Page 1
Convert Working Instructions
TEC2 Electrical Actuator Test Plan
(Model 500 Discontinued)
ACT-MAN-01-04-EN Rev. B
September 2018
Page 2
Page 3
Convert Working Instructions
ACT-MAN-01-04-EN Rev. B
Table of Contents
Section 1: TEC2 Electrical Actuator Test Plan
1.1 Test item ....................................................................................................... 1
1.2 Test equipment requirement .........................................................................1
1.3 Testing coverage ........................................................................................... 1
1.4 Test Flow ...................................................................................................... 3
Section 2: TEC2 Electrical Actuator Test Procedure
2.1 Insulation resistance; Día-electrical test ........................................................ 6
2.2 Pre-conguration .......................................................................................... 6
2.3 Local test / Discrete output test ..................................................................... 7
2.4 Remote test / Discrete input test ................................................................... 8
2.5 TEC2 Electrical Actuator Testing Checklist ................................................... 11
Table of Contents
September 2018
Section 3: Reference pictures
Table of Contents
I
Page 4
Section 1: TEC2 Electrical Actuator Test Plan
September 2018
Convert Working Instructions
ACT-MAN-01-04-EN Rev. B
Section 1: TEC2 Electrical Actuator Test Plan
(Model 500 Discontinued)
This document is made for production and LBP to perform functional verication of TEC2
electronics devices in TEC2 electrical actuator. The goal is to provide detail description
and procedure on how to interact with TEC2 electronics through DCMlinkTM. Through the
manual test process, the tester will require to ll up the form “TEC2 Electrical Actuator
Manual Test Check list” and generate the nal conguration le at the end of test.
Also, tester need send the copy of form and conguration le to Emerson Automation
solution as archive le for future reference.
1.1 Test item
TEC2 unit with conguration (CCM/LDM/ACM/CAM205)/(MCM/APD/TSM/TBM/SSR)
1.2 Test equipment requirement
Multi-meter, jumper, jumper switch, DCMlinkTM rev 1.2, current loop calibrator x2(FLUKE
709), RS485 adapter x2, computer, thermal detector, RPM reader or timer, RDM module,
AC High-Pot tester (230415- BIDDLE)
1.3 Testing coverage
1) Conguration setup and verication. (unit vs spec sheet)
A) Under requirement DCMlinkTM is V1.2 or greater.
B) TEC2 / MODEL 500 (Model 500 Discontinued)
C) Right / Left hand worm
D) Close clock wise / close counter clock wise
E) Reverse rotation
F) Control mode
G) RDM (SW5/SW6)
H) Bluetooth
I) 3-phase/1-phase
J) Starter type
K) Firmware check
L) ACM
M) Unit S/N, motor model
N) Output conguration le to archive
O) LED color setup
1) Where to setup (Factory setting and Detail setup)
2) How to upload and how to export the conguration le
(1.2 rev vs 2.0)
3) Conguration le format. (TEC vs CFG)
4) Others
1
TEC2 Electrical Actuator Test Plan
Page 5
Convert Working Instructions
ACT-MAN-01-04-EN Rev. B
2) Firmware check
A) Verify the rmware number and date code.
B) CCM: 1.0.4
C) LDM: 1.0.4
3) LDM display check
A) Make sure the color at backlight is even and LED color
B) Make sure the selector knob and control knob able to functional properly
4) APD test
A) Setup travel limit. (at least twice wider than stroke time)
B) Power cycle at 0%, 50%, 100%.
5) LED check
A) Open / close has expecting color output (Red as close or Green as close)
B) Alarm LED
6) RPM test
A) Verify rpm using RPM reader or timer to count turns per min.
7) Rotation rule check
A) Make sure output is in right orientation
B) Make the nal AUX gear box has right orientation
8) Discrete input test
A) Wires control / 3 wires / 2 wires / 3 wires analog
B) Open/Close/ESD inhibit
9) Discrete output test
A) N.C/ N.O in remote
10) Hardware ESD test
A) 20-22 short and failure alarm
11) RDM port test
A) SW5/SW6 and failure alarm
12) Analog input test
A) Analog calibration
13) Analog output test
A) Analog calibration
14) Analog output test
A) Analog calibration
15) DCMlinkTM channel test
A) 115200 x baud rate without encryption setting.
