Beverage-Air UCF20HC, UCF24AHC, UCF27HC, UCF27AHC, UCF27AHC-25 Manual

...
Page 1
INSTALLATION AND OPERATING INSTRUCTIONS
for all
UCF Freezer Models
809-174A Rev B 10/29/2020 3779 CHAMPION BLVD, WINSTON-SALEM, NC 27105 Phone: (888) 845-9800 | Fax: (800) 253-5168 | Web: beverage-air.com
SEE BACK COVER FOR
WARRANTY REGISTRATION
Page 2
WELCOME
Congratulations on your purchase of Beverage-Air food service equipment. Every employee welcomes you to the family of satised Beverage-Air customers.
From the earliest stages of production design, to focused steps in fabrication and assembly, rigid standards of quality are maintained by our sta of skilled employees. Beverage-Air strives to supply superior products through strict quality control guidelines exceeding industry standards, this means that each unit, given the proper maintenance will provide years of trouble free experience to its owner.
Additionally, Beverage-Air food service equipment has one of the best warranties in the food service industry, and backed by a professional sta of service technicians across the country.
We thank you for your choice and condence in Beverage­Air Equipment.
For part inquiries or orders please call our Technical Service Department at (800) 684-1199. 8:00 AM to 5:00 PM EST.
Important Information
• PLEASE READ THESE INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR USING, IF RECOMMENDED PROCEDURES ARE NOT FOLLOWED, WARRANTY CLAIMS MAY BE DENIED.
• Your warranty registration information is located with this manual. Please complete the card and submit it to Beverage-Air within TEN days of installation. Failure to properly register equipment may limit or void the warranty.
Contents
Safety ........................................................................................................................................................................ 3
• Beverage-Air reserves the right to change specications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions, or replacements for previously purchased equipment.
Important Information .......................................................................................................................................... 4
Product Information .............................................................................................................................................. 5
Clearance and Placement ..................................................................................................................................... 6
Unpacking and Set Up ............................................................................................................................................7
Shelf Installation ..................................................................................................................................................... 8
Electrical ................................................................................................................................................................... 9
Using The Unit ........................................................................................................................................................10
Sequence of Operations Freezer ........................................................................................................................ 11
Cleaning and Maintenance .................................................................................................................................16
Drawer Cleaning and Maintenance ..................................................................................................................17
Condenser Cleaning ...............................................................................................................................................18
Methods For Cleaning Stainless Steel..............................................................................................................19
Help ..........................................................................................................................................................................20
For The Service Tech - R290 ..............................................................................................................................21
For The Service Tech - Wiring Diagram ........................................................................................................... 22
Limited Warranty .................................................................................................................................................23
Limited Warranty (continued) ...........................................................................................................................24
Rev. 10/20Beverage-Air2
Page 3
SAFETY
This appliance has been designed with your safety in mind. It has many features to keep you from being harmed. However, safe operation and maintenance are your responsibilities.
CAUTION
Use: When using this unit, please:
• Move it carefully. If on casters be sure the casters do
NOT run over the power cord.
• Lock the casters when in use.
• Seek help. This machine is heavy! Be sure to move
with enough help to avoid tipping or dropping the cabinet.
CAUTION
Maintenance
Do NOT:
• Clean a frozen evaporator with a sharp object
• Clean a dirty condenser with a sharp object.
• Store gasoline, kerosene or any other ammable material near the cabinet.
Important Information to Add
• Prevent children from playing in or on the cabinet.
Persons unable to use this product must be prevented access.
• Follow all instructions. There are many safety labels
and directions on the unit. Heed them.
• Watch your ngers. There may be pinch points near
the door hinges.
Do ALWAYS
• Use a Beverage-Air recommended technician certied to repair R290 equipment.
• Use ONLY Beverage-Air factory service parts. Use of non OEM parts can be dangerous because of the design changes needed to safely use R290.
Record the model number, serial number and the date of installation here for future reference. The model and serial numbers are on the unit's serial number dataplate, which is located on the left inside wall.
Model Number
Serial Number
Date of Installation
Purchased From
Observe the Caution and Warning notices. They are indicators of
CAUTION
Rev. 10/20 Beverage-Air 3
WARNING
important safety information. Keep this manual for future reference.
Page 4
IMPORTANT INFORMATION
This unit is intended to be used in a commercial application. That includes schools and cafeterias.
If installed in a residence some commercial service companies may not be able to service it on site.
The manufacturer has designed and produced this machine with the nest in materials. The manufacturer assumes no liability for units that have been altered in any way. Alterations or part substitutions will void the warranty.
Limitations
The machine is designed for use indoors in a controlled environment. It must be kept dry, not overheated or subjected to excessive cold. May only be connected to a dedicated electrical circuit. Extension cords are not permitted.
Voltage 103.5 126.5 Room Air Temp 60º F 100º F
Air Flow, All Models regardles of section, drawer count or drawer material.
