Bewator FH07B Installation Instructions Manual

FH07B Series
Phoenix™ 7” Flameproof
Camera Housing
INS00306 Page 1 of 24
Installation Instructions
FH07B Series Installation Instructions Issue 3.0
INS00306 Page 2 of 24
IMPORTANT NOTE
Please thoroughly read these Instructions before installing the
FH07B Series Phoenix™ 7” Flameproof Camera Housing.
Table of Contents
About This Manual...................................................................................................................................3
Health & Safety Notice.............................................................................................................................3
INTRODUCTION......................................................................................................................................5
General Description .................................................................................................................................5
Contents of Package................................................................................................................................9
Before Starting Installation.......................................................................................................................9
After Installation .......................................................................................................................................9
Suggested Tools....................................................................................................................................10
ORDERING THE FH07B SERIES UNIT ...............................................................................................11
Certification Requirements For The Camera/Lens ................................................................................11
INSTALLING THE FH07B SERIES UNIT.............................................................................................12
Removing The Rear Cap Assembly.......................................................................................................12
Pre-installation Wiring............................................................................................................................13
Refitting The Rear Cap Assembly And Fitting The Sunshield...............................................................18
Locating The Unit...................................................................................................................................19
Mounting The Unit..................................................................................................................................19
MAINTENANCE.....................................................................................................................................20
1 Month After Installation .......................................................................................................................20
6 Monthly Checks...................................................................................................................................20
2 Yearly Checks.....................................................................................................................................20
5 Yearly Checks.....................................................................................................................................20
SPECIFICATIONS.................................................................................................................................21
Mechanical.............................................................................................................................................21
Electrical.................................................................................................................................................21
Mechanical Dimensions.........................................................................................................................22
Wiring Diagram ......................................................................................................................................23
NOTES...................................................................................................................................................24
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About This Manual
This manual describes the following equipment, certified to the EC (ATEX) Directive 94/9/EC as
II 2 GD (EEx d IIB T85°C):
FH07B-40 Phoenix™ 7” diameter, IP67, Camera Housing (420 x114 x 93mm
internal) c/w sunshield, demister ~ 230Vac.
FH07B-40/L Phoenix™ 7” diameter, IP67, Camera Housing (420 x 114 x 93mm
internal) c/w sunshield, demister ~ 24Vac.
FH07B-40/U Phoenix™ 7” diameter, IP67, Camera Housing (420 x 114 x 93mm
internal) c/w sunshield, demister ~ 110Vac.
FH07B-30 Phoenix™ 7” diameter, IP67, Camera Housing (290 x 114 x 93mm
internal) c/w sunshield, demister ~ 230Vac.
FH07B-30/L Phoenix™ 7” diameter, IP67, Camera Housing (290 x 114 x 93mm
internal) c/w sunshield, demister ~ 24Vac.
FH07B-30/U Phoenix™ 7” diameter, IP67, Camera Housing (290 x 114 x 93mm
internal) c/w sunshield, demister ~ 110Vac.
Health & Safety Notice
SELECT SUITABLE EQUIPMENT
Please ensure that all equipment is suitable for the application and the environment for which it is intended.
Check operating temperatures and where applicable “protection against water ingress” specifications.
Please take particular care that the inter-connected equipment is fully compatible with each other and suitable for such use.
Check load ratings and dimensions.
SECURELY MOUNT THE ASSEMBLY
This equipment may be subject to remote control and may move at any time . It should be installed such that moving parts cannot be exposed to anyone. Pers ons working on the equipment should take appropriate precautions to ensure that unexpected movement does not occur as this could lead to injury.
This unit must be mounted properly and securely.
In situations where there could be a risk of injury, should any part of the assembly beco me
detached for any reason and fall, normal safety precautions should be employed.
Care should be exercised to select suitable hardware to install the unit, taking into account both the compositions of the mounting surface and the total weight of the hardware.
It is important that only the recommended or supplied fixings are used. In some cases the fixings material and other details are critical.
Ensure that each part of the assembly is attached securely.
