... Page 6
Introduction / Features ............................................................................................................ Page 7
Product Descriptions .............................................................................................................. Page 8
Quick Start- up Gui de / Basic Features .................................................................................... Page 9
Signal Processing ................................................................................................................. Page 10
Power Amplification ...................................................................................................... Pages 10 - 11
Use of Protective Lim iti ng ...................................................................................................... Page 11
Electrical Installation / Connecting to the Loudspeaker .......................................................... Page 12
Mounting Point Dimensions ................................................................................................... Page 13
Mechanical Installation ................................................................................................. Pages 14 - 15
Rigging Considerations ................................................................................................ Pag es 16 - 17
Dimensioned Drawi n gs ......................................................................................................... Page 17
System Optimizati o n ............................................................................................................. Page 18
Internal Wiring Guide ............................................................................................................. Page 19
In Case of Difficulty ............................................................................................................... Page 20
Warranty / Service In for m ati on ..................................................................................... Pag es 21 - 22
Installation Notes ................................................................................................................... Page 23
Contact Information ............................................................................................................... Page 24
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IMPORTANT SAFETY INFORMATION
IMPORTANT SAFETY INFORMATION
Always foll ow these basic safety precautions when using or installing R-Series l oudspeakers an d ac c es sories:
Read these instructions. Keep these instruct ions. Heed all warnings.
Follow all instructions, particular ly those pertaining to rigging, mounting, suspension of the product, and electrical connections.
The terms IMPORTANT, CAUTION, and DANGER are used throughout t his manual to alert the reader t o important safety considerations. If you have any questions or do not understand the m eaning of these terms, do not proceed with installation. Contact your loc al dealer, distributor, or c all Community directly for assistance. These terms are defi ned below:
IMPORTANT: describes an operating condit ion or user action that may expose the equipment or user to potenti al dam age or danger .
CAUTION: describes an operating condition or us er action that will likely cause damage to the equipment or injury t o the user or to others in the vicinity.
DANGER: describes an op erat ing condition or user action that will i mmedi at ely damage the equipment and/or be extremely dangerous or life threatening to the user or to others in the vicinity.
RIGGING AND ELECTRICAL SAFETY
DANGER: The loud speakers de scrib ed in this manual are designed and int end ed to be ‘flown,’ mounted, or suspended for maximum acoustical performance using a variety of rigging hardware, means, and methods. Installation of the loudspeakers should only be performed by trained and qualified personnel. It is strongly recommended that a licensed and certified pro f essional structural engineer app rove the mounting design. Severe injury and/or loss of life may occur if these products are improperly installed.
DANGER: R-Series rigging fittings are rated at a Working Load Limit (WLL) of 100 lbs (45.4kg) with a 10: 1 safety marg in. No single rigging fitting shoul d ever b e subj ect ed to a load that is greater than this stated limit. Failure to heed this warning could result in severe injury and/or loss of life.
IMPORTANT: Refer to the sections on installation and connections later in this manual for additional
information on rigging and electrical safety.
IMPORTANT: The stainless steel mounting bolt s that com e installed in each enclosure must eit her be used to mount the Accessory Mounting Yoke or they must be kept in place to seal the enclosure from air leaks. If the rigging fittings do not remain sealed, air leaks will occur in the enclosure that will compromise the loudspeaker’s weather-resi st anc e and its low frequenc y performance.
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UNPACKING
UNPACKING AND INSPECTION
R-Series loudspeakers are inherently r ugged and ar e carefully packed in sturdy c artons. However, it’s wise to thoroughly inspect eac h unit after it has been remov ed from the packaging, as damage may have occurred during shippi ng.
SHIPPING CLAIMS
Please note that onc e the shipm ent has left your dealer or the Community factory, the responsibility for damage is always borne by the freight company. If damage has occur r ed dur ing shipping, you must fil e a cl aim directly with the freight company. It’s very import ant t o contact the freight company as soon as possibl e after receiving your shipment, as most f r eight companies have a short time limit within whi c h they will investigate cl aim s. Make sure to save the carton and t he pac ki ng m aterials, as damage claims can be deni ed if t hese materials are not retained. If t her e is evidence of physical damage to the carton upon arrival, be very careful before signing a delivery rec eipt. Often, the fine print in a delivery receipt will waive your right to file a claim for damage, or loss, after you sign it.
Your Community dealer and the factory will try to hel p in any way they can, but it is the responsibility of the party receiving the shipment to file the damage claim. This is a provision of law in the USA and in most countries.
It’s always a good idea to retain the carton and packing mat eri als indefinitely, if possible, in the event that the product may need t o be retur ned to your dealer or distributor for repair in the future.
WHAT’S IN THE BOX
Each shipping car ton contains the following item s:
 (1) R6-BASSHORN
or
 (1) R6-51 full-Range Loudspeaker  (1) Installation/Operation Manual  (1) Warranty Card
PURPOSE OF THIS MANUAL
This manual is intended t o help you install and use the R6-BASSHORN and the R6-51 loudspeakers safely and effectively. It provides useful inf ormation to help you obtain the best perform anc e, sound quality, and reliability from these systems.
We’ve provi ded a Quick-Start diagram to enable you to install and operate the products imm ediately, but we recommend that you read t his manual in its entirety to ensure that your installation meets the highest possible standards.