Section 1: TEC2 Electrical Actuator Test Plan
September 2018
1) LDM has individual EEPROM for language selection. If the chip
programmed incorrect, the LDM will show incorrect EEPROM.
1) Fails: Backlight discolor / missing txt / missing line
1) Screw is tightened on knob / no obstacle during knob movement
1) Verify the right hand/ left hand worm, close direction, reverse
rotation
TEC2 Electrical Actuator Test Plan
2
Page 6
Section 1: TEC2 Electrical Actuator Test Plan
September 2018
16) Network protocol test cam205/cam201
A) 9600 x baud rate
17) Hi-Pot test (AC; 230415)
A) Apply 2.5KV / 1 second on L1,L2,L3 to ground
18) RDM test
A) Precongure RDM and connects to unit to perform remote control
19) Hand-wheel / Power shaft test
A) Enable power shaft to make sure able to operate manually through
handwheel and able to release properly when motor runs.
1.4 Test Flow
Figure 1 (Whole unit high level test flow)
H-JTAG
FW
ICD3
FW
5mins
The unit without ACM/
CAM/ART/RDM/BT/DBM
The unit has one of
ACM/CAM/ART/RDM/
configuration file
server (EMERSON/LBP)
70% Torque in OPEN/
CLOSE with Current
HFS
45mins
BT/DBM/HFS
5-70mins
Save the final
Storage to
clamp reading
10-25mins
CCM
LDM
FIRMWARE
DOWNLOAD
BASIC UNIT
COMPONENT
CONFIGURATION
DYNO TEST
START
ASSEMBLY
PROCESS
HIGH-POT
TEST
TEST
OPTION
TEST
REWORK
OUTPUT
Option: When the
new firmware
released
3 times higher
voltage: 2.5 KV, 6mA,
1 second
YES
If rework happened, the
TEST PROCESS needs to
start from Hipot
END
Convert Working Instructions
ACT-MAN-01-04-EN Rev. B
Tool list:
1. Computer
2. Firmware programmer (H-JTAG for CCM) - option
3. Firmware programmer (ICD3 for LDM) - option
4. RS485 converter x2 (one for 36/38, one for CAM)
5. Analog loop calibrator x2 (one for input control,
one for output feedback)
6. Multimeter (check the relay output)
7. 475 handheld (FF and HART)
8. FF POWER HUB
9. Profitbus modem (BW1257)
(suggest profibus simulator + 5V supply)
10. Devicenet modem (BW1420)
(suggest devicenet simulator + 11-24V supply)
11. Crossover cable (MODBUS TCP/IP)
12. Bluetooth module
13. USB to RS232 (for profibus)
14. Hi-POT tester.
15. Dyno machine.
16. AC current Clamp
17. RPM reader.
Application List
1. TEC2 flasher (CCM/LDM firmware program)
2. DCMLink (36/38 control) (Bluetooth control)
3. Profibus control application
4. Devicenet modem control application
5. Device installer (MODBUS-TCP/IP)
6. MODBUS-POLL (MODBUS-TCP/IP)
Power Requirement
1. 60hz and 50hz frequency
2. 110VAC to 69VAC with 30A each phase
(90% unit coverage)
3. 24VDC with 500W
25mins
CHECK
CORRECT
DYNO CHECK
TORQUE
OUTPUT
70% WITH
AC CURRENT
READING
(OPEN/CLOSE)
CHECK
CORRECT
TORQUE
DIRECTION
3
TEC2 Electrical Actuator Test Plan
Page 7
Convert Working Instructions
DCMLINK
Configuration
setup/download
FW CHECK
ROTATION RULE
CHECK(CW/
CCW)
HANDWHEEL
DISCRETE INPUT
DISCRETE
OUTPUT
KNOB
LDM DISPLAY
CHECK
APD TEST
LIMIT SET
TEST
(3 MINS
stroke time)
POWER
CYCLE
POSITION
TEST
(100%,50%,
0%)
BASIC UNIT TEST
CCM
FIRMWARE
NUMBER/
DATECODE
LDM
FIRMWARE
NUMBER/
DATECODE
VOLTAGE
THREE
PHASE/
SINGLE
PHASE
STARTER
TYPE
ROTATION
CW/CCW
RH/LH
RV/NO-RV
DISCREET
INPUT/
OUTPUT
SETUP
TYPE UNIT
QUAT/
MULTI
TEC2/
MODEL500
ACM?
NETWORK?