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The mounting surface must be sufficiently solid and strong to take the complete weight of the assembly and take into account environmental aspects such as exposure to strong wind.
It is recommended that the bracket and column spacers detailed on Page 21 should be used, where appropriate.
As the mounting surface to which this housing could be attached is site dependent, Bewator Ltd. does not supply fixings for securing the base of the unit to its mounting surface. It is the responsibility of installers to ensure that fixings are selected that are fit for the specific purpose required.
INSTALL OUT OF REACH
This equipment is to be installed out of reach of the user, or anyone who will come into casual contact with the installation.
It is recommended that a prominent warning notice be affixed near to all moveable Camera Housing assemblies indicating that sudden movement of the equipment may occur.
Be sure to provide suitable access equipment to ensure the safety of installation or service personnel working on the equipment.
INSTALL CORRECTLY
All persons installing and maintaining this equipment should be suitabl y qualified and work to national and local standards and codes of practice.
Use the appropriate tools. Specific tools may be required for installation purposes dependant upon the site in which the assembly is to be installed.
The installation should comply with local codes and standards e.g. EN 60079–14:1997 and its guide PD 60079-14:2000.
Check that correct cable types and input cable glands are used - Refer to local and national standards for wiring and follow recommendations.
Always use the recommended or supplied screws. Failure to do so will invalidate the certification to EC (ATEX) Directive 94/9/EC.
Ensure that power is removed from the assembly before attempting installation.
Ensure the power CANNOT be re-connected by external sources while the unit is being
worked upon.
Installation must comply with data protection and privacy codes of practice.
WARNINGS
The unit must be connected to Earth.
Do not open the unit when an explosive atmosphere is present.
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Introduction
General Description
Hazardous Areas
The Phoenix™ 7” FH07B Series Flameproof Camera Housing is certified to the EC (ATEX) Directive 94/9/EC for use in hazardous areas.
A hazardous area is defined as an area in which explosive atmospheres are, or may be expected to be, present in quantities such as to require special precautions for the construction and use of electrical equipment. An explosive atmosphere consists of a mixture of flammable substances with air in the form of gas, vapour, mist or dust in such proportions that it can be exploded by excessive temperatures, arcs, sparks or flames.
Equipment is housed in an enclosure into which gas may gain access. Should this gas be ignited within the enclosure, the resulting explosion will not reduce the pressure integrity of the enclosure or will not be transmitted to any flammable atmosphere external to the enclosure.
Note: This equipment may contain an ignition source even after disconnection.
Customer Orders
The FH07B Series of Flameproof Camera Housings are fitted with a customer (free issue) supplied Camera and Lens and supplied with ATEX Equipment Certification by Bewator Ltd., at an additional cost. (Bewator Ltd. Part Number FH07-CERT). The Camera/Lens and the installation MUST be compatible with the certification to the EC (ATEX) Directive 94/9/EC, see Page 11. Bewator Ltd. can supply and fit suitable cameras and lenses on request.
The FH07B Series of housings can be supplied fitted with the following optional accessories:
FH07W Wiper Unit Kit ~ 230Vac ~ 50/60Hz. FH07W/L Wiper Unit Kit ~ 24Vac ~ 50/60Hz. FH07W/U Wiper Unit Kit ~ 110Vac ~ 60Hz. FH07-RX210 10 - function Receiver Kit ~ 110-230Vac. FH07-RX217 17 - function Receiver Kit ~ 230Vac. FH07-TKIT Tamper Switch Kit.
To ensure compliance with the certification to the EC ‘ATEX’ Directive 94/9/EC, ANY of these optional accessories MUST be pre-ordered and supplied factory fitted by Bewator Ltd.
The maximum combined power dissipation for all of the equipment fitted into the Camera Housing MUST not exceed:
FH07B-40 Series 63W FH07B-30 Series 50W
To ensure compliance with the EC (ATEX) Directive 94/9/EC, all orders that are placed for Phoenix™ 7” FH07B Series Camera Housings MUST follow Bewator Ltd. Procedure 20G040, which includes the completion of a Phoenix™ Pre-Compliance Form by the customer.
