11.3.3 Setting the Full Stroke Adjustment Screw to the Required Angle ...... 60
II
Table of Contents
Installation, Operation and Maintenance Manual
DOC.IOM.BE.EN Rev. 9
Section 1: Before You Start
This section explains:
• Base safety procedures.
• Where to find detailed information relating safety.
• Storage guidelines.
Installation, adjustment, putting into service, use, assembly, disassembly and maintenance
of the pneumatic actuator must be performed by qualified personnel.
NOTICE
Failure to follow the above guidelines will void warranty.
WARNING
Section 1: Before You Start
March 2019
Actuator must be isolated both pneumatically and electrically before any (dis)assembly
starts. Before mounting or (dis)assembly, the actuator consult the relevant sections of this
manual.
1.1 Installation, Operation and Maintenance
Reference Documents
Before you start, read the following documents:
• All chapters in this manual.
• Safety Guide (Document No. DOC.SG.BE.1).
For Safety Instrumented Systems application, read the following document:
• SIL Safety Manual Bettis RPE-Series (Document No. DOC.SILM.BE.EN).
NOTICE
Failure to read the Safety Guide will void the warranty.
Not following the instructions of the Safety Guide can lead to failure of the product and
harm to personnel or equipment.
1.2 Warehouse Storage
• All actuators should be stored in a clean, dry warehouse, free from excessive
vibration and rapid temperature changes.
• All actuators should not be stored directly to the floor surface - it must be placed
in racks/shelves or use a pallet.
Before You Start
1
Section 1: Before You Start
March 2019
1.3 On-Site Storage
• All actuators should be stored in a clean, dry warehouse, free from excessive vibra-
tion and rapid temperature changes.
• Prevent moisture or dirt from entering the actuator. Plug or seal both air connec-
tion ports.
NOTICE
Failure to follow the above guidelines (Warehouse and On Site Storages) will void warranty.
Installation, Operation and Maintenance Manual
DOC.IOM.BE.EN Rev. 9
2
Before You Start
Installation, Operation and Maintenance Manual
DOC.IOM.BE.EN Rev. 9
Section 2: Introduction
This section explains:
• How to identify the received product.
• The intended use of the product.
• Construction details.
• Actuator specifications.
2.1 Identification
The Bettis™ RPE-Series Rack and Pinion actuators are available as double-acting or
spring-return versions. 12 models are available, ranging from 23 Nm to 4041 Nm
(206 to 35765 lbf.in)nominal torque output.
The Bettis RPE-Series uses standardized interfaces for solenoid, switchbox or positioner
mounting (VDI/VDE3845; NAMUR). The valve interface is equipped with an insert in the
pinion bottom that allows both ISO5211 or DIN3337 mounting.
Section 2: Introduction
March 2019
The springs in the spring-return version allow a fail action in case of loss of air supply
pressure (Fail-to-Close or Fail-to-Open).
As from size RPED150 double-acting versions have flat end caps to reduce actuator length
and internal air volume.
Introduction
3
25 100
150 -
600
4000
SizeEnd cap design
5
Spring design
6
Pinion bottom /
Insert design
2
950 -
2500
SR
Maximum 12
spring cartridges
Maximum 6
loose springs
Left
Right
LeftRight
LeftRight
DA
SRDA
SRDA
SRDA
Maximum 12
spring cartridges
Maximum 6
loose springs
LeftRight
Notes
1. Top auxilliaries and Solenoid interface (VDI/VDE 3845; NAMUR) for size 25 to 4000.
2. Valve interface availalable according ISO5211 or DIN 3337.
Actuator sizes 25 to 2500 can be fitted with drive inserts with various inner shapes.
Actuator size 4000 is fitted with a double square; parallel and diagonal.
3. Spring-Return actuators: - with springs
4. Double-Acting actuators: - no springs
5. Actuator sizes 25 to 100 have high end caps for double-acting and spring-return models.
Actuator sizes 150 to 4000 have low end caps for double-acting models and high end caps
for spring return models.
6. Actuator sizes 25 to 600 are fitted with a maximum of 12 spring cartridges.
Actuator sizes 950 to 4000 are fitted with a maximum of of 6 loose springs.
1
2
34
Section 2: Introduction
March 2019
Figure 1 Identification
Installation, Operation and Maintenance Manual
DOC.IOM.BE.EN Rev. 9
4
Introduction
Installation, Operation and Maintenance Manual
DOC.IOM.BE.EN Rev. 9
2.2 Intended Use
The Bettis RPE Rack and Pinion actuators are intended for the automation and operation of
quarter-turn valves like Butterfly, Ball and Plug valves.