UNIT SN
Output shelve is
correct
Final ouput
Aux box is
correct
Release when
motor start
Handwheel
function when it
engage d
Discrete
input 1, 2, 3
(4 wires)
(3 wires)
(2 wires)
Discrete
input
4, 5,
6(open/
close
inhibit/ESD)
Setup Relay
output for
remote
Relay
output
1,2,3,4,5
Control
knob
1.Setup
2.LOCAL
open/close
Selector
knob
Remote/
STOP/open
LED color
OPEN/
CLOSE/
ALARM
Handwheel
rotation
check
RDM
RDM port
check
STC9/10
POWER
CHECK
Emergency stop
check
Backlight
check
Even color
backgroud
RPM speed
check
UNIT WIRING
FULL OPEN/
FULL
CLOSE/
STOP
Configurati
on relay
output
Enter and
Exit out
from Setup
LED color
OPEN/
CLOSE/
ALARM
Backlight
check
Even color
backgroud
Connect to STC36/38 with
115200 baud rate
10mins
1mins
1mins
1mins
10mins
10mins
5mins
5mins
10mins
5mins
1mins
1mins
Others
Output
file 1
configuration
1. Verify the APD gears with magnet
reading is correct for all gears (3mins)
Pre-wires and training.
It will be shorter than
5 mins.
Pre-wires and training.
It will be shorter than
5 mins.
Verify the speed for OPEN/CLOSE
Are having same reading as spec sheet
Remove disconnect STC20/22 and the
unit will be not be able to control and
show no alarm?
1. Verify the STC9/10
with power and STC21
/ST23 with RDM
communication
2. Verify the LDM display
is function properly
3. Verify the LDM knob
is able to control
properly
Connect to STC36/38 with
115200 baud rate
ACT-MAN-01-04-EN Rev. B
Figure 2 Basic configuration unit test flow
Section 1: TEC2 Electrical Actuator Test Plan
September 2018
TEC2 Electrical Actuator Test Plan
4
Page 8
Section 1: TEC2 Electrical Actuator Test Plan
TEC2 MANUAL TEST PROCEDURE Page | 7
Option components test flow:
September 2018
Figure 3 Option components test flow
5-65mi ns
OPTION
Component test
Convert Working Instructions
ACT-MAN-01-04-EN Rev. B
20mins
10mins
5mins
15mins
10mins
10mins
ACM
ARM
BLUETOOTH
RDM
DBM
CAM 205/
CAM201
CAM216
HART
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Calibration
Input/
Output
Relay
Output test
STC39- ST44
Pairing
24/110V
Power
wiring
Power cycle
Display
Check
From DBM
Remote
control test
OPEN/
CLOSE/
STOP/
SETPOITN
475
handheld
setup
And wiring
Input
control
Test
STC25- 28
Control test
OPEN/
CLOSE
Remote/
local
test
Wake up
test
Analog
control
test
Output
Feedback
Test
STC31- 34
LED check
Display
check
LED/AL ARM
Network
control and
feedback
test
Setpoint
test
This one need
more than 35mins
due to wiring and
calibration of analog
Simulator
Control and
feedback
test
475
handheld
setup
And wiring
Control
Host
Configurati
on unit
Simulator
Control and
feedback
test
Network
control and
feedback
test
Network
Control and
feedback
test
TEC2 Electrical Actuator Test Plan
NETWORK
STC39-44
5mins
CAM 207
DEVICE NET
CAM228
FFBUS
CAM209
MODBUS ENET
CAM220
PROFIBUS
HFS
(heater)
Configuration
Configuration
Configuration
Configuration
Temperature
reader
check
5
Page 9
Convert Working Instructions
ACT-MAN-01-04-EN Rev. B
Section 2: TEC2 Electrical Actuator Test Procedures
Section 2: TEC2 Electrical Actuator
Test Procedure
2.1 Insulation resistance; Día-electrical test
1) Connect unit ground to Black cable of AC Hi-POT tester.
2) Set testing Voltage at 2.5KV, leak current is 4mA.
3) Make sure Earth Ground setup properly.
4) Connect unit L side to High-side of AC Hi-POT tester.
A) Test leak current at L1 with 4ma for 1 second.
B) Test leak current at L2 with 4ma for 1 second.
C) Test leak current at L3 with 4ma for 1 second.
