Beverage Air IR72S Installation Manual
3077860
BLAST CHILLER AND FREEZING
CELLULES DE REFRIFERATION RAPIDE ET CELLULES MIXTES
ABATEDORES DE TEMPERATURA
USE AND INSTALLATION MANUAL
MANUEL D’UTILISATION ET D’INSTALLATION
MANUAL DE US
Rev.1 02/2007
GB
FR
P
Carefully read the instructions contained in the handbook. You may find important safety instructions and
recommendations for use and maintenance.
Please retain the handbook for future reference.
The Manufacturer is not liable for any change s to this handbook, which may be altered w ithout prior
notice.
Lire avec attention les instructions contenues dans ce livret car elles fournissent d'importants renseignements
pour ce qui concerne la sécurité, l'emploi et l'entretien.
Garder avec soin ce livret pour des consultations ultérieures de différents opérateurs.
Le constructeur se réserve le droit d'apporter des modifications à ce manuel, sans préavis ni
responsabilité d'aucune sorte.
Leia com atenção as advertências contidas neste manual pois fornecem importantes indicações para a
segurança, a utilização e a manutenção do aparelho.
O construtor reserva-se o direito de modificar o manual sem dar aviso prévio e sem nenhuma
responsabilidade.
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1st PART INSTRUCTION MANUAL …………………………………3
2st PART INSTALLATION MANUAL ………………………………31
0 INFORMATION FOR THE READER ………………………………………………3
1 GENERAL INSTRUCTIONS ON DELIVERY ……………………………………3
• GENERAL INSTRUCTIONS ……………………………… ……………………………………3
• TECHNICAL DATA ………………………………………………………………………………3
• LIST OF REGULATION REFERENCES ……………………………………………………3
• GENERAL INSTRUCTIONS ……………………………… ……………………………………3
• SETTING UP ………………………………………………………………………………………4
• TESTING …………………………………………………………………………………………4
2 CONTROL PANEL …………………………………………………………………7
• DESCRIPTION OF CONTROLS ………………………………………………………………7
• CORE PROBE ……………………………………………………………………………………8
• GENERAL SETTING ……………………………………………………………………………8
3 WORKING …………………………………………………………………………11
• QUICK COOLING CYCLE ……………………………………………………………………11
• STORING CYCLE ………………………………………………………………………………21
• MEMORIZING PROGRAMMES ……………………………………………………………… 23
• USING MEMORIZED PROGRAMMES ………………………………………………………23
• USING RECOMMENDED PROGRAMMES …………………………………………………24
• DEFROSTING …………………………………………………………………………………24
4 ACCESSORIES ……………………………………………………………………26
• PRINTING MEMORIZED CYCLES ………… …………………………………………………26
5 MAINTENANCE ……………………………………………………………………27
• MAINTENANCE AND CLEANING ……………………………………………………………27
MACHINE LOADING …………………………………… ……………………………………………………………5
POSITION OF TRAYS ………………………………………………………………………………………………5
LENGTH ………………………………………………………………………………………………………………5
LANGUAGE …………………………………………………………………………………………………………8
CLOCK ………………………………………………………………………………………………………………9
TEMPERATURE UNIT OF MEASUREMENT ……………………………………………………………………9
PRE-COOLING CYCLE ………… ……… ………… ……… ………… ……… ………… ……… ………… ………1 1
IFR POSITIVE QUICK COOLING CYCLE ………………………………………………………………………13
CORE PROBE POSITIVE QUICK COOLING CYCLE …………………………………………………………14
CORE PROBE NEGATIVE QUICK COOLING CYCLE ………………………………………………………15
TIME-CONTROLLED POSITIVE QUICK COOLING CYCLE …………………………………………………16
TIME-CONTROLLED NEGATIVE QUICK COOLING CYCLE ………………… ………… ……… ………… …17
CORE PROBE HARD QUICK COOLING CYCLE ………………………………………………………………18
TIME-CONTROLLED HARD QUICK COOLING CYCLE ………………………………………………………19
POSITIVE STORING CYCLE ……………………………………………………………………………………21
NEGATIVE STORING CYCLE ……………………………………………………………………………………22
CLEANING THE CABINET …………………………………………………………………………………………27
