Beverage-Air ChillStar, IM51M, IM51C, IR51M, IR51C Use And Installation Manual

3077860

BLAST CHILLER AND FREEZING

CELLULES DE REFRIFERATION RAPIDE ET CELLULES MIXTES

ABATEDORES DE TEMPERATURA

USE AND INSTALLATION MANUAL

MANUEL D’UTILISATION ET D’INSTALLATION

MANUAL DE US

Rev.1 02/2007

Carefully read the instructions contained in the handbook. You may find important safety instructions and recommendations for use and maintenance.

Please retain the handbook for future reference. The Manufacturer is not liable for any change s to this handbook, which may be altered w ithout prior

notice.

Lire avec attention les instructions contenues dans ce livret car elles fournissent d'importants renseignements pour ce qui concerne la sécurité, l'emploi et l'entretien.

Garder avec soin ce livret pour des consultations ultérieures de différents opérateurs. Le constructeur se réserve le droit d'apporter des modifications à ce manuel, sans préavis ni

responsabilité d'aucune sorte.

Leia com atenção as advertências contidas neste manual pois fornecem importantes indicações para a segurança, a utilização e a manutenção do aparelho.

O construtor reserva-se o direito de modificar o manual sem dar aviso prévio e sem nenhuma responsabilidade.

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1st PART INSTRUCTION MANUAL …………………………………3

2st PART INSTALLATION MANUAL ………………………………31

0 INFORMATION FOR THE READER ………………………………………………3 1 GENERAL INSTRUCTIONS ON DELIVERY ……………………………………3

• GENERAL INSTRUCTIONS ……………………………………………………………………3

• TECHNICAL DATA ………………………………………………………………………………3

• LIST OF REGULATION REFERENCES ……………………………… ……………………3

• GENERAL INSTRUCTIONS ……………………………………………………………………3

• SETTING UP ………………………………………………………………………………………4

• TESTING …………………………………………………………………………………………4

MACHINE LOADING …………………………………………………………………………………………………5 POSITION OF TRAYS ………………………………………………………………………………………………5 LENGTH ………………………………………………………………………………………………………………5

2 CONTROL PANEL …………………………………………………………………7

• DESCRIPTION OF CONTROLS ………………………………………………………………7

• CORE PROBE ……………………………………………………………………………………8

• GENERAL SETTING ……………………………………………………………………………8

LANGUAGE …………………………………………………………………………………………………………8 CLOCK ………………………………………………………………………………………………………………9 TEMPERATURE UNIT OF MEASUREMENT ……………………………………………………………………9

3 WORKING …………………………………………………………………………11

PRE-COOLING CYCLE ………………… ………… ……… ………… ……… ………… ……… ………… ………1 1

• QUICK COOLING CYCLE ……………………………………………………………………11

IFR POSITIVE QUICK COOLING CYCLE ………………………………………………………………………13 CORE PROBE POSITIVE QUICK COOLING CYCLE …………………………………………………………14 CORE PROBE NEGATIVE QUICK COOLING CYCLE ………………………………………………………15 TIME-CONTROLLED POSITIVE QUICK COOLING CYCLE …………………………………………………16 TIME-CONTROLLED NEGATIVE QUICK COOLING CYCLE ………………… ………… ……… ………… …17 CORE PROBE HARD QUICK COOLING CYCLE ………………………………………………………………18 TIME-CONTROLLED HARD QUICK COOLING CYCLE ………………………………………………………19

• STORING CYCLE ………………………………………………………………………………21

POSITIVE STORING CYCLE ……………………………………………………………………………………21 NEGATIVE STORING CYCLE ……………………………………………………………………………………22

• MEMORIZING PROGRAMMES ………………………………………………………………23

• USING MEMORIZED PROGRAMMES ………………………………………………………23

• USING RECOMMENDED PROGRAMMES …………………………………………………24

• DEFROSTING …………………………………………………………………………………24

4 ACCESSORIES ……………………………………………………………………26

• PRINTING MEMORIZED CYCLES ……………………………………………………………26

5 MAINTENANCE ……………………………………………………………………27

• MAINTENANCE AND CLEANING ……………………………………………………………27

CLEANING THE CABINET …………………………………………………………………………………………27 CLEANING THE AIR CONDENSER ……………………………………………………………………………28 STAINLESS-STEEL MAINTENANCE ……………………………………………………………………………28 DISCONTINUED USE ………………………………………………………………………………………………29

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• INSTALLATION ……………………………………………………………………………… …31

INTRODUCTION ……………………………………………………………………………………………………31 MAX ROOM TEMPERATURE ……………………………………………………………………………………31 POSITIONING ………………………………………………………………………………………………………31 WIRING ………………………………………………………………………………………………………………33 PLEASE USE CERTIFIED APPROVED MATERIALS …………………………………………………………33 REFRIGERATING CONNECTION …………………….…………………………………………………………33 CONNECTION TO CONDENSATE DRAIN ………………………………………………………………………33

• GENERAL SETTING ……………………………………………………………………………34

TESTING ……………………………………………………………………………………………………………34 LANGUAGE …………………………………………………………………………………………………………34 CLOCK ………………………………………………………………………………………………………………35 TEMPERATURE UNIT OF MEASUREMENT ……………………………………………………………………35

•

PRINTER INSTALLATION ……………………………………………………………………36

• SERVICE FUNCTIONS …………………………………………………………………………36

CHANGING PARAMETERS ………………………………………………………………………………………36 DESCRIPTION OF PARAMETERS ………………………………………………………………………………37

• ALARMS AND FAULT ANALYSIS …………………………………………………………40

• DISPLAYING INPUTS/OUTPUTS STATE …………………………………………………41

• DISPLAYING THE LATEST DEFROST CYCLES …………………………………………42

• DISPLAYING DOOR OPENINGS ……………………………………………………………42

• ALARMS AND USER PROGRAMMES CANCELLATION ………………………………43

• RESTORING PRE-SET PARAMETERS ……………………………………………………44

• MAINTENANCE OF PANEL BOARD ………………………………………………………45

• WIRING DIAGRAM PLATE …………………………………………………………………46

• CONTROL AND SAFETY SYSTEMS ………………………………………………………46

• DISPOSAL ………………………………………………………………………………………46

• REFRIGERANT MATERIAL SAFETY DATA SHEET …..…………………………………47

• DIMENSIONS …………………………………………………………………………………48

ANNEXES …………………………………………………………………………49

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INFORMATION FOR THE READER CHAPTER 0

This manual is subdivided into two parts.

1st part: covers all the information necessary to the user.

2nd part: covers all the information necessary to the qualified operators authorized to move, transport, install, service, repair and demolish the

appliance. While users are instructed to refer to the 1st part only, the 2ndpart is addressed to skilled operators. They may also read the1st part for a more complete picture of the information provided if necessary.

GENERAL INSTRUCTIONS ON DELIVERY CHAPTER 1

GENERAL INSTRUCTIONS

Make sure that the consignment has not been tampered with or damaged during transport. After unpacking the cooling cabinet make sure all sections or components have been included and

specifications and conditions are as to your order. If not, please inform the retailer immediately.

We assure you have made the best choice in purchasing our products and hope you will be fully satisfied with our their performance. To this purpose, we recommend you strictly comply with the instructions and regulations contained in this handbook.

Please remember that no reproductions of this handbook are allowed. Due to our constant technological updating and research, the features described in this handbook may be altered without prior notice.

TECHNICAL DATA

Please refer to the technical data of your own appliance. (tab.1a-1b)

LIST OF REGUALATION REFERENCES

The cooling cabinet we manufacture fully complies with the following regulations: UL Listed for electrical safety

NSF standard 7 for sanitation

GENERAL INSTRUCTIONS

The quick cooler is a refrigerating appliance which can cool cooked foodstuffs to a temperature of +38 [°F] (positive quick cooling) and to 0 [°F] (negative quick cooling).

Machine capacity as to the quantity to be cooled depend on the model purchased.