While every attempt has been made to ensure this information is correct and up-to-date, Comm unity continuously inc or por ates worthwhile im provements to each product which may include c hanges and/or modifications not contained in this manual. Please visit us on the web at http://www.c o mmunitypro.com to ver i fy that you have the most up-to-date information.
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INTRODUCTION / FEATURES
INTRODUCTION TO THE R6-BASSHORN AND THE R6-51BIAMP LOUDSPEAKERS
All-Weather, All-Purpose
The R6-BASSHORN and R6-51 are large-format, very high-power loudspeakers intended for use i n demanding applications that require extreme out put levels. They are designed to handle the har shest out door environmental conditions, but it should be kept in mind that they are often the ideal choice for indoor environm ents as well.
Both models are fully horn-loaded, manufactured from hand-laid fiberglass, and powered by industry-leading electro-mechanical drivers. Horn-loading provides the highest possi ble efficiency, ex c ellent transient response, and predictable pattern control - all of which equate to superior sound quality.
Fiberglass construc tion ensures that these loudspeakers can withstand conti nual exposure to the element s and are free from the dec om posi tion that can occur over time with wood-based produc ts.
Community ’s proprietary drivers provi de superb sonic quality and are engineered f or dur ability and longevity. They exhibit exc eptional resistance to potentially damaging environmental conditions, as do the enc losures themselves. B oth models meet the needs of numerous applic ations, some of which are listed below:
TYPICAL APPLICAT IONS
 Stadiums  Athletic Fi elds (f ootball, soccer, baseball, tennis)  Sports Arenas  Music Pavilions  Racetracks & Mot or Speedways  Gymnasiums & Field Houses  Theme Parks and Amusem ent Par k s  Swimming Pools and Water Parks  Ski Slopes  Cruise Sh ips  Carillons  Fairgrounds  Rodeos  Air Shows  Skating Rink s  Convention Center s  Factories & War ehouses  Portable Sound for Live Outdoor & Indoor Events
Please see our comprehensive 60 page R-Series Application Guide for advice and information on how to best utilize the R6-51 and R6-BASSHORN, as well as how to utilize other R-Series loudspeakers. The Guide contain s a wealth of knowl edg e, along with numerous examples of successful installations.
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PRODUCT DESCRIPTIONS
R6-BASSHORN PRODUCT DESCRIP TIO N
The R6-BASSHORN is a high-output low frequency system designed for long t hrow appli c ations in sports arenas, stadium s, and other large facilities that require high power levels coupled with superb clarity. The R6-BASSHORN has been designed to work in an array with like units. As more units are employed, the control of acoustic dispersion becomes i nc r easi ngly more directional and more eff ec tive at focusing the sonic energy. Additionally, mutual coupling of adjacent enclosures will r esul t in higher efficiency at l ower fr equenc ies.
The R6-BASSHORN employs six high-sensitivity 12-inch drivers designed with powerful , heavy-duty mot or structures. These drivers are mounted to a one-piec e fiber glass 42 Hz flare rate horn (t his equates to the lowest note on a bass guitar), and are surrounded by a rigid fiberglass weatherproof cap. The R6-BASSHORN is designed as the ultimate low frequency complem ent t o Community’s horn loaded full-range systems (such as the R2 and other R-Seri es products).
Please note that proper implementation with an associated full-range system will require an electronic c r ossover, signal alignment delay, and appropriate equalization in order to optimi z e the pot ential of this product.
R6-51 PRODUCT DESCRIPTION
The R6-51 is essentially the same as the R-6 BASSHORN, but with the addition of high-power mid-frequency and high-frequenc y sect ions. Internally, t he driver components are arranged in three distinct line-array formations. T his gives the R6-51 the same long-throw capabilities as that of separate, discreet line array enclosures but contained in a single, easy to install pac k age that is capable of sustaining long-term outdoor use.
The R6-51 is Communit y ’s l ar gest ‘one- piece’ solution for the m ost dem anding of applications. It features a high­fidelity , wide-r ange r espon se that’s capable of ac c ur ately reproducing any musi c al genr e, while simultaneously providing superb pr ojection of clear and intelligible speech with very low dist or tion. The R6-51 BIAMP is the ideal primary system for applications requiring high-impact, long throw full- r ange per formance.
For applications that require a combinati on of bot h long- throw and short-throw loudspeaker systems, the R6-51 can readily be augmented with other R-Series loudspeak er s, as wel l as any of the models in the WET Series II product family,
CROSSOVER
The mid-frequenc y and high- frequency drivers are acoustically mated thr ough the use of a high quality two-way passive cr ossover usi ng 250V M yl ar capac itors and precision wound induct or s. No c r ossover is provided between the low-fr equenc y and m id-frequency secti on because t his product is designed to use an outboard electronic c r ossover to divide the frequency bands prior to amplification; hence the nam e “ R6-51 BI A M P.”
CAUTION: The R6-51BIAM P louds peak er M US T be used with an external electronic cr os s ov er t o provide separate low-frequency and mid/high frequency outputs. Any att em pt to operate this system without the requir ed c r os s ov er will r es ult in rapid failure of the mid and high frequency drivers.