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Certification
EC (ATEX) Directive 94/9/EC Certification is to :-
CE Marking . Bewator Ltd. Declaration Of Conformity. Bewator Ltd. Quality
System certified to ISO9001.
Specific explosion protection mark.
II Equipment group II. Group II comprises equipment intended for use in places
liable to be endangered by explosive atmospheres, other than mining applications.
2 Equipment category 2. Equipment in this category is intended for use in
areas in which explosive atmospheres caused by gases, vapours, mists or air/dust mixtures are likely to occur frequently under normal operating conditions.
G Explosive atmospheres caused by gas. D Explosive atmosphere caused by dust. European Harmonised Standard EN 50014:1998 and EN 50018:2000 Certification is to: E Complies with European Harmonised Standard. Ex For use in explosive atmospheres. d Flameproof enclosure to European Harmonised Standard EN 50018. IIB Gas Grouping – For atmospheres containing ethylene or gases of an
equivalent hazard. Also includes Gas Group IIA for atmospheres containing propane or gases of an equivalent hazard.
Zone 1 Hazardous area zone – Where an explosive atmosphere is likely to occur in
normal operation. Also includes Zone 2, where an explosive atmosphere is not likely to occur in normal operation and if it does occur it will exist only for a short time.
T85°C Temperature - Based on an ambient temperature of 40°C, the maximum
surface temperature generated by the unit, with approved internal fittings, does not exceed 85°C.
EC-Type Examination Certificate
Baseefa (2001) Ltd., Buxton, UK, notified body number 1180, certifies compliance of the equipment with the EC (ATEX) Directive 94/9/EC.
EC-Type Examination Certification Number: Baseefa03ATEX0464X.
European Harmonised Standard EN 60529:1992 Certification is to: IP67 Ingress Protection
IP6X Dust tight. No ingress of dust at normal temperature and pressure. IPX7 Protected against the effects of temporary immersion in water. Immersed for
30 minutes at a depth of 1.00m.
Abtest Limited, Abercynon, UK certifies compliance of the equipment to the Standard EN 60529:1992, with an IP67code.
Environmental Test Report No : EQ8481, dated 16 July 2003.
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Equipment Marking
The equipment has a special yellow label attached to the outside of the Rear Cap Assembly. The label includes the following:
1180 II 2 GD EEx d IIB T85°C
Equipment Description
The housing is manufactured using a 7” external diameter extruded aluminium body (polyester powder coated) with two clear anodised aluminium Front and Rear (end) Caps.
The housing body incorporates 6 off M6 x 1.0 screw thread holes, in two sets of 4 holes equi-spaced on a 4” (101.6mm) p.c.d. (pitch circle diameter), to enable the housing to be mounted on a suitable surface.
The Front Cap Assembly incorporates a 15mm thick toughened glass window.
Two M4 screw mounting holes are provided on the Front Cap Assembly, beneath the
glass window, for fitting additional user supplied accessories (See Figure 1). Note: The penetration of the M4 mounting screws into the Front Plate Assembly mounting holes MUST NOT exceed 8mm. It is recommended that dimensional checks be performed to determine the correct length of the M4 mounting screws.
The Rear Cap Assembly includes a ‘mono rail’ assembly to which is fitted a Camera/Lens and any optional accessories. It also includes 4 off M20 x 1.5 screw thread cable entries, which are normally fitted with stopping plugs on delivery.
4 off ATEX certified flame proof Cable Glands are supplied for use with suitable cable. (See Page 13.)
Housings are available in six variants - two lengths (nominally 290mm and 420mm internal) and three ac mains input voltages (230Vac, 110Vac and 24Vac).
A Terminal Block Assembly, fitted to the ‘mono rail’ assembly, is used where required for the connection of external electrical equipment.
Housings are provided with an external Earth Bonding Stud.
A thermostatically controlled window demister (heater) and a Sunshield are fitted as
standard.