Minimum Maximum
Agency Approvals
These marks appear on the dataplate or serial tag, located in the inside of the left wall. The dataplate also contains the model and serial numbers as well as electrical requirements.
Rev. 10/20Beverage-Air4
Page 5
PRODUCT INFORMATION
Model
UCF20HC 20 x 24 1/2 x 31 1/8 Solid 1 2.5 UCF24AHC 24 x 32 x 34 5/8 Solid 1 2.5 UCF27HC 27 x 29 7/8 x 34 5/8 Solid 1 2.5 UCF27AHC 27 x 32 x 34 5/8 UCF27AHC-25 27 x 32 1/2 x 34 5/8 Glass 1 2.5 R-290 / 55 / 1.94 UCFD27AHC 28 x 32 x 34 5/8 Solid 2 Drawers 2.5 R-290 / 45 / 1.59 UCF32AHC 32 x 32 x 34 5/8 Solid 1 4 UCF32AHC-25 32 x 32 5/8 x 34 5/8 Glass 1 4 UCFD32AHC 32 x 32 x 34 5/8 Solid 2 Drawers 4 UCF36AHC 36 x 32 x 34 5/8 Solid 2 5.2 UCFD36AHC 36 x 32 x 34 5/8 Solid 2 Drawers 5.2 UCF48AHC 48 x 32 x 34 5/8 Solid 2 7 UCF48AHC-25 48 x 32 1/2 x 34 5/8 Glass 2 7
UCFD48AHC-2 48 x 32 x 34 5/8 Solid
UCFD48AHC-4 48 x 31 7/8 x 34 5/8 Solid 4 Drawers 7
Cabinet Dimensions
w x d x h (Inches)
Door Type
Solid 1 2.5
Door or Drawer
Count
2 Drawers,
1 Door
Full Load
Amps
7
Power Cord
Plug (NEMA)
5-15P
Refrigerant Type /
Charge (g) / (oz)
R-290 / 45 / 1.59
R-290 / 75 / 2.65
R-290 / 110 / 3.9
UCF60AHC 60 x 32 x 34 5/8 Solid 2 7
UCFD60AHC-2 60 x 32 x 34 5/8 Solid
UCFD60AHC-4 60 x 32 x 34 5/8 Solid 4 Drawers 7
2 Drawers,
1 Door
7
Height includes casters.
• Maintains 0oF and below.
• ALWAYS REFERENCE YOUR EQUIPMENT DATA PLATE AMPS, REFRIGERANT AND REFRIGERANT CHARGE FOR THE MOST UP TO DATE AND ACCURATE VALUES.
• There are no access valves on the refrigeration system.
Rev. 10/20 Beverage-Air 5
Page 6
CLEARANCE AND PLACEMENT
0"
TOP
MINIMUM
CLEARANCE
0"
LEFT/RIGHT SIDE
MINIMUM
CLEARANCE
Placement
Consider the following when selecting a location for your freezer:
Clearance:
• 0 in. at the top
• 2.0 in. at the rear,
• 0.0 in. at the left side
• 0.0 in. at the right side
• 3 in. below
3"
BOTTOM
MINIMUM
CLAERANCE
2"
REAR
MINIMUM
CLEARANCE
Floor Load: the oor on which the freezer is located must be even and level, free from vibrations, and strong enough to support the combined weights of the unit and maximum product load.
Ventilation: Grill area at front must be free and clear of any object or wall.
Power Outlet: Dedicated power outlet is located within 8 feet of length of cord.
Rev. 10/20Beverage-Air6
Page 7
UNPACKING AND SET UP
Carefully inspect the shipping carton for damage. This is the only time that shipping damage may be claimed. If damage is suspected, open the carton immediately and, if there is damage, retain the carton and contact the shipper to make a claim. Do NOT contact the manufacturer.
Uncrating
Tools Needed: ¾” box wrench, adjustable wrench, level, at head screw driver, and box cutter.
1. Remove the cardboard top capping, all clear tape, and all staples including those at the bottom of the cardboard carton and skid.
2. Start from the top of the carton. Using the box cutter, carefully make one continuous cut to the bottom of the skid. Remove cardboard carton and discard.
Skid Removal and Caster Attachment
Tip the unit forward and remove the skid.
WARNING
Risk of personal injury. Unit must be securely supported while attaching casters or legs.
1. Remove the shipping bolts using the ¾” box wrench while cabinet is held in one direction. Repeat the process while the cabinet is held in the opposite direction.
2. None of the threads on the leg or caster stem should be visible once screwed in.
3. Tilt the cabinet in one direction approximately 8” and block it securely with pieces of 2x4 lumber or other
Note: additional clear plastic protective wrap is applied directly to any product with a glass door.
3. Move unit as close to nal position as possible before removing the skid.
Note: The skid must be removed before the casters or legs can be attached.
Do NOT tip unit on its front or sides. If tipped onto the back, unit must not be started for 3 hours.
suitable material.
