Beverage Air SMF58HC-1-W, SMF49HC-1-W, SM34HC-W, SM58HC-W, SM49HC-W User Manual

Page 1
IMPORTANT
INFORMATION
for
MS/SM/SMF SERIES
This cooler has passed the
QUALITY CONTROL INSPECTION
and meets the high standards at
Beverage-Air. This inspection includes
complete refrigeration system,
cabinet construction & finish.
809-022A
*
Quality Control Inspector, Beverage-Air
WARRANTY REGISTRATION CARD
Cabinet Serial No. _______________________
Original Purchaser _____________________________________________________________________
_____________________________________________________________________________________
Beverage-Air Model No. _________________________ Installation Date _______________________
This card must be mailed within 10 days after installation date to
You may also complete warranty registration at www.beverage-air.com
CITY STATE
NAME
ADDRESS
Page 2
3779 Champion Blvd. Winston-Salem, NC 27105
PLACE
POSTAGE
HERE
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SCHOOL MILK, MIX AND BULK STORAGE COOLER SERIES
SM, SMF, MS MODELS
INSTALLATION AND OPERATING INSTRUCTIONS
INSPECTION ON ARRIVAL
UPON ARRIVAL OF THE COOLER, THE CARTON SHOULD BE CAREFULLY INSPECTED FOR ANY OUTWARD SIGN OF DAMAGE. IF ANY SIGN OF DAMAGE IS FOUND, IT SHOULD BE NOTED ON THE CARRIER’S FREIGHT BILL BEFORE SIGNING FOR THE MERCHANDISE. IN ANY CASE, THE COOLER SHOULD BE IMMEDIATELY UNCRATED TO CHECK FOR APPARENT OR CONCEALED DAMAGE WITHIN 48 HOURS AFTER DELIVERY AND THE CARRIER NOTIFIED FOR AN INSPECTION WITHIN THIS PERIOD.
UNCRATING - SM, SMF, MS MODELS
To uncrate cooler, remove staples around the bottom of carton with screwdriver. Care should be taken to remove the staples completely so that they will not damage the cooler nish when the carton is removed. Lift the carton tube from around the cooler. Remove cooler from skid.
LOCATING COOLER
It is necessary to properly level cooler to provide adequate drainage and efcient functioning of the unit. Make sure there is enough room around the cooler to assure good air circulation through the condenser.
ELECTRICAL SUPPLY
Plug all standard models into a 110-115 volts A.C. 50- or 60-cycle outlet. Low line voltage is often the cause of service complaints. Check to see that the live voltage is 110 volts or more with the unit running. Other motors or heavy appliances should not be used on the same circuit with the cooler. When working on the inside of the cooler, disconnect from electrical circuit for safety reasons.
STARTING UP OF UNIT
Factory setting of temperature control is at No. 5 position (normal) on control dial which will maintain the temperature as follows:
36°F —SM Models 40°F —MS Models
For colder temperature, turn control knob to higher number, one position at a time. Excessive tampering with the control could lead to service difculties. Should it become necessary to replace temperature control, be sure it is ordered from an authorized Beverage-Air distributor or direct from the factory.
DRAINAGE — MS MODELS
The condensation drains into a condensate disposal pan located just below unit compartment grill. This pan is equipped with vapor glass wicking to hasten the evaporation process so plumbing is not required. The drain lines and pan should be thoroughly cleaned periodically as solids from spilled products may not evaporate, resulting in an unsanitary condition.
CLEANING
The cooler should be thoroughly cleaned inside and out at regular intervals to preserve the nish and appearance. If stainless steel becomes discolored or stained, it can be cleaned with standard cleaners such as Bon-Ami, but not with steel wool. All dirt and lint should be removed from the condenser at regular intervals for efcient performance of the cooler.
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SERVICE AND ANALYSIS CHART
REFRIGERATION
SYSTEM
MALFUNCTION POSSIBLE CAUSE SOLUTION
Compressor will not start — no hum. 1. Line cord not plugged in. 1. Plug in line cord.