September 2018
2.2 Pre-configuration
5) Connect unit with power core. (Supply power is off) (Unit is off)
6) Connect all necessary jumpers
A) STC20-STC22 (hardwires ESD)
B) STC7-STC9 (local ESD- +24V)
C) STC8-STC10 (local ESD-common ground)
D) STC3-STC7 with push button switch (4 WIRES control with
STOP deactivate in 24V high)
E) STC8-STC4 (discrete input common ground)
7) Connect RS485 connection
A) RS485(+) to STC36
B) RS485(-) to STC38
8) Connect ying wires to STC7
9) Adjust power to match the spec sheet.
10) Power on the unit
11) Inspect the unit has been power on (verify the LDM scree is “ON”)
12) Tester should see alarm for “Set limit”.
(three phase unit will also see “lost phase alarm”)
13) Open the DCMlink
14) Scan unit with corresponding COM port at address “1” (unit default address is 1)
15) Find the model default is MODEL 500 (Model 500 Discontinued)
16) Verify rmware rev and date code is correct on LDM and CCM
17) Congure critical parameter through factory setting. (or load conguration from
history records.)
18) Congure control mode and rest of parameter through detail setup.
(or load conguration from history records.)
19) Export conguration as need it for further reference.
TM
TEC2 Electrical Actuator Test Procedures
6
Page 10
Section 2: TEC2 Electrical Actuator Test Procedures
September 2018
Convert Working Instructions
ACT-MAN-01-04-EN Rev. B
20) Close DCMlinkTM and reopen DCMlink
TM
21) Compare the conguration are all correct and matching with the spec sheet,
includes factory setting and detail setup.
22) Set the limit as spec sheet expecting. (For multi-turn, suggest to set more than 2
times longer of stroke time for testing.)
23) User should see 100% as valve position.
24) Verify LDM display has no abnormal malfunction. (discolor/missing txt.)
2.3 Local test / Discrete output test
25) Rotation rule test.
A) Set in Local open/close unit and verify the Mount position, nal output
AUX gear, output shaft orientation.
B) If setup is wrong but orientation is incorrect, alarm “motor wrong way”
should show.
26) Perform LOCAL-CLOSE TEST
A) Place selector knob at LOCAL position.
B) Turn control knob to CLOSE
C) Unit should go full close. If not, test fail.
D) Verify Red LED should be blink during the valve movement. If not, test fail.
(Note1)
E) Verify Red LED should be solid at full close. If not, test fail. (Note1)
F) Verify the unit’s RPM using RPM reading. If not, test fail.
G) Verify the unit full stroke is same as spec sheet expecting. If not, test fail.
H) When unit reach Full close, Verify the Relay2 (STC13), Relay4 (STC16) will
be close as short common (STC12, STC15). If not, test fail.
I) When unit reach Full close, Verify the Relay1 (STC11), Relay3 (STC14) will
be open as open common (STC12, STC15). If not, test fail.
J) At local mode, Verify Relay5 should N.C/N.O as original STC18/STC17 is
Normal Close, STC18/STC19 is normal Open. If not, test fail.
K) Power cycle the unit, the unit should stay at same position.
NOTE:
LED color will depend on LED conguration setting.
27) Perform LOCAL-OPEN TEST
A) Place selector knob at LOCAL position.
B) Turn control knob to OPEN
C) Unit should go full open. If not, test fail.
D) Verify Green LED should be blink during the valve movement. If not, test
fail. (Note1)
E) Verify Green LED should be solid at full open. If not, test fail. (Note1)
F) Verify the unit’s RPM using RPM reading. If not, test fail.
G) Verify the unit full stroke is same as spec sheet expecting. If not, test fail.
H) When unit reach Full OPEN, Verify the Relay2 (STC13), Relay4 (STC16) will
be open as open common (STC12, STC15). If not, test fail.
7
TEC2 Electrical Actuator Test Procedures
Page 11
Convert Working Instructions
ACT-MAN-01-04-EN Rev. B
I) When unit reach Full OPEN, Verify the Relay1 (STC11), Relay3 (STC14) will
J) At local mode, Verify Relay5 should N.C/N.O as original STC18/STC17 is
K) Power cycle the unit; the unit should stay at same position.
28) RPM Test.
A) Using RPM reader to verify the RPM output speed. If not, the test fail.
29) APD position Test.