WEATHER-STOPTM GRILLE
Both the R6 BASSHORN and the R6-51 loudspeakers are fitted with Community’s proprietary Weather-Stop™ protective grille. These grilles consist s of a c or rosion-resistant outer layer of perforated steel with a proprietary zinc-ric h epox y dual-layer powder coat fini shed i n light grey. A center layer of UV-resistant reticulated foam and an inner layer of fine-mesh screen made from a UV-resistant synt hetic material blocks rain and fights rusting. Thi s grille assembly resists water intrusion, while providing t he pr oper degr ee of acoust ical transparency.
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QUICK START-UP GUIDE
PHYSICAL FEATURES OF THE R6 & R6-51
NOTE: The numerical callouts show the typical location of the primary physical features of the R6 and R6-51 loudspeaker enclosures. Not all mounting points, grille fasteners, or supplementary mounting holes are shown in order to make the illustration as clear as pos­sible.
FEATURE DESCRIPTION
1
Mounting/Rigging Points
2 Suppleme ntal Mounting Point s
3 Weather-Stop™ Grille
4 Mid-Hig h Fr e quency Horn Mounts
5 Input Cable
6 Structural Support
Four tot al; t w o on th e re ar and one each on the top and bottom. Riggi ng p oin t s are 1/2"-13 captiv e st ain l ess st eel bolts fitt ed wit h l ock , flat and rubb er w as h ers. Used f or att ac hi ng to customer-supplied mounting system.
Ten 5/16” holes on front mounting flange intended to provide additional support. CAUTION: NOT FOR USE AS PRIMARY SUPPORT OR FOR SAFETY CABLES.
Perf orated steel wit h a zinc-rich epoxy dual - l ay er powder- coated finish. Back ed b y a lay er of UV-resistant reticulated foam and a woven poly mesh. Avoids damage to drivers by resisti ng inc l em ent weath er .
The grille assembly is retained by 28 #6 stainless steel SMS screws. Three 3/8”-16 stainless steel hex head bolts each on the top and bottom. Used to retain
the mid-hi gh frequ ency horn assem bly to the hor n enc l os ure. CAUTION: NOT FOR ENCLOSURE SUSPENSION/MOUNTING
Connects the amplifier to the loudspeaker. The R6-BASSHORN uses a single cable consisting of 12 feet of 16-2 SJOW retained by a factory-sealed gland-nut.
The R6-Biamp uses two cables, one for low frequencies and one for mid/high frequencies. The R6-Triamp uses three cables, one for low frequencies, one for mid frequencies, and
one for high frequencies. Four 1/4”-20 stainless steel bolts on each side used as structural support between shell
and flare.
CAUTION: NOT FOR USE AS PRIMARY SUPPORT OR FOR SAFETY CABLES.
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SIGNAL PROCESSING
HIGH-PASS FILTER
The R6-51 and the R-6 BASSHORN use fully horn-loaded low frequency driv ers. The specifi ed low f r equency response is 45 Hz. Any attem pt t o r epr oduc e significant levels below this frequency can result in over-excursion of the low frequency drivers. For this reason a 45 Hz electronic high-pass filter with a minimum slope of 12 dB per octave must be employ ed. Its usage will protect the drivers from much of the extreme low frequency content found on certain CDs and other program sources. The high-pas s filter will also protect against unwanted low frequency energy that can originate from microphone wind noise - an important consi der ation for outdoor applications.
Many power amplifier manufacturers off er pl ug-i n input modules that include high-pass filters. This is an excellent way to pr ov ide the necessary high-pass filter and to make the system relatively tamperproof. Alternately, an outboard loudspeaker controller will provide the necessary crossover functions while also (typically) offering an adjustabl e high-pass filter that will fulf ill this requirement.
IMPORTANT: Operating t he R6-51 or the R-6 BASSHORN loudspeakers without the recommended high-pass fil ter will reduce its low frequency power handling, and may result in physic al dam age to the low-frequency drivers.
EQUALIZATION
Small amounts of fr equenc y boost can brighten-up the higher frequenc ies and round out the lower frequencies, but they should be restr ic ted to no more than approximatel y +3 dB in order to avoid damage to the drivers.
Equalization cuts c an be v er y eff ec tive for removing the effects of room r esonance and ot her unwanted acoustical artifacts, but here again should be k ept t o a minimum . Extr em e EQ cuts (or att enuation) will not cause driver damage, but should be used with discretion to avoid acoustic ‘holes’ in the audible spectrum.
External equaliz ation can be used to "voice" the loudspeaker for particular applications and is especially effective in attenuating feedback-prone frequencies.
CAUTION: Do not att em pt to boost frequencies at, or below 40 Hz with an equalizer (either gr aphic or parametric). This will counteract the effec t of the high-pass filter disc us s ed abov e, pot entially causing damage to the driver s .
POWER AMPLIFICATION
Power amplifiers for the R6-51 and the R-6 BASSHORN should be capable of providing enough power to properly driv e the loudspeaker without the amplifiers entering into a state of clipping.
Clipping occurs when an amplifier runs out of power. The peaks of the reproduced waveform begi n to ‘clip’ and resemble a square wave instead of the typical sine waves and saw-tooth waves that form the basis of m ost speech and music. Clipping leads to rapid driver failure because the driver is no longer m ov ing as it’s designed to. When power is flowing into a driver, but movement is limited bec ause of amplifier clipping, much of the energy is conv erted to heat which will soon cause the driver ’s voice coil to burn out.