2. Fuse removed or blown. 2. Replace fuse.
3. Overload protector tripped. 3. Refer to electrical section.
4. Control stuck in open position. 4. Repair or replace control.
5. Wiring improper or loose. 5. Check wiring against diagram.
Compressor will not start — hums but trips 1. Improperly wired. 1. Check wiring against diagram. on overload protector. 2. Low voltage to unit. 2. Determine reason and correct.
3. Starting capacitor defective. 3. Determine reason and replace.
4. Relay failing to close. 4. Determine reason and correct. Replace if necessary.
Compressor starts but does not switch off 1. Low voltage to unit. 1. Determine reason and correct. of start winding. 2. Relay failing to open. 2. Determine reason and correct.
3. Run capacitor defective. Replace if necessary.
4. Compressor motor has a winding 3. Determine reason and replace. open or shorted. 4. Replace compressor.
Compressor starts and runs, but short 1. Additional current passing through 1. Check wiring diagram. Check for added fan cycles on overload protector. overload protector. motors, pumps, etc., connected to wrong
2. Low voltage to unit. side of protector.
3. Overload protector defective. 2. Determine reason and correct.
4. Run capacitor defective. 3. Check current, replace protector.
5. Excessive discharge pressure. 4. Determine reason and replace.
6. Compressor too hot — return hot gas. 5. Check ventilation, restrictions in cooling medium, restrictions in refrigeration.
6. Check refrigerant charge (x leak). Add if necessary.
Unit runs OK, but short cycles. 1. Overload protector. 1. Check wiring diagram.
2. Cold control. 2. Differential set too close — widen.
3. Overcharge. 3. Reduce refrigerant charge.
4. Air in system. 4. Recover and recharge.
5. Undercharge. 5. Fix leak. Add refrigerant.
Unit operates long or continuously. 1. Shortage of refrigerant. 1. Fix leak. Add charge.
2. Control contacts stuck or frozen closed. 2. Clean contacts or replace control.
3. Evaporator coil iced. 3. Defrost.
4. Restriction in refrigeration system. Determine location and remove.
5. Dirty condenser. 5. Clean condenser.
Start capacitor open, shorted or blown. 1. Relay contacts not opening properly. 1. Clean contacts or replace relay, if necessary.
2. Low voltage to unit. 2. Determine reason and correct.
3. Improper relay. 3. Replace.
Run capacitor open, shorted or blown. 1. Improper capacitor. 1. Determine correct size and replace.
2. Excessively high (line) voltage (11-% of rated max.) 2. Determine reason and correct.
Relay defective or burned out. 1. Incorrect relay. 1. Check and replace.
2. Line voltage too high or too low. 2. Determine reason and replace.
3. Relay being inuenced by loose vibrating mounting. 3. Remount rigidly.
Space temperature too high. 1. Control setting too high. 1. Reset control.
2. Improper overcharge. 2. Recover refrigerant and recharge with proper
3. Inadequate circulation. charge specied on data plate.
3. Improve air movement.
Cooler freezing beverage. 1. Control setting. 1. Reset control.
Unit noisy. 1. Loose parts or mountings. 1. Find and tighten.
2. Tubing rattle. 2. Reform to be free of contact.
3. Bent fan blade causing vibration. 3. Replace blade.
4. Fan motor bearings worn. 4. Replace motor.
ALL SERVICING MUST COMPLY WITH STATE AND FEDERAL REGULATIONS.
SALES OFFICE: 3779 Champion Blvd. • Winston-Salem, NC 27105 PLANT: BROOKVILLE, PENNSYLVANIA PHONE: 336-245-6400 TOLL FREE: 800-845-9800
FEDERAL LAW REQUIRES THAT SOME REFRIGERANTS BE RECOVERED PRIOR TO SERVICING.
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REFRIGERATION
SYSTEM
ANALYSIS CHART
SERVICE AND
REFRIGERATION SYSTEM
The Refrigeration System consists of a 115v. 60 Hz. hermetically sealed compressor, nned evaporator and condenser.
CONDENSER
The condenser has wide nned spaces which allow more air passage with less dirt or dust accumulation. The condenser still requires periodic cleaning for maximum efciency.