A) Power cycle unit at 0%, 50%,100% to make sure the position feedback will
30) Hand-Wheel / Power-shaft Test
A) Engage power shaft to make sure position able to change through hand-
B) Engage power shaft and run the motor in local. If power shaft does not
Section 2: TEC2 Electrical Actuator Test Procedures
September 2018
be close as close common (STC12, STC15). If not, test fail.
Normal Close, STC18/STC19 is normal Open. If not, test fail.
be correctly after power cycle.
wheel. If not, unit is fail.
release during motor running and generate failure alarm, test fail.
2.4 Remote test / Discrete input test
31) As default, the control mode is “four wires” for the unit. Please use DCMlinkTM
verify the unit is setting in “four wires” control mode
32) As default, the “ESD Hardwires” / “Open inhibit” / “Close inhibit” is disable, user
needs to enable “ESD Hardwires” / “Open inhibit” / “Close inhibit”.
33) Change the selector knob to “Remote”
34) Perform Remote-Close TEST
A) Place selector knob at REMOTE position.
B) Use y wires to touch STC1 (ying wires is at STC7) and unit should go Full
close. If not, test fail.
C) Verify the unit’s RPM using RPM reading. If not, test fail.
D) Verify the unit full stroke is same as spec sheet expecting. If not, test fail.
E) When unit reach Full close, Verify the Relay2 (STC13), Relay4 (STC16) will
be close as short common (STC12, STC15). If not, test fail.
F) When unit reach Full close, Verify the Relay1 (STC11), Relay3 (STC14) will
be open as open common (STC12, STC15). If not, test fail.
G) At remote mode, Verify Relay5 should N.C/N.O as opposite STC18/STC17
is Normal Open, STC18/STC19 is normal Close. If not, test fail.
35) Perform Remote-Open TEST
A) Place selector knob at REMOTE position.
B) Use y wires to touch STC2 (ying wires is at STC7) and unit should go Full
Open. If not, test fail.
C) Verify the unit’s RPM using RPM reading. If not, test fail.
D) Verify the unit full stroke is same as spec sheet expecting. If not, test fail.
E) When unit reach Full OPEN, Verify the Relay2 (STC13), Relay4 (STC16) will
F) When unit reach Full OPEN, Verify the Relay1 (STC11), Relay3 (STC14) will
G) At remote mode, Verify Relay5 should N.C/N.O as opposite STC18/STC17
TEC2 Electrical Actuator Test Procedures
be open as open common (STC12, STC15), If not, test fail.
be close as close common (STC12, STC15). If not, test fail.
is Normal Open, STC18/STC19 is normal Close. If not, test fail.
8
Page 12
Section 2: TEC2 Electrical Actuator Test Procedures
September 2018
36) Perform Remote-Stop TEST
A) Place selector knob at REMOTE position.
B) During the remote-open / remote-close test, release the switch button
between STC3 to STC7 will make unit stop. If not, test fail.
37) Perform Open-inhibit Test
A) Turn off the unit supply power.
B) Connect ying wire from STC7 to STC5
C) Turn on the unit supply power
D) Verify the Alarm show on the LDM with “Open inhibit Alarm” with Yellow
light blinking
E) Turn off the unit supply power.
F) Remove connection to STC5
38) Perform Close-inhibit Test
A) Turn off the unit supply power.
B) Connect ying wire from STC7 to STC6
C) Turn on the unit supply power
D) Verify the Alarm show on the LDM with “Close inhibit Alarm” with Yellow
light blinking
E) Turn off the unit supply power.
F) Remove connection to STC6
39) Disable open/close inhibit
A) Use DCMlinkTM disable open/close inhibit.
40) **Perform Analog input 1 test
A) Use DCMlinkTM to change control mode from “four wires” to “analog”
B) 4-20mA current source on STC (+)25, (-)26
C) Use DCMlinkTM “Calibration” tag to calibrate analog input 1
D) Recommend tool: FLUKE 709
E) Change the selector knob “remote”
F) Input 4mA and monitor the position is 0%, 8mA is 25%, 12mA is 50%,
16mA is 75%, 20mA is 100%. The allowance of position bandwidth
41) **Perform Analog input 2 test
A) Repeat process as analog input 1 on STC (+27), STC(-28)
42) **Perform Analog output 1 test
A) Connect current measure meter with 24V on STC (+)31, (-)32
B) Recommend tool: FLUKE 709
C) Use DCMlinkTM congure the analog output 1 to feedback the position
D) Use DCMlinkTM calibration to calibrate analog output 1
E) Turn selector knob to LOCAL and drive the position to 0% with 4Ma output
on current measure meter
F) At 50% with 12Ma, AT 100% with 20Ma
43) **Perform Analog output 2 test
A) Repeat process as analog output 1 on STC (+)33, (-)34.