Spare Wiper Arm and Blade Kits (Bewator Ltd. Part Number WI01AB) are also available.
A detailed product specification is provided on Page 21.
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Figure 1 Typical Flameproof Camera Housing
Figure 2 Detail Showing Flame Path Zone Locations
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Contents of Package
The product should reach you in perfect working order. If the unit is damaged in any way or if the supplied kit is incomplete, please contact Bewator Ltd. immediately.
1 x FH07B Series Camera Housing, including Sunshield, fitted with optional accessories. 1 x General Packing Kit comprising:
4 x M5 x 16 Hex Socket Button Head Screw. 4 x M5 Nylon Washer. 3 x M5 x 60mm M5 Hex Head Special - Rear Cap Removal Screw. 2 x M6 x 70 Cap Head - Rear Cap Fitting Guide Screw. 4 x Cable Gland (Hawke Cable Gland Type 501/421). 1 x Installation Instructions INS00306.
Optional 1 x Optional Accessories Packing Kit comprising: Either 1 x Installation Instructions INS00054 (complete with ‘D’ Type Telemetry Module)
– 10 function Receiver [RX210].
Or 1 x Installation Instructions INS00093 (complete with ‘D’ Type Telemetry Module)
– 17 function Receiver [RX217].
Before Starting Installation
1. Ensure that the contents of the package (see above) are correct.
2. Read all of these Installation Instructions.
3. Ensure that the correct tools are used when installing – see below.
4. Ensure that the complete assembly is tested in the workshop, prior to installation on
site.
After Installation
1. Save these Installation Instructions for future use.
2. Save the 3 off Rear Cap Removal Screws and the 2 off Rear Cap Fitting Guide
Screws for future use.
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Suggested Tools
The following tools are suggested for the installation of a FH07B Series Flameproof Camera Housing:
3mm A/F (across flats) Allen key
5mm A/F (across flats) Allen key
10mm A/F (across flats) Allen key
No 1 ‘Posidrive’ screwdriver
Torque wrench set to 4.5Nm
Rubber hammer
8mm A/F (across flats) ring spanner
Small flat bladed (electrical) screwdriver.
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Ordering the FH07B Series Unit
Certification Requirements For The Camera/Lens
To ensure compliance with the certification to the EC ‘ATEX’ Directive 94/9/EC Equipment­group II, Category 2, the Camera/Lens to be fitted into the FH07B Series Camera Housing MUST adhere with the maximum requirements shown in Figures 3 and 4. Cameras and Lenses with equal or lesser dimensions may be fitted into the Camera Housing.
Note: Fitting any of the optional accessories may restrict the size of the Camera and the Lens that can be used.
²
Figure 3 Camera Dimensions
²
Figure 4 Lens Dimensions
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Installing the FH07B Series Unit
Removing The Rear Cap Assembly
1. This procedure should ONLY be performed in the workshop.
2.
NOTE: It is recommended that the
Front Cap Assembly is NOT removed at any time.
3. Remove the Rear Cap Assembly.
a) If the Wiper Unit Kit (FH07W) is
fitted, ensure that the wiper arm is resting in the PARK position. (See Figure 1.)
b) Remove the 6 off M6 x 25 Cap
Head A4-80 stainless steel screws and star washers from around the periphery of the Rear Cap Assembly. Retain for future use. (See Figure 5.)
c) Screw the 3 off M5 Special Rear
Cap Removal Screws into the special screw holes and gradually tighten in sequence to withdraw the Rear Cap Assembly, maintaining an equal gap between the Cap and the housing Body. Initial resistance will be provided by the ‘O’ ring seal. (See Figure 6.)
Figure 5 Rear Cap Assembly Removal (1)
d) Withdraw the Rear Cap
Assembly (including the Monorail) from the Body. Note: Care should be taken to avoid damage to the flame path zone. (See Figure 2.)
Figure 6 Rear Cap Assembly Removal (2)
e) Remove the 3 off M5 Rear Cap
Removal Screws from the Rear Cap Assembly and retain for future use.