CONDENSER FAN MOTOR
The condenser fan motor assembly is mounted between the condenser and compressor. Air is drawn through the condenser, over the body of the compressor and then out the rear of the unit compartment.
The motor is wired to cycle with the compressor but will continue to operate should the compressor cut out on the overload (the motor is permanently lubricated; therefore, oiling is not required).
DRIER
The drier is installed in the system just before the capillary tube. Its purpose is to trap minute particles of foreign material and absorb any moisture in the system.
LIQUID CONTROL AND HEAT EXCHANGE
Liquid refrigerant control to the evaporator of the system is accomplished by the use of a capillary tube. This capillary tube is soldered to the suction line to form a heat exchanger which subcools the liquid refrigerant to maintain high efciency within the system.
REFRIGERATION SERVICE
EVACUATION
Moisture in a refrigeration system is directly or indirectly the cause of more problems and complaints than all other factors combined. When large amounts are present, system freeze-ups will occur. Even in minute amounts, moisture will combine with refrigerants to form a hydrochloric acid. The corrosive action of this acid forms sludge which will plug the lines and drier.
Only a vacuum pump should be used for evacuation because operating the compressor in a deep vacuum could cause serious damage to the compressor windings. Since most eld-type vacuum pumps cannot pull a low enough vacuum to remove moisture from the system, it is recommended that the system be triple evacuated, breaking each time with dry refrigerant. Use care to purge air from the charging hose when breaking the vacuum. After third vacuum, backseat valves and proceed with replacement charge.
CHARGING REFRIGERATION SYSTEM
Since capillary tube systems have small critical refrigerant charges, we recommend that a eld charge either be weighed in or put in from a portable charge board. After maximum vacuum has been obtained as detailed above, attach charging cylinder to the suction line making sure to purge air from hose with refrigerant. With the unit running, allow refrigerant to run slowly into the system until the desired charge is reached.
OVERCHARGE
When cabinet has pulled down to operating temperature, an indication of an overcharge is that the suction line will be cooler than normal with the compressor running. Running time will be higher than normal. Suction line will sweat or frost.
Purge excessive refrigerant from the system very carefully in small amounts, waiting several minutes for the system to balance.
An undercharge or shortage of refrigerant will result in any or all of the following:
1. Lower than normal head pressure.
2. Lower than normal suction pressure.
3. Excessive or continuous operation of compressor.
4. Higher than normal cabinet temperature.
UNDERCHARGE
When correct charge has been obtained with cabinet at operating temperature, several seconds after compressor has started after cycle, suction line will frost and remain frosted for approximately (60) seconds.
Beverage-Air Company products are covered by one or more of the following patents: U.S. Patent Nos. 3, 106, 434-3, 232, 489, 835-3, 180, 529-3, 462, 966. Other patents pending,
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METHODS FOR CLEANING STAINLESS STEEL
CLEANING AGENT*
Routine Cleaning
Smears and Fingerprints
Stubborn Spots and Stains, Baked-On Splatter, and Other Light Discolorations
Heat Tint or Heavy Discoloration
Burnt-On Foods and Grease Fatty Acids, Milkstone (where swabbing or rubbing is not practical)
Tenacious Deposits, Rusty Discolorations, Industrial Atmospheric Stains
Hard Water Spots and Scale
NOTES: * Use of proprietary names is intended only to indicate a type of cleanser, and does not
constitute an endorsement, nor is omission of any cleanser to imply its inadequacy. It should be emphasized that all products should be used in strict accordance with instructions on package.
** In all applications a stainless steel wool or sponge or brous brush or pads are recommended. Avoid use of ordinary steel wool or steel brushes for scouring stainless steel.
Soap, ammonia or detergent and water.
Arcal 20, Lac-O-Nu, Lumin Wash O’Cedar Cream Polish, Stainless Shine.
Allchem Concentrated Cleaner.
Samae, Twinkle or Cameo Copper Cleaner.
Grade FFF Italian pumice, whiting, or talc.
Liquid NuSteel.
Paste NuSteel or DuBois Temp.
Copper’s Stainless Steel Cleaner, Revere Stainless Cleaner.