Rack and Pinion actuators can also be used to operate dampers or any other quarter-turn
applications.
2.3 Specifications
Table 1. Pressure Range
Actuator TypePressure
Double-Acting0.2 to 8 bar (2.9 to 116 psi)
Spring-Return
Table 2. Operating Media
6 to 8 bar (87 to 116 psig), with maximum spring set
3 to 8 bar (43.5 to 116 psig), reduced spring quantity
Section 2: Introduction
March 2019
Actuator TypeOperating Media
Air, dry or lubricated and inert gases
Dew point at least 10K below ambient temperature
Double-Acting and Single Acting
1. Recommended air quality according ISO 8573-1 for normal operation: 7-5-4.
For sub-zero applications, take appropriate measures
Mentioned pressure levels are "gauge pressures".
Gauge pressure is equal to absolute pressure minus
atmospheric pressure.
NOTE:
Use of filters, pressure regulators, lubricator and an oil/water separator mounted in the air
supply line, will allow a smooth and durable operation of the actuator.
For lubricated supply air, it is recommended to use a non-detergent oil without aggressive
additives, VG32, group 2 (ISO 3448).
Table 3. Temperature Range
Actuator TypeTemperature
Standard-20°C to 80°C (-4°F to +176°F)
Option: Low Temperature-40°C to +80°C (-40°F to +176°F)
Option: High Temperature-10°C to +120°C (+14°F to +250°F)
1. The options, listed here, are all options available. Not all options apply to all configurations.
2. Valve Interface: Option "S"; Small Interface with Center Plate (DIN3337) is not
available for size 0025, 0950 and 4000. Option "L"; Large Interface with Center
Plate (DIN3337) is not available for size 1600 and 2500.
3. Size 4000 does not have inserts but has two inner squares (diagonally and parallel
oriented) directly in the bottom of the pinion.
4. Actuators with stainless steel pinions do not have inserts but have two inner
squares (diagonally and parallel oriented aka "Star Drive") directly in the bottom of
the pinion.
5. Contact you local Bettis representative for additional insert options.
6. PED Group 1 Label only available up to size 950.
7. Actuators with the default hard anodized pinions, come with stainless steel grade
A2 (AISI304) end cap screws.
Optional, the actuator is available with stainless steel grade A4-70 (AISI316) end
cap screws.
Select option 10 in the "Internal code 1" segment in case stainless steel grade A4
(AISI316) end cap screws are required.
Installation, Operation and Maintenance Manual
DOC.IOM.BE.EN Rev. 9
8
Configuration Code
Installation, Operation and Maintenance Manual
DOC.IOM.BE.EN Rev. 9
Section 4: Installation
This section explains:
• The actuator rotation direction.
• In which position the actuator will end after a failure.
• Principles of operation:
—Solenoid operation.
—Double acting and Spring return operation.
• Assembly codes.
• Actuator to valve assembly.
4.1 Before You Start
Section 4: Installation
March 2019
SAFETY
In case of an air or electrical failure, it is important to know the behavior of the actuator.
Before mounting the actuator on a valve, consult the following sections below.
4.2 Actuator Rotation Direction
4.2.1 Valve Rotation
For the following paragraphs we assume that valves rotate as indicated in figure 3.
Figure 3 Normal valve rotation
Installation
The valve is closed after
a clockwise rotation.
The valve is open after
a counterclockwise rotation.
9
A
BA
Section 4: Installation
March 2019
4.2.2 Position After Failure
The position of the actuator after a failure depends on the:
1. Principle of operation (see paragraph 4.3)
2. Assembly codes (see paragraph 4.4)
3. Kind of failure. Refer to the table below.
Table 5. Position After Failure
Installation, Operation and Maintenance Manual
DOC.IOM.BE.EN Rev. 9
Principle of
Operation
Assembly CodeKind of FailurePosition
CW
Double-Acting
Actuator
Single-Acting
CW
(Spring-Return)
Actuator
4.3 Principles of Operation
4.3.1 Solenoid Valve
All actuators can be either piped with solid or flexible tubing with the solenoid valve
mounted remotely from the actuator or by mounting a VDI/VDE 3845 (NAMUR) designed
solenoid valve DIRECTLY onto the NAMUR mounting pad on the side of the actuator.
PressureNot defined
SignalClosed
Supply VoltageClosed
PressureNot defined
SignalOpen
Supply VoltageOpen
PressureClosed
SignalClosed
Supply VoltageClosed
PressureOpen
SignalOpen
Supply VoltageOpen
10
Figure 4 Typical solenoid operation
Spring-Return Operation Double-Acting Operation
Installation
Installation, Operation and Maintenance Manual
DOC.IOM.BE.EN Rev. 9
The table below represents the cycle time (operating time) per different Actuator sizes:
Operating time is average with actuator under load and solenoid valve fitted.
pressurized
Spring-ReturnDouble-Acting
A-port
1.91.31.41.5
Spring
stroke
Section 4: Installation
A-port
pressurized
March 2019
B-port
pressurized
Test conditions:
1. Solenoid with flow capacity: 0.6 m3/hr
2. Pipe diameter: 6mm
3. Medium: clean air
4. Supply pressure: 5.5 bar (80psi)
5. Load: with average load
6. Stroke: 90°
7. Temperature: Room temperature
4.3.2 Ingress Protection (IP) rating
Bettis RPE actuators are IP66/IP67 rated. In case of IP66 or IP67 requirements, take
precautions that comply with the IP66/IP67 requirements to prevent moisture or dust
from entering the actuator through the open air exhaust port(s), either directly on the
actuator or at the exhaust ports of the connected solenoid valve.
We recommend to connect tubing to the exhaust(s) and lead this into a dry and dust free
area, or to use check valves in the exhaust.
Installation
11
A
BA
A
B
B
Section 4: Installation
March 2019
Installation, Operation and Maintenance Manual
4.3.3 Double-Acting Actuators
The operating principle, as explained here, is applicable for actuators with assembly code
CW (direct acting).
• Applying supply pressure to port A will move the pistons outward to the "Open"
position of the valve.
• Applying supply pressure to port B will move the pistons inward to the "Close"
position of the valve.
• For assembly codes CC, the operating principle is reversed (reverse acting).
Figure 5 Double-Acting Operation
Outward Stroke
DOC.IOM.BE.EN Rev. 9
12
Inward Stroke
Installation
Installation, Operation and Maintenance Manual
A
A
B
A
DOC.IOM.BE.EN Rev. 9
4.3.4 Spring-Return Actuators
The operating principle, as explained here, is applicable for actuators with assembly code
CW (direct acting).
• Applying supply pressure to port A will move the pistons outwards to the "Open"
position of the valve.
• Venting the supply pressure from port A will cause the springs to move the pistons
inwards to the "Close" position of the valve.
• For assembly codes CC, the operating principle is reversed (reverse acting).
Actuator must be isolated pneumatically and electrically before any (dis)assembly starts.
Stay away from moving parts to prevent serious injuries. When test cycling the actuator
and valve assembly by applying pressure to the A or B port, be aware that there are moving
parts like pinion top, actuator to valve coupling and the valve- blade, ball, plug, etc.
NOTICE
The actuator is designed to be installed, commissioned and maintained using generic tools
like wrenches, Allen keys and screwdrivers. For the removal of inserts, a special extractor
tool can be supplied on request.
During assembly to the valve, do not hit with hammer on pinion top. This can damage the
pinion top washer and cause premature failure.
Section 4: Installation
March 2019
Before mounting the actuator on the valve or valve bracket, be sure that both the
actuator and the valve are in the same closed or open position.
Refer to Appendix B, Tool and Torque tables, for using the right size tool.
Table 7. Tool Table
SymbolToolSymbolTool
Wrench – All types and sizes.
Metric and Imperial
Circlip Pliers
1. Remove handle nut, handle, lock washer, and etc. from the valve if required.
2. Visually check to make sure the valve is CLOSED.
Figure 9 Valve handle removal
Allen key
Installation
15
Section 4: Installation
March 2019
3. When required, check if the insert drive (23) is mounted. If not, use a plasticmallet
Figure 10 Insert drive Installation
Installation, Operation and Maintenance Manual
DOC.IOM.BE.EN Rev. 9
and tap slightly until the reducer square is in the required position.
90°
90°
Parallel
square
45°
Flat head
90°
23
Diagonal
square
Round with
key way
4. Install the bracket to the valve flange. Tighten all bolts and nuts and apply the correct torque.
Figure 11 Bracket Installation
16
Installation
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