4. Thread the stem casters or legs into the ½ -13 holes in the bottom of the cabinet. Tighten by hand as much as possible.
5. Once the caster or leg cannot be turned any further, use a 3/4 inch wrench to tighten the nut in between the mounting plate and the wheel of the caster until snug.
6. Repeat this procedure with unit secured in the opposite direction so as to access the remaining legs/ casters
7. If plate casters or legs are installed instead of stem casters or legs, then repeat step 3 above and secure the plate with either #14 AB screws, or ¼-20 screws, depending upon which are required.
Leveling:
Cabinets must be leveled when installed. Level should be measured on the headrail.
Failure to level your cabinet may result in door not sealing, closing correctly, or condensed water draining not draining properly.
For cabinets with legs, rotate the foot of the leg with an adjustable wrench to achieve desired height for leveling.
For cabinets with casters, leveling can be achieved by placing large washers in between the ½’ stud and the
Rev. 10/20 Beverage-Air 7
holes located on the bottom of the case.
Do NOT loosen casters to level the cabinet. Casters MUST be
CAUTION
Install or attach any accessories that will be used Remove any plastic covering the stainless steel.
tightly secured to cabinet for full strength.
Page 8
SHELF INSTALLATION
1. Determine the proper location for the shelf clips. The reference numbers on the pilaster can serve as a guide to ensure all clips are properly located.
2. Insert the top tab of the shelf clip into the desired hole of the pilaster. The retaining tab MUST be facing up as shown.
3. Rotate the clip downwards and insert the bottom tab into the matching hole in the pilaster. The clip may need to be squeezed slightly during installation.
4. Install all remaining clips.
5. Install shelves onto clips with the product retention bar facing up. Be careful not to dislodge clips during installation.
6. Place shelves so that the retaining tab on the clip captures the shelf as shown.
7. Conrm that the shelf is resting on ALL 4 clips and that the clips are securely attached to the pilasters.
8. Improper shelf clip installation could cause the shelf and / or the product on it to fall, resulting in damage to the unit and possible bodily injury.
9. Do NOT overload the shelves. The unit is designed to use all shelves that are supplied in an equally spaced manner. Contact Beverage-Air customer service if fewer shelves or a dierent conguration to ensure shelf overloading will not occur.
Rev. 10/20Beverage-Air8
Page 9
ELECTRICAL
This is a cord-connected unit, and must be connected to its own dedicated power supply. Check the dataplate on the machine to conrm the voltage and per the dataplate use the correct fuses or HACR circuit breakers.
Note: Do not connect to GFI / GFCI outlets. Connection to that type of outlet can result in product loss due to unsafe cabinet temperature when GFI device trips from moisture.
Power Cord
This 115 volt model is equipped with a cord and a 5-15P plug.
5-15P
If the power cord becomes damaged, it must be replaced with the identical cord.
Follow All National and Local Codes
This unit must be grounded. Do not use extension cords and do not disable or by-pass ground prong on electrical plug.
Initial Start Up
Plug the power cord into the proper power supply.
Door Reversal Instructions
1. Remove hinge cover
2. Remove door from the unit to include the hinge mounting brackets
3. Remove white hole covers from the side of the door opening you would like the hinges to be located (do not throw away)
4. On the bottom of the door the same hole plugs are present and need to be removed
5. Take the hole plugs and insert them into the screw holes where the hinges were originally located on the unit
6. Install the hinge bracket upright on the unit. The thick portion of the hinge bracket should be on the bottom as you mount them
7. The door portion of the hinges need to be removed and rotated 180 degree and remounted
The cabinet will soon begin to blow warm air out of the top area, and cool air will ow from the inside blower.
The cabinet temperature has been set at the factory and should not need adjustment, however if it was changed, the standard setting is 0º F.
Cautions
Care must be taken whenever moving or servicing the unit. The refrigerant is contained in a sealed system, but if released it may be ammable.
Rev. 10/20 Beverage-Air 9
8. Install the hole plugs that were removed from the bottom of the door into the holes where the handle was rst mounted
9. Install the handle on what is now the top of the door
10. Slide door back into position and gently lower into the white pivot cam
11. Replace hinge cover
Page 10
USING THE UNIT
Operation is simple, just keep it connected to the correct power supply and the freezer will maintain the internal temperature it has been set to. Keep the drawers closed as much as possible to avoid unnecessary run time.
The controller displays the current internal temperature.
Adjusting the set temperature lower will NOT cause the system to lower the temperature faster. When on, the refrigeration system is always operating at maximum.
The temperature was set at the factory at 0º F, but you can adjust it to your own selected temperature. 30 seconds after adjustment, the display automatically reverts to showing the current temperature.
Defrost
The freezer will automatically defrost as needed, there is no set time for defrost. Push and immediately release the "melting" or defrost button for a manual defrost.
Note: Holding the defrost button in too long will shut the controller o.
The internal fan will be on when the compressor is on and when the doors are closed.