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SETTING UP

Before setting to operation thoroughly clean the cooling cabinet with a suitable detergent or sodium bycarb dissolved in lukewarm water. Clean the appliance inside to remove any condensate caused by the Manufacturer's final testing. Cooling and freezing speed depends on the following factors:

a) container shape, type and material; b) whether container lids are used; c) foodstuff features (density, water contents, fat contents); d) starting temperature;

e) thermal conduction inside the foodstuffs Positive /Negative quick cooling time depends on type of foodstuffs to be processed. Full-speed cycle is recommended for high-density or large-sized foodstuffs. However, the following limits should never be exceeded : a 7.1 pounds load for 12”x20”x2-1/2” or 14 pounds load for 18”x26”, a 2” thickness or freezing and an 3” thickness for cooling (tab.2). The low-speed cycle is suitable to process delicate foodstuffs, such as vegetables, creamy products, creamy desserts or low-thickness produ cts. We recommend making sure that any positive quick cooling cycles, up to +38 [°F] to the core of the product, do not last over 90 minutes, and that negative quick cooling cycles , up to 0 [°F] to the core of the product, do not last over 4 hours. The processing room is to be pre-cooled before starting the positive and /or negative quick cooling cycle. Moreover, avoid covering the foodstuffs during the cycle, which would increase the cycle length. We recommend using the core probe in order to have the exact core temperature reading. Do not stop the cycle before reaching a temperature of +38 [°F] during positive quick cooling and 0 [°F] during negative quick cooling.

Tab.2

TESTING

Name and Surname Address Tel./fax no.

Model Max. output/cycle Capacity

+160[°F]÷+38[°F] +160[°F]÷+0[°F]

n° max

5 12“x20“x1,5“

IM51M-IM51C 44[lb] 24[lb]

4 12“x20“x2,5“ 5 12“x20“x1,5“

IR51M-IR51C 40[lb] -

4 12“x20“x2,5“

14 12“x20“x1,5“

IM101L-IM101S 93[lb] 55[lb]

8 12“x20“x2,5“

14 12“x20“x1,5“

IR101L-IR101S 80[lb] -

8 12“x20“x2,5“ 26 12“x20“x1,5“ 14 12“x20“x2,5“ 13 18“x26“x1,5“

IM72S 115[lb] 55[lb]

7 18“x26“x2,5“ 26 12“x20“x1,5“ 14 12“x20“x2,5“ 13 18“x26“x1,5“

IR72S 113[lb] -

7 18“x26“x2,5“ 32 12“x20“x1,5“ 20 12“x20“x2,5“ 16 18“x26“x1,5“

IM102S 220[lb] 110[lb]

10 18“x26“x2,5“

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MACHINE LOADING

Do not pile up foodstuffs to be cooled. Thickness should be lower than 2” in negative quick cooling and lower than 3” in positive quick cooling. (pict.1)

Make sure air circulation is not hampered between food trays. (pict.2)

The grid-holding frame (included in those models which include trolleys) is to be located at the centre of the cabinet. (pict.3)

POSITION OF TRAYS

Place the trays as close to the evaporator as possible. (pict.4)

If the cabinet is not full place the trays at equal distance from one another. (pict.5)

LENGTH

Cooled or frozen processed foodstuffs may be stored in a refrigerator for 5 days of processing with no quality alterations. For best results we recommend keeping temperature constant throughout the storing (32[°F] to 38[°F]), according to the various commodities. Storing time may be increased to approx. two weeks by using vacuum processing. After a negative quick cooling cycle, foodstuffs may be stored safely for 3 to 18 months, according to the type of foodstuff processed. We strongly recommend keeping storing temperature at 0[°F] or below.

A

B

C

Pict.3

Pict.4

Pict.5

Pict.6

0.5 - 2 cm.

Pict.1

Pict.2

0,19”-0,79”

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Table 3 shows the storing time rates for a few examples of frozen food. Do not leave cooked products at room temperature before quick cooling. Avoid any loss of moisture, which will affect food freshness. The cooled product should be wrapped in a specific film for foodstuffs (better still, vacuum stored) and provided with a sticker reporting the content [A], date of processing [B] and expiry date [C] written in permanent type ink (pict.6).

Tab.3

Foodstuff Storing tmperature

[°F]

Recommended storing time

Pork 0 6 Beef 0 9 Poultry 0 10 Fat fish 0 2 Lean fish 0 4 Peas 0 12 Strawberries 0 12 Spinach 0 6

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CONTROL PANEL CHAPTER 2

DESCRIPTION OF CONTROLS

ON/OFF key

Pressing the key for 5 sec the controller turns off and the sign blinks on the display

Pressing the key again the controller restarts in the Stand-By mode.

Enter key

Allows access to a menu or parameter selection.

Manual defrost

: press the key fro 5 s

Menu key

Allows access to the main menu or return to the previous menu.

IFR Quick cooling

: press the key for 5 s

Up e Down keys

Allow to scroll the different menus or change parameter values.

Quick cooling pos.

: press the key for 5 s

Quick cooling neg.

: press the key for 5 s

Keyboard lock

: press the keys for 5s

Start/Stop key

Allow to start/stop a quick cooling cycle.

O

FF

ON/OFF KEY

ENTER KEY

MENU KEY DOWN KEYS

UP KEYS

START/STOP KEY

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CORE PROBE

For proper position of the probe, refer to the following pictures.

SONDA A SINGOLO RILEVAMENTO

CUORE PROD OTTO

SONDA A M ULTIPLO RILEVAMENTO

SUP ER FICIE PRO D OT TO

GENERAL SETTING

LANGUAGE

Press the menu key to select the desired menu

Use the keys up and down to display

Press the enter key to gain access to the setting submenus The display shows

Use the keys up and down to select the password “-19”

Press enter to confirm your choice

Use the keys up and down to display

Press enter to display the first language available

Use the keys up and down to select the desired language

Press enter to confirm your choice

Press menu several times to exit

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et Up 04

Languag

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assword 0

Menu 05

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SINGLE-DETECTOR PROBE

MULTI-DETECTOR PROBE

PRODUCT CORE

PRODUCT SURFACE

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01 = 0

CLOCK

Press the menu key to select the desired menu

Use the keys up and down to display

Press enter to gain access to the clock setting mode The display shows

Use the keys up and down to change the flashing digit

Press enter to confirm and pass to the next value

Press menu several times to exit

TEMPERATURE UNIT OF MEASUREMENT

Press the menu key to select the desired menu

Use the keys up and down to display

Press the enter key to gain access to the setting submenus The display shows

Use the keys up and down to select the password “-19”

Press enter to confirm your choice

Use the keys up and down to display

Press enter to gain access to the parameter programming mode The first parameter is displayed

Use the keys up and down to display parameter D01

Press enter to confirm your choice

D

ate: 06/11/05

H

our: 14:22:46

Menu 06

C

lock Settin

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P

arameters

A01 = 23°F

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Use the keys up and down to select the new value (0 Celsius, 1 Fahrenheit)

Press enter to confirm your choice

Press menu several times to exit

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OPERATION CHAPTER 3

PRE-COOLING CYCLE

We recommend starting a pre-cooling cycle before selecting quick cooling cycles.

Press the menu key to select the desired menu

Use the keys up and down to display

Press enter to gain access to the mode for setting quick cooling cycle s Set

Use the keys up and down to pass to the next values Set

Press enter to change the flashing values

Press the key start/stop to start the pre-cooling cycle immediately

Once the temperature of -4[°F] has been reached, press the key start/stop to interrupt the pre-cooling cycle

QUICK COOLING CYCLE

 IFR POSITIVE QUICK COOLING CYCLE

: automatic cycle preventing the product surface (any

thickness and material) from freezing, while respecting the multi-detector core probe insertion.

 CORE PROBE POSITIVE QUICK COOLING CYCLE

: cycle suitable for cooling foodstuffs with thickness lower than 1,5” using a room temperature of about +32[°F]. The cycle is controlled by the core probe.

 CORE PROBE NEGATIVE QUICK COOLING CYCLE

: cycle suitable for freezing foodstuffs using a

room temperature of about -22[°F]. The cycle is controlled by the core probe.

 TIME-CONTROLLED POSITIVE QUICK COOLING CYCLE

: cycle suitable for cooling foodstuffs with

thickness lower than 1,5” using a room temperature of about +32[°F]. The cycle is time-controlled.

 TIME-CONTROLLED NEGATIVE QUICK COOLING CYCLE

: cycle suitable for freezing foodstuffs

using a room temperature of about -22[°F]. The cycle is time-controlled.

 CORE PROBE HARD QUICK COOLING CYCLE

: cycle suitable for cooling foodstuffs with thickness exceeding 1,5” using a room temperature ranging from -22[°F] to +23[°F]. The cycle is controlled by the core probe.

Quick Cooling

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Menu 01

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Quick Cooling

Time

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 TIME-CONTROLLED HARD QUICK COOLING CYCLE

: cycle suitable for cooling foodstuffs with thickness exceeding 1,5” using a room temperature ranging from -22[°F] to +23[°F]. The cycle is time-controlled.

NOTE: At the end of the quick cooling phase, the device starts the storing phase (+28[°F] at the end of the positive quick cooling; -7[°F] at the end of the negative quick cooling).