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POWER A MPLIFICATION
POWER RATING
Power handling of the Low Frequency section of the R6-51BIAMP and the R-6 BASSHORN is rated at 1200 Watts continuous and 3000 Watts program. An amplifier that is capable of providi ng a conti nuous output of 2500 Watts to 3000 Watts into a 4 ohm load is recommended. It is better to oversize the amplifier than to undersiz e it.
The Mid/High Fr equenc y secti on of the R6-51BIAMP is rated at 450 Watts conti nuous and 1100 Watts program. An amplifier that is capable of providing a continuous output of 900 Watts to 1400 Watts into an 8 ohm load is recommended. Here again, it is better to oversiz e the amplifier than to undersize it.
PROTECTIVE LIMITING
We recommend the use of a high quali ty signal limiter to help prevent loudspeaker damage due to sudden tr an­sients (dropped microphones, etc.) and/ or dam age from amplifier clipping. The limiter should be connected as the last device in the signal chain before the power amplif ier. Alternately, m ost modern DSP based l oudspeaker processors (also called loudspeaker controllers or loudspeaker management systems) have built-in dynamic capabilities that can provide the recomm ended lim iting functionality .
The limiter should be set to a limiting ratio of 20:1 (or greater) , thereby providing near ‘br ic k-wall’ protection against amplifier clipping. The limiter should also restrict output voltages to a maximum of 69VRMS for the R6-BASSHORN and the low frequency section of the R6-51BIAMP full-range. The Mid/High section of the R6-51BIAMP shoul d be r estr ic ted to a maximum of 60VRMS.
AMPLIFIERS WITH BUILT-IN LIMITING
Power amplifier manufacturers have introduced amplifiers with built-in lim iting. These limit er s are usually de­signed to prevent the amplifier from clipping. This type of limiting is acceptable to use in lieu of a stand-alone limiter bec ause i t is easy to set-up, is specifically designed for the amplifier, and i n most cases is tamper-proof. This assumes that the am plifier output is sized as recommended in “Power Amplificati on” that begins on page 10.
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ELECTRICAL INSTALLATION
CONNECTING THE LOUDSPEAKER
The R-6 BASSHORN has a 12 ft (3.6m) 16-2 SJOW-type neoprene jacketed cable attached to its enclosure with a weather-tight gland-nut. R6-51BIAMP has two of t hese same c ables, one for its low frequency sect ion and one for its mid/high-frequency section. I n both products these ‘pigtails’ (as they’re sometimes called), are for connection t o the am plifier(s). This cable may be connected to the amplifier’s speaker cabl ing using solder, a terminal bloc k , crimped connections, or wire-nuts. Mak e sure t o provide all connections wit h a weather-resistant treatment if used outdoors or in potentially harsh indoor env ironments. This can take the form of a weatherproof junction box ( r ec ommended), do not remove the gland nut that att ac hes t he c able to the lower rear of the loudspeaker, as thi s will compromise the weather integrity of the enclosure. All terminations should conform to local electri c al c odes and i ndustr y best pr ac tices.
Connector Cable Polarity:
The white jacket ed c onduc tor is the positive or + signal wire and the blac k i s the negative or – signal wire. Positiv e voltage applied to the + wire produces positive acoustic pressure at the mout h of t he loudspeaker.
LOUDSPEAKER CABLE
The resistance of the cable that connects the loudspeak er to the amplifier will affec t t he performance of the loudspeaker. Cabl e with too high of a resistance will c ause power los se s and impair the frequency perf ormance of the system by reducing the electrical damping f actor . To minimize these issues it is desirable to keep the total cable resistance under 0.2 ohm. However, for lengths ov er 100 feet, the wire gauges needed to meet t his requirement ar e usual ly not a prac tical choice for both physical and cost reasons. Theref or e #10 AWG (American Wir e Gauge) is rec om m ended as the m ost pr ac tical gauge for installations that require 100’ (or greater) di stanc es.
Both stranded and soli d c onduc tors are acceptable, although cable with stranded conductor s i s of ten easier to work with. The length of both conductors has been calcul ated into the total resistanc e i n the table shown below. Note that the lower the gauge number, the larger the wire size.
Run Length
10 ft. (3m) 16 AWG 0.08 ohm
25 ft. (8m) 14 AWG 0.13 ohm 50 ft. (15m) 12 AWG 0.16 ohm 75 ft. (25m) 10 AWG 0.15 ohm
100 ft. (30m)
Minimum Wire Gauge
(American Wire Gauge)
Contact Technical Application Team (TAG) Team
for recommended wire gauge.
Total Resistance
Recommended Wire Gauge vs. Distance
It is always desirable t o locate amplifiers as close to t he loudspeakers a s po s si ble, thereby minimizi ng the cost of the loudspeaker cabl e, as well as reducing the inherent electrical losses that result from long cable runs.
When install ed outdoors, cable insulati on shoul d be r esi stant to water, temperature, and ultraviolet exposure. Recommended cable compositions include pol y ethylene, neoprene, Teflon™ , Silicon™, and Hypalon™. Cable compositi ons that are NOT recommended are Rubber, PVC, pol y pr opy lene, polyurethane, and nylon.
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MOUNTING POINT DIMENSIONS
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MECHANICAL INSTALLATION
GENERAL MOUNTING INSTRUCTIONS
The R6-51 and the R-6 BASSHORN are each equipped with four primary mounting points. Each point consists of a 1/2”-13 threaded inset. In all cases, a minimum of two points - on opposite sides of the enclosure - ( total of four points) shoul d be used to m ount R6-51 or R-6 BASSHORN loudspeaker.