The compressor and condenser fan motor will only be on when the controller senses an increase in internal cabinet temperature passed the set point.
If equipped with glass doors, holding the SC button in will turn the cabinet light on or o.
Increase
o
F
0
Select
In most cases the only thing displayed will be the cabinet temperature. When something other than normal operation has occurred, a message will be shown.
Message Displayed Why What to do
dEF Hi dOr
LEA
E01, E02, E03, E04
Unit is defrosting Nothing. Normal operation. Cabinet temperature too warm Conrm doors or drawers are closed. Door is open Close door, if message does not
Compressor run time too long Check doors closed. If yes, call for
Sensor unplugged or has failed Call for service.
Decrease
change, call for service.
service.
Rev. 10/20Beverage-Air10
Page 11
SEQUENCE OF OPERATIONS FREEZER
The freezer operates based on the air temperature measured by the probe located at the return air.
ON OFF
COMPONENT OPERATION
Compressor turns on when the air
COMPRESSOR
CONDENSER FAN
EVAPORATOR FAN
DEFROST HEATER
FACE/DOOR HEATERS
temperature at the probe is above the sum of the set point + 2.5
The Condenser Fan turns on when the Compressor is running
The Evaporator Fan turns on when the Compressor is running and the doors are closed.
The Defrost Heater will activate on cumulative Compressor runtime of 6 hours, and when temperature drops too low
The Face & Door Heaters turn on when the Compressor is running
CONTROLLER ACTION
The Compressor Contact is energized
(ERC 112 - Terminal #1) (ERC 112 - Terminal #1)
The Condenser Fan is wired directly to the Compressor, not through the controller
The Evaporator Fan is wired to the Fan Contact
(ERC 112 - Terminal #5) (ERC 112 - Terminal #5)
The Defrost Heater Contact is energized
(ERC 112 - Terminal #6) (ERC 112 - Terminal #6)
The Door/Face Heater are wired to the Compressor Contact
(ERC 112 - Terminal #1) (ERC 112 - Terminal #1)
OPERATION
Compressor turns o when the air temperature at probe is equal to or less than the set point – 2.5
The Condenser Fan turns o when the Compressor is not running
The Evaporator Fan turns o when the Compressor is not running, and when door is opened while Compressor is running
When either the defrost is not scheduled or the temperature at defrost probe has reached the defrost termination temperature.
The Face & Door Heaters turn o when the Compressor is not running
CONTROLLER ACTION
The Compressor Contact is de-energized
The Condenser Fan is wired directly to the Compressor, not through the controller
The Evaporator Fan is wired to the Fan Contact
The Defrost Heater Contact is de-energized
The Door/Face Heater are wired to the Compressor Contact
Rev. 10/20 Beverage-Air 11
Page 12
Condition
Compressor
Condenser
Fan
Evaporator
Fan
Defrost
Heater
Face/Door
Heater
Drain Heater
Cabinet Temp > Set point + 2.5 ON ON ON OFF ON ON
Cabinet Temperature <= Set point - 2.5 OFF OFF OFF OFF OFF ON
Defrost OFF OFF OFF ON OFF ON
Electronic Controller
DEFROST (ESC)
UP
SELECT (OK)
DOWN
Control Panel Display
Defrost LED Alarm LED
On xed: Defrost active On xed: ALARM Present
O: Defrost is o Flashing: ALARM Silenced
O: No Alarm
Fan LED Compressor LED
On xed:
O:
Fan active
Fan O
On xed: Compressor active
Flashing: Delay, protection or activation blocked
O: No Alarm
NOTE: When switched on, the instrument panel performs a lamp test for a few seconds.
Rev. 10/20Beverage-Air12
Page 13
Keyboard Functions
UP
Quick press and release
•
Increases Set Point
Long press and release
•
Increases display brightness
DOWN
Quick press and release
•
Decreases Set Point
Long press and release
•
Decreases display brightness
Note: When the controller is in a Standby Mode, a blue dot will be displayed as shown here. To switch out of Standby Mode, push and hold the Defrost button until the display reads ON.
DEFROST (ESC)
Quick press and release
•
Activates manual defrost
Long press and release
•
Controller enter stand-by mode
SET (ENTER)
Quick press and release
•
Toggles lights on/o
Long press and release
•
Toggles display °F/°C
.
Rev. 10/20 Beverage-Air 13
Page 14
Control Panel Connections
Changing the Set point
Rev. 10/20Beverage-Air14
Page 15
Keyboard Functions
The alarm condition is always signaled by the alarm icon . To turn o the relative icon will continue ashing.
NOTE: If alarm exclusion times are in progress (ALA folder of the parameter table), the alarm is not signaled.