Cooling time

FOODSTUFF SHEET MAX. LOAD

PRODUCT

THICKNESS

QUICK COOLING

TIME

CYCLE

FIRST COURSES

Bechamel GN1/1 h60 0,21 cuft 1,5” 70 minutes HARD Meat broth GN1/1 h110 0,28 cuft 2,7” 110 minutes HARD Cannelloni GN1/1 h40 9 lbs 1,5” 40 minutes HARD Vegetable soup GN1/1 h100 0,17 cuft 2” 100 minutes HARD Fresh pasta GN1/1 h40 0,5 lbs 2” 20 minutes NEGATIVE Meat and tomato sauce

GN1/1 h60 11 lbs 2” 90 minutes HARD

Bean soup GN1/1 h60 11 lbs 2” 100 minutes HARD Fish soup GN1/1 h60 9 lbs 2” 110 minutes HARD

MEAT AND POULTRY

Roast pork GN1/1 h60 17,7 lbs 4” 110 minutes HARD Braised beef GN1/1 h60 17,7 lbs 6” 110 minutes HARD Boiler beef GN1/1 h60 13,24 lbs 6” 110 minutes HARD Chicken breast GN1/1 h40 11 lbs 2” 30 minutes SOFT Roast-beef GN1/1 h40 9 lbs 4” 80 minutes HARD

FISH

Baked grouper GN1/1 h40 6,5 lbs 2” 110 minutes HARD Squill GN1/1 h40 4,4 lbs 1,2” 25 minutes HARD Vacuum-stored mussel

grid GN1/1 4,4 lbs max 2,5” 20 minutes HARD

Fish salad GN1/1 h40 8,8 lbs 1,5” 30 minutes POSITIVE Boiled polyp GN1/1 h60 11 lbs - 60 minutes HARD Stewed cuttlefish GN1/1 h60 8,8 lbs 2” 60 minutes HARD

VEGETABLES

Carrots trifolate GN1/1 h60 8,8 lbs 2” 60 minutes HARD Mushrooms trifolati GN1/1 h60 8,8 lbs 2” 60 minutes HARD Zucchinis trifolate GN1/1 h60 6,6 lbs 2” 90 minutes HARD

PASTRY/DESSERT Vanilla / chocolate pudding

GN1/1 h60 0,21 cuft 2” 90 minutes

POSITIVE

Creme anglaise GN1/1 h60 0,1 cuft 2” 100 minutes POSITIVE Custard a GN1/1 h60 0,1 cuft 2” 100 minutes POSITIVE Panna cotta (single portion)

grid 0,1 cuft 2,3” 60 minutes

POSITIVE

Ice-cream cake grid 6,6 lbs 2,3” 50 minutes POSITIVE Tiramisù GN1/1 h60 11 lbs 2” 45 minutes POSITIVE

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IFR POSITIVE QUICK COOLING CYCLE

The IFR is an innovative patented system of positive quick cooling which allows the cycle optimisation for each type of foodstuffs by preventing superficial freezing.

Temperatures are detected by a three-sensor multipoint needle probe. The position inside the foodstuff is determined univocally by a reference disk located along the needle. (ref. pag 8, par. “core probe”).

Press the menu key to select the desired menu

Use the keys up and down to display

Press enter to gain access to the programme selecting mode The display shows

Press enter to confirm your choice

Press the key start/stop to start the selected quick cooling cycle immediately

-4

-40

100

50

0

32

68

104

140

176

F

-4

-40

100

50

0

32

68

104

140

176

F

PRODUCT CORE

INTERMEDIATE

PRODUCT SURFACE

ROOM TEMPERATURE

ROOM VENTILATION SPEED

P

rogra

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IFR

Menu 03

Prog

rammes

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CORE PROBE POSITIVE QUICK COOLING CYCLE

Press the menu key to select the desired menu

Use the keys up and down to display

Press enter to gain access to the mode for setting quick cooling cycle s The display shows

Press enter to change the flashing values

Use the keys up and down to display

Press enter to confirm your choice, the value stops flashing

Use the keys up and down to pass to the next values The display shows

Press enter to change the flashing values

Use the keys up and down to display

Press enter to confirm your choice, the value stops flashing

Use the keys up and down to pass to the next values The display shows

Press enter to change the flashing values

Use the keys up and down to display the room temperature desired value

Press enter to confirm your choice, the value stops flashing

Use the keys up and down to pass to the next values The display shows

Q

uick Cooling

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Q

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ick Cooling

P

ositive

Q

uick Cooling

T

ime

Q

uick Cooling

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Press enter to change the flashing values

Use the keys up and down to display the desired value

Press enter to confirm your choice, the value stops flashing

Press the key start/stop to start the selected quick cooling cycle immediately

CORE PROBE NEGATIVE QUICK COOLING CYCLE

Press the menu key to select the desired menu

Use the keys up and down to display

Press enter to gain access to the mode for setting quick cooling cycles The display shows

Use the keys up and down to pass to the next values The display shows

Press enter to change the flashing values

Use the keys up and down to display

Press enter to confirm your choice, the value stops flashing

Use the keys up and down to pass to the next values The display shows

Press enter to change the flashing values

Use the keys up and down to display the desired value

Press enter to confirm your choice, the value stops flashing

Q

uick Cooling

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Menu 01

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uick Cooling

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Use the keys up and down to pass to the next values The display shows

Press enter to change the flashing values

Use the keys up and down to display the desired value

Press enter to confirm your choice, the value stops flashing

Press the key start/stop to start the selected quick cooling cycle immediately

TIME-CONTROLLED POSITIVE QUICK COOLING CYCLE

Press the menu key to select the desired menu

Use the keys up and down to display

Press enter to gain access to the mode for setting quick cooling cycle s The display shows

Press enter to change the flashing values

Use the keys up and down to display

Press enter to confirm your choice, the value stops flashing

Use the keys up and down to pass to the next values The display shows

Press enter to change the flashing values

Press enter to confirm your choice, the value stops flashing

Use the keys up and down to pass to the next values The display shows

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0 min

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Press enter to change the flashing values

Use the keys up and down to display the desired value

Press enter to confirm your choice, the value stops flashing

Use the keys up and down to pass to the next values The display shows

Press enter to change the flashing values

Use the keys up and down to display the desired value

Press enter to confirm your choice, the value stops flashing

Press the key start/stop to start the selected quick cooling cycle immediately

TIME-CONTROLLED NEGATIVE QUICK COOLING CYCLE

Press the menu key to select the desired menu

Use the keys up and down to display

Press enter to gain access to the mode for setting quick cooling cycle s The display shows

Use the keys up and down to pass to the next values The display shows

Press enter to change the flashing values

Press enter to confirm your choice, the value stops flashing

Use the keys up and down to pass to the next values The display shows

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uick Cooling

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40 min

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Press enter to change the flashing values

Use the keys up and down to display the desired value

Press enter to confirm your choice, the value stops flashing

Use the keys up and down to pass to the next values The display shows

Press enter to change the flashing values

Use the keys up and down to display the desired value

Press enter to confirm your choice, the value stops flashing

Press the key start/stop to start the selected quick cooling cycle immediately

CORE PROBE HARD QUICK COOLING CYCLE

Press the menu key to select the desired menu

Use the keys up and down to display

Press enter to gain access to the mode for setting quick cooling cycle s The display shows

Press enter to change the flashing values

Use the keys up and down to display

Press enter to confirm your choice, the value stops flashing

Use the keys up and down to pass to the next values The display shows

S

pee

d

5

0%

Q

uick Cooling

Ne

g

ative

Menu 01

S

et

Q

uick Cooling

Hard

Q

uick Cooling

T

ime

-

I

N

S

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I

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A

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L

-

19

Press enter to change the flashing values

Use the keys up and down to display

Press enter to confirm your choice, the value stops flashing

Use the keys up and down to pass to the next values The display shows

Press enter to change the flashing values

Use the keys up and down to display the desired value

Press enter to confirm your choice, the value stops flashing

Use the keys up and down to pass to the next values The display shows

Press enter to change the flashing values

Use the keys up and down to display the desired value

Press enter to confirm your choice, the value stops flashing

Press the key start/stop to start the selected quick cooling cycle immediately

TIME-CONTROLLED HARD QUICK COOLING CYCLE

Press the menu key to select the desired menu

Use the keys up and down to display

Press enter to gain access to the mode for setting quick cooling cycle s The display shows