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Pre-installation Wiring
General
1. This procedure should ONLY be performed in the workshop.
2.
Note: Use only cable suitable for the application and that meets the standards required by the installation.
3. Ensure that the maximum cable distances are not exceeded.
Cable Diameter Impedance Maximum Distance
0.50mm
2
50.4 Ohm/km 67 metres
0.75mm
2
32.3 Ohm/km 100 metres
1.00mm
2
19.9 Ohm/km 167 metres
4. Phoenix™ FH07B Series housings are supplied with four cable entries (M20 x 1.5 threaded) in the Rear Cap Assembly. Each threaded entry hole MUST be fitted either with a suitable flameproof entry device (cable gland) or a stopping plug certified to the EC ‘ATEX’ Directive 94/9/EC or local standards, where relevant.
Inside the Packing Kit (see Page 9) are supplied four off ATEX certified flameproof cable glands which can be used by installers ONLY WHEN THE CABLE
GOING THROUGH THE GLANDS IS BETWEEN 7.5 & 11.9mm IN DIAMETER AND IS NON-ARMOURED ELASTOMER AND PLASTIC INSULATED.
The glands are manufactured by Hawke Cable Glands Ltd., part reference A501/421/O/M20. EC-Type Examination Certificate Number: BAS01ATEX2070X. These glands MUST be fitted using Hawke Assembly Instructions AI307.
Suitable ATEX certified alternative glands to suit different cable specifications may also be used, if necessary.
Any of the supplied stopping plugs (4 off normally fitted) may also be used.
5.
Note: Electrical installation methods should comply with current local and national regulations and site regulations. Only service personnel who are qualified to the appropriate level should carry out the installation.
6. When connecting cables for the electrical supply ALWAYS ensure that High (mains) voltage power conductors are separated from Low voltage (e.g. telemetry, lens, etc.) data conductors. This will reduce potential problems that can arise through electrical noise and interference.
7. The video cable enters the housing through one of the other cable entries, using a suitable cable gland, and is connected directly to the Camera Video Out connector or the (optionally fitted) Receiver.
8. An Earth Bonding Stud is provided on the outside of the Rear Cap Assembly.
9. A Terminal Block Assembly is provided to aid the electrical installation. It is securely mounted on a Plate – Mounting, which is fixed on the Monorail. Note: The Terminal Block Assembly is not provided with the optional 10 – function Receiver Kit (FH07-RX210).
10. The Mains Input Cable Earth wire (E) MUST always be fitted as the primary Earth to the internal Earth Stud. (See Figure 7.) Ensure that any factory fitted Earth wires are refitted onto the internal Earth Stud in accordance with current local and national codes and standards.
11. A wiring diagram for a typical configuration is provided on Page 23.
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Wiring Requirements for FH07B Series Housings supplied WITHOUT any optional accessories fitted
1. Confirm that the special Earth wire is connected between the Earth Stud on the inside of the Rear Cap Assembly and the SUPPLY INPUT earth (E) terminal on the Terminal Block Assembly.
2. Confirm that the Heater cable is connected to the HEATER (N L) terminals on the Terminal Block Assembly. The L wire is connected via. the Thermostat, which is mounted on the inside of the Rear Cap Assembly.
3. The user supplied mains input cable enters the housing through one of the 4 cable entries, using a suitable cable gland. The Earth wire (E) MUST be connected as the primary Earth to the Earth Stud on the inside of the Rear Plate. (See Figure 7.) The Live and Neutral wires are connected to the SUPPLY INPUT (L N) terminals (respectively) on the Terminal Block Assembly. (See Figure 8.)
Figure 8 Wiring Requirements (1)
Figure 7 Internal Earth Stud
Mains Input Cable
Earth Wire (E)
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Wiring Requirements for FH07B Series Housings supplied fitted with a Wiper Unit Kit (FH07W Series)
1. Confirm that the special Earth wire is connected between the Earth Stud on the inside of the Rear Cap Assembly and the SUPPLY INPUT earth (E) terminal on the Terminal Block Assembly.