Electronic Controller Alarms
How to Acknowledge Alarms
Alarm Code
"Hi" Air temperature is higher than
"Lo" Air temperature is lower than
"Con" Condenser temperature is too
"dor" Door open for more than Always Blink "dor". If congured: cut in alarm relay, beep the
"uHi" Line voltage is higher than "Cop-
"uLi" Line voltage is higher than "Cop-
"LEA" Compressor cont inuous running
"E01" "S1" error Always Blink "SOl ". lf congured: cut in alarm relay, beep the
Trigger Automatic
Clearance
User
"ALA->Hat• for "ALA->Htd"
"LAt" for "Ltd''
high or too low
>uHi"
>uLi"
for more than "ALA->LEA"
congured
User congured
User congured
Always Blink "uHi". If congu red: cut in alarm relay, beep the
Always Blink "ulo". If congured: cut in alarm relay, beep the
Always Blink "LEA". If congured: cut in alarm relay, beep the
Outputs Comments
Bl ink "Hi" with the highest temperature; If congured: cut in alarm relay, beep the buzzer
Blink "Lo" with the lowest temperatu re. If congured: cut in alarm relay, beep the buzzer
Blink "Con". If congured: cut in alarm relay, beep the buzzer
buzzer
buzzer
buzzer.
buzzer
buzzer
High temperature alarm
Low temperature alarm
Condenser alarm
Door open alarm
High voltage alarm
Low voltage alarm
Leakage alarm
"S1" sensor failure (short or open)
"E02" "S1" error Always Blink "SO2". lf congured: cut in alarm relay, beep the
buzzer
"E03" "S1" error Always Blink "S03 ". lf congured: cut in alarm relay, beep
the buzzer
"E04" "S1" error Always Blink "SO4 ". lf congured: cut in alarm relay, beep
the buzzer
Rev. 10/20 Beverage-Air 15
"S2" sensor failure (short or open)
"S3" sensor failure (short or open)
"S4" sensor failure (short or open)
Page 16
CLEANING AND MAINTENANCE
Cleaning Schedule: Cabinet
Daily wipe down
Weekly interior
Condenser coil
Quarterly cleaning
Gaskets
Daily inspection, check that hinges are tight to the cabinet.
Daily Exterior Cleaning
It is much easier to clean on a regular basis than to have to remove stains once they have built up.
1. Wash with a clean sponge and a mild detergent that does not contain chlorine.
2. Rinse with clean water.
3. Dry with a soft cloth.
4. Polish with a soft cloth, wiping with the grain.
5. Wipe weekly with stainless steel cleaner.
Weekly Interior Cleaning
1. Remove all food, food related items and shelves. Store the food at a safe temperature.
2. Disconnect power to the unit (unplug it or switch the breaker o).
scrub brush.
5. Rinse with clean water and allow to air dry.
6. Return the shelves to the unit and secure them.
Routine maintenance
Annually
3. Remove all loose food particles from the inside walls, oor, door liner and ceiling.
4. Scrub all interior surfaces and door gaskets with a warm (100oF to 110oF) detergent solution and a soft
7. Restore power.
8. Return food to the unit when it has reached a safe temperature.
Rev. 10/20Beverage-Air16
Page 17
DRAWER CLEANING AND MAINTENANCE
Drawer models are shipped with the drawers already installed in the cabinets. Drawers are designed with slides which have locking mechanisms to prevent drawers from coming o cabinets during normal opening and closing operations.
See illustration below:
Drawers and slides can be removed from a cabinet for cleaning purposes. To remove a drawer from a cabinet follow these instructions:
1. Open the drawer to full extension
2. Push the white locking tabs forward on both sides of the drawer
3. Press down the back of the tabs
4. Slide the drawer out of the cabinet
5. To remove the sliding member (Middle slide), press the metal tab up and slide it 6 - To reinstall the sliding member, press the metal tab up and slide it in
6. To reinstall drawer, push the locking tab forward and press the back of the tab down 8 - Align the drawer slide members and moving slide members
7. Slide the drawer in and lock the slide by pushing the front of the locking tab down and in
Rev. 10/20 Beverage-Air 17
Page 18
CONDENSER CLEANING
Keeping the condenser coil clean is critical to ecient operation.
The condenser coil is located right behind the back grille of the cabinet. It should be inspected once a month and cleaned as required. Vacuum clean all surfaces of the condenser. Make sure no ns are bent or damaged in the process. If there are bent ns, carefully straighten them so that air can ow through the coils. Failure to keep the condenser coil clean will lead to poor performance, excessive power consumption and compressor failure and may result in loss of property. Failure to keep the condenser coil clean may void the limited warranty.
Rotating fan blade can cause
CAUTION
personal injury.
Unplug unit from power supply before beginning to clean condenser
6. To reinstall the rear panel line up the bottom of the panel to the bottom of the unit keeping the screw holes lined up on the panel and on the unit.
7. Reinstall the Phillips head screw.
8.
Note: Air lters are not recommended as they restrict the ow of cooling air.
Remove These
Screws
Remove This Panel
1. Unplug unit from power supply.
2. Remove the Phillips head screws at the top of the panel.
3. Once the screws have been removed the you can lower the panel.
Please note the electrical cord will still be connected to the panel.