Q

uick Cooling

C

o

re

S

et Point

-

2

5

S

pee

d

5

0%

Q

uick Cooling

Ne

g

ative

Menu 01

S

et

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20

Press enter to change the flashing values

Use the keys up and down to display

Press enter to confirm your choice, the value stops flashing

Use the keys up and down to pass to the next values The display shows

Press enter to change the flashing values

Press enter to confirm your choice, the value stops flashing

Use the keys up and down to pass to the next values The display shows

Press enter to change the flashing values

Use the keys up and down to display the desired value

Press enter to confirm your choice, the value stops flashing

Use the keys up and down to pass to the next values The display shows

Press enter to change the flashing values

Use the keys up and down to display the desired value

Press enter to confirm your choice, the value stops flashing

Press the key start/stop to start the selected quick cooling cycle immediately

Q

uick Cooling

Hard

Q

uick Cooling

T

ime

L

ength

9

0 min

S

pee

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STORING CYCLE

Storing cycles and quick cooling cycles can be started separately

POSITIVE STORING CYCLE

Press the menu key to select the desired menu

Use the keys up and down to display

Press enter to gain access to the mode for starting a storing cy cle The display shows

Press enter to change the flashing values

Use the keys up and down to display

Press enter to confirm your choice, the value stops flashing

Use the keys up and down to pass to the next values The display shows

Press enter to change the flashing values

Use the keys up and down to display the desired value

Press enter to confirm your choice, the value stops flashing

Use the keys up and down to pass to the next values The display shows

Press enter to change the flashing values

Use the keys up and down to display the desired value

Press enter to confirm your choice, the value stops flashing

S

toring

Ne

g

ative

Menu 02

S

torin

g

S

toring

P

ositive

S

et Point

+

2

S

pee

d

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0%

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22

Press the key start/stop to start the storing cycle immediately

NEGATIVE STORING CYCLE

Press the menu key to select the desired menu

Use the keys up and down to display

Press enter to gain access to the mode for starting a storing cy cle The display shows

Press enter to change the flashing values

Press enter to confirm your choice, the value stops flashing

Use the keys up and down to pass to the next values The display shows

Press enter to change the flashing values

Use the keys up and down to display the desired value

Press enter to confirm your choice, the value stops flashing

Use the keys up and down to pass to the next values The display shows

Press enter to change the flashing values

Use the keys up and down to display the desired value

Press enter to confirm your choice, the value stops flashing

Press the key start/stop to start the storing cycle immediately

S

toring

Ne

g

ative

Menu 02

S

torin

g

S

et Point

-

2

S

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MEMORIZING PROGRAMMES

It is possible to memorize up to 20 USER programmes. The last set programme can be memorized as follows:

Press the menu key to select the desired menu

Use the keys up and down to display

Press enter to gain access to the mode for memorizing a quick cooling cycle previously set The display shows the programme number and indicates whether it is already memorized or not

Use the keys up an down to scroll all programmes from 01 to 20, and select the desired number to save the programme

Press enter to confirm your choice

USING MEMORIZED PROGRAMMES

The memorized USER programmes can be activated as follows:

Press the menu key to select the desired menu

Use the keys up and down to display

Press enter to gain access to the programme selecting mode The display shows

Use the keys up and down to display

Press enter to gain access to the User programmes selection (1-20) The display shows the programme number as well as the type of cycle memorized

Use the keys up and down to scroll all the memorized programmes

Press the key start/stop to start the selected quick cooling cycle immediately

Program 03

------

Menu 07

Memorization

Menu 03

Prog

rammes

P

rogra

m

IFR

P

rogra

m

U

ser

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USING RECOMMENDED PROGRAMMES

PRESET programmes are working cycles recommended by the manufacturer. Parameters cannot be changed.

Press the menu key to select the desired menu

Use the keys up and down to display

Press enter to gain access to the programme selecting mode The display shows

Use the keys up and down to display

Press enter to gain acces to the memorized programmes selection (21-29) The display shows the programme number and name

Use the keys up and down to scroll all the memorized programmes

Press the key start/stop to start the selected quick cooling cycle immediately

The recommend programmes are listed below:

Prog Name of the programme

Positive

negative

Time/Core hard

Room set

storing

time Ventilat.

21

QC meats positive core yes +35°F 120 min 100%

22

QC creams positive

time no +35°F 90 min 100%

23

QC pies positive

time no +35°F 90 min 100%

24

QC compounds positive

time no +35°F 90 min 100%

25

QC ichthyc products positive

time yes +35°F 90 min 100%

26

QC avicultural products positive

time yes +35°F 90 min 100%

27

vegetables positive

time no +35°F 90 min 100%

28

Temper. freezing negative

core yes -8°F 240 min 100%

29

Time freez in g negative

time yes -8°F 240 min 100%

DEFROSTING

Press the menu key to select the desired menu

Use the keys up and down to display

Menu 03

Prog

rammes

P

rogra

m

IFR

P

rogra

m

P

reset

Program 21

MEATS

Menu 04

D

efrost

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Press enter to gain access to the defrost activation The display shows

Press Up to start defrost

Press the key start/stop to stop defrost.

Note: immediate defrost can be starter from the main menu by pressing the key

for at least 5 seconds

Start Defrost?

NoO

k

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ACCESSORIES CHAPTER 4

The following accessories are available upon request. (pict.7)

A) THERMAL PRINTER B) PROBE SUPPORT

(useful in quick cooling cycles for liquid foodstuffs)

PRINTING MEMORIZED CYCLES

NOTE: the printer is not supplied as standard equipment. It is an optional item.

Press the menu key to select the desired menu

Use the keys up and down to display

Press enter to gain access to the mode for printing the quick cooling cycles memorized The display shows

Press Up to start printing the memorized cycles

Menu 09

P

rint

Print Dates?

NoO

k

Pict.7

A

B

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MAINTENANCE CHAPTER 5

MAINTENANCE AND CLEANING

CLEANING THE CABINET

Clean inside the cooling cabinet daily. Both the cabinet and all the internal components have been designed and shaped to allow washing and cleaning all parts easily. Before cleaning, defrost the appliance and remove the internal drain. Disconnect the master switch. Clean all components (stainless-stell, plastic or painted parts) with lukewarm water and detergent. Then rinse and dry without using abrasives or chermical solvents. (pict.8)

Do not wash the appliance by spraying high-pressure water on the machine. (pict.9)

Do not rinse with sharp or abrasive tools, especially the evaporator. (pict.10)

You may clean inside the evaporator after loosening the knobs and rotating the protection component. (pict.11)

Remove the front control board with a tool and clean the raceway to remove all dirt. (pict.12)

D

E

T

E

R

S

I

V

O

A

B

R

A

S

I

V

O

Pict.8

Pict.9

Pict.10

Pict.11

Pict.12

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Wash the door gasket with water. Accurately dry with a dry cloth. We recommend wearing protecting gloves throughout the operations. (pict.13)

Hand-wash the probe using lukewarm water and a mild detergent or products with biodegradability higher than 90%. Rinse with water and sanitary solution. Do not use detergents containing solvents (such as trichloroethylene, etc) or abrasive powders ATTENTION: do not use hot water to wash the probe (pict.14)

CLEANING THE AIR CONDENSER

The air condenser should be kept clean to ensure the appliance's performance and efficiency, as air should freely circulate inside the appliance. (pict.15)

The condenser should therefore be cleaned every 30 days, using non-metal brushes to remove all dust and dirt from condenser blades.

Access to the condenser is obtained by removing the front panel. (pict.16)

STAINLESS-STEEL MAINTENANCE

By stainless steel we mean INOX AISI 304 steel. We recommend following the instructions below for the maintenance and cleaning of stainless-steel parts. This is of the utmost importance to ensure the non-toxicity and complete hygiene of the processed foodstuffs. Stainless-steel is provided with a thin oxide layer which prevents it from rusting. However, some detergents may destroy or affect this layer, therefore causing corrosion. Before using any cleansing product, ask your dealer about a neutral chloriness cleansing product, as to avoid steel corrosions. If the surface has been scratched polish it with fine STAINLESS-STEEL wool or a synthetic-fibre abrasive sponge. Always rub in the direction of the silking. (pict.17) WARNING: Never use iron wool for cleaning STAINLESS STEEL. Furthermore, avoid leaving iron wool on the appliance surface as tiny iron deposits may cause the surface to rust by contamination and affect the hygiene of the appliance.

Pict.15

Pict.16

Pict.17

Pict.13

Pict.14

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DISCONTINUED USE

Should the machine be disconnected over long periods, follow the instructions below to maintain the appliance in good condition:

Turn the mains switch OFF. (pict.18)

Disconnect the plug. (pict.19)

Empty the appliance and clean it in accordance with the instructions given in the chapter "CLEANING". Leave the door ajar to prevent a bad smell. Cover the compressor unit with a nylon cloth to protect it from dust. (pict.20)

In case of appliances with remote control, if you decide to turn it off, remember to put the switch off also in the remote control.