Household cleansers such as Old Dutch, Lighthouse, Sunbrite, Wyandotte, Bab-O, Gold Dust, Sapolio, Bon Ami, Ajax, or Comet.
Grade F Italian Pumice, Steel Bright, Lumin Cleaner, Zud, Restoro, Sta-Clean, or Highlite.
Penny-Brite or Copper-Brite.
Penny-Brite or Copper-Brite.
Paste NuSteel, DuBois Temp, or Tarnite.
Revere Stainless Steel Cleaner.
Allen Polish, Steel Bright, Bab-O, Wyandotte, or Zud.
Easy-Off, De-Grease-It, 4% to 6% hot solution of such agents as trisodium phosphate or sodium tripolyphosphate or 5% to 15% caustic soda solution.
Oakite No. 33, Dilac Texo 12, Texo N.Y., Flash-Klenz, Caddy Cleaner, Turco Scale 4368 or Permag 57.
Vinegar.
5% oxalic acid, 5% sulfamic acid, 5% to 10% phosphoric acid, or Dilac, Oakite No. 33, Texo 12, Texo N.Y.
METHOD OF APPLICATION**
Sponge with cloth, then rinse with clear water and wipe dry.
Rub with cloth as directed on the package.
Apply with a damp sponge or cloth.
Rub with a damp cloth.
Rub with a damp cloth.
Rub with a dry cloth. Use small amount of cleaner.
Rub with a dry cloth using a small amount of cleaner.
Apply with a damp sponge or cloth.
Rub with a damp cloth. May contain chlorine bleaches. Rinse thoroughly after use.
Rub with a damp cloth.
Rub with a dry cloth using a small amount of cleaner.
Rub with a dry cloth.
Rub with a dry cloth or stainless steel wool.
Apply with a damp sponge or cloth.
Rub with a damp cloth.
Apply generous coating. Allow to stand for 10-15 minutes. Rinse. Repeatedly application may be necessary.
Swab and soak with a clean cloth. Let stand for 15 minutes or more according to directions on pack­age, then rinse and dry.
Swab or wipe with a cloth. Rinse with water and dry.
Swab or soak with a cloth. Let stand 10-15 minutes. Always follow with neutralizer rinse and dry.
ILA-1265 Instructions for SS Cleaning
EFFECT ON FINISH
Satisfactory for use on all nishes.
Satisfactory for use on all nishes. Provides barrier lm to minimize prints.
Satisfactory for use on all nishes.
Satisfactory for use on all nishes if rubbing is light.
Use in direction of polish lines on No. 4 (polished) nish. Use light pressure on No. 2 (mill) nishes, and Nos. 7 and 8 (polished) nishes.
Use in direction of polish lines on No. 4 (polished) nish. May scratch No. 2 (mill) and Nos. 7 and 8 (polished) nishes.
Use in direction of polish lines on No. 4 (polished) nish. May scratch No. 2 (mill) and Nos. 7 and 8 (polished) nishes.
Use in direction of polish lines on No. 4 (polished) nish. May scratch No. 2 (mill) and Nos. 7 and 8 (polished) nishes.
Use in direction of polish lines on No. 4 (polished) nish. May scratch No. 2 (mill) and Nos. 7 and 8 (polished) nishes.
Use in direction of polish lines on No. 4 (polished) nish. May scratch No. 2 (mill) and Nos. 7 and 8 (polished) nishes.
Use in direction of polish lines on No. 4 (polished) nish. May scratch No. 2 (mill) and Nos. 7 and 8 (polished) nishes.
Use in direction of polish lines on No. 4 (polished) nish. May scratch No. 2 (mill) and Nos. 7 and 8 (polished) nishes.
Use in direction of polish lines on No. 4 (polished) nish. May scratch No. 2 (mill) and Nos. 7 and 8 (polished) nishes.
Use in direction of polish lines on No. 4 (polished) nish. May scratch No. 2 (mill) and Nos. 7 and 8 (polished) nishes.
Use in direction of polish lines on No. 4 (polished) nish. May scratch No. 2 (mill) and Nos. 7 and 8 (polished) nishes.
Excellent removal, satisfactory for use on all nishes.
Satisfactory for use on all nishes.
Satisfactory for all nishes.