2. Confirm that the Heater cable is connected to the HEATER (N L) terminals on the Terminal Block Assembly. The L wire is connected via. the Thermostat, which is mounted on the inside of the Rear Cap Assembly.
3. The user supplied mains input cable enters the housing through 1 of the 4 cable entries, using a suitable cable gland. The Earth wire MUST be connected as the primary Earth to the Earth Stud on the inside of the Rear Plate. (See Figure 7.) The Live and Neutral wires are connected to the SUPPLY INPUT (L N) terminals (respectively) on the Terminal Block Assembly.
4. The Wiper control cable enters the housing through a different cable entry, using a suitable cable gland, and is connected to screw terminal 10 on the Terminal Block Assembly. (See Figure 9.)
WARNING: The Wiper control (WIPE) wires remain at supply voltage (even AFTER the applied WIPE voltage is removed) until the Wiper AUTOPARK is complete and the microswitch is activated. (See Figure 10.)
Figure 9 Wiring Requirements (2)
WIPER
CONTROL
(WIPE)
M
L
(PARK)
N
NC NO
C
W
W
BR
BU
MICROSWITCH
Figure 10 Wiper Unit Kit ~ Circuit Diagram
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Wiring Requirements for FH07B Housings supplied fitted with a 10 - function Telemetry Receiver Kit (FH07-RX210)
1. Note: All electrical connections to any external equipment (e.g. a PTZ unit) are via. the 10 - function Preset Receiver Assembly (RX210). The receiver is securely fitted to an integral mounting plate fixed on the Monorail.
2.
Note: The 10 - function Preset Receiver offers both coaxial (“C” Type) and twisted pair (“D” Type) telemetry options, using plug-in modular circuit boards, as detailed in the Bewator Ltd. Installation Instructions (INS00054).
3.
Note: The 10 - function Receiver MUST be connected and tested in accordance with the Installation Instructions (INS00054).
4. Confirm that the special Earth wire is connected between the Earth Stud on the inside of the Rear Cap Assembly and the AC INPUT earth (E) terminal on the Receiver.
5. Confirm that the Heater cable is connected to the AC INPUT (N L) terminals on the Receiver. The L wire is connected via. the Thermostat, which is mounted on the inside of the Rear Cap Assembly.
6. The user supplied mains input cable enters the housing through one of the 4 cable entries, using a suitable cable gland. The Earth wire MUST be connected as the primary Earth to the Earth Stud on the inside of the Rear Plate. (See Figure 7.) The Live and Neutral wires are connected to the AC INPUT (L N) terminals (respectively) on the Receiver. (See Figure 11.)
Figure 11 Wiring Requirements (3)
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Wiring Requirements for FH07B Housings supplied fitted with a 17 - function Receiver Kit (FH07-RX217)
1. Note: The fitting of a 17 – function Receiver Kit (FH07-RX217) creates space limitations for the fitting of other items into the housing, which must be addressed. It is recommended that the 17 – function Receiver Kit should ONLY be fitted to a –40 (420mm) version of the Housing.
2.
Note: The 17 - function Receiver Assembly (RX217) is fitted upside down to 2 mounting brackets, which are mounted on to 2 Plate - PCB Mountings fixed on the Monorail.
3.
Note: The 17 - function Receiver offers both coaxial (“C” Type) and twisted pair (“D” Type) telemetry options, using plug-in modular circuit boards, as detailed in the Bewator Ltd. Installation Instructions (INS00093).
4.
Note: The 17 - function Receiver MUST be connected and tested in accordance with the Bewator Ltd. Installation Instructions (INS00093). Release the 4 plastic clip fasteners from the 17 – function Receiver PCB and turn the PCB over, placing it on a clean workbench.
Figure 12 Wiring Requirements (4)
5. Confirm that the Heater cable is connected to the HEATER (N L) terminals on the Terminal Block Assembly. The L wire is connected via. the Thermostat, which is mounted on the inside of the Rear Cap Assembly.