OFF

Pict.18

Pict.19

Pict.20

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INSTALLATION

INTRODUCTION

After unpacking the appliance make sure it has not been damaged. (pict.21) Make sure the technical wiring specifications comply with the ratings (i.e., V, kW, Hz, no. phases and mains power Check the power supply type, adjustments, performance and calibration of the device located before the appliance. Check and record the coolant type inside the system and refer to the recorded data in any refill.

Please quote the product's serial number (shown on the rating plate) on any enquiry to the Manufacturer. (pict.22)

List of rates shown on the rating plate:

1) Model

2) Manufacturer’s name and address

3) Date of make

4) Year of make

5) Serial number

6) Power insulation class

8) Maximum pressare of refrigerant

9) Minimum pressare of refrigerant

10) Minimum Circuity Amp.

11) Max Fuse Size A) Input voltage B) Electric current intensity

C) Frequency D) Number phases E) Total lamp power G) Refrigerant type H) Refrigerant quantity L) Class of temperature M) Max hydraulic supply pressure N) Condenser fan current and fans number P) Current rated compressor Q) Locked rotor compressor S) Evaporator fan current and fans number

MAX ROOM TEMPERATURE (TAB.4)

Air-condenser units should not operate if room temperature is over 100[°F]. Above 90[°F] amximum output is not guaranteed.

POSITIONING

The appliance must be installed and tested in full compliance with accident-prevention regulations contained in national law and current guidelines. Installers are to comply with any current local regulations.

 An omnipolar switch is to be installed before the appliance, in compliance with the

current regulations applied in the country where the appliance is installed.(pict.24)

Pict.21

Pict.24

10

11

__/__/__

S

N

8 9

Pict.22

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 Do not place the refrigerated compartment near heat

sources. (pict.25)

 Remove pvc protective film from all over the

appliance. (pict.26)

 Place the appliance onto the required working site.

(pict.27)

 Avoid locations with exposure to direct sunlight.

 Do not place the appliance in hot, poorly-ventilated

rooms.

 Leave a min. 4” clearance around the appliance on

the sides where air inlet and outlet are located. (pict.28)

 Level the appliance by means of adjustable feet. (pict.29)

 Use suitable fork lift trucks to level heavier appliances

(39[lb] models onwards).

WARNING: If the appliance is not properly levelled the performance and condensate drain may be hampered.

Pict.29

Pict.25

Pict.26

Pict.27

Pict.28

2”

4”

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WIRING

The connection to power supply may be carried out at the back of the appliance after removing the protection grid. (pict.31)

For remote condensing unit, to make the connection using: Multipolar wiring made by 11 poles with 4 section AWG 16 and 7 section AWG 12.

PLEASE USE CERTIFIED APPROVED MATERIALS

All wiring cables are to comply with the ratings shown on the technical specifications.

Cables are to be connected to the equipotential terminal. (pict.34)

The grounding cable is to be directly connected to a good grounding system. (pict.35)

REFRIGERATING CONNECTION

For remote condensing unit, to make the connection in accordance with “Safety Code for Mechanical Refrigeration, ANSI/ASHRAE 15-1989”. Models are to be connected to remote unit condensing using: High pressure pipe = Copper pipe 3/8” of thickness 1/25.4” Low pressure pipe = Copper pipe 12/17” of thickness 1/25.4” Low pressure Pipe connection is to be insulation.

CONNECTION TO CONDENSATE DRAIN

On certain models, a condensation discharge φ 1,2” hose installation is necessary, "SAREL" or any similar type). The current general and local regulations as to drains are to be complied with. (pict.36)

The guarantee will cease and the Manufacturer will not be liable for any damage to appliances or operators arising from the non-compliance with the and tamperings to any part of the appliance (electric, thermodynamic or hydraulic plant).

Pict.31

Pict.34

Pict.35

Pict.36

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GENERAL SETTING

TESTING

Carry out the following checkings:

1) Outside temperatures must be included between 50[°F] and 110[°F].

2) Check power input.

3) Carry out at least one full quick cooling cycle

Should the appliance have been transported horizontally instead of a vertical position DO NOT START THE APPLIANCE IMMEDIATELY. WAIT FOR AT LEAST 4 HOURS BEFORE OPERATING.

LANGUAGE

Press the menu key to select the desired menu

Use the keys up and down to display

Press the enter key to gain access to the setting submenus

The display shows

Use the keys up and down to select the password “-19”

Press enter to confirm your choice

Use the keys up and down to display

Press enter to display the first language available

Use the keys up and down to select the desired language

Press enter to confirm your choice

Press menu several times to exit

Menu 05

S

et U

p

S

et Up

P

assword 0

S

et Up 04

Languag

e

L

anguage

I

taliano

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D

01 = 0

CLOCK

Press the menu key to select the desired menu

Use the keys up and down to display

Press enter to gain access to the clock setting mode

The display shows

Use the keys up and down to change the flashing digit

Press enter to confirm and pass to the next value

Press menu several times to exit

TEMPERATURE UNIT OF MEASUREMENT

Press the menu key to select the desired menu

Use the keys up and down to display

Press the enter key to gain access to the setting submenus

The display shows

Use the keys up and down to select the password “-19”

Press enter to confirm your choice

Use the keys up and down to display

Press enter to gain access to the parameter programming mode

The first parameter is displayed

Use the keys up and down to display parameter D01

Menu 06

C

lock Settin

g

D

ate: 06/11/05

H

our: 14:22:46

Menu 05

S

et U

p

S

et Up

P

assword 0

S

et Up 03

P

arameters

A01 = 23°F

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Press enter to confirm your choice

Use the keys up and down to select the new value (0 Celsius, 1 Fahrenheit)

Press enter to confirm your choice

Press menu several times to exit

PRINTER INSTALLATION

The printer is not supplied as standard equipment . Should you purchase the printer, please follow the installation instructions to install.

SERVICE FUNCTIONS

CHANGING PARAMETERS

Press the menu key to select the desired menu

Use the keys up and down to display

Press the enter key to gain access to the setting submenus

The display shows

Use the keys up and down to select the password “-19”

Press enter to confirm your choice

Use the keys up and down to display

Press enter to gain access to the parameter programming mode

The first parameter is displayed

Use the keys up e down to scroll all the controller parameters

Press enter to confirm your choice

Menu 05

S

et U

p

S

et Up

P

assword 0

S

et Up 03

P

arameters

A01 = 23°F

L

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Use the keys up e down to select the new value of the parameter

Press enter to confirm your choice

Press menu several times to exit

DESCRIPTION OF PARAMETERS

Parameter Description

Default

(IM...)

Default

(IR...)

min MAX

POSITIVE QUICK COOLING

P01 Room SetPoint in pos. quick cooling, Soft phase 23°F 23°F -22°F 86°F P02 SetPoint cella in abbattimento Hard -13°F -13°F -40°F 86°F P03 Needle SetPoint in pos. quick cooling , Soft phase 38°F 38°F -22°F 86°F P04 Needle SetPoint in Hard quick coolong 68°F 68°F -22°F 86°F P05 Positive quick cooling duration 90min 90min 0min 900min P06 Hard phase duration expressed as % in relation to P05 60% 60% 0% 100% P07 Room SetPoint in pos. storing 36°F 36°F -22°F 86°F

NEGATIVE QUICK COOLING

N01 Room SetPoint in neg, quick cooling -13°F -13°F -40°F 86°F N02 Needle SetPoint in neg. quick cooling -0°F -0°F -22°F 86°F N03 Negative quick cooling duration 240min 240min 0min 900min N04 Room SetPoint in neg. storing -8°F -8°F -40°F 86°F

ALARMS

A01 Temperature alarm hysteresis 36°F 36°F 32°F 122°F A02 High temperature limit alarm in pos. storing in relation to P07 50°F 50°F 32°F 122°F A03 Low temperature limit alarm in pos. storing in relation to P07 14°F 14°F -58°F 32°F A04 High temperature limit alarm in neg. storing in relation to N04 50°F 50°F 32°F 122°F A05 Low temperature limit alarm in neg. storing in relation to N04 14°F 14°F -58°F 32°F A06 Temperature alarm delay fron storing or defrost start 60min 60min 0min 300min A07 Temperature alarm delay 30min 30min 0min 300min A08 Duration of the buzzer in the alarm mode 1min 1min 0min 240min

DISPLAY

D01 Temperature unit of measurement (0 Cel s i u s ; 1 F a h r e n h e i t ) 0 0 0 1 D02 Room probe Offset 32°F 32°F 14°F 50°F D03 BackLight (0 on when pressing a key; 1 always on) 0 0 0 1

DEFROST

S01

Performs defrost on quick cooling start 0 = No; 1 = Yes

0 0 0 1

S02 End-of-defrost temperature 47°F 47°F 14°F 86°F S03 Defrost max. duration 15 min 15 min 1 min 90 min S04 Interval between defrosts in storing (0=excluded) 0 ore 0 ore 0 18 ore

S05

Type of defrost: 0= electrical or due to compressor stop 1= hot gas 2= air

2 2 0 2

S06 Dripping time 1 min 1 min 0 min 90 min S07 Compressor activation delay with hot gas defrost 0 sec 0 sec 0 sec 600 sec S08 First defrost activation time from storing start (0=excluded) 0 0 0 90 min S09 Ignores compressor protection delays in defrost 0 0 0 1

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Parameter Description

Default

(IM...)