Convert Working Instructions
ACT-MAN-01-04-EN Rev. B
9
TEC2 Electrical Actuator Test Procedures
Page 13
Convert Working Instructions
ACT-MAN-01-04-EN Rev. B
44) **Perform Network Channel 1
A) Connect RS485 adapter on STC(+)39, (-)41, (shield)40 as channel 1
B) Congure comport at DCMlinkTM with 9600 baud rate.
C) Scan address “1”.
D) Use DCMlinkTM to change control mode to “network”
E) Use “Valve Control” to control unit with OPEN/CLOSE command to verify
45) 45. **Perform Network Channel 2
A) Repeat process as network channel 1 on STC(+)42, (-)44, (shield)43
46) RDM test
A) Connect RDM to STC(+)21, (-)23 as communication port
B) Connect RDM to STC(+)9, (-)10 for 24V supply
C) Use DCMlinkTM to enable RDM1
D) Verify RDM can control unit and display same as LDM
47) ** Bluetooth test (only applied on certain region
A) Use DCMlinkTM to enable Bluetooth
B) Use DCMlinkTM to change the unit to “network” control mode.
C) Use Bluetooth computer to pair the unit with encryption enable through
D) Verify the LDM blue LED turns on after pairing and control.
E) Use Bluetooth control to remote control unit through Bluetooth.
F) Use DCMlinkTM to disable Bluetooth
48) DBM test
A) Use DCMlinkTM to enable Battery operation under “Detail setup”,
B) Disconnect the power.
C) Verify the LDM will count down 30 second battery and will be able to wake
D) The position reading will be correct all the time, during power off.
E) Disable DBM through DCMlink
49) HFS test
A) Use thermal gun to detect the thermal changes for space heater inside
B) The space heater is lower than temperature 45’c, the space heater will cut
C) Verify the space heater will heat up the board from room temperature to
50) Decommission unit.
A) If all above tests are passing, user could decommission the unit.
B) Using DCMlinkTM Factory setup mode to decommission the unit. (at
Section 2: TEC2 Electrical Actuator Test Procedures
the unit can operate.
comport.
“control”.
1) The rmware must be greater or equal to 1.0.5
up the process through control knob or hand wheel.
TM
unit.
power supply power.
45’c 50.
Software tag)
September 2018
TEC2 Electrical Actuator Test Procedures
10
Page 14
Section 2: TEC2 Electrical Actuator Test Procedures
September 2018
C) Disable the HARDWARE ESD and Open / Close inhibit.
51) Install / remove jumpers for unit to ship.
A) Only keep jumper STC7/STC9, STC8/STC10, STC20/STC22. The remaining
jumpers needs to remove for next test unit.
B) Print the report from database. (ll in the CCM/LDM/APD rmware rev.)
C) Ship the unit.