4. Examine condenser surface, if dusty, brush and vacuum the dust and lint from the surface of the coil. Brush up and down to avoid damaging the ns. Use care to not disturb the wires connected to the controller.
Note: If the coil is greasy, the coil will need to be cleaned with coil cleaner and that should be left to an experienced technician.
5. After the condenser is clean, return the grille panel to the unit.
Condenser Surface
Rev. 10/20Beverage-Air18
Page 19
METHODS FOR CLEANING STAINLESS STEEL
Cleaning Needed Cleaning Agent Method of Application Aect on Finish
Satisfactory for use on all nishes. Provides barrier lm to minimize prints.
Use in direction of polish lines on No. 4 (polished) nish. May scratch No. 2 (mill) and Nos. 7 and 8 (polished) nishes.
Smears and ngerprints
Stubborn Spots and Stains, Baked-On Splatter, and Other Light Discolorations
Heat tint or discoloration
Areal 20, Lac-O-Nu, Lumin Wash O’Cedar Cream Polish, Stainless Shine.
Allchem Concentrated Cleaner.
Samae, Twinkle or Cameo Copper Cleaner
Grade FFF Italian pumice, whiting, or talc.
Liquid NuSteel Paste NuSteel or DuBois Temp. Copper’s Stainless Steel Cleaner Revere Stainless Cleaner Household cleansers, such as Old Dutch, Lighthouse, Sunbrite, Wyandotte, Bab-O, Gold Dust, Sapolio, Bon Ami, Ajax, or Comet Grade F Italian Pumice, Steel Bright, Lumin Cleaner, Zud, Restore, Sta-Clean, or Highlite. Penny-Brite or Copper-Brite.
Penny-Brite or Copper-Brite. Past NuSteel, DuBois Temp, or Tarnite. Revere Stainless Steel Cleaner. Allen Polish, Steel Bright, Tenacious Deposits, Rusty Discolorations, Industrial Atmospheric Stains Wyandotte, Bab-O or Zud.
Rub with cloth as directed on the package.
Apply with damp sponge or cloth. Rub with damp cloth.
Rub with damp cloth.
Rub with dry cloth.
Use small amount of cleaner. Rub with dry cloth using a small amount of cleaner. Apply with damp sponge or cloth. Rub with a damp cloth. May contain chlorine bleaches. Rinse thoroughly after use. Rub with a damp cloth. Rub with a dry cloth using a small amount of cleaner.
Rub with a dry cloth. Rub with a dry cloth or stain­less steel wool. Apply with damp sponge or cloth. Rub with a damp cloth.
Burnt-On Foods and Grease Fatty Acids, Milkstone (where swabbing or rubbing is not practical)
Tenacious Deposits, Rusty Discolorations, Industrial Atmospheric Stains
Hard Water Spots and Scale
Rev. 10/20 Beverage-Air 19
Easy-O, De-Grease-It, 4 to 6% hot solution of such agents as trisodium phosphate or sodium tripolyphosphate or 5 to 15% caustic soda solution
Oakite No. 33, Dilac Texo 12, Texo NY, Flash-Klenz, Caddy Cleaner, Turco Scale 4368 or Permag 57.
Vinegar. 5% oxalic acid, 5% sulfamic acid, 5 to 10% phosphoric acid, or Dilac, Oakite No. 33, Texo 12, Texo N.Y.
Apply generous coating. Allow to stand for 10-15 minutes. Rinse. Repeated application may be necessary.
Swab and soak with clean cloth. Let stand 15 minutes or more according to directions on package, then rinse and dry.
Swab or wipe with cloth. Rinse with water and dry. Swab or soak with cloth. Let stand 10-15 minutes. Always follow with neutralizer rinse, and dry.
Excellent removal, satisfactory for use on all nishes.
Satisfactory for use on all nishes
Satisfactory for all nishes. Satisfactory for all nishes. Eective on tenacious deposits or where scale has built up.
Page 20
HELP
Trouble Diagnosis for the User Malfunction Possible Cause Likely Solution
Unit not plugged in.
No cooling - unit is silent
Unit cools but seems to be on all the time Dirty condenser Clean condenser
Space temperature too high
Space temperature too low Temperature control Adjust or replace control
Trouble Diagnosis for the Technician
No cooling - compressor does not hum Temp control stuck in open position Replace temp control.
No cooling - compressor hums but does not start
No cooling - compressor starts but shuts oCompressor start relay failure Compressor
No cooling - compressor cycles on and o Overheating weak overload
Unit cools, but is slow to pull cabinet temperature down
Unit cools but turns on and o frequently
Fuse or circuit breaker tripped. Power cord plug loose in outlet.
Dirty condenser Evaporator iced over Unit in high temperature environment
Low voltage to unit. Compressor starting system failure
start capacitor failure
Evaporator fan not turning
No product in cabinet. Temperature control defective Refrigeration issue
Connect to proper voltage circuit Replace fuse or reset breaker. Check outlet for loose connection, replace as needed
Clean condenser Defrost evaporator Reduce temperature of room
Check voltage, correct as needed. Check start relay and start capacitor. See next step.