Default

(IR...)

min MAX

S10

Defrost type started through keyboard: 0= electrical or due to compressor stop 1= hot gas 2= air

0 0 0 2

CONFIGURATION

C01 Door input (0 de-activated; 1 activated) 1 1 0 1 C02 Door open polarity 0 0 0 1 C03 Door open alarm delay 2 min 2 min 0 min 60 min C04 Activates buzzer (0 de-activated; 1 activated) 1 1 0 1 C05 Buzzer duration at the end of quick cooling cycle 10 sec 10 sec 0 600 sec

C06

Temperature difference in the first phase of needle insertion test (0 = test excluded)

45°F 45°F 0 140°F

C07

Duration of the second phase of needle insertion test (0=test excluded)

56 sec 56 sec 0 600 sec

C08

Activates condenser probe 0 = no probe 1 = probe

1

0

1

C09 Compressor stop delay due to door opening 30 sec 30 sec 0 sec 60 sec C10 Pressostat alarm detection time 5 sec 5 sec 0 sec 60 sec C11 High pressare digital input polarity 0 0 0 1 C12 Resistances starting SetPoint 23°F 23°F 14°F 68°F

ADJUSTMENT

R01 Compressor start/stop hysteresis 38°F 38°F 32°F 68°F R02 Min. interval between 2 compressor starting 2 min 2 min 0 min 30 min R03 Compressor start delay from card activation 0 sec 0 sec 0 sec 300 sec R04 Compressor Duty-Cycle time with faulty room probe in storing 10 min 10 min 0 min 90 min R05 Compressor ON time faulty room in pos. storing 3 min 3 min 0 min 90 min R06 Compressor ON time with faulty room in neg. storing 8 min 8 min 0 min 90 min R07 Needle min. temperature for starting quick cooling 158°F 158°F 32°F 194°F R08 Compressor inhibition temperature 194°F 194°F 32°F 212°F R09 Compressor Protection function activation time 24 ore 24 ore 0 ore 240 ore R10 Pulse duration 2 sec 2 sec 1 sec 10 sec R11 Pause between pulses 4 sec 4 sec 1 sec 10 sec R12 Number of pulses 3 3 1 20

FANS

F01 Evaporator fans activation hysteresis 36°F

36°F

32°F 68°F

F02 Condenser fans activation hysteresis 36°F

36°F

32°F 68°F

F03 Evaporator fans activation SetPoint 41°F 41°F -58°F 122°F F04 Condenser fans activation SetPoint 59°F 59°F -58°F 122°F

F05

Evaporator fans during defrost 0 = fans OFF; 1 = fans ON

0 0 0 1

F06

Condenser fans during defrost 0 = fans OFF; 1 = fans ON

0 0 0 1

F07 Fans stop time after defrost 1 min 1 min 0 min 30 min F08 Condenser fans stop delay 30 sec 30 sec 0 sec 300 sec

F09

Evaporator fans control during quick cooling: 0 = fans always ON 1 = fans thermostated by evaporator temperature

0 0 0 1

F10

Evaporator fans control during storing: 0 = fans in parallel with the compressor 1 = fans thermostated by evaporator temperature

0 0 0 1

F11 Evaporator fans inhibition temperature 158°F 158°F 32°F 194°F

PRINT

PR1 Sampling time 10 min

10 min

1 min 60 min

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Parameter Description

Default

(IM...)

Default

(IR...)

min MAX

VENTILATION SPEED (P.W.M.)

CF1 Evaporator fan min. speed 20

20

0 100

CF2 Evaporator fan min. speed selectable in a quick cooling cycle 50

50

0 100

I.F.R.

B01 Room thermostating temperature in the first phase -13°F -13°F -58°F 122°F B02 Subcutane T control start temperature

86°F 86°F -58°F 210°F

B03 First coefficient of the control relation

-2 -2 -50 50

B04 Second coefficient of the control relation

16 16 -50 50

B05 Third coefficient of the control relation

-8 -8 -50 50

B06 Subcutane T initial value determining the end of the first phase

34°F 34°F -58°F 210°F

B07 Phase two formula coefficient

10 10 0 99

B09 Subcutane t min. value allowed durino the third phase

30°F 30°F -58°F 210°F

B10 End of intelligent quick cooling core temperature

38°F 38°F -58°F 210°F

B11

Delay from the positive result of the needle test for starting the procedure to determine the end of the first phase

60 sec 60 sec 0 sec 99 sec

B12 First phase temperature detection time

30 sec 30 sec 0 sec 99 sec

B13 First phase min. duration

6 min 6 min 0 min 99min

B16 Defrost on starting intell. QC cycle (0=no 1=yes)

0 0 0 1

B17 Inhibition temperature

176°F 176°F -58°F 210°F

B18

Room Set point in the event of automatic switch to time or temperature mode

32°F 32°F -58°F 210°F

B19 Max. duration possibile for intelligent QC process

150 min 150 min 1 min 999 min

B20

Subcutane T safety value determining the end of the first phase

38°F 38°F -58°F 210°F

B21 First coefficient of the room thermostating curve (third phase)

-25 -25 -90

99

B22

Second coefficient of the room thermostating curve (third phase)

-28 -28 -90 99

B23

Storing activation at the end of intell. QC cycle (0 = no; 1 = yes)

1 1 0 1

B24 Room thermostating Set-point in storing

36°F 36°F -130°F 194°F

B26 Core temperature limit for the timer start

0 0 0 999

B27 Adjuster of fans speed in the third phase

0 0 0 99

B28 Cold pulse adjuster

0 0 0 99

COMMUNICATION

ADD Device Address 1 1 1 147

SC

Serial Control : 0 = not activated 1 = print 2 = ModBus

1

0

2

MB1 BaudRate: 0 = 2400; 1 = 4800; 2 = 9600; 3 = 18200

2 2 0 3

MB2 Parity: 0 = no parity; 1 = odd; 2 = even

2 2 0 2

TYPE OF CYCLE

G01

Positive QC cycles only : 0 = Positive and Negative 1 = Positive only

0 0 0 1

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ALARMS AND FAULT ANALYSIS (TAB.5)

Press the menu key to select the desired menu

Use the keys up and down to display

Press enter to gain access to the mode for displaying alarms

If there are no alarms memorized, the display shows

If there are alarms memorized, the display shows the last alarm starting time as well as the progressive number ranging from A01 to A30

Press enter to get further information about the alarm: The max. or min. temperature, the duration, call SERVICE, the alarm de-activation time or the indication that the alarm is still in progress

Use the keys up and down to display all the memorized alarms

Press menu several times to exit

If the fault is not corrected by following the above instructions ask for skilled assistance and avoid carrying out any other operations, especially on the electricals. When informing the servicing company of the fault, state 1 and 5 numbers (pict.37)

10

11

__/__/__

S

N

8 9

Pict.37

Menu 08

Alar

m

No Date

A05 Err Roo

m

S 14:21 15/12/03

A

05 Err Room

P

resent

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TAB.5

DISPLAYING INPUTS/OUTPUTS STATE

Press the menu key to select the desired menu

Use the keys up and down to display

Press enter to gain access to the mode for displaying inputs and outputs

The display shows

Use the keys up and down to scroll the data to display

C Compressor R Door resistance D Defrost A Alarm FE Evaporator fan DI1 Inputs state micro FC Condenser fan DI2 Inputs state thermostat L Sterilisation FAN Evaporator fan speed

Press menu several times to exit

FAULT CAUSE REMEDY

No voltage on Anomalous stop

No power supply Blown fuse Loosened connections

Restore power supply Replace fuses Check connection fitting

Compressor failure High and Low-pressure pressure-

switch on Clicker on Contactor failure Compressor thermal relay on

Ask for skilled assistance Ask for skilled assistance Ask for skilled assistance Ask for skilled assistance

The compressor is working but the cabinet is not cooling

Frosted evaporator No coolant inside the refrigerating system Delivery solenoid valve failure

Open the door and carry out defrost cycle Ask for skilled assistance Ask for skilled assistance