ACCEPTABLE MOUNTING POINT LOADING
The mounting poi nts should always be used so that either (1) shear force is applied perpendi c ul ar to t he direction of t he m ounting hole or (2) tension force is appli ed perpendicular to the enclosure surface. They should be tightened to a setti ng of 35 foot-pounds using a torque wrench.
DANGER: Use the four mounting points only as described herein and depicted in the ILLUSTRATION below. Failure to follow these instructions could result in immediate failure of the mounting points wi th resultant damage to the loudspeaker, and serio us injury or loss of life to personnel.
MOUNTING AN R6-51BIAMP OR R6 BASSHORN
Mounting requirements for large loudspeaker s such as the R6-51 and R6-BASSHORN vary widely depending on the needs of the applic ation. For this reason Community does not supply a yoke, fasteners, or any ot her mounting hardware with the R6-51 or R6-BASSHORN. The installer must supply all such hardware and is
responsible for designing a secure mounting system for the loudspeaker. In the USA, the overal l mounting system shou ld be app roved by a licensed P.E. (Professional Engineer) or other competent authority. Out sid e of th e US A, a prof essio nal mechanical engineer, competent in his or her field of jurisdict io n, should approve/certify on the design of t he mounting system prior to installation.
The R6-51 and R6-BASSHORN have four primary mounting points consisting of ½” x 13-TPI stainless steel inserts. These are suit able for suspension of t he loudspeaker. Two are located on the rear; one is l oc ated on the top, and one on the bottom . T he R6-51 and R6-BASSHORN both provide an addit ional 10 holes in the front enclosure fl ange intended for supplemental support . These holes are not designed for primary suspension, nor are they suitable for saf ety-cable attachmen t. They are i ntended for use ONLY as supplemental mounting poi nts for support of the front of the loudspeaker. Note that on the R6-51 three bolts on the top and the bottom of the enclosure are used to fasten the mid-high pack t o the insi de of the loudspeaker. These bolts are
not suitable for suspension or for safety-cable attachment. They should NOT be utilized in any way for mount ing or rigg ing.
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MECHANICAL INSTALLATION
For many applicati ons the top and bottom mounting points, used together, are sufficient for secure mounting of these loudspeakers. When a safety-cable m ounting point is required, one or both of the rear m ounting points may be used. In applic ations where the loudspeaker may be subjected to high wind loads or other unusual stresses, Comm unity recommends that the loudspeake r be m ounted from the top, the bottom, and at least one of the rear mounting points. The remaining rear mounting poi nt will then be available f or attac hing a safety cable. For additi onal support in stressful applications it is strongly recommended that the mounting structure pr ov ided by the installation contractor should utilize the front mounting poi nts for suppl em ental support. In all cases, it is highly recomm ended to use as many mounting points as possible (top/bottom, rear, front ) . W hen in doubt, consult with a licensed P. E . or other competent and certified professional who can review and approve the design.
CAUTION: All of the m ounting bolts supplied with the R6-51 or R6-Bas s hor n that are not used for mounting must be left in plac e with their rubber washers and fir m ly tight ened to maintain the integrity of the weatherproof ing.
MAINTAINING WEATHER-RESISTANCE
There are several c onsi der ations that must be observed when install ing an R6-51BIAMP or R6-BASSHORN, in order to maintain its weather-resistant integrity for outdoor use.
1. We recommend directing the loudspeaker downw ard at least 15 degrees so as to reduce the possibility of rain and other preci pitation that might com promise the performance of the loudspeaker over time.
2. All mounti ng holes must be sealed off with the stainless steel bolts, steel washers, and rubber washer s t hat are supplied with the product. The rubber washers must always seat tightly agai nst the enclosure.
3. The gland-nut securing the loudspeaker cable t o the enclosure is sealed at the fact ory. Do not attempt to remove this nut or t he weather- tight seal will be broken. If it is desired to replace the gland-nut with a detachable el ect r ic al c onnec tor, such connector must be of a weather - pr oof design and sealed to the enclosure with silicone caulk or other suitable weather-tight sealant. NOTE: The gland-nut should be at
the bottom when inst all in g the loudspeaker. It is also advisable to leave a “drip loop” so water will not migrate toward the loudspeaker.
4. The grille assembly is designed to prevent normal and wind-driven rain from dir ectly entering the mouth of the loudspeaker. The grille is not designed to withstand direct spray from a pressure hose, such as when personnel are cleaning a facility. Theref or e, such action should be avoided.
5. If any hardware is used in place of the stainless steel screws, bolts, nuts, and washers that are supplied, such hardware should al so be of a high grade of stainless steel.
CAUTION: If t he above instructions are not observed, the weather-resistant integrity of the loudspeaker can be compromised. This m ay result in damage or failure of the hardwar e or inter nal c omponents which will void the warr anty.
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Page 16
RIGGING CONSIDERATIONS
RIGGING SAFETY
DANGER: The loud speakers de scrib ed in this manual are designed to be ‘flown’ or suspended for maximum acoustical performance using a variety of rigging hardware, means, and methods. It is essential that all installation work invo lving the suspension of these loudspeaker products be performed by competent, knowledgeable persons who understand safe rigging practices. Severe injury and/o r lo ss of li f e may occur if these products are improperly in stalled.
Important Notes on Rigging Loudspeakers
There are three ar eas of r esponsibility when rigging loudspe ak ers. The first i s the building structure. Always consult with t he building architect or structur al engineer to assure the ability of the structure to support the loudspeaker system. The second area of responsibility is the loudspeaker it self. Community certifi es i ts loudspeaker systems for suspension when they are properly installed accor ding to our published guideli nes. The third area of responsibility encompasses everything between the l oudspeaker and the building struc ture, along with the actual pr oc ess of installation. The installer assumes this responsibility. Loudspeaker rigging sho ul d
be performed only by certi f ied rigging professionals using certified rigging hardware th at is properl y sized for the specific application. Prior to installation, the contractor sho ul d present a rigging plan, with drawings and a detailed parts list, to a licensed structural eng in eer ( P.E .) or other authoritive body for written appro val.
Safe Rigging Practices
In virtually all circumstances where an object is suspended overhead, a secondary ‘safety’ cable (or other means of backing-up the primary suspension system) should be pr ov ided by the party responsible for life-safety matters. Nearly all local building codes, as well as state and federal regulations, r equire safety cables, chains, or other secondary support s, in the event that the prim ar y support m ay fail due to seismic concerns, exc essive wind loads, or any other r easons.
Safety attac hm ent points should not be located at insert points on opposite sides of the R6 or R6-51 enclosures to prevent significant forces that could pull the insert points away fr om each ot her . All safety cables, chains, or other restrai ning hardware must be installed so that the line is taut and positioned to minimize dynamic loading of the attachment points (falling, bouncing, swinging, etc.) in the ev ent that the loudspeaker’s primary support system fail s. Even a short drop can generate a large force that could cause the safety hardware, or the attachment poi nts, to fail dramatically. It is the installer’s task and responsibility to procure and util iz e appr opr iate hardware, m anufactured from suitable mat eri al and sold by reputable suppliers, to insure a safe installation.
Shoulder Eyebolts are often used to provide a means of attac hing a safety cable to the loudspeaker enclosure (normal eyebolts should NOT be used). Shoulder eyebolts should be rated for overhead ‘liv e-l oad’ usage and carefully installed. Stainless steel i s recommended for outdoor applications and for indoor appli c ations such as in factories, swimming pools, etc. Each shoulder eyebolt must be screwed in and firmly seated (do not over tighten) with the shoulder of the eyebolt making contact with the rubber washer on the exterior of the loudspeaker enclosure. A rubber washer should be use d between the eyebolt and the cabinet to maintain weather-r esi stanc e. Shims (washers) may be used between the eyebolt and the rubber washer to position the eye so that it is i n the same plane as the suspension cable or chain. Eyebolt s must not be stressed laterally; only in the long-ax is of the eye do they provi de appr opr iate strength.
Hoist Rings provide a method of attachment that has advantages over eyebolts. They permit more flexibility in regard to the pull/l oad direction of the safet y li ne, t hough at a higher cost. Hoist Rings include a hinged “ ey e”
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Page 17
RIGGING CONSIDERATIONS
which allows the load applied to the threaded inserts on the loudspeaker enclosure to minimiz e off-axis stresses, thus preserving the integrity of the insert poi nt. When using Hoist Rings the same precautions should be taken to properly seat t he Hoist Ring as when seating a shoulder eye-bolt . Hoist Rings are not normally found in hardware stores but can r eadily be obtained from indust r ial suppliers.
IMPORTANT: As with all aspects of mounti ng and r igging loudspeakers, the use of eyebolts, hoist rings, and other safety cabling hardware should be i ncluded i n a ri gging plan that has been reviewed and approved by a licensed P. E. ( P r ofessional Engineer).
IMPORTANT: The mounting bolts that are supplied and installed in each enclosure must either be used for mounting or they m ust r em ain in pl ac e. If the rigging fittings are not seal ed, air leaks will occur in the enclosure that will compromise the loudspeaker ’s weather-resistance and it s l ow frequency performance.
IMPORTANT: Eyebolts, brackets, and any other mounting hardware for outdoor usage with R-Series loudspeakers m ust be c or r osi on r esistant steel, properly r ated for the load weight.
DIMENSIONS OF R6-51
DIMENSIONS OF R6-BASSHORN
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Page 18
SYSTEM OPTIMIZATION
COMMISSIONING THE SYSTEM
Commissioning is the process of optimizing the performance of a sound system after it has been installed. There are several im portant steps in commissioning a system; these i nc lude the following:
1. Verifying the proper operation of each system c om ponent:
a) Every source such as mixers, microphones, CD pl ay ers, audio feeds from other loc ations, and so on,
should be tested independent ly of the newly installed system to insure that they are working pr oper ly.
b) All amplifiers should be tested independent ly of the main system to verif y that they ar e eac h r ec eiv ing
their intended signal (i.e. high-fr equencies, low-frequencies, delayed signal for ancillary speakers, etc.). Many modern amplifiers have numerous modes in which t hey c an function; (i.e. stereo, dual mono, bridging, hi-pass & lo-pass filt er s, limi ters, and sometimes much more). It’s extremely important to make sure that each amplif ier in the system has the right settings applied in order to properly perform its i ntended f unc tion in the system.
c) The DSP ‘front end’ ( also called a loudspeaker control ler , loudspeaker managem ent system,
crossover, etc.) must be set up carefully to insure that its int er nal routing and gain struct ur e are correct f or the ov er all system r equirements. It’s possible t o alm ost instantly damage mid and high frequency drivers if the LF and MF/HF outputs are accidental ly crossed.
d) After all electronic components and interconnects have been tested and verified, it’s then tim e to test
each loudspeaker element in the system. Such testing should be performed at VERY low audio levels to avoid damage to driv er s fr om possibl e wir ing errors. Each loudspeaker section should be carefully listened t o, in order to mak e sure it i s perf orming properly. It should then be chec k ed wi th a handheld polarity tester to verify that no phase errors are present .
2. Next, the gai n str uctur e of the system should be established. Each component in the signal path should be adjusted to provide the intended input and output l ev els. Gain structure is a somewhat complex subj ec t t hat goes beyond the scope of this Manual. Moreover, ‘proper’ gain settings vary si gnificantly from one device to another. We recomm end that you read the User’s Manual for each device that is present in the signal path, and adjust according to the manufacturer’s recommendations, so that your system will operate the lowest possible noi se floor and highest possible headroom .. .which is what gain structure is al l about.
3. Setting protective limiter s and high-pass filters. This subject is cover ed i n detail on page 11 of this manual.
4. Setting delay times (if any) to align one or more ancill ar y loudspeakers with the arrival time of the sound from the prim ary source. If delayed speakers are used to augment the m ain source, their timing must be set so that the sound arriv ing at the listener’s ears from each delay speaker will be in sync with the sound arriving f r om the primary source. This is usually accompl ished with test & measurement i nstr um entation, but in a pinch can be set by applying a short dur ation pulse to the system and establishing the delay time by ear. An inexpensive electronic metronom e is a good source for adjusting delay times by ear.
5. Equalizing the system to achieve the best possible sound qualit y .
This last step in system commissioning is known as system equalization or “voicing.” Equalization is the process of adjusting the frequency response of t he system, by use of an equalizer, to optimi z e v oic e intelligibility, musical sound quality, or both. Note that all R-Series loudspeakers are fact or y voiced to optimize speech intelligibility. F or this reason, many designers and installers find that they can minimi z e overall system equalization and still ac hiev e ex c ellent voice intelligibility and high grade sonic pr oper ties.
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Page 19
INTERNAL WIRING GUIDE
R6-51BIAMP WIRING
R6-BASSHORN WIRING
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Page 20
IN CASE OF DIFFICULTY
SYMPTOM
No Sound. Equ ipment is t urn ed off. Check and make sure that all equipment in the audio signal path is
No Sound. Bad or open connection. Make sure the signal and input wire connections for all connectors
No Sound. Crossover or all the drivers have
No sound or very low volume.
Low volume level. System electronic gain is too low. Check to make sure that the audio signal to the amplifier is high
Low volume level. Signal or speaker wire connection
PROBABLE CAUSE
comp letely failed .
System control is turned down. Check to make sure that the audio signal to the amplifier is high
is shorted.
turned on. Amp lifiers should not be tur ned on until all equipment before it is turned on.
in the system and all terminal screws are properly connected or soldered. Make sure all wire and cables are intact and not severed or damaged.
This would be an unusual cause but could occur with severe abuse or an adverse amplifier failure. All other possibilities should be explored before assuming this is the cause. If it is, replace or repair the failed components.
enough to drive it properly. Check all volume/level controls and gain switches in the system including the amplifier input attenuator.
enough to drive it properly. Check all volume/level controls and gain switches in the system including the amplifier input attenuator.
Make sure the signal and input wire connections in all system connectors are not shorted. Even one small wire strand shorting the +/ - terminals can cause this prob lem.
WHAT TO DO
Sound cuts in and out. B ad connection. Check all connections and cabling for shorts or loose connections. Distortion, low volume,
or no volume from any or al l drivers.
Distortion from the loudspeaker at higher volume levels.
Distortion from the loudspeaker at higher volume levels.
Low volume for the bass frequencies.
Low or no volume for the high frequencies.
Noises from the loudspeaker (buzzes or rattles).
Cold/open solder joint on the crossover or faulty wiring connection.
Too little amplifier power. If the power rating of the amplifier being used is too low, it will clip
Driver is malfunctioning. Using a sine wave oscillator or wide range program at moderate
Low frequency driver or crossover is malfunctioning.
High frequency driver or crossover is malfunctioning.
Grill e or har dware is lo ose. Make sur e the front g r ille scr ew s are firm l y tig htened; that an y
Using an o hmmeter, check the continuity of the crimp connect ors, all solder joints on the crossover and the wiring to the drivers. Also visually inspect solder joints as cold joints may only malfunction with higher current than an ohmmeter supplies. Repair as needed.
at higher volume levels. Reduce the volume level or use a more powerful amplifier equal to the loudspeaker’s “Program” power rating.
lev els, lis ten to each driver to i solate th e problem. Repai r or replac e as n eeded.
Using an o hmmeter, measure the resista nce of t he inp ut ca bl e (wi th the amplifi er disconnect ed). I f the meter read s 4–7 ohms, one driver may not be working. Replace as needed.