Satisfactory for all nishes. Effective on tenacious deposits or where scale has built up.
SUGGESTIONS:
• Use the mildest cleaning procedure that will do the job effectively.
• Rub in the direction of polish lines for maximum effectiveness and to avoid marring the surface.
• Rinse thoroughly with fresh water after every cleaning operation.
• Wipe dry to avoid water marks.
Winston-Salem, North Carolina
Brookville, Pennsylvania
MADE IN U.S.A.
Cleaning data supplied by AISI.
Page 7
WARRANTY
SALES TERMS
Warranty valid only in USA and Canada
PRICES & SPECIFICATIONS
Beverage-Air reserves the right to change the price and specifications of the equipment and/or material without notice. Prices are f.o.b. plant of manufacture.
Cancellation
Buyer may cancel its order, reduce quantities, revise specifications, or extend schedules only by mutual agreement as to reasonable and proper cancellation charges which shall take into account expenses already incurred and commitment made by seller, and buyer shall indemnify seller against any loss.
Freight Class
All Beverage-Air products ship under 100-110 freight classification.
Customer’s Freight Damage Procedure
Before signing the carrier’s freight bill the customer should do the following:
Visible Damage:
1. Inspect shipment for any damage. If you see damage or feel there may be concealed damage, mark the carrier’s copy of the freight bill ”dam­aged”.
2. If there is damage to your shipment, action must be taken by you to notify the carrier within 48 hours of receipt. A freight claim must be filed with the carrier and an inspection scheduled by the carrier. It is the duty of the carrier to give you a written report upon notification. (VISIBLE AND CONCEALED).
3. For visible damage do not accept delivery unless the condition is noted on your copy of the freight bill and signed by the driver.
Concealed Damage:
4. If the damage is concealed, notify the carrier within 48 hours by phone and in writing. Ask them to send their agent to complete an inspection report. Retain all cartons and merchandise for inspection. It is critical that the customer take the above actions.
Return Of Product
EQUIPMENT - Prior Authorization must be granted by Beverage-Air before equipment can be returned for credit. Returns will only be authorized within 90 days of invoice date. Return authorizations are valid for 60 days. Equip­ment approved for return is subject to a 25% restocking charge. Returned equipment must be shipped freight pre-paid, packed in original carton, and received in good condition.
PARTS - Prior Authorization must be granted by Beverage-Air before parts can be returned for credit. Returns will only be authorized within 30 days of invoice date. Return authorizations are valid for 60 days. Parts approved for return are subject to a 25% restocking charge. Returned parts must be shipped freight prepaid, in the original packaging, and received in good condition.
ONE (1) YEAR PARTS AND LABOR WARRANTY
(H - MODELS CARRY 18 MONTHS WARRANTY):
Beverage-Air Corporation warrants to the original purchaser of Beverage-Air branded equipment, including all parts thereof, that such equipment is free from defects in material and workmanship, under normal use and service as indicated by Beverage-Air installation and operation instructions, for a period of one (1) year (18 months for H - models) from the date of installa­tion, or twenty-four (24) months (30 months for H - models) from the date of shipment from the manufacturer, whichever is earlier. For the purpose of this warranty, the original purchaser shall be deemed to mean the individual or company for whom the product was originally installed. Our obligation under this warranty shall be limited to repairing or replacing, including labor, any part of such product, which proves thus defective. Beverage-Air reserves the right to examine any product claimed to be defective. If after review by Beverage-Air, the product is not deemed defective, Beverage-Air reserves
the right to deny payment for repair and labor. The labor warranty shall be for self-contained units only and for standard straight time, which is defined as normal service rate time, for service performed during normal working hours. Any service requested outside of a servicer’s normal working hours will be covered under this warranty at the normal rate and any additional overtime rate will be the responsibility of the equipment purchaser.
Any part determined to be defective in the product should be returned to the company within thirty (30) days under the terms of this warranty and must be accompanied by a record of the cabinet model, serial number, and iden­tified with a return goods authorization number issued by the manufacturer.
Special installation/applications are not covered by this warranty. Any instal­lation that requires extra work to gain access to the unit for service to the unit is the sole responsibility of the equipment purchaser.