Evaporator fans are not working Fan failure or short-circuit

Door micro failure

Ask for skilled assistance

Ask for skilled assistance The cycle cannot start Wrong cycle programming Check time and temperature parameters AL High Press Pressostat intervention Qualified technician required AL Room Probe Room Probe interrupted Qualified technician required AL Evap Probe Evap Probe interrupted Qualified technician required AL Cond Probe Cond Probe interrupted Qualified technician required AL Needle Probe Needle Probe interrupted Qualified technician required AL Insert Needle Needle Probe not inserted Check the probe inserting cone High T Room Room Temp above set value If the temperature is not within the specified range, apply

to a qualified technician Low T Room Room Temp below set value If the temperature is not within the specified range, apply

to a qualified technician AL BlackOut No power supply When power is restored, check the max. temperature

reached inside the room AL Door Open QC room door open

Door micro faulty

Close the door

Qualified technician required

Menu 10

Inp

uts/Outputs

R

oom 21°F

Needle 59°F

Room 21°F Needle 59°F

Room and Needle temperature values

DI1 DI2 FAN

0 1 80

C D FE FC L R A 1 0 0 1 1 0 0

Evapor. 14°F Conden. 70°F

Digital inputs state and evaporator fan s

p

eed

Outputs state 1 = relay activated 0 = rela

y

de-activated

Evaporator and Condenser temperature values

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DISPLAYING THE LATEST DEFROST CYCLES

Press the menu key to select the desired menu

Use the keys up and down to display

Press the enter key to gain access to the setting submenus

The display shows

Use the keys up and down to select the password “-19”

Press enter to confirm your choice

Use the keys up and down to display

Press enter to gain access to the mode for displaying the latest 32 defrost cycles

If there are no defrost cycles memorized, the display shows

As for the memorized cycles, the display shows the starting time and date, the duration expressed in minutes, and the corresponding progressive number ranging from D01 to D32

Where M indicates the type of defrost start: M = 1 defrost started through the keyboard during storing. M = 2 periodic defrost in storing . M = 3 defrost started on the quick cooling starting

Use the keys up and down to display all the memorized defrost cycles

Press menu several times to exit

DISPLAYING DOOR OPENINGS

Press the menu key to select the desired menu

Use the keys up and down to display

Press the enter key to gain access to the setting submenus

The display shows

S

et Up 01

D

efrost

S

et Up

P

assword 0

Menu 05

S

et U

p

N

o Date

S

et Up

P

assword 0

Menu 05

S

et U

p

D09 22Min M=03 S 11:44 10

/12/

03

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Use the keys up and down to select the password “-19”

Press enter to confirm your choice

Use the keys up and down to display

Press enter to gain access to the mode for displaying the door opening records during a quick cooling of the last day. The controller allows to record up to 31 days. Each operating day is allotted a memory cell where the total number of door openings is recorded, along with the door openings exceeding a duration of C03 minutes and the total time of door opening. The memory capacity allows to record up to 31 days. Parameter C01, if other than zero, activates the door micro input.

For the records relating to the other days use the keys up and down.

Press menu several times to exit

ALARMS AND USER PROGRAMMES CANCELLATION

Press the menu key to select the desired menu

Use the keys up and down to display

Press the enter key to gain access to the setting submenus

The display shows

Use the keys up and down to select the password “-19”

Press enter to confirm your choice

Use the keys up and down to display

Press enter to gain access to the mode for cancelling the data stored in the memory

The display shows

Total number of door

0

5/11 01h34

m

long

:01 tot:03

Day and month of record

Door o

p

enings total

Number of door openings exceeding parameter C03

S

et Up 05

R

eset Memor

y

R

eset Memory?

No

O

k

S

et Up

P

assword 0

Menu 05

S

et U

p

S

et Up 02

D

oor Open

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Press Up to cancel the whole memory

Press menu several times to exit

RESTORING PRE-SET PARAMETERS

ATTENTION: should you use the device with the “RESTORE” option, available on the card, please apply to

the manufacturer for proper setting of the electronic controller configuration parameters.

Press the menu key to select the desired menu

Use the keys up and down to display

Press the enter key to gain access to the setting submenus

The display shows

Use the keys up and down to select the password “-19”

Press enter to confirm your choice

Use the keys up and down to display

Press enter to gain access to the mode for cancelling the data stored in the memory

The display shows

Press Up to cancel the whole memory

Press menu several times to exit

S

et Up 06

R

estore

R

estore?

No

O

k

S

et Up

P

assword 0

Menu 05

S

et U

p

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MAINTENANCE OF PANEL BOARD

The following operations are to be carried out by skilled staff only. Turn the mains switch OFF. (pict.38)

Disconnect the plug. (pict.39)

To be able to access the electric picture:

Mod. 22lb

Remove the front panel (pict.40) with a tool and move the electric board box (pict.41) along the slides

Remove the electrical board cover with a tool to access the internal components. Two delayed fuses are inserted in the power supply line. For replacement remove the cover by unscrewing the fixing screws, extract the blown fuse and replace it with a fuse having the same characteristics. (pict.42)

Mod. 44lb-66lb-88lb

Remove the front panel (pict.43) and the control panel by means of a suitable tool.

Remove the cover to have access to the components using a suitable tool (pict.44).

OFF

Pict.38

Pict.39

Pict.40

Pict.41

Pict.42

Pict.43

Pict.44

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Two delayed fuses are inserted in the power supply line; extract the blown fuse and replace it with a fuse having the same characteristics. (pict.45)

WIRING DIAGRAM PLATE

The diagram is shown on pict.47.

CONTROL AND SAFETY SYSTEMS

The following information concerns skilled staff only:

 Door micro-switch: Prevents the appliance from working when the door is open  Overall protection fuses: Protect the whole power circuit from and short-circuits and overloads  Compressor thermal relay: Operates in case of an overload or working failures  Motor-fan thermal relay: Operates in case of an overload or working failures  Safety pressure-switch: Operates in case of coolant over-pressure  Cabinet temperature control: Is run by NTC probe through the relevant electronic card  Core temperature control: Is run by PT100 probe through an electronic card  Controlled substances leakage: appliances with a content of coolant exceeding 7lb should be checked

for leakage yearly

DISPOSAL

WASTE STORAGE

Appliances that have reached the end of their service life should be suitably disposed of. The doors should be removed before disposal. Temporary storage of special waste is permitted while waiting for disposal by treatment and/or final collection. Dispose of special waste in accordance with the laws in force with regard to protection of the environment in the country of the user.

PROCEDURE FOR ROUGH DISMANTLING THE APPLIANCE

All couintries have different legislation; provision laid down by the laws and the authorised bodies of the countries where the demolition takes place are therefore to be observed. A general rule is to deliver the appliance to specialised collection and demolition centres. Dismantle the refrigerator grouping together the components according to their chemical nature. The compressor contains lubricating oil and refrigerant, which may be recycled. The refrigerator components are considered special waste, which can be assimilated with domestic waste. Make the appliance totally unusable by removing the power cable and any door locking mechanisms in order to avoid the risk of anyone being trapped inside.

DISMANTLING OPERATIONS SHOULD BE CARRIED OUT BY QUALIFIED PERSONNEL.

Pict.45

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REFRIGERANT MATERIAL SAFETY DATA SHEET

R134a

GWP = 1300 ODP = 0

R404a: fluid components trifluoroethane (HFC 143a) 52% pentafluoroethane (HFC 125) 44% tetrafluoroethane (HFC 134a) 4%

GWP = 3750 ODP = 0

Hazard identification Overexposure through inhalation may cause anaesthetic effects. Acute overexposure may cause cardiac rhythm disorders and sudden death. Product mists or sprays may cause ice burns of eyes and skin.

First aid procedures

• Inhalation: keep injured person away from exposure, warm and relaxed. Use oxygen, if necessary. Give artificial respiration if respiration has stopped or is about to stop. In case of cardiac arrest give external cardiac massage. Seek immediate medical attention.

• Skin: use water to remove ice from affected areas. Remove contaminated clothes. CAUTION: clothes may adhere to skin in case of ice burns. In case of contact with skin, wash with copious quantities of lukewarm water. In case of symptoms (irritation or blisters) seek medical attention.

• Eyes: immediately wash with ocular solution or fresh water, keeping eyelids open for at least 10 minutes. Seek medical attention.

• Ingestion: it can cause vomit.. If conscious, rinse mouth with water and drink 200-300 ml of water. Seek medical attention.

• Other medical treatment: symptomatic treatment and support therapy when indicated. Do not administer adrenaline or sympatheticomimetic drugs after exposure, due to the risk of arrhythmia and possible cardiac arrest.