While right in front of the loudspeaker, listen at low level to the high fr equency dr i ver located nea r the top of the horn mouth. If some sound is heard and it is not distorted, it is probably a crossover problem. If distorted or no sound is heard, the driver may not be working properly. Repair or replace as needed.
external mounting hardware is tightened or secured from vibrating (especi all y if chains or wires are used in th e mount ing).
Noises from the loudspeaker (buzzes or rattles).
Driver is malfunctioning. Using a sine wave oscillator or wide range program at moderate
lev els, lis ten to each driver to i solate th e problem. Repai r or replac e as n eeded.
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Page 21
FIELD & WARRANTY SERVICE
FIELD SERVICE
Drivers and crossovers are accessible from the front of the enclosure by removing the screws around the edge of the grille. For warranty repair, contact Community directly or ask us for the location of your nearest Authorized Service Center.
TRANSFERABLE WARRANTY "(LIMITED)”
VALID IN THE USA ONLY
Community loudspeaker systems are warranted in the USA to be free from defects in materials and workmanship for a period of five years, as determined by one of the following two methods, whichever is longer:
This warranty applies to the product; therefore, the remainder of the warranty period will be automatically transferred to any subsequent owner.
This warranty applies only to failure of a Community loudspeaker caused by defects in materials and workmanship during the stated warranty period. It does not apply to a unit that has been subjected to abuse, accident, modification, improper handling/installation, or repairs made without factory authorization or by anyone other than authorized Community Field Service Stations. This warranty is void if the serial number has been defaced, altered or removed.
Products covered by this warranty will be repaired or replaced at the option of Community, with out charge for materials or labor, provided all the terms of this warranty have been met.
Starting from the date of retail purchase, as noted on the sales receipt from an authorized Community dealer,
OR
Starting from the date of manufacture, determined by the serial number, if the sales receipt is not available.
OBTAINING WARRANTY SERVICE
Warranty service may be obtained from the factory, or from an authorized Field Service Station.
To obtain factory or field warranty service for products purchased in the United States, return the product for inspec­tion to the address below, freight prepaid, in the original packaging. If the original packaging is not available, call or write Community Warranty Service to obtain proper packaging materials or hand carry the product to the nearest Field Service Station.
Factory Service Center:
Community Warranty Service 333 East Fifth Street Chester, PA 19013-4511 USA
Call (610) 876-3400 for parts, service information or the nearest Authorized Field Service Station.
For factory service, please call (610) 876-3400 for a Return Authorization (R/A) number before shipping. The following information must be included in the package:
 Owner’s complete name, daytime phone number, return street address and return authorization number.  The serial number of the product being returned and a copy of the retail sales receipt, if possible.  A complete description of the problem experienced, including a brief description of how the equipment is
being used and with what brand, model and output power of amplifier.
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WARRANTY SERVICE
Upon receipt, the service center will dete rmine if the problem is covered under warranty. If covered under this warranty, the produ c t will be repaired or replaced, at Community’s option, and returned to the owne r freight prepaid. If the problem is not covered under this warranty, the owner will be notified of the problem with an estimate of the repair costs.
Exclusions from Warranty Coverage:
 Defects caused by operation of the Product outside the usage parameters stated in the applicable operations
manual, or, if no operations manual is available, outside of normal accepted use.
 Malfunctions caused by misuse or abuse, by improper installation, operation or maintenance, by improper
connections or peripherals, by service modifications or repairs performed by a person not authorized by Community, or by other conditions not arising from defects in original Product materials and original workmanship.
 Damage or defects caused by exposure to corrosive environments.  Damage or defects caused by lightning, storm, accidents or other ‘Acts of God.’  Malfunction or failure caused by accidental or intentional damage.  Theft, vandalism, fire, etc.  Defects resulting from normal wear and tear.
Final determination of warranty coverage lies solely with the Community factory.
This Community warranty is not extended by the length of time which an owner is deprived of the use of the product. Repairs and replacement parts provided under the terms of this warranty shall carry only the remaining portion of the warranty.
Community reserves the right to change the design of any product from time to time, without notice and with no obligation to make corresponding changes in products previously manufactured.
While this warranty gives specific legal rights, there may also be other rights that vary from state to state. No action to enforce this warranty shall be permitted ninety days after expiration of the warranty period.
WARRANTY INFORMATION AND SERVICE
FOR COUNTRIES OTHER THAN THE USA
To o btain specific warrant y infor mation and availa ble servi ce locations fo r count ries oth er than the United States of Amer ica, contact the authorized Community Distributor for your specific country or region.
This warranty applies only to failure of a Community loudspeaker caused by defects in materials and workmanship during the stated warranty period. It does not apply to a unit that has been subjected to abuse, accident, modification, improper handling/installation, or repairs made without factory authorization or by anyone other than authorized Community Field Service Stations. This warranty is void if the serial number has been defaced, altered or removed.
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INSTALLATION NOTES
NOTES:
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SYSTEM SETTINGS:
Project Name___________________________________ Location_______________________________________ Date__________________________________________ Amplifier Settings___________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ DSP Settings_______________________________________________________________ _________________________________________________________________________ EQ_______________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ OTHER___________________________________________________________________ _________________________________________________________________________
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Community Professional Loudspeakers
333 East Fifth Street Chester, PA 19013-4511 USA TEL: (610) 876-3400 FAX: (610) 874-0190
www.communitypro.com
© 2016 All Rights Reserved 18FEB2016
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