Improper operation resulting from factors, including but not limited to, low voltage conditions, inadequate wiring, and accidental damage are not manufacturing defects and are strictly the responsibility of the purchaser.
Condenser coils must be cleaned at regular intervals. Failure to do so can cause compressor malfunction and will void warranty. Although cleaning re­quirements may vary in accordance with the operation of various products, Beverage-Air recommends a minimum monthly cleaning.
ADDITIONAL FOUR (4) YEAR COMPRESSOR PART WARRANTY
In addition to the warranty set forth above, Beverage-Air warrants the hermetically / semi-hermetically sealed compressor (part only) for an ad­ditional four (4) years; not to exceed seventy-two (72) months (78 months for H - models) from the date of shipment from Beverage-Air, provided upon receipt of the compressor, manufacturer examination shows the sealed compressor to be defective. This extended warranty does not cover freight for the replacement compressor nor return of the failed compressor. Also, this extended compressor-part only warranty does NOT apply to any electri­cal controls, condenser, evaporator, fan motors, overload switch, starting relay, capacitors, temperature control, filter/drier, accumulator, refrigeration tubing, wiring harness, labor charges, or supplies which are covered by the standard warranty above.
NO CLAIMS CAN BE MADE AGAINST THIS WARRANTY FOR SPOILAGE OF PRODUCTS, LOSS OF SALES OR CONSEQUENTIAL DAMAGES.
THE FOREGOING WARRANTIES ARE EXPRESSLY GIVEN IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED, OR STATUTORY, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY DISCLAIMED, AND ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART, AND WE NEITHER ASSUME, NOR AUTHORIZE ANY OTHER PERSON TO ASSUME FOR US, ANY OBLIGATION OR LIABILITY IN CONNECTION WITH THE SALE OF SAID REFRIGERATION UNITS OR ANY PARTS THEREOF.
This warranty shall not be assignable and shall be honored only in so far as the original purchaser.
This warranty does not apply outside the limits of the United States of America and its territories and Canada, nor does it apply to any part that has been subject to misuse, neglect, alteration, accident, or to any damage caused by transportation, flood, fire, acts of terrorism, or acts of God.
LIMITATION OF LIABILITY
Beverage-Air Corporation, or their affiliates shall not be liable for any indi­rect, incidental, special or consequential damages, or losses of a commer­cial nature arising out of malfunctioning equipment or its parts or compo­nents thereof, as a result of defects in material or workmanship.
THE ORIGINAL OWNER’S SOLE AND EXCLUSIVE REMEDY AND BEVER­AGE-AIR’S SOLE AND EXCLUSIVE LIABILITY SHALL BE LIMITED TO THE REPAIR OR REPLACEMENT OF PARTS OR COMPONENTS CONTAINED IN THE EQUIPMENT IDENTIFIED ABOVE WHICH UNDER NORMAL USE AND SERVICE MALFUNCTION AS A RESULT OF DEFECTS IN MATERIAL OR WORKMANSHIP, SUBJECT TO THE APPLICABLE PROVISIONS AND LIMITATIONS STATED ABOVE.
Note: Additional Terms and Conditions of sale may apply. Notice: Specifications Subject To Change Without Notice.
Contact factory for specific model agency approval. All prices are ex-works Brookville, Pennsylvania
Specifications are subject to change without notice.
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Page 11
ENG.2BKV.
ILA-0962
ILA-0962
Base Sealing
SIZE PART NUMBER
DATE EFFECTIVE BM OR CHANGE MADE BY
EN SER NO
2242 A 6/15/83 ALL BB, DD, MS, PT DH
PART NAME
SPARTANBURG, SOUTH CAROLINA BROOKVILLE, PENNSYLVANIA
DH
CHECKED
APP
DRAWN
AF 21156A
WHEN SANITATION CODES REQUIRE SEALING
TO FLOOR THIS METHOD MAY BE USED
1. Tip cabinet and apply a bead of silicone seal on bottom
edge of the base.
2. Return cabinet to upright position and using proper
equipment, lift cabinet into location.
Page 12
SERVICE RECORD
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