6. The user supplied mains cable enters the housing through one of the 4 cable entries, using a suitable cable gland. The Earth wire (E) MUST be connected as the primary Earth to the Earth Stud on the inside of the Rear Plate. (See Figure 7.) The L and N wires MUST be connected to the SUPPLY INPUT (L N) spade connectors (respectively) on the Mains Filter unit. The Mains Filter is securely mounted on a Plate
- Mounting which is fixed on the Monorail. (See Figure 12.)
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Refitting The Rear Cap Assembly And Fitting The Sunshield
1. Refitting the Rear Cap Assembly. Note: Before refitting the Rear Cap
Assembly, test the Camera functions and check that the lens dust cover is removed!
a) Take care that the ‘O’ ring seal is
free from grit and dirt. Lightly grease the ‘O’ ring and the flame path zone (shoulder/neck) of the Rear Cap Assembly with clean general purpose grease.
b) Lightly grease the ‘O’ ring and the
locating spigot at the front of the Monorail with clean general purpose grease.
c) Present the Rear Cap Assembly to
the housing Body, taking care to maintain the correct rotational alignment.
d) If the optional Wiper Unit
Kit (FH07W) is fitted: i) Ensure that the wiper arm is resting in the PARK position. ii) Confirm that the rear wiper shaft coupling is correctly aligned with the wiper drive unit mating-half coupling.
e) Locate the Monorail locating
spigot into the circular groove in the bottom of the Body.
f) Slide the Monorail into the Body.
Fit the 2 off Cap Fitting Guide Screw into a diagonal pair of fixing holes (say 3 and 4 ) to ensure that all the fixing holes line up. (See Figure 13.) Partially insert the Rear Cap Assembly into the Body until the 6 off M6 x 25 screws can engage. Remove the 2 off Cap Fitting Guide Screws and retain for future use.
Note: Care should be taken to avoid damage to the flame path zone. (See Figure 2.)
g) Refit the 6 off star washers and
the 6 off M6 x 25 Cap Head A4-80 stainless steel screws. Tighten the screws evenly to a Torque rating of 4.5Nm, in the order as shown in Figure 14. It is essential that only A4-80 screws be used.
Figure 13 Refitting the Rear Cap Assembly
Figure 14 Screw Tightening Sequence
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Figure 15 Fitting the Sunshield
2. Fitting the Sunshield. a) Carefully place the Sunshield in
position on the Body, ensuring that the front of the Sunshield is at the front of the Body.
b) Fit the 4 off M5 nylon washers and
the 4 off M5 x 16 hex socket button head screws. (See Figure
15.)
Locating The Unit
1. Please ensure that all equipment is suitable for the application and the environment for which it is intended.
2. Please take particular care that the inter-connected equipment is fully compatible with each other and is suitable for such use.
3. This equipment is to be installed out of reach of the user, or anyone who will come into casual contact with the installation.
4. It is recommended that a prominent warning notice be affixed near to all moveable Camera housing assemblies indicating that sudden unexpected movement of the equipment may occur.
5. Be sure to provide suitable access equipment to ensure the safety of the installation or the service personnel working on the equipment.
Mounting The Unit
1. The Camera Housing must be mounted properly and securely.
2. The Camera Housing can be mounted to a bracket, a column spacer, and a pan and tilt (PTZ) unit or directly to a suitable structure.
3. Two sets of 4 x M6 screw mounting holes, equi-spaced on a 4” (101.6mm) p.c.d. (pitch circle diameter), are provided on the base of the housing. It is recommended that the rear set of 4 holes be used when cabling weighing greater than 5.0kg is connected to the housing.
4.
Note: When attaching to a pan and tilt unit, the Camera Housing MUST be bolted directly to the mounting surface. The use of additional spacers is NOT recommended.
5.
Note: The penetration of the 4 x M6 mounting screws into the housing mounting holes MUST NOT exceed 13mm. It is recommended that dimensional checks be performed to determine the correct length of the M6 mounting screws to be used for the installation.