Replace relay. Replace capacitor.
Clean condenser, check fan motor and blade. Check refrigerant charge. Replace overload.
Check fan(s), on multiple fan units one fan may be turning slowly and will need to be replaced.
Fill cabinet Replace control Have system checked
Makes excessive noise
Tubing rattle Loose parts Bent or broken fan blade Noisy fan motor
Check tubing for routing Check for loose components Replace fan blade Replace fan motor
Rev. 10/20Beverage-Air20
Page 21
FOR THE SERVICE TECH - R290
Refrigeration service should only be attempted by a trained trade professional certied to work on R290 systems.
Here are some critical service items.
This list does not qualify anyone to service the unit. It is a reminder and checklist for the service tech. Keep these in mind for R290 service:
• Wire nuts are NOT to be used when changing an electrical part.
• The switches in this product are sealed, only exact replacements may be used.
• The process tubes are to be used for service access.
• Cut out (with tubing cutter) refrigeration components that are to be replaced. Do NOT un-braze.
• Because R290 can be vented into the air during service, the venting MUST be in an area free from ame or spark. It must also be in a well ventilated area, with a nearby open window or door.
• A sign noting service of a system containing propane must be attached to the unit during refrigeration service.
Other Information:
Evacuation: It is critical that a refrigeration system be
leak free and internally dry. A thorough evacuation with a good vacuum pump with a micron gauge attached is the only way to ensure that the system is dry and ready for a charge of refrigerant.
Charging: The system is critically charged and the proper type and amount MUST be weighed in.
Overcharge symptoms: Unit will cool properly but the suction line temperature will be unusually cold. Compressor run time will be longer than normal.
Undercharge symptoms: Long run time, poor cooling and a hot compressor dome are the main symptoms of an undercharge.
• A combustible gas leak detector must be used to inform anyone in the area when propane is present in the air.
Rev. 10/20 Beverage-Air 21
Page 22
LIGHT (NOT ALL MODELS)
TEMP SENSOR AIR
TEMP SENSOR COIL
FOR THE SERVICE TECH - WIRING DIAGRAM
WHITE
BLACK
BLACK
BLACK
2
*SEE CONTROLLER DETAIL
2
*SEE CONTROLLER DETAIL
2
*SEE CONTROLLER DETAIL
2
*SEE CONTROLLER DETAIL
WHITE
START RELAY
R.C.
CNTRL
S.C.
10
1
EVAP FAN
DEFROST HEATER
WHITE
3
COMPRESSOR DETAIL
CONDENSER FAN
4
1
5
6
OL
HEATER SAFETY THERMAL SWITCH
C
COMP
R
S
2
FACE HEATER
DOOR HEATER
GLASS DOOR MODELS ONLY
RC - RUN CAPACITOR SC - START CAPACITOR OL - OVERLOAD
1
- DANFOSS CONTROLLER TERMINAL
- CONNECTION POINT
- CONTROL RELAY
1CR
LEGEND
2
*SEE CONTROLLER DETAIL
4
POWER
SUPPLY
LAMP
L.E.D. LAMP
COMPRESSOR DETAIL FOR SOME MODELS
CONDENSER FAN
S.C.
*NOT ALL MODELS*
OL
1
COMPRESSOR
R
C
COMP
S
DANFOSS CONTROLLER DETAIL
5
3 4
2
FAN
SUPPLY-L
SUPPLY-N
R.C.
6
DEFROST
2
S1
START RELAY
S3 S4
S2
1
5
DI
Rev. 10/20Beverage-Air22
Page 23
LIMITED WARRANTY
WARRANTY (Warranty valid in USA and Canada)
THREE (3) YEAR PARTS AND LABOR WARRANTY:
Beverage-Air Corporation warrants to the original purchaser of Beverage-Air branded equipment, including all parts thereof, that such equipment is free from defects in material and workmanship, under normal use, proper maintenance, and service as indicated by Beverage-Air installation and operation instructions, for a period of three (3) years from the date of installation, or thirty-nine (39) Months from the date of shipment from the manufacturer, whichever is earlier.
ADDITIONAL FOUR (4) YEAR COMPRESSOR PART WARRANTY*: In addition to the warranty set forth above, Beverage-Air warrants the hermetically/semi-hermetically sealed compressor (part only) for an additional FOUR (4) years beyond the rst three (3) years warranty period; not to exceed eighty-seven (87) months from the date of shipment from Beverage-Air, provided upon receipt of the compressor, manufacturer examination shows the sealed compressor to be defective. This extended warranty does not cover freight for the replacement compressor or freight for the return of the failed compressor.
* Units shipped after 03/01/2020. Previous warranty applies to units shipped prior.
EXCEPTIONS:
CT96 Models carry a one (1) year parts and labor warranty, limited to fteen (15) months from date of shipment from Beverage-Air. These are excluded from additional compressor warranty.