CLEANING THE AIR CONDENSER ……………………………………………………………………………28
STAINLESS-STEEL MAINTENANCE ……………………………………………………………………………28
DISCONTINUED USE ………………………………………………………………………………………………29
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• INSTALLATION ……………………………………………………………………………… …31
• GENERAL SETTING ……………………………………………………………………………34
•
• SERVICE FUNCTIONS …………………………………………………………………………36
• ALARMS AND FAULT ANALYSIS …………………………………………………………40
• DISPLAYING INPUTS/OUTPUTS STATE …………………………………………………41
• DISPLAYING THE LATEST DEFROST CYCLES …………………………………………42
• DISPLAYING DOOR OPENINGS ……………………………………………………………42
• ALARMS AND USER PROGRAMMES CANCELLATION ………………………………43
• RESTORING PRE-SET PARAMETERS ……………………………………………………44
• MAINTENANCE OF PANEL BOARD ………………………… ……………………………45
• WIRING DIAGRAM PLATE …………………………………………………………………46
• CONTROL AND SAFETY SYSTEMS ………………………………………………………46
• DISPOSAL ………………………………………………………………………………………46
• REFRIGERANT MATERIAL SAFETY DATA SHEET …..…………………………………47
• DIMENSIONS …………………………………………………………………………………48
ANNEXES …………………………………………………………………………49
INTRODUCTION ……………………………………………………………………………………………………31
MAX ROOM TEMPERATURE ……………………………………………………………………………………31
POSITIONING ………………………………………………………………………………………………………31
WIRING ………………………………………………………………………………………………………………3 3
PLEASE USE CERTIFIED APPROVED MATERIALS …………………………………………………………33
REFRIGERATING CONNECTION …………………….…………………………………………………………33
CONNECTION TO CONDENSATE DRAIN ………………………………………………………………………33
TESTING ……………………………………………………………………………………………………………34
LANGUAGE …………………………………………………………………………………………………………34
CLOCK ………………………………………………………………………………………………………………35
TEMPERATURE UNIT OF MEASUREMENT ……………………………………………………………………35
PRINTER INSTALLATION ……………………………………………………………………36
CHANGING PARAMETERS ………………………………………………………………………………………36
DESCRIPTION OF PARAMETERS ………………………………………………………………………………37
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INFORMATION FOR THE READER CHAPTER 0
This manual is subdivided into two parts.
1st part: covers all the information
necessary to the user.
GENERAL INSTRUCTIONS ON DELIVERY CHAPTER 1
GENERAL INSTRUCTIONS
Make sure that the consignment has not been tampered with or damaged during transport.
After unpacking the cooling cabinet make sure all sections or components have been included and
specifications and conditions are as to your order.
If not, please inform the retailer immediately.
We assure you have made the best choice in purchasing our products and hope you will be fully satisfied
with our their performance. To this purpose, we recommend you strictly comply with the instructions and
regulations contained in this handbook.
Please remember that no reproductions of this handbook are allowed. Due to our constant technological
updating and research, the features described in this handbook may be altered without prior notice.
TECHNICAL DATA
Please refer to the technical data of your own appliance. (tab.1a-1b)
LIST OF REGUALATION REFERENCES
The cooling cabinet we manufacture fully complies with the following regulations:
UL Listed for electrical safety
NSF standard 7 for sanitation
GENERAL INSTRUCTIONS
The quick cooler is a refrigerating appliance which can cool cooked foodstuffs to a temperature of +38 [°F]
(positive quick cooling) and to 0 [°F] (negative quick cooling).
Machine capacity as to the quantity to be cooled depend on the model purchased.
2nd part: covers all the information necessary to
the qualified operators authorized to move,
transport, install, service, repair and demolish the
appliance.