6. As the mounting surface to which this Camera Housing could be attached is site dependent, Bewator Ltd. does not supply fixings for securing the base of the unit to its mounting surface. It is the responsibility of installers to ensure that fixings are selected that are fit for the specific purpose required.
7. An appropriate disconnection device MUST be included in the installation.
8. The Ca mera Housing may be subject to remote control and therefore may move at any time. Persons working on the equipment should take app ropriate precautions to ensure that unexpected movement does not occur.
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Maintenance
The following guidelines for maintenance should be observed:
1 Month After Installation
All external fastenings and cables should be thoroughly checked for tightness, security and wear.
6 Monthly Checks
All external fastenings and cables should be thoroughly checked for tightness, security and wear.
Perform checks to ensure that cables are not fouling on any obstruction. Check cables for signs of wear. Replace as necessary. If fitted, the wiper arm and blade should be checked for wear or corrosion. Replace as
necessary.
2 Yearly Checks
If fitted, the wiper arm and blade should be replaced.
5 Yearly Checks
If the unit is exposed to very severe weather con ditions or other harsh environments , the two ‘O’ ring rubber weather seals, on the Rear Cap Assembly and on the Front Cap Assembl y, should be replaced. The unit should be returned to Bewator Ltd. for ‘O’ ring replacement.
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Specifications
Mechanical
Application
Hazardous (Explosive) Atmospheres EC Directive 94/9/EC Certification:
II 2 GD (EEx d IIB T85°C)
EN 60529 Certification: IP67
Mounting
a) Static: Wall mount using (optional) Wall Bracket, with or without
Column Spacers: e.g. BH100 + BS100
b) Moving: Pan and Tilt (PTZ) Unit: e.g. FP50B Series
FH07B-30 Series FH07B-40 Series
Dimensions With Sunshield
Weight Housing only
545 x 210 x 186 mm 675 x 210 x 186 mm
10.0kg 11.8kg
Temperature Range
-20 °C to +40 °C
Construction
Body: Machined aluminium extrusion Front Cap: Machined aluminium with toughened glass window Rear Cap: Machined aluminium with 4 off M20x15 screw gland
cable entry holes, normally fitted with stopping plugs
Finish
Body: RAL 1021 (yellow) polyester powder coat, full gloss,
textured Front and Rear Caps: Clear anodised Sunshield: White polyester powder coat, full gloss, untextured
Electrical
Supply Voltage
230Vac 24Vac 110Vac
Fuse Heater/Demister Cable Entry 1 to 4
2A 5A 2A Thermostatically controlled to operate at a temperature  25°C M20 x 1.5 threaded – normally fitted with Stopping Plug
4 x ATEX certified Cable Gland (Hawke Type 501/421) supplied for use with suitable cable
Refer to Page 11 for maximum Camera/Lens specifications.
FH07B Series Installation Instructions Issue 3.0
INS00306 Page 22 of 24
Mechanical Dimensions
The physical dimensions for the FH07B Series Phoenix™ 7” Flameproof Camera Housing are shown below. All measurements are given in millimetres.
Note: All specifications are subject to change without prior notice.
FH07B Series Installation Instructions Issue 3.0
INS00306 Page 23 of 24
Wiring Diagram
Note: These circuits are example layouts only. Refer to Bewator Ltd. for further detail.
FH07B Series Installation Instructions Issue 3.0
INS00306 Page 24 of 24
Notes
The Declaration of Conformity for this product range is available from Bewator Ltd., see below. It is also available for download from the Bewator Ltd. web site (
www.bewator.co.uk).
Bewator Ltd.
Albany Street, Newport, South Wales, United Kingdom, NP20 5XW.
Telephone: +44 (0) 1633 821000, Fax: +44 (0) 1633 850893
Email: sales@bewator.co.uk : Internet: http://www.bewator.co.uk/
Customer Support Tel: +44 (0) 1633 820615
Whilst every effort has been made to ensure that all information contained in this document is correct at the time of publication, due to our
policy of continuous product improvement, the company reserves its right to change any information contained herein without notice.
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