SR/SF (Slate) models carry a two (2) year parts and labor warranty, limited to twenty-seven (27) months from date of shipment from the Beverage-Air.
Blast Chillers carry a three (3) year parts and labor warranty; additional two (2) years compressor part only.
Units installed in Residential applications will be not covered under this warranty. Units are intended for Commercial use only.
BEVERAGE-AIR
Also, this extended compressor-part only warranty does NOT apply to any electrical controls, condenser, evaporator, fan motors, overload switch, starting relay, capacitors, temperature control, lter/drier, accumulator, refrigeration tubing, wiring harness, labor charges, or supplies which are covered by the warranty above.
Normal wear type parts, such as light bulbs/lamps and gaskets are not covered by this warranty. For the purpose of this warranty, the original purchaser shall be deemed to mean the individual or company for who the product was originally installed.
Our obligation under this warranty shall be limited to repairing or replacing, including labor, any part of such product, which proves thus defective. Beverage-Air reserves the right to examine any product claimed to be defective.
The labor warranty shall be for self-contained units only and for standard straight time, which is dened as normal service rate time, for service performed during normal working hours. Any service requested outside of a servicer's normal working hours will be covered under this warranty at the normal rate and any additional overtime rate will be at the responsibility of the equipment purchaser.
Any part or accessory determined to be defective in the product should be returned to the company within thirty (30) days under the terms of this warranty and must be accompanied by a record of the cabinet model, serial number, and identied with a return material authorization number (RMA#) issued by the manufacturer.
Special installation/applications, including remote locations, are limited in coverage by this warranty. Any installation that requires extra work, and/or travel, to gain access to the unit for service is the sole responsibility of the equipment purchaser.
Improper operation resulting from factors, including but not limited to, improper or negligent cleaning and maintenance, low voltage conditions, inadequate wiring, outdoor use (unless otherwise specied) and accidental damage are no manufacturing defects and are strictly the responsibility of the purchaser.
Rev. 10/20 Beverage-Air 23
Page 24
LIMITED WARRANTY (CONTINUED)
With the exception of Blast Chillers product is designed for maintaining temperature and not bringing food to a desired temperature therefore cannot be held responsible for this function under warranty.
Units must be in a conditioned environment or warranty will be void.
Condensing coils must be cleaned at regular intervals. Failure to do so can cause compressor malfunction and will void warranty. Although cleaning requirements vary in accordance with operation of various products, Beverage­Air recommends a minimum monthly cleaning.
NO CLAIMS CAN BE MADE AGAINST THIS WARRANTY FOR SPOILAGE OF FOOD. PRODUCTS, LOSS OF SALES OR CONSEQUENTIAL DAMAGES.
THE FOREGOING WARRANTIES ARE EXPRESSLY GIVEN IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED, OR STATUTORY, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HERBY DISCLAIMED, ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART, AND WE NEITHER ASSUME, NOR AUTHORIZE ANY OTHER PERSON TO ASSUME FOR US, ANY OBLIGATION OR LIABILITY IN CONNECTION WITH THE SALE OF SAID REFRIGERATION UNITS OR ANY PARTS THERE OF.
LIMITATION OF LIABILITY: Beverage-Air Corporation or their aliates shall not be liable for any indirect, incidental, special or consequential damages, or losses of a commercial nature arising out of malfunction equipment or its parts components thereof, as a result of defects in material or workmanship.
THE ORIGINAL OWNER'S SOLE AND EXCLUSIVE REMEDY AND BEVERAGE-AIR'S SOLE AND EXCLUSIVE LIABILITY SHALL BE LIMITED TO THE REPAIR OR REPLACEMENT OF PARTS OR COMPONENTS CONTAINED IN THE EQUIPMENT IDENTIFIED ABOVE WHICH UNDER NORMAL USE AND SERVICE MALFUNCTION AS A RESULT OF DEFECTS IN MATERIAL OR WORKMANSHIP, SUBJECT TO THE APPLICABLE PROVISIONS AND LIMITATIONS STATED ABOVE.
This warranty shall not be assignable and shall be honored only in so far as the original purchaser. This warranty does not apply outside the limits of the United States of America and Canada, nor does it apply to any part that has been subject to misuse, neglect alteration, accident, or to any damage caused by transportation, ood, re, acts of terrorism, or acts of God.
Rev. 10/20Beverage-Air24
Page 25
Warranty Registration
Register your product online at beverage-air.com/parts-service or ll out and mail the form below.
Cabinet Model Number: _____________________________________________ Date Of Installation: _________________
Cabinet Serial Number: _____________________________________________
Location Of Product
Business Name: ____________________________________________________
Business Street: ____________________________________________________
Business City: ____________________________________ State: _________ Postal Code:___________
Mail to: Beverage-Air, 3779 Champion Blvd, Winston-Salem, NC 27105
Rev. 10/20
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