While users are instructed to refer to the 1st part
only, the 2ndpart is addressed to skilled
operators. They may also read the1st part for a
more complete picture of the information provided
if necessary.
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SETTING UP
Before setting to operation thoroughly clean the cooling cabinet with a suitable detergent or sodium bycarb
dissolved in lukewarm water. Clean the appliance inside to remove any condensate caused by the
Manufacturer's final testing.
Cooling and freezing speed depends on the following factors:
a) container shape, type and material;
b) whether container lids are used;
c) foodstuff features (density, water contents, fat contents);
d) starting temperature;
e) thermal conduction inside the foodstuffs
Positive /Negative quick cooling time depends on type of foodstuffs to be processed.
Full-speed cycle is recommended for high-density or large-sized foodstuffs. However, the following limits
should never be exceeded : a 7.1 pounds load for 12”x20”x2-1/2” or 14 pounds load for 18”x26”, a 2”
thickness or freezing and an 3” thickness for cooling (tab.2).
The low-speed cycle is suitable to process delicate foodstuffs, such as vegetables, creamy products, creamy
desserts or low-thickness products.
We recommend making sure that any positive quick cooling cycles, up to +38 [°F] to the core of the product,
do not last over 90 minutes, and that negative quick cooling cycles, up to 0 [°F] to the core of the product,
do not last over 4 hours.
The processing room is to be pre-cooled before starting the positive and /or negative quick cooling cycle.
Moreover, avoid covering the foodstuffs during the cycle, which would increase the cycle length.
We recommend using the core probe in order to have the exact core temperature reading. Do not stop the
cycle before reaching a temperature of +38 [°F] during positive quick cooling and 0 [°F] during negative quick
cooling.
Tab.2
Name and Surname Address Tel./fax no.
Model Max. output/cycle Capacity
IM51M-IM51C 44[lb] 24[lb]
IR51M-IR51C 40[lb] -
IM101L-IM101S 93[lb] 55[lb]
IR101L-IR101S 80[lb] -
IM72S 115[lb] 55[lb]
IR72S 113[lb] -
IM102S 220[lb] 110[lb]
+160[°F]÷+38[°F] +160[°F]÷+0[°F]
TESTING
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n° max
5 12“x20“x1,5“
4 12“x20“x2,5“
5 12“x20“x1,5“
4 12“x20“x2,5“
14 12“x20“x1,5“
8 12“x20“x2,5“
14 12“x20“x1,5“
8 12“x20“x2,5“
26 12“x20“x1,5“
14 12“x20“x2,5“
13 18“x26“x1,5“
7 18“x26“x2,5“
26 12“x20“x1,5“
14 12“x20“x2,5“
13 18“x26“x1,5“
7 18“x26“x2,5“
32 12“x20“x1,5“
20 12“x20“x2,5“
16 18“x26“x1,5“
10 18“x26“x2,5“
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MACHINE LOADING
Do not pile up foodstuffs to be cooled. Thickness should be lower than 2” in
negative quick cooling and lower than 3” in positive quick cooling. (pict.1)
Make sure air circulation is not hampered between food trays. (pict.2)
The grid-holding frame (included in those models which include
trolleys) is to be located at the centre of the cabinet. (pict.3)
POSITION OF TRAYS
Place the trays as close to the evaporator as possible. (pict.4)
If the cabinet is not full place the trays at equal distance from one another. (pict.5)
LENGTH
Cooled or frozen processed foodstuffs may be stored in a refrigerator for 5
days of processing with no quality alterations.
For best results we recommend keeping temperature constant throughout the
storing (32[°F] to 38[°F]), according to the various commodities.
Storing time may be increased to approx. two weeks by using vacuum
processing.
After a negative quick cooling cycle, foodstuffs may be stored safely for 3 to 18
months, according to the type of foodstuff processed.
We strongly recommend keeping storing temperature at 0[°F] or below.
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Pict.1
0.5 - 2 cm.
0,19”-0,79”
Pict.2
Pict.3
Pict.4
Pict.5
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Pict.6
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Table 3 shows the storing time rates for a few examples of frozen food.
Do not leave cooked products at room temperature before quick cooling.
Avoid any loss of moisture, which will affect food freshness.
The cooled product should be wrapped in a specific film for foodstuffs (better
still, vacuum stored) and provided with a sticker reporting the content [A], date
of processing [B] and expiry date [C] written in permanent type ink (pict.6).
Tab.3
Foodstuff Storing tmperature
Pork 0 6
Beef 0 9
Poultry 0 10
Fat fish 0 2
Lean fish 0 4
Peas 0 12
Strawberries 0 12
Spinach 0 6
[°F]
Recommended storing time
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ON/OFF KEY
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ENTER KEY
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CONTROL PANEL CHAPTER 2
DESCRIPTION OF CONTROLS
MENU KEY DOWN KEYS
ON/OFF key
Pressing the key for 5 sec the controller turns off and the sign blinks on the
display
Pressing the key again the controller restarts in the Stand-By mode.
Enter key
Allows access to a menu or parameter selection.
Manual defrost
Menu key
Allows access to the main menu or return to the previous menu.
IFR Quick cooling
Up e Down keys
Allow to scroll the different menus or change parameter values.
FF
: press the key fro 5 s
: press the key for 5 s
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UP KEYS
START/STOP KEY
Quick cooling pos.
Quick cooling neg.
Keyboard lock
Start/Stop key
Allow to start/stop a quick cooling cycle.
: press the key for 5 s
: press the key for 5 s
: press the keys for 5s
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For proper position of the probe, refer to the following pictures.
SONDA A SING OLO
SINGLE-DETECTOR
RILEVAMENTO
PROBE
PRODUCT CORE
CUORE PROD OTTO
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CORE PROBE
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SONDA A MULTIPLO
MULTI-DETECTOR
RILEVAMENTO
PROBE
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PRODUCT SURFACE
SUP ER FICIE PR OD OT TO
GENERAL SETTING
LANGUAGE
Press the menu key to select the desired menu
Use the keys up and down to display
Press the enter key to gain access to the setting submenus
The display shows
Use the keys up and down to select the password “-19”
Press enter to confirm your choice
Use the keys up and down to display
et Up
assword 0
Menu 05
et U
et Up 04
Press enter to display the first language available
Use the keys up and down to select the desired language
Press enter to confirm your choice
Press menu several times to exit
anguage
taliano
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CLOCK
Press the menu key to select the desired menu
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Use the keys up and down to display
Press enter to gain access to the clock setting mode
The display shows
Use the keys up and down to change the flashing digit
Press enter to confirm and pass to the next value
Press menu several times to exit
TEMPERATURE UNIT OF MEASUREMENT
Press the menu key to select the desired menu
ate: 06/11/05
our: 14:22:46
Menu 06
lock Settin
Use the keys up and down to display
Press the enter key to gain access to the setting submenus
The display shows
Use the keys up and down to select the password “-19”
Press enter to confirm your choice
Use the keys up and down to display
Press enter to gain access to the parameter programming mode
The first parameter is displayed
Use the keys up and down to display parameter D01
et Up
assword 0
Menu 05
et U
et Up 03
arameters
A01 = 23°F
ow Alar
01 = 0
Press enter to confirm your choice
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Use the keys up and down to select the new value (0 Celsius, 1 Fahrenheit)
Press enter to confirm your choice
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Press menu several times to exit
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OPERATION CHAPTER 3
PRE-COOLING CYCLE
We recommend starting a pre-cooling cycle before selecting quick cooling cycles.
Press the menu key to select the desired menu
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IFR POSITIVE QUICK COOLING CYCLE
Use the keys up and down to display
Press enter to gain access to the mode for setting quick cooling cy cles
Set
Use the keys up and down to pass to the next values
Set
Press enter to change the flashing values
Press the key start/stop to start the pre-cooling cycle immediately
Once the temperature of -4[°F] has been reached, press the key start/stop to interrupt
the pre-cooling cycle
Quick Cooling
Ne
ative
Quick Cooling
Time
QUICK COOLING CYCLE
Menu 01
et
: automatic cycle preventing the product surface (any
thickness and material) from freezing, while respecting the multi-detector core probe insertion.
CORE PROBE POSITIVE QUICK COOLING CYCLE
thickness lower than 1,5” using a room temperature of about +32[°F]. The cycle is controlled by the
core probe.
CORE PROBE NEGATIVE QUICK COOLING CYCLE
room temperature of about -22[°F]. The cycle is controlled by the core probe.
TIME-CONTROLLED POSITIVE QUICK COOLING CYCLE
thickness lower than 1,5” using a room temperature of about +32[°F]. The cycle is time-controlled.
TIME-CONTROLLED NEGATIVE QUICK COOLING CYCLE
using a room temperature of about -22[°F]. The cycle is time-controlled.
CORE PROBE HARD QUICK COOLING CYCLE
exceeding 1,5” using a room temperature ranging from -22[°F] to +23[°F]. The cycle is controlled by
the core probe.
: cycle suitable for cooling foodstuffs with thickness
: cycle suitable for cooling foodstuffs with
: cycle suitable for freezing foodstuffs using a
: cycle suitable for cooling foodstuffs with
: cycle suitable for freezing foodstuffs
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TIME-CONTROLLED HARD QUICK COOLING CYCLE
thickness exceeding 1,5” using a room temperature ranging from -22[°F] to +23[°F]. The cycle is
time-controlled.
NOTE: At the end of the quick cooling phase, the device starts the storing phase (+28[°F] at the end of the
positive quick cooling; -7[°F] at the end of the negative quick cooling).
Cooling time
FOODSTUFF SHEET MAX. LOAD
Bechamel GN1/1 h60 0,21 cuft 1,5” 70 minutes HARD
Meat broth GN1/1 h110 0,28 cuft 2,7” 110 minutes HARD
Cannelloni GN1/1 h40 9 lbs 1,5” 40 minutes HARD
Vegetable soup GN1/1 h100 0,17 cuft 2” 100 minutes HARD
Fresh pasta GN1/1 h40 0,5 lbs 2” 20 minutes NEGATIVE
Meat and tomato
sauce
Bean soup GN1/1 h60 11 lbs 2” 100 minutes HARD
Fish soup GN1/1 h60 9 lbs 2” 110 minutes HARD
Roast pork GN1/1 h60 17,7 lbs 4” 110 minutes HARD
Braised beef GN1/1 h60 17,7 lbs 6” 110 minutes HARD
Boiler beef GN1/1 h60 13,24 lbs 6” 110 minutes HARD
Chicken breast GN1/1 h40 11 lbs 2” 30 minutes SOFT
Roast-beef GN1/1 h40 9 lbs 4” 80 minutes HARD
Baked grouper GN1/1 h40 6,5 lbs 2” 110 minutes HARD
Squill GN1/1 h40 4,4 lbs 1,2” 25 minutes HARD
Vacuum-stored
mussel
Fish salad GN1/1 h40 8,8 lbs 1,5” 30 minutes POSITIVE
Boiled polyp GN1/1 h60 11 lbs - 60 minutes HARD
Stewed cuttlefish GN1/1 h60 8,8 lbs 2” 60 minutes HARD
Carrots trifolate GN1/1 h60 8,8 lbs 2” 60 minutes HARD
Mushrooms trifolati GN1/1 h60 8,8 lbs 2” 60 minutes HARD
Zucchinis trifolate GN1/1 h60 6,6 lbs 2” 90 minutes HARD
Vanilla / chocolate
pudding
Creme anglaise GN1/1 h60 0,1 cuft 2” 100 minutes POSITIVE
Custard a GN1/1 h60 0,1 cuft 2” 100 minutes POSITIVE
Panna cotta
(single portion)
Ice-cream cake grid 6,6 lbs 2,3” 50 minutes POSITIVE
Tiramisù GN1/1 h60 11 lbs 2” 45 minutes POSITIVE
GN1/1 h60 11 lbs 2” 90 minutes HARD
grid GN1/1 4,4 lbs max 2,5” 20 minutes HARD
GN1/1 h60 0,21 cuft 2” 90 minutes
grid 0,1 cuft 2,3” 60 minutes
FIRST COURSES
MEAT AND POULTRY
FISH
VEGETABLES
PASTRY/DESSERT
: cycle suitable for cooling foodstuffs with
PRODUCT
THICKNESS
QUICK COOLING
TIME
CYCLE
POSITIVE
POSITIVE
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IFR
Prog
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IFR POSITIVE QUICK COOLING CYCLE
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The IFR is an innovative patented system of positive quick cooling which allows the cycle optimisation for
each type of foodstuffs by preventing superficial freezing.
Temperatures are detected by a three-sensor multipoint needle probe.
The position inside the foodstuff is determined univocally by a reference
disk located along the needle. (ref. pag 8, par. “core probe”).
Press the menu key to select the desired menu
Use the keys up and down to display
Press enter to gain access to the programme selecting mode
The display shows
Press enter to confirm your choice
rogra
Menu 03
rammes
Press the key start/stop to start the selected quick cooling cycle immediately
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104
-40
100
50
0
F
176
140
104
-40
100
50
0
68
32
-4
68
32
-4
PRODUCT CORE
INTERMEDIATE
PRODUCT SURFACE
ROOM TEMPERATURE
ROOM VENTILATION SPEED
13
-
Q
g
S
Q
u
P
Q
T
Q
C
S
-
2
S
d
5
I
N
S
T
R
U
C
T
I
O
N
M
A
N
U
A
L
-
-
I
N
S
T
R
U
C
T
I
O
N
M
A
N
U
-
I
N
S
T
R
U
C
T
I
O
N
M
A
N
CORE PROBE POSITIVE QUICK COOLING CYCLE
Press the menu key to select the desired menu
U
A
A
L
L
-
-
Use the keys up and down to display
Press enter to gain access to the mode for setting quick cooling cy cles
The display shows
Press enter to change the flashing values
Use the keys up and down to display
Press enter to confirm your choice, the value stops flashing
Use the keys up and down to pass to the next values
The display shows
Press enter to change the flashing values
uick Cooling
ative
Ne
uick Cooling
ime
Menu 01
et
ick Cooling
ositive
Use the keys up and down to display
Press enter to confirm your choice, the value stops flashing
Use the keys up and down to pass to the next values
The display shows
Press enter to change the flashing values
Use the keys up and down to display the room temperature desired value
Press enter to confirm your choice, the value stops flashing
Use the keys up and down to pass to the next values
The display shows
et Point
5
pee
0%
uick Cooling
ore
14
-
Q
g
S
Q
T
Q
C
S
-
2
I
N
S
T
R
U
C
T
I
-
I
N
S
T
R
U
-
I
N
S
T
R
Press enter to change the flashing values
U
C
C
T
T
I
I
O
O
O
N
N
N
M
M
M
A
A
A
N
N
N
U
U
U
A
A
A
L
L
L
-
-
-
Use the keys up and down to display the desired value
Press enter to confirm your choice, the value stops flashing
Press the key start/stop to start the selected quick cooling cycle immediately
CORE PROBE NEGATIVE QUICK COOLING CYCLE
Press the menu key to select the desired menu
Use the keys up and down to display
Press enter to gain access to the mode for setting quick cooling cycle s
The display shows
Use the keys up and down to pass to the next values
The display shows
Press enter to change the flashing values
uick Cooling
ative
Ne
uick Cooling
ime
Menu 01
et
Use the keys up and down to display
Press enter to confirm your choice, the value stops flashing
Use the keys up and down to pass to the next values
The display shows
Press enter to change the flashing values
Use the keys up and down to display the desired value
Press enter to confirm your choice, the value stops flashing
et Point
5
uick Cooling
ore
15
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