Convert Working Instructions
ACT-MAN-01-04-EN Rev. B
2.5 TEC2 Electrical Actuator Testing Checklist
TEC2 Electrical Actuator Test Procedure Checklist
Serial Number: Unit Type: TEC2, MODEL500
Test Date: Test Location:
Tester Name: MODEL Number:
Option: ACM, CAM205, TBM, HFS, RDM
Voltage: ________Voltage
Motor P/N:
Comment:
Phase: Three Phase, Single
Phase
Item Description Pass Fail
0 High-Pot test (2.5kV, 1 second) Pass
0-1 Pre-congure unit with wires Check
1 Power on Unit Pass Fail
DCMlinkTM connection(STC36,STC38)
2
DCMlinkTM Conguration
3
4 CCM Firmware Check FW: _____, DATE: _____ Pass Fail
5 LDM Firmware Check FW: _____, DATE: _____ Pass Fail
6 Model Selection TEC2 MODEL500
7 LDM Display Check Pass Fail
15 LED CHECK: ALARM ORANGE Fail
8 Selector knob Check Pass Fail
9 Control knob check Pass Fail
10 Travel limit Setup Check Pass Fail
11 LOCAL OPEN/CLOSE check Pass Fail
12 Hand-wheel/Power-shaft check Pass Fail
13 LED CHECK: OPEN COLOR RED GREEN
14 LED CHECK: CLOSE COLOR RED GREEN
16 RPM CHECK, ______RPM Pass Fail
17 Output rotation rule check CW CCW
18 APD position check (power cycle 0%,50%,100%) Pass Fail
Pass Fail
Pass Fail
11
TEC2 Electrical Actuator Test Procedures
Page 15
Convert Working Instructions
ACT-MAN-01-04-EN Rev. B
Output AUX, Mounting Position:
*19
A, B, NA
REMOTE TEST Check
20 Discrete input 1,2,3 check (4 Wires) Pass Fail
Discrete input 4,5,6 check (Open/Close/ESD
21
inhibit)
Discrete Output check as conguration (N.C/
22
N.O)
23 Hardwire ESD (STC20-22) Pass Fail
*24 RDM port check(STC21-23) Pass Fail
*25 Analog Input 1 Test (STC25, STC26) Pass Fail
*26 Analog Input 2 Test (STC27, STC28) Pass Fail
*27 Analog Output 1 Test (STC31, STC32) Pass Fail
*28 Analog Output 2 Test (STC33, STC34) Pass Fail
*29 Network Channel 1 Test (STC39, STC40, STC41) Pass Fail
*30 Network Channel 2 Test (STC42, STC43, STC44) Pass Fail
*31 DBM Test (Wake up/ Sleep test) Pass Fail
*32 HFS Test (thermal check) Pass Fail
33 Conguration output Pass Fail
*34 Dyno test Pass Fail
35 Whole unit test result Pass Fail
36 Comments:
Rework Action for failure:
CCM, LDM, LDM HOUSING, MCM, APD, TSM, CABLE, ACM,
CAM, DBM, RDM, MOTOR, MOTOR GEARS, MOTOR WIRING,
STARTER CAP, IOM, STC, STC HOUSING
Section 2: TEC2 Electrical Actuator Test Procedures
September 2018
Sandbox Manual
Pass Fail
Pass Fail
Tester Signature: ___________________, Date: ______________________
Quality inspector: ___________________, Date: ______________________
TEC2 Electrical Actuator Test Procedures
12
Page 16
Section 3: Reference Pictures
September 2018
Section 3: Reference pictures
Figure 4 Jumper / Wiring
Convert Working Instructions
ACT-MAN-01-04-EN Rev. B
Figure 5 Jumpers after testing
13
Reference Pictures
Page 17
Page 18
World Area Conguration Centers (WACC) offer sales support, ser vice,
inventory and commissioning to our global customers.
Choose the WACC or sales ofce nearest you:
NORTH & SOUTH AMERICA
19200 Northwest Freeway
Houston TX 77065
USA
T +1 281 477 4100
Av. Hollingsworth
325 Iporanga Sorocaba
SP 18087-105
Brazil
T +55 15 3413 8888
ASIA PACIFIC
No. 9 Gul Road
#01-02 Singapore 629361
T +65 6777 8211
No. 1 Lai Yuan Road
Wuqing Development Area
Tianjin 301700
P. R. China
T +86 22 8212 3300
For complete list of sales and manufacturing sites, please visit
www.emerson.com/actuationtechnologieslocations or contact us at
info.actuationtechnologies@emerson.com
MIDDLE EAST & AFRICA
P. O. Box 17033
Jebel Ali Free Zone
Dubai
T +971 4 811 8100
P. O. Box 10305
Jubail 31961
Saudi Arabia
T +966 3 340 8650
24 Angus Crescent
Longmeadow Business Estate East
P.O. Box 6908 Greenstone
1616 Modderfontein Extension 5
South Africa
T +27 11 451 3700
EUROPE
Holland Fasor 6
Székesfehérvár 8000
Hungary
T +36 22 53 09 50
Strada Biffi 165
29017 Fiorenzuola d’Arda (PC)
Italy
T +39 0523 944 411
The contents of this publication are presented for information purposes
only, and while every effort has been made to ensure their accuracy,
they are not to be construed as warranties or guarantees, express or
implied, regarding the products or services described herein or their use
or applicability. All sales are governed by our terms and conditions, which
are available on request. We reserve the right to modify or improve the
designs or specifications of our products at any time without notice.
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