Environmental data Persistence and degradation

• HFC 143a: slow decomposition in lower atmosphere (troposphere). Duration in atmosphere is 55 years.

• HFC 125: slow decomposition in lower atmosphere (troposphere). Duration in atmosphere is 40 years.

• HFC 134a: relatively rapid decomposition in lower atmosphere (troposphere). Duration in atmosphere is 15.6 years.

• HFC 143a, 125, 134a: does not affect photochemical smog (not included in volatile organic components – VOC – as established in the UNECE agreement). Does not cause ozone rarefaction. PRODUCT EXHAUSTS RELEASED IN THE ATMOSPHERE DO NOT CAUSE LONG-TERM WATER CONTAMINATION.

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DIMENSIONS

Please refer to the dimensions of your own appliance.

IM101L IR101L

31-1/2”

2-1/3” 26- 3/4”

32-2/3”

27-11/20

61-3/5”

5-9/10”

36”

68-9/10”

3-9/10” 5-1/10”23-3/5

25-3/5”

IM101S IR101S

16-1/3” 9-1/4”

IM51M IR51M

29-1/3”

2-3/5” 2-3/5”24-1/10”

27-11/20”

24-2/5”

54-3/20”

3-1/4”

17-17/ 20”

33-1/2”

2” 4-7/10”20-17/20”

24-3/5”

2-1/3”

IM51C IR51C

39-2/5”

IM102S

IM72S IR72S

Ø1-1/5”

24-4/5” 10-1/5”

40-19/20”

2-1/3” 2-1/3”36-1/5”

39-3/5”

34-9/20”

77-19/20”

5-9/10”

42-2/3”

73-3/5 ”

2-1/3” 5-1/10”32-4/50”

35”

7-4/5”33-3/20” 16-23/25”22-3/5”

Ø1-1/5”

29-1/3”

2-3/5” 2-3/5”24-1/10”

27-11/20”

24-2/5”

54-3/20”

3-1/4”

17-17/ 20”

2” 4-7/10”20-17/20”

24-3/5”

2-1/3”

31-1/2”

2-1/3” 26-3/4”

32-2/3”

27-11/20

61-3/5”

5-9/10”

36”

68-9/10”

3-9/10” 5-1/10”23-3/5

25-3/5”

2-1/3”

Ø1-1/5”

24-4/5” 10-1/5”

40-19/20”

2-1/3” 2-1/3”36-1/5”

39-3/5”

34-9/20”

77-19/20”

5-9/10”

42-2/3”

73-3/5 ”

2-1/3” 5-1/10”32-4/50”

35”

7-4/5”33-3/ 20” 16-23/25”22-3/5”

Ø1-1/5”

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ANNEXES

TAB.1a

Cooling time increases by 20% if the machine is leaning against the wall.

Model

IM51M-IM51C

(22lb)

IM101L

(44lb L)

IM101S (44lb S)

IM72S

(66lb)

IM102S

(88lb) Gross weight [lb] 276 485 485 551 706 Net weight [lb] 254 430 430 485 640 Dimensions

29,3x27,5

x33,5/39,4

31,5x32,7

x68,9

31,5x32,7

x68,9

40,9x39,6

x73,6

40,9x39,6

x73,6

Capacity

Mass /cycle [lb] 22 44 44 55 88 Internal volume [cuft] 2,55 5,52 5,52 13,58 13,58 Rails GN1/1

20,8x15,75

GN1/1

20,8x15,75

GN1/1

20,8x15,75

GN2/1

20,8x31,5

GN2/1

20,8x31,5

Trays 3 6 6 6 10

Power supply

Voltage [V] 220 ~ 220 ~ 220 ~ 220 ~ 220 ~ Frequency [Hz] 60 60 60 60 60 Intensity [A] 5,5 12,5 12,5 13,3 17 Phase 1 ph 3 ph 3 ph 3 ph 3 ph

Refrigerating unit

Refrigerating power [W] 617 2011 2011 2011 2400 Evaporation temperature [°F] -22 -22 -22 -22 -22 Cooling temperature [°F]

+194÷+38 +194÷+38 +194÷+38 +194÷+38 +194÷+38 Cooling time [min] 90 90 90 90 90 Freezing temperature [°F]

+194÷0 +194÷0 +194÷0 +194÷0 +194÷0 Freezing time [min] 240 240 240 240 240 Condensation temperature [°F] +130 +130 +130 +130 +130 Max room temperature [°F] +90 +90 +90 +90 +90

Compressor type Ermetic Ermetic Ermetic Ermetic Ermetic

Fluid refrigerant R404a R404a R404a R404a R404a Fluid refrigerant qty [lb] 3 4,4 4,4 5 7,7

Condesation air Air Air Air Air Air

Noise [dB] (A) 65 72 72 72 72

IFR

• • • • •

Multi-detector probe

• • • • •

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TAB.1b

Cooling time increases by 20% if the machine is leaning against the wall.

TAB.4

Min. air circulation

Model Air q.ty

[cfm]

22 lb 650 44 lb 66 lb 88 lb

2.060

2.530

5.300

Model

IR51M-IR51C

(22lb)

IR101L

(44lb L)

IR101S

(44lb S)

IR72S

(66lb) Gross weight [lb] 276 485 485 551 Net weight [lb] 254 430 430 485 Dimensions 29,3x27,5

x33,5/39,4

31,5x32,7

x68,9

31,5x32,7

x68,9

40,9x39,6

x73,6

Capacity

Mass /cycle [lb] 22 44 44 55 Internal volume [cuft] 2,55 5,52 5,52 13,58 Rails GN1/1

20,8x15,75

GN1/1

20,8x15,75

GN1/1

20,8x15,75

GN2/1

20,8x31,5

Trays 3 6 6 6

Power supply

Voltage [V] 220 ~ 220 ~ 220 ~ 220 ~ Frequency [Hz] 60 60 60 60 Intensity [A] 3,5 5 5 6 Phase 1 ph 3 ph 3 ph 3 ph

Refrigerating unit

Refrigerating power [W] 692 2245 2245 3325 Evaporation temperature [°F] 14 14 14 14 Cooling temperature [°F]

+194÷+38 +194÷+38 +194÷+38 +194÷+38 Cooling time [min] 90 90 90 90 Freezing temperature [°F] - - - Freezing time [min] - - - Condensation temperature [°F] +130 +130 +130 +130 Max room temperature [°F] +90 +90 +90 +90

Compressor type Ermetic Ermetic Ermetic Ermetic

Fluid refrigerant R404a R404a R404a R404a Fluid refrigerant qty [lb] 2,2 4 4 4,4

Condesation air Air Air Air Air

Noise [dB] (A) 65 72 72 72

IFR

• • • •

Multi-detector probe

• • • •

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Pict.47

N° DESCRIPTION N° DESCRIPTION

1

COMPRESSOR

76

DOOR MICRO-SWITCH

2

CONDENSER FAN MOTOR

77

ROOM PROBE

2A

CONDENSER

FAN MOTOR TERMOST.

78

EVAPORATOR/DEFROST PROBE

3

SUPPLY TERMINAL BLOCK

79A

MULTIPOINT CORE PROBE

3A

TERMINAL BLOCK

80

COMPRESSOR PTC RESISTOR

9

EVAPORATOR FAN MOTOR

85A

JUNTION BOX WITH TERMINALBLOCK (EVAP.)

9A

EVAPORATOR FAN MOTOR

85B

JUNTION BOX WITH TERMINALBLOCK (COND.)

20

ANTI-CONDENSATION DOOR HEATER

86

CONDENSER PROBE

44

RELAY FINDER

87

RUN CAPACITOR FORCONDENSER FAN MOTOR 4µF

65

CONTACTOR

87A

RUN CAPACITOR FOR CONDENSERFAN MOTOR TERMOST.4µF

66

SOLID STATE OVERLOAD RELAY

88

DOOR HEATER TRANSFORMER

67

RUN

CAPACITOR FOR EVAPORATOR FAN

MOTOR 8µF

89

2

FUSE-HOLDER +2 FUSES OFPROTECTION

TRANSFORMER

67A

RUN CAPACITOR FOR EVAPORATOR FAN MOTOR 8µF

92

PRINTER PM100A

69

TERMINAL GROUND

94

DISCONNECTOR

70

HIGH PRESSURE LIMIT SWITCH

96

2 FUSE-HOLDER + 2 FUSES

70A

LOW PRESSURE LIMIT SWITCH

97

MOTHER BOARD AND CONTROL PANEL

73

3 FUSE-HOLDER + 3 FUSES

97A

FASEC

75

AUXILIARY

VALVE

Beverage-Air ChillStar, IM51M, IM51C, IR51M, IR51C Use And Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual