Bettis Bettis TEC2 Electric Actuator with Model 500-IOM Manuals & Guides

Page 1
Installation and Operation Manual
E2K-405-0218 Rev. 3
TEC2 Electric Actuator with Model 500
(Model 500 Discontinued)
September 2018
Discontinued
Page 2
Page 3
Installation and Operation Manual
Table of Contents
Section 1: Important Notes
1.1 User Safety .................................................................................................... 1
1.2 Purpose ......................................................................................................... 1
1.3 Storage Procedures ....................................................................................... 2
Section 2: Quick Start
2.1 Set Position Limits ......................................................................................... 3
2.2 Network Setup .............................................................................................. 8
2.3 Check Settings .............................................................................................. 8
Section 3: Installation
3.1 Preparing the Stem Nut ................................................................................. 9
3.2 Mechanical Installation onto the Valve ........................................................ 10
3.3 Electrical Connections ................................................................................. 11
3.3.1 Remove Separate Terminal Chamber (STC) Cover ............................. 11
3.3.2 Sealing Cable/Conduit Entries .......................................................... 12
3.3.3 Recommended Terminal Connections .............................................. 12
3.3.4 Cable Connections ........................................................................... 13
3.3.5 Replace Terminal Compartment Cover ............................................. 13
3.3.6 External Earth/Ground Connections ................................................. 13
3.4 Display Backup Module (DBM) – Optional ...................................................14
3.5 Discrete Controlled Inputs...........................................................................15
3.6 Auxiliary Control Module (ACM) – Optional ................................................. 17
3.6.1 Wiring the ACM ................................................................................ 17
3.6.2 Analog Controlled – Power Supply Connections ............................... 19
3.6.3 Network Controlled .......................................................................... 22
3.7 Auxiliary Relay Module (ARM) Wiring .......................................................... 23
3.8 Remote Display Module (RDM) Connection to the Actuator – Optional ....... 25
3.8.1 24 Vdc Power Source ........................................................................ 26
3.8.2 115/230 Vac Power Source ............................................................... 27
3.8.3 Two RDMs (One 24 Vdc and One 115/208/220/230
Vac Power Source) ............................................................................ 27
3.8.4 RDM Connections and Dip Switch Settings ....................................... 27
Table of Contents
September 2018
Table of Contents
Section 4: Operation
4.1 Local Display Module Display Module with Bluetooth® -
Model 87340. ............................................................................................. 29
4.1.1 Graphics Display and Message Center ............................................... 30
4.1.2 Control Knob and Selector Knob ....................................................... 30
4.1.3 LEDs ................................................................................................. 30
4.1.4 Normal Display Function .................................................................. 31
4.2 Remote Display Module (RDM) Display Module with Bluetooth® -
Model 87340............................................................................................... 32
4.2.1 RDM Operation with LDM ................................................................. 32
4.3 Initializing the Actuator ............................................................................... 33
4.3.1 Setting Position Limits ...................................................................... 33
4.3.2 View Existing Settings ...................................................................... 33
4.4 Local Control Operation .............................................................................. 37
4.5 Remote/Auto Control Operation ................................................................. 38
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Table of Contents
September 2018
Installation and Operation Manual
Section 5: Customizing Actuator Settings
5.1 Entering Setup Mode ..................................................................................40
5.2 Setting Limits .............................................................................................. 42
5.3 Changing Display ........................................................................................42
5.4 Displaying Unit Parameters ......................................................................... 43
5.5 Change Settings .......................................................................................... 45
5.5.1 Passcode Entry ................................................................................. 47
5.5.2 Valve Control Setup .......................................................................... 48
5.5.3 Set Valve Travel Limits ......................................................................50
5.5.4 Discrete Input Setup ......................................................................... 52
5.5.5 Discrete Output Setup ...................................................................... 53
5.5.6 Inhibit and ESD Setup ....................................................................... 56
5.5.7 Two-Speed Timer Setup ................................................................... 58
5.5.8 Analog Setup (ACM Required) .......................................................... 59
5.5.9 Network Setup (CAM and Controlinc ACM Required) ........................ 65
5.5.10 Tag Name Setup ............................................................................... 68
5.5.11 Passcode Setup ................................................................................ 69
5.5.12 Reload Factory Settings .................................................................... 71
Section 6: Troubleshooting
6.1 Troubleshooting Problems/Corrective Action for Actuator Operation ......... 72
6.2 Display Diagnostics ..................................................................................... 73
6.2.1 Display Alarm Log ............................................................................. 74
6.2.2 Display Torque Prole ....................................................................... 75
6.2.3 Display Torque Archive ..................................................................... 76
6.2.4 Display Operation Log ...................................................................... 76
6.2.5 Display Operation Archive ................................................................ 77
6.2.6 Display Hardware ............................................................................. 77
Section 7: Maintenance
7.1 Maintenance Schedule ................................................................................ 79
7.2 Lubrication .................................................................................................. 79
7.3 Pressure Relief ............................................................................................. 79
7.4 Fuse Replacement ....................................................................................... 79
7.5 Lifting ......................................................................................................... 80
7.6 Battery Disposal ......................................................................................... 80
7.7 Cleaning of LDM .......................................................................................... 80
7.8 Improper Use .............................................................................................. 80
7.9 Battery Replacement – “Clicker” .................................................................. 80
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Table of Contents
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Installation and Operation Manual
Section 8: Regulatory Information
Appendix A:
A.1 Exploded View (Model-500 Torque Unit Only) ............................................. 82
A.2 M-500 with Thrust Base Installation Drawing .............................................. 83
A.3 Module Identication and Location ............................................................. 85
A.4 Infrared Controller (IRC) – “Clicker” ............................................................. 86
A.5 IrDa Port ..................................................................................................... 87
A.6 Disconnect - Circuit Breaker ........................................................................87
A.7 Common Bolt Tightening Torques ............................................................... 89
A.8 Bluetooth Specications..............................................................................91
Table of Contents
September 2018
Table of Contents
III
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Table of Contents
September 2018
List of Figures
Figure 2-1 Declutch Lever and Handwheel ......................................................................... 5
Figure 2-2 Setting Limits – Electrical Operation .................................................................. 6
Figure 2-3 Setting Limits – Manual Operation .................................................................... 7
Figure 3-1 Preparing the Stem Nut .................................................................................... 9
Figure 3-2 Removal of STC Cover ..................................................................................... 11
Figure 3-3 Control Terminal Connections ........................................................................ 13
Figure 3-4 Power Terminal Connections .......................................................................... 13
Figure 3-5 Earth/Ground Connection .............................................................................. 14
Figure 3-6 Control Input Wiring ....................................................................................... 15
Figure 3-7 Inhibit and ESD Wiring..................................................................................... 16
Figure 3-8 TEC2 PST Wiring Diagram ................................................................................ 16
Installation and Operation Manual
Figure 3-9 ACM Wiring Connections - ACM (Analog Control Module) ............................... 17
Figure 3-10 ACM Installation Connections - ACM (Network Control Module) ................... 18
Figure 3-11 ACM Wiring Connections .............................................................................. 18
Figure 3-12 ACM – Analog Output with External Power Supply......................................... 19
Figure 3-13 ACM – Analog Output with Internal Power Supply ......................................... 19
Figure 3-14 ACM – Analog Input with External Power Supply ............................................ 20
Figure 3-15 ACM – Analog Input with Internal Power Supply ............................................ 20
Figure 3-16 Futronic – 3 Wire Analog Control with External Power Supply ........................ 21
Figure 3-17 Futronic – 3 Wire Analog Control with Internal Power Supply ........................ 21
Figure 3-18 ARM Wiring Diagram ..................................................................................... 23
Figure 3-19 ARM Wiring Connections .............................................................................. 24
Figure 3-20 Connecting RDM Cables to the STC .............................................................. 25
Figure 3-21 RDM Interface Module (Support Both 24V DC and AC) ................................. 26
Figure 3-22 TEC2 Wiring Diagram .................................................................................... 28
Figure 4-1 TEC2 Controller .............................................................................................. 29
Figure 4-2 Local Display Module (LDM) ............................................................................ 29
Figure 4-3 Normal Display ................................................................................................ 31
Figure 4-4 Display Settings ............................................................................................... 36
IV
Table of Contents
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Installation and Operation Manual
Table of Contents
September 2018
List of Figures
Figure 5-1 Setup .............................................................................................................. 41
Figure 5-2 Change Display ............................................................................................... 43
Figure 5-3 Displaying Unit Parameters ............................................................................. 44
Figure 5-4 Change Settings .............................................................................................. 46
Figure 5-5 Passcode Entry ............................................................................................... 48
Figure 5-6 Valve Control Setup ........................................................................................ 49
Figure 5-7 Set Valve Travel Limits (Normal Operation Mode -
Set Limits with Electrical Operation) ................................................................................ 50
Figure 5-8 Set Valve Travel Limits (Normal Operation Mode -
Set Limits with Handwheel Operation) ............................................................................ 51
Figure 5-9 Discrete Input Setup ........................................................................................ 52
Figure 5-10 Discrete Output Setup................................................................................... 55
Figure 5-11 Inhibit and ESD Setup .................................................................................... 57
Figure 5-12 Two-Speed Timer Setup ................................................................................ 58
Figure 5-13 Analog Setup ................................................................................................ 60
(continuation)
Figure 5-13-1 Analog Input 1 Calibration Setup ................................................................ 61
Figure 5-13-2 Analog Input 2 Calibration Setup ................................................................ 62
Figure 5-13-3 Analog Output 1 Calibration Setup ............................................................. 63
Figure 5-13-4 Analog Output 2 Calibration Setup ............................................................. 64
Figure 5-14 Network Setup .............................................................................................. 66
Figure 5-14-1 Network Setup Display Menu ..................................................................... 67
Figure 5-15 Tag Name Setup Menu .................................................................................. 68
Figure 5-16 Passcode Setup Menu .................................................................................... 69
Figure 5-17 Battery Enable Menu ..................................................................................... 70
Figure 5-18 Set Time and Date Menu ............................................................................... 70
Figure 5-19 Bluetooth ...................................................................................................... 71
Figure 6-1 Display Diagnostic ........................................................................................... 73
Figure 6-2 Display Alarm Log Example .............................................................................. 74
Figure 6-3 Display Torque Prole ..................................................................................... 75
Figure 6-4 Display Operation Log .................................................................................... 76
Figure 6-5 Display Operation Archive .............................................................................. 77
Figure 6-6 Display Hardware ............................................................................................ 78
Table of Contents
Figure 7-1 Fuses in the STC ............................................................................................... 80
Figure A-1 Clicker ............................................................................................................ 86
Figure A-2 Circuit Breaker Module (CBM) ......................................................................... 88
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Table of Contents
September 2018
List of Tables
Table 3-1 Connecting Actuator A to Actuator B ................................................................ 22
Table 3-2 ARM Wiring Connections .................................................................................. 23
Table 3-3 RDM Connections with Internal Power Source (24VDC) .................................... 27
Table 3-4 RDM Connections with External Power Source (External AC) ............................ 27
Table 3-5 Dip Switch (SW5 and SW6) Settings .................................................................. 27
Table 4-1 LDM Rotating Knobs ......................................................................................... 30
Table 4-2 Normal Display Functions ................................................................................. 31
Table 4-3 RDM and LDM Operation Priority ...................................................................... 32
Table 4-4 Default Conguration Settings .......................................................................... 34
Table 5-1 Relay Outputs #1 through #5 Conguration ...................................................... 53
Table 5-2 Relay Output Function List ................................................................................ 54
Installation and Operation Manual
Table 5-3 Relay Outputs #9 through #12 Conguration .................................................... 56
VI
Table of Contents
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Installation and Operation Manual
Section 1: Important Notes

1.1 User Safety

Safety notices in this manual detail precautions the user must take to reduce the risk of personal injury and damage to the equipment. The user must read these instructions in their entirety. Failure to observe these safety notices could result in serious bodily injury,
damage to the equipment, void of the warranty, or operational difculty.
Safety notices are presented as follows:
WARNING:
Alerts user of potential danger; failure to follow the warning notice could result in serious personal injury or death.
Section 1: Important Notes
September 2018
CAUTION:
Identies precautions the user must take to avoid personal injury or equipment damage.
NOTE:
Highlights information critical to the user’s understanding of the TEC2 valve actuator installation or operation.

1.2 Purpose

This installation and operation manual explains how to install, operate, and maintain the TEC2 valve actuator.
TEC2 actuators are intended for automating part-turn and multi-turn valves within the
specied torque ranges for given model.
WARNING:
Read this manual in its entirety before installing, operating, or performing maintenance on the TEC2 valve actuator.
Use caution when working on, with, or around valves and actuators. High pressures, forces, voltages, and flammable media can be present.
Failure to follow instructions for proper electrical wiring, storage, setup, and maintenance may cause serious injury, damage equipment, or void warranty.
Installation, Operation and Maintenance should only be performed by qualified personnel.

Important Notes

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Section 1: Important Notes
September 2018
1.3 Storage Procedures
If your actuator cannot be immediately installed, the following procedures are to be followed. This will ensure optimum performance from your TEC2 actuator. Failure to comply with recommended procedures could lead to actuator malfunction and will void the warranty. For storage procedures exceeding one year, contact your local Emerson Representative for recommendations.
The TEC2 actuator is a double-sealed and inherently weatherproof unit when shipped from the factory, providing that all compartment covers and cable entry plugs remain intact. The actuator should be immediately stored in a clean, dry warehouse, free from vibration and rapid temperature changes, until it can be installed and energized.
If the actuator must be stored outside, it should be stored off of the ground at an elevation sufcient to prevent it from being immersed in water or buried in snow, and covered to prevent damage from site debris.
If not attached to a valve, the preferred orientation is with the motor and electrical compartment horizontal.
If the actuator is mounted on a valve and the valve stem protrudes from the unit, a suitable stem protector must be installed to prevent drive-sleeve corrosion.
Installation and Operation Manual
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Important Notes
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Installation and Operation Manual
Section 2: Quick Start
The Quick Start Section provides step-by-step instructions for initializing the TEC2 actuator. When these instructions are complete, the position limits will be set and the actuator will be ready for normal operation.
NOTE:
The actuator has been congured as specied by the customer and no further changes
should be required. If full valve data was not provided, actuator will be shipped with
default conguration per Table 4.4, Default Configuration Settings, unless specic conguration was requested.
WARNING:
Use caution when working on, with, or around valves and actuators. High pressures, forces, voltages, and flammable media can be present.
Section 2: Quick Start
September 2018
WARNING:
Verify voltage rating on nameplate before connecting power.

2.1 Set Position Limits

1) Power actuator. The alarm message “SET LIMITS BEFORE OPERATING” will be
displayed. The alarm icon and the yellow LED will be ashing. Valve position will be
displayed as “EE%”.
2) The instruction is based on valve being in closed position. If valve is at "Open" end of travel, you must move the valve in "Close" direction and set a dummy close limit. Then move back to "Open" and set the open limit. Save the limits. Proceed as follows to set the limits. See Section 5.5.3, Set Valve Travel Limits for additional details.
A) Enter the “SETUP” mode.
1) Place the selector knob in the STOP position.
2) Rotate the control knob to YES, then NO, then YES, then NO in rapid succession and then release. The Setup icon will be displayed on the display module and “SETUP?” will be displayed on the message center.
3) Rotate the control knob to YES. “SET LIMITS BEFORE OPERATING” will be displayed on the message center.
4) Rotate the control knob to the LOCAL position. The message “CLOSE VALVE THEN SELECT STOP” will be displayed.

Quick Start

B) Set close valve travel limit.
3
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Section 2: Quick Start
September 2018
Installation and Operation Manual
CAUTION:
It is recommended the valve be positioned using the handwheel while setting the limits to prevent valve damage.
1) Valve Operation
A) For Electrical Operation use the control knob to move
the valve in the close direction. Proceed to Step No. 2.
B) For Manual Operation depress the declutch lever while
rotating the handwheel until the clutch is fully engaged. Release the lever. The clutch will be retained in the handwheel mode by spring-loaded latches. Verify the valve is fully closed. Move the valve in the open direction for one handwheel turn to allow for coasting of the motor.
2) When the desired close position is reached, place the selector knob in the STOP position. “ACCEPT CLOSE LIMIT?” will be displayed.
3) Rotate the control knob to YES. “SELECT LOCAL AND OPEN VALVE” will be displayed. The close limit is set.
C) Set open valve travel limit.
1) Valve Operation
(1) For Electrical Operation use the control knob to move
the valve in the open direction. Proceed to Step No. 2.
(2) For Manual Operation depress the declutch lever
while rotating the handwheel until the clutch is fully engaged. Release the lever. The clutch will be retained in the handwheel mode by spring-loaded latches. Verify the valve is fully opened. Move the valve in the close direction for one handwheel turn to allow for coasting of the motor.
2) When the desired open position is reached, place the selector knob in the STOP position. “ACCEPT OPEN LIMIT?” will be displayed.
3) Rotate the control knob to YES. “SAVE LIMITS?” will be displayed.
4) Rotate the control knob to YES.
4
Quick Start
Page 13
Installation and Operation Manual
Model 500 Enclosure
The position limits are now set. The actuator will operate in the normal LOCAL and REMOTE modes.
NOTE:
The user is not required to exit setup after setting limits for the rst time. At the completion
of setting the limits, the actuator should be in the “STOP” mode and the valve should be at its open limit. The LDM should display “100%,” and the red LED should be ON. The graphics display of the valve should represent full open.
Figure 2-1 Declutch Lever and Handwheel
Declutch Lever
Section 2: Quick Start
September 2018
Hand Crank
Handwheel
TEC2000/TEC2 Enclosure
Declutch Lever
TEC2000/TEC2 Enclosure
Declutch Lever
Quick Start
Discontinued
5
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Figure 2-2 Setting Limits
Electrical Operation
Section 2: Quick Start
September 2018
Figure 2-2 Setting Limits - Electrical Operation
Installation and Operation Manual
Are Limits Set?
NO
Set Local and
Close Valve
LOCAL (BACK)
Close Valve
Then Select
Use Control Knob
to Move Valve to
Close” direction.
When done, select
STOP”.
STOP
STOP
Accept
Valve Close
Limit?
NO
Open Valve
Then Select
STOP
Accept
Valve
OPEN
Limit?
YES
Save
Limits?
NO
Open Valve
Use Control Knob
to Move Valve to
Open” direction.
When done, select
STOP”.
LOCAL (BACK)
YES
Set Local
And
YES
Rotate Selector
Knob “NEXT” to
Toggle Through
The Displays.
NEXT
EXIT?
YES
To Normal Display
NO
6
Quick Start
Page 15
Installation and Operation Manual
Figure 2-3 Setting Limits
Manual Operation
Figure 2-3 Setting Limits - Manual Operation
Section 2: Quick Start
September 2018
Are Limits Set?
NO
Set Local and
Close Valve
LOCAL (BACK)
Then Select
Declutch actuator. Rotate handwheel to “Close” position limit.
When done, select
STOP”.
STOP
Close Valve
STOP
Accept
Valve Close
Limit?
Open Valve
Then
Select “STOP
STOP
Accept
Valve
OPEN
Limit?
NO
YES
NO
Save
Limits?
Open Valve
Declutch actuator.
Rotate handwheel to
OPEN” position limit.
When done, select
STOP”.
LOCAL (BACK)
Set Local
And
YES
YES
Rotate Selector
Knob “NEXT” to
Toggle Through
The Displays.
NEXT
EXIT?
YES
To Normal Display
NO
Quick Start
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Section 2: Quick Start
September 2018

2.2 Network Setup

This is only applicable if the Controlinc Auxiliary Control Module (ACM) and the Communication Adapter Module (CAM) are installed and enabled. These instructions assume all parameters have been set with the exception of the network node address.
1. Remain in the “SETUP” mode.
2. Select NEXT to advance through the displays until “NETWORK SETUP?” appears.
3. Rotate the control knob to YES. “NETWORK NODE ADDRESS XXX” appears.
4. Rotate the control knob to NO to increment the address numbers. Hold in the NO position until the desired address is reached.
NOTE:
If the desired address is a lower number than what is displayed, continue to increment the numbers until the highest numbered address is reached. The address numbers will then start with the lowest numbered address and continue to increment.
Installation and Operation Manual
5. When the correct address is displayed, rotate the control knob to YES.
2.3 Check Settings
1. Operate the valve to the fully close position.
2. Verify the green LED is ON (default setting) and 0% is displayed.
3. Operate the valve to the fully open position.
4. Verify the red LED is ON (default setting) and 100% is displayed.
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Quick Start
Page 17
Installation and Operation Manual
Model 500 Enclosure
Section 3: Installation
WARNING:
Failure to follow instructions for proper electrical wiring, storage, setup, and maintenance may cause serious injury, damage equipment, or void warranty.
WARNING:
Use caution when working on, with, or around valves and actuators. High pressures, forces, voltages, and flammable media can be present.

3.1 Preparing the Stem Nut

NOTE:
The actuator can be direct mounted to the valve shaft or stem, or can be close coupled to the auxiliary gear drives. See Appendix for the appropriate drawings.
Section 3: Installation
September 2018
Figure 3-1 Preparing the Stem Nut
TEC2000/TEC2 Enclosure

Installation

Discontinued
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Section 3: Installation
September 2018
1. Unscrew Locknut (piece #55) while holding Bronze Stem Nut (piece #54) or Steel
2. Lubricate Stem. Run Stem Nut (piece #54) down Stem to verify Acme thread t.
3. Model 3000-8000 may include thrust base assemblies. See Appendix for instructions.
Bore and Key Bushing. Remove the Stem Nut and Key (piece #52).
Remove Stem Nut (piece #54) and set aside.
Installation and Operation Manual

3.2 Mechanical Installation onto the Valve

1. Lower actuator over Stem onto valve ange.
2. Insert the screws through the valve ange into the actuator and engage at least one full screw diameter deep into the bottom base.
3. Tighten to a preload. See Appendix for common bolt tightening torques.
NOTE:
Mounting screws are provided only if Emerson supplied the adapter. Verify screws are through the adapter; engage a minimum of one screw diameter deep into the actuator base.
4. Screw the Stem Nut (piece #54) onto the Stem until it enters the Drive Sleeve.
5. Place Key (piece #52) in line with the Drive Sleeve Keyway. Insert Key (piece #52).
6. Turn the handwheel in the Open direction to pull the Stem Nut (piece #54) into the Drive Sleeve until it bottoms out.
NOTE:
Valve will begin to open.
7. Place the Locknut (piece #55) over the Valve Stem. Screw the Locknut (piece #55) rmly into place against the top of the Stem Nut (piece #54) using a drift to tighten.
8. Use a number 30 (0.1285) drill bit: drill a hole 3/4 inch (19mm) deep into the Drive Sleeve assembly threads for the Locknut Lockpin (piece #56). Use the groove in the Stem Nut Locknut threads as a guide.
9. Install Locknut Lockpin (piece #56) into drilled hole to prevent the
Stem Nut Locknut (piece #55) from working loose and turning.
NOTE:
When installing, the Locknut Lockpin (piece #56) should extend 1/4 inch (6mm) inch above the Drive Sleeve assembly to allow for easy removal.
10
CAUTION:
Locknut must be screwed very tightly against stem nut.
Installation
Page 19
Installation and Operation Manual
Model 500 Enclosure
3.3 Electrical Connections
3.3.1 Remove Separate Terminal Chamber (STC) Cover
WARNING: BEWARE OF MULTIPLE POWER SOURCES
Verify power is disconnected before removing STC Cover. Multiple power sources may exist under the cover.
NOTE:
Valve actuator requires a circuit breaker within the line of sight, sized for the motor currently specied on the nameplate. See Appendix Section A.7, for the circuit breaker options.
Remove cover with a strap wrench, drift, or pinch bar by rotating the cover counterclockwise.
Section 3: Installation
September 2018
Figure 3-2 Removal of STC Cover
TEC2000/TEC2 Enclosure
Discontinued
Installation
11
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Section 3: Installation
September 2018
3.3.2 Sealing Cable/Conduit Entries
3.3.3 Recommended Terminal Connections
Installation and Operation Manual
Seal the cable and conduit entries in accordance with the National Electric Code or your country standard and applicable local codes. All conduit entries should be sealed against the site environment. All unused conduit entries must be sealed with threaded metal plugs.
The TEC2 terminal block connectors are wire binding screw connectors with rising captive plates. Connections can be made one of three ways:
Strip and connect bare wire.
Strip and install wire ferrule.
Strip and install crimp-on insulated or non-insulated ring or fork-tongue
connectors for either M3 control signal terminal block screws or M4 power terminal screws.
1. Loosen terminal block connectors L1, L2, L3 and GND screws with a
common or Phillips head screwdriver.
2. If bare wire is being used, strip insulation a maximum of 0.4 inch (10 mm).
3. Insert wire or wire lug under terminal block connector screw clamps
and tighten.
Figure 3-3 details power terminal size and length of bare wire strip. Figure 3-4 details control terminal size and length of bare wire strip.
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Installation
Page 21
Installation and Operation Manual
Figure 3-3 Control Terminal Connections
Figure 3-4 Power Terminal Connections
Section 3: Installation
September 2018
3.3.4 Cable Connections
1. Connect the main power supply cables, including the earth/ground wire
using #1 Phillips or 3/16 inch (5mm) slotted tip screwdriver.
2. Attach earth/ground wire to internal ground lug using 1/4 inch #11
slotted screwdriver.
3. Use the barrier strip clamp screws to connect the control wires.
4. Ensure all connections are hand tight, including any unused
terminal connections.
The main power supply and ground wire connections are screw size M4. The control connection screw size is M3.
3.3.5 Replace Terminal Compartment Cover To replace the cover, follow the steps detailed in Section 3.3.1, Remove Separate
Terminal Chamber (STC) Cover in reverse order.
NOTE:
Clean electrical enclosure threads thoroughly and lightly grease with a dielectric grease before closing.
3.3.6 External Earth/Ground Connections
External connection points are provided on the actuator motor and main gear housing for attaching earth/ground in accordance with local electric codes for installation cables.
Installation
Connect the external earth/ground connection as follows:
1. Using a 1/4 inch (6mm) slotted tip screwdriver back out the 5/16 inch
(8mm) set screw.
2. Connect 14 AWG or larger earth/ground wire; tighten setscrew.
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Section 3: Installation
September 2018
Installation and Operation Manual
Figure 3-5 Earth/Ground Connection
3.4 Display Backup Module (DBM) – Optional
The DBM is a battery pack containing two 9V Lithium battery clips. This battery pack provides power to the electronics, but does not power the motor control circuits or the 24 Vdc power supply. When using this option, all latching-type relays on the standard unit and the Auxiliary Relay Module (ARM) will continue to operate. This option permits testing or setting up the actuator without applying main power.
The DBM can be provided as an option with the TEC2 or it can be purchased later. If purchased separate, install as follows. If provided with the TEC2, proceed with Step No. 2 to activate.
1. Mount the DBM under the Auxiliary Control Module (ACM) on the cover plate and connect to the Central Control Module (CCM) via a 3-wire cable.
2. Enable battery backup in the setup menu, refer to Section 5, Customized Actuator Settings.
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Installation
Page 23
Installation and Operation Manual
NOTE:
The battery should not be enabled until the unit is eld commissioned and ready for
power to be applied.
The battery can only be replaced with an Ultralife U9VL 9V battery. To prevent losing the clock settings, install one new battery before removing one old one. Two batteries can be installed for extended life.
3.5 Discrete Controlled Inputs
The actuator can be controlled by discrete inputs: two-wire control, three-wire control, four-wire valve control. Connect the power for these discrete inputs as detailed in
Figure 3-6, Control Input Wiring for external and internal power source. Figure 3-7 details connections for Inhibit and ESD wiring. See Section 3.3, Electrical Connections for general electrical connection requirements.
Section 3: Installation
September 2018
Figure 3-6 Control Input Wiring
A. External Power Supply
B. Internal Power Supply
Installation
15
Page 24
A. External Power Supply
B. Internal Power Supply
5 6 7 8
Z
Open Inhibit Close Inhibit ESD
Open Inhibit Close Inhibit ESD
0V common
External Power Supply
18-150 VDC
or
20-250 VAC
+
-
0V common
5 6 7 8
+24 VDC
10
9
Internal Power Supply
Section 3: Installation
September 2018
Figure 3-7 Inhibit and ESD Wiring
Installation and Operation Manual
NOTE:
See Section 3.6.2, Analog Controlled - Power Supply Connections for 3 wire analog.
Figure 3-8 TEC2 Partial Stroke Test (PST) Wiring Diagram
TEC2 STC Connections PST Box
Stop/PST
Common
3
4
RO #3
Common
RO #4
0 VDC
24 VDC
14
15
16
10
9
Green Light
(PASS)
Red Light
(FAIL)
PST Start
16
Installation
Page 25
Installation and Operation Manual
Section 3: Installation
September 2018
3.6 Auxiliary Control Module (ACM) – Optional
The ACM is an optional module used to expand the functionality of the TEC2 actuator. There are several versions of the ACM available: Futronic, Controlinc, and Auxiliary Relay Module (ARM). The Futronic ACM may be used alone or with the ARM stacked on top. The Controlinc ACM is used with a Communication Adapter Module (CAM). The ARM may also be installed alone. Each ACM can be supplied with the TEC2 actuator or provided later as an upgrade.
The ACM has two 4-20mA analog input and two 4-20mA analog outputs. Only one of
the analog input could control at any time. Both of these inputs are congurable. Analog
Output #1 is position feedback and Analog Output # 2 is torque. By default, the two analog outputs are used for valve position and torque feedback.
The Controlinc ACM has two analog inputs and two analog outputs. The analog inputs and output may be used for generic data acquisition and control by the network host or for the
closed loop control. The ACM is normally congured to allow the host to control the analog
output; the host can write a 12-bit value between 0-4095 via the network to generate a 4-20mA output.
3.6.1 Wiring the ACM
ACM modules may be installed only by factory-trained technicians. Only one Futronic or Controlinc ACM can be installed at a time inside the round cover nearest the display end. The Futronic or Controlinc ACM connects to the Central Control Module (CCM) for logic control functions and to the Separate Terminal Chamber (STC) for user wiring connections.
To wire the ACM, connect the wires in accordance with Figure 3-9 and Figure 3-10 as applicable. See Section 3.3, Electrical Connections for general electrical connection requirements.
Figure 3-9 ACM Wiring Connections - ACM (Analog Control Module)
Alternate Function
User Power Supply 24VDC Power Supply
Relay Output #1 Limit Switch Open (LSO) Relay Output #2 Limit Switch Close (LSC)
Relay Output #3 Intermediate Limit A (LSA) Relay Output #4 Intermediate Limit B (LSB)
Relay Output #5 Monitor Relay N.O. Monitor Relay N.C.
Remote Display Model Communication Port (+)
Remote Display Model Communication Port (-)
Default Function
Open Close Stop
Common (0V) for Control Inputs (1-3)
Open Inhibit Close Inhibit ESD
Common (0V) for Inhibit/ESD Inputs (4-6)
Emergency Stop (N.C.)
Emergency Stop (N.C.)
Signal
Digital Input #1 Digital Input #2 Digital Input #3
Digital Input #4 Digital Input #5 Digital Input #6
Earth Ground
2 4 6 8 10 12 14 16 18 20 22 24
1 3 5 7 9 11 13 15 17 19 21 23
26 28 30 32 34 36 38 40 42 44
25 27 29 31 33 35 37 39 41 43
(+)
}
(-)
} }
} }
} }
AIN1+ AIN1­AIN2+ AIN2­Shield Shield AO1+ AO1­AO2+ AO2-
Spare (n/c) DCMlink (+) Spare (n/c) DCMlink (-)
(+)
Shield
(-)
Shield
(+)
(-)
ACM Option
All Analog I/O are Isolated, Loop Powered with Channel to Channel Isolation
Installation
The ARM can be installed with the Futronic ACM by stacking it on top of the Futronic ACM and connecting to the STC. See Section 3.7, Auxiliary Relay
Module (ARM) Wiring.
17
Page 26
tion
Section 3: Installation
September 2018
Figure 3-10 ACM Installation Connections - ACM (Network Control Module)
Alternate Function
User Power Supply 24VDC Power Supply
Relay Output #1 Limit Switch Open (LSO) Relay Output #2 Limit Switch Close (LSC)
Relay Output #3 Intermediate Limit A (LSA) Relay Output #4 Intermediate Limit B (LSB)
Relay Output #5 Monitor Relay N.O. Monitor Relay N.C.
Remote Display Model Communication Port (+)
Remote Display Model Communication Port (-)
Default Function
Open Close Stop
Common (0V) for Control Inputs (1-3)
Open Inhibit Close Inhibit ESD
Common (0V) for Inhibit/ESD Inputs (4-6)
Emergency Stop (N.C.)
Emergency Stop (N.C.)
Signal
Digital Input #1 Digital Input #2 Digital Input #3
Digital Input #4 Digital Input #5 Digital Input #6
}
Earth Ground
(+)
Installation and Operation Manual
1 3 5 7 9 11 13 15 17 19 21 23
2 4 6 8 10 12 14 16 18 20 22 24
26 28 30 32 34 36 38 40 42 44
25 27 29 31 33 35 37 39 41 43
(-)
} }
} }
} }
AIN1+ AIN1­AIN2+ AIN2­Shield Shield AO1+ AO1­AO2+ AO2-
Spare (n/c) DCMlink (+) Spare (n/c) DCMlink (-)
(+)
Shield
}
(-)
Shield
(+)
}
(-)
ACM Option
All Analog I/O are Isolated, Loop Powered with Channel to Channel Isolation
Network Port A
CAM Option
Network Port B
ACM_CAM Op
Notes:
1. All digital inputs have an input voltage range of 18-150 Vdc or 20-250 Vac.
2. All digital relay outputs are rated for 5 A @ 30 Vdc or 5 A @ 250 Vac
Resistive, 2 A Inductive load.
3. Jumpers can be added between Terminals 8 and 10, Terminals 32 and 34,
Terminals 36 and 38, and Terminals 40 and 42 but are not required.
4. Emergency Stop requires jumper (between Terminals 20 and 22) or
normally closed contacts (actuator stops when contacts open).
5. Remote display communication port is RS-485.
6. If bare wires (without terminals) are connected, remove a maximum of
1/4 inch (6 mm) insulation.
Figure 3-11 ACM Wiring Connections
ACM Wiring Terminals 25 to 44
18
Installation
Page 27
Installation and Operation Manual
3.6.2 Analog Controlled – Power Supply Connections
The power sources for analog controlled inputs/outputs are either internal or external. Connect the power supplies as shown in Figure 3-12 through
Figure 3-17.
Figure 3-12 ACM – Analog Output with External Power Supply
Section 3: Installation
September 2018
Figure 3-13 ACM - Analog Output with Internal Power Supply
Installation
19
Page 28
--
Earth
Section 3: Installation
September 2018
Installation and Operation Manual
Figure 3-14 ACM – Analog Input with External Power Supply
+
+
+
-
24 VDC
-
25
+
-
-
AIN#1
26
27
28
+
-
AIN#2
29
Earth
Figure 3-15 ACM– Analog Input with Internal Power Supply
9
10
25
26
27
28
29
+
24 VDC
-
+
-
+
-
+
AIN#1
AIN#2
+
20
Installation
Page 29
Installation and Operation Manual
Internal Power Supply
Common 0v
External Power Supply
Common 0v
Earth Ground
29
Figure 3-16 Futronic – 3 Wire Analog Control with External Power Supply
3-Wire
Open Close
25
26
Open
1
Close
2 3
Toggle
4
4-20mA Position
Set Point
(+)
(+)
(-)
(-)
AIN#1
External Power Supply
(+)
18-150VDC
Z
or
20-250VAC
(-)
(+)
External 24VDC Input
(-)
Section 3: Installation
September 2018
Figure 3-17 Futronic – 3 Wire Analog Control with Internal Power Supply
Open Close
3-Wire
1 2 3
4
9
Open Close
Toggle
(+)
(-)
24VDC
Internal Power Supply
4-20mA Position
Set Point
(+)
10
(+)
(-)
25
(-)
AIN#1
26
29
Earth Ground
Installation
21
Page 30
Section 3: Installation
September 2018
3.6.3 Network Controlled
Installation and Operation Manual
For the actuator to be network controlled, a Controlinc ACM and a Communication
Adapter Module (CAM) must be installed. Each CAM is required for a specic
protocol and network topology, and enables the network capability. To install the Controlinc ACM see Section 3.6.1, Wiring the ACM.
NOTE:
Factory personnel must install the ACM and CAM. These modules (CAMs) may be
installed in the eld only by factory-trained technicians using a special passcode to
enter the “FACTORY SETUP” mode.
Connect the actuators as shown in Table 3-1 for RS-485 redundant bus or E>Net networks. If another protocol is selected then refer to the wiring diagram supplied with the actuator for connections.
NOTE:
If E>Net network topology is specied, insert a jumper between Terminals 40 and
42 to connect the network cable shield throughout the network and connect a single point earth/ground elsewhere.
See Section 3.3, Electrical Connections for general electrical connection requirements.
Table 3-1. Connecting Actuator A to Actuator B
Terminal Block Function
39 Data Port A (+)
41 Data Port A (-)
40 Shield
43 Data Port B (+)
44 Data Port B (-)
42 Shield
22
Installation
Page 31
Installation and Operation Manual
Section 3: Installation
3.7 Auxiliary Relay Module (ARM) Wiring
The ARM can be used with the Futronic ACM or standalone. Only factory-trained technicians may install the ARM.
Connect the ARM within the controller in accordance with Table 3-2. See Section 3.3,
Electrical Connections for general electrical connection requirements.
Table 3-2. ARM Wiring Connections
Terminal Block Function Relay Type
39 Relay Output #9 Latching NO or NC
40 Common
41 Relay Output #10 Latching NO or NC
42 Relay Output #11 Latching NO or NC
43 Common
44 Relay Output #12 Latching NO or NC
September 2018
Figure 3-18 ARM Wiring Diagram
Alternate Function
User Power Supply 24VDC Power Supply
Relay Output #1 Limit Switch Open (LSO) Relay Output #2 Limit Switch Close (LSC)
Relay Output #3 Intermediate Limit A (LSA) Relay Output #4 Intermediate Limit B (LSB)
Relay Output #5 Monitor Relay N.O. Monitor Relay N.C.
Remote Display Model Communication Port (+)
Remote Display Model Communication Port (-)
Default Function
Open Close Stop
Common (0V) for Control Inputs (1-3)
Open Inhibit Close Inhibit ESD
Common (0V) for Inhibit/ESD Inputs (4-6)
Emergency Stop (N.C.)
Emergency Stop (N.C.)
Signal
Digital Input #1 Digital Input #2 Digital Input #3
Digital Input #4 Digital Input #5 Digital Input #6
Earth Ground
2 4 6 8 10 12 14 16 18 20 22 24
1 3 5 7 9 11 13 15 17 19 21 23
26 28 30 32 34 36 38 40 42 44
25 27 29 31 33 35 37 39 41 43
(+)
}
(-)
} }
} }
} }
AIN1+ AIN1­AIN2+ AIN2­Shield Shield AO1+ AO1­AO2+ AO2-
Spare (n/c) DCMlink (+) Spare (n/c) DCMlink (-)
Relay Output #9 Common Relays 9 & 10 Relay Output #10
Relay Output #11 Common Relays 11 & 12 Relay Output #12
ACM Option
All Analog I/O are Isolated, Loop Powered with Channel to Channel Isolation
ARM Option
ACM_ARM Option
Installation
23
Page 32
Section 3: Installation
September 2018
Figure 3-19 ARM Wiring Connections
Installation and Operation Manual
ARM Wiring Terminals 39 to 44
24
Installation
Page 33
Installation and Operation Manual
Section 3: Installation
September 2018
3.8 Remote Display Module (RDM) Connection to the Actuator – Optional
Connect the RDM to the actuator as shown in Figure 3-20 and in accordance with Section
3.8.1, 24 Vdc Power Source, or Section 3.8.2, 115/230 Vac Power Source, depending on
the power source. Each RDM can be powered from the actuator, or it can be powered from an external source. If more than one RDM is used, one can receive power from the actuator and the other can receive power from an external source. See Section 3.3, Electrical
Connections for general electrical connection requirements.
NOTE:
If RDM 1 or 2 is enabled and not connected, the actuator will be in stop mode and cannot be operated until RDM is connected or disabled.
Figure 3-20 Connecting RDM Cables to the STC
RDM Wiring Terminals 21, 23, and 24
Installation
25
Page 34
Section 3: Installation
September 2018
3.8.1 24 Vdc Power Source
Figure 3-21 RDM Interface Module (Support Both 24V DC and AC)
Installation and Operation Manual
If the RDM is to receive power from the actuator, connect cable type Belden 8723 or equivalent as detailed in Table 3-3. The cable distance is limited to 1,200 feet (366 meters).
NOTE:
By using two cables, Belden 8719, or equivalent for power and Belden 9841 or equivalent for RS-485 communication, the distance limitation is increased to 4,000 feet (1,200 meters).
P2
SW1 1-6
26
Installation
Page 35
Installation and Operation Manual
Table 3-3. RDM Connections with Internal Power Source (24VDC)
Section 3: Installation
September 2018
RDM Interface Module Connector P2
P2-10 (24V +) 24 Vdc(+) 9 P2-9 (24V -) 0V Common 10 P2-3 (CHA -) RS-485 (-) 23 P2-5 (CHA +) RS-485 (+) 21 P2-4 (CHA N) Shield 24
Function TEC2 STC Terminals
3.8.2 115/230 Vac Power Source
If the RDM is receiving power from an external source, connect cable type Belden 9841 or equivalent as detailed in Table 3-4.
Table 3-4. Connections with External Power Source (External AC)
RDM Interface Module Connector P2
P2-1 (AC +) 115/230 Vac 50/60 Hz (+) ­P2-2 (AC -) 0V Common ­P2-3 (CHA +) RS-485 (+) 21 P2-5 (CHA N) RS-485 (-) 23 P2-4 (CHA -) Shield 24
Function TEC2 STC Terminals
3.8.3 Two RDMs (One 24 Vdc and One 115/208/220/230 Vac Power Source)
To use two RDMs, one can receive 24V DC power from the actuator and the other has to get power from an external AC source, 115/208/220/230 Vac.
3.8.4 RDM Connections and Dip Switch Settings
Table 3-5. Dip Switch (SW5 and SW6) Settings
RDM1 RDM2 LDM
SW1-5 On Off Off
SW1-6 Off On Off
Installation
27
Page 36
Section 3: Installation
September 2018
Figure 3-22 TEC2 Wiring Diagram
Motor
Thermal
Protector
Motor Control Module
Central Control Module
Note: Maximum Power Rating: 15.12 Watts
Maximum Source Current: 0.63 Amps
24 VDC
Power Supply
Installation and Operation Manual
L1
3 - Phase
L2
Power
L3
Supply
GND
1
Open
2
Close
3
Stop
4
Common 0V
5
Open Inhibit
Digital Inputs
6
7
8
9
10
Close Inihbit
ESD
Common 0V
+24 VDC
0 VDC
Local Display Module Remote Display Module
Two-Wire Control
Maintain Contact to Open
Open
11
4
Internal
Power Supply
External
Power Supply
18-150 VDC
or
20-250 VAC
NOTES: 1) All digital inputs have an input votage range or 18-150 VDC or 20-250 VAC.
2) All digital relay outputs are rated for 5A @ 30 VDC or 5A @ 250 VAC Resistive, 2A inductive load.
3) Jumpers shown connected between terminals are permissible but not required.
4) Emergency stop requires jumper or normally closed contact (actuator stops when contact open)
5) Remote display communication port is RS-485.
6) If bare wires (without terminals) are connected, remove a maximum of .25 inch insulation
7) User replaceable primary fuses (F1 and F2) are located in the Terminal Chamber Enclosure. All transformer secondary fuses are automatic resetting.
8) Contacts Outputs and Output Switch Contact Development Chart shown for default configuration only. User may redefine all Outputs (See TEC200O Installation & Operation Manual E2K-405-0902).
0V
10
+24 VDC
9
Open
1
4
Common 0V
Three-Wire Control
Maintained Contacts
Open
Close
2
4
0V
10
+24 VDC
9
Open
11
+
Z
-
2
4
Close
Common 0V
(1 or 2 May be fitted)
Momentary Contacts
1
2
3
4
10
9
2
+
Z
-
3
4
Four-Wire Contol
Open Open Inhibit
Close
Stop
0V
+24 VDC
Open
Close
Stop
+
Common 0V Common 0V
Z
-
Inhibit/Interlock
5
6
7
8
10
9
5
6
7
8
and ESD
Close Inhibit
ESD
0V
+24 VDC
Open Inhibit
Close Inhibit
ESD
+
-
.
11
LSOR0#1
12
Common
Valve Position
MID
13
LSC
14
LSA
15
Common
16
LSB
17
N.O. Contact
18
Common
19
N.C. Contact
Emergency
20
Stop
RS485 (+)
21
Emergency
22
Stop
RS485 (-)
23
24
Shield
36
DCMlink
38
Open
TEC-001
TM
Contact Function
Open Limit
Close Limit Open Limit Close Limit
R0#2
R0#3
R0#4
Contact Outputs
Monitor
Relay
R0#5
Separate Terminal Chamber
Z
Output Switch Contact Development
Close
LSO
LSC LSA
LSB
DWN BY JTD ORIGINAL DATE 4-21-03
WIRING DIAGRAM
NOTE:
The Local Display Module (LDM) is a part of the actuator and is powered internally by a low voltage DC. The Remote Display Module (RDM) is powered by two options, either 24VDC or 90-250VAC 50/60Hz.
28
Installation
Page 37
Installation and Operation Manual
Section 4: Operation
Figure 4-1 TEC2 Controller
Section 4: Operation
September 2018
4.1 Local Display Module
Display Module with Bluetooth® - Model 87340.
See Appendix for Specifications.
The Local Display module consists of the following as shown in Figure 4-2:
Graphics Display
Message Center
Control Knob and Selector Knob
Three LEDs
Figure 4-2 Local Display Module (LDM)
LEDs
Graphics Display
Message Center

Operation

Control Knob
Selector Knob
29
Page 38
Section 4: Operation
September 2018

4.1.1 Graphics Display and Message Center

4.1.2 Control Knob and Selector Knob
Installation and Operation Manual
The graphics display shows the mode of operation, valve status, position, torque, and alarm symbols. The message center displays actuator setup selections, data entry feedback, and alarm messages. When no alarms are active and the valve is not moving or is not at either limit, the message center will be blank.
The control knob performs normal Open/Stop/Close function in the local control mode and YES/NO function in the “MONITOR/SETUP” mode as detailed in Table 4-1.
The NO selection increments the displayed value but does not decrement. To decrement continuously hold the NO position until the highest value is reached. The display value will then start at the lowest value and increment from there. If the control knob is held in the NO position for more than 2 seconds the incrementing rate will increase from 0.5 seconds per new value to 0.1 seconds per value.
The selector knob performs normal selector switch Local/Stop/Remote function and alternate Next/Back display function in the “MONITOR/SETUP” mode as detailed in Table 4-1.
The NEXT and BACK selections are used strictly for cycling through the SETUP displays to locate the desired display or to exit the “SETUP” mode.
Table 4-1. LDM Rotating Knobs
Knob Rotation Direction Function Result
Spring return to center
Clockwise
Control
Selector STOP
(CLOSE)
Counterclockwise (OPEN)
Clockwise (REMOTE)
Counterclockwise (LOCAL)
Neutral Position
YES
NO
Neutral Position
NEXT Advances to the next display
BACK Returns to the previous display
Completes YES or NO entry cycle. Exception: when knob is held for continuous data entry updates.
Accepts the displayed question or data entry. Advances to the next display. Exception: when knob is held for continuous data entry updates.
Rejects displayed question or data. Increments to the next data value or display. Exception: when knob is held for continuous data entry updates.
Sets up entry, completes NEXT or BACK entry cycle. See Note below
NOTE:
If the selector knob remains in either NEXT or BACK position, the display will scroll.
30
4.1.3 LEDs
There are three LEDs on the LDM:
Red
Green
Yellow
The default function of these LEDs is detailed in Table 4-2.
See Section 5.5.2, Valve Control Setup to reverse Red to indicate closed/closing and Green to indicate opened/opening.
Operation
Page 39
Installation and Operation Manual
4.1.4 Normal Display Function
Figure 4-3 details the display during normal function. The bar graphs, position
digits, icons, and LEDs indicate normal activity, i.e., the valve opening, closing, or stopping in mid-travel. The message center remains blank until alarms are active or the valve is opening, closing, full open, or full close.
Table 4-2 details various normal activities and how each is displayed.
Figure 4-3 Normal Display
Section 4: Operation
September 2018
The valve has stopped and is 75% opened. The yellow LED is ON and the message center is clear.
Table 4-2. Normal Display Functions
Valve Activity
Fully closed
Opening OPENING OFF Blinking OFF
Stopped Cleared ON OFF OFF
Fully opened
Closing CLOSING OFF OFF Blinking
Alarm
Message Center Top Line
FULL CLOSE
FULL OPEN
Alarm Type Displayed
-Bottom Line
Display Functions (LEDs)
Yellow Red Green
OFF OFF ON 0%
OFF ON OFF 100%
Blinking OFF OFF
Position Bar Graph
Flashing in the Open direction
STOP Icon is Displayed
Shows relative position
Flashing in the Close direction
Alarm Icon
Percent Open "XX%"
Increments
% open
Decrements
Operation
31
Page 40
Section 4: Operation
September 2018
Installation and Operation Manual
4.2 Remote Display Module (RDM)
Display Module with Bluetooth® - Model 87340
See Appendix for Specifications.
The RDM performs the same functions as the LDM.
NOTE:
If the RDM does not receive communication messages from the Central Control Module
(CCM) within 5 seconds after power is applied, the RDM will display the ashing message
CCM LINK FAILED” and all three LEDs will blink. This will also occur if communication is lost for 5 seconds or more.
If RDM 1 or 2 is enabled and not connected, the actuator will be in stop mode and cannot be operated until RDM is connected or disabled.
4.2.1 RDM Operation with LDM
Two RDMs and an LDM can be connected to one actuator. The operation priority is detailed in Table 4-3.
Table 4-3. RDM and LDM Operation Priority
Mode of Operation LDM, RDM #1, RDM #2 and Selector Switch Position
STOP
LOCAL
REMOTE
At least one module must have the selector switch in the STOP position.
At least one module must have the selector switch in the LOCAL position and none have the selector switch in the STOP position.
All modules must have the selector switch in the REMOTE position.
32
Operation
Page 41
Installation and Operation Manual
4.3 Initializing the Actuator
NOTE:
The TEC2 has automatic phase correction.
4.3.1 Setting Position Limits
Limits must be set before operating. The actuator will not operate until limits are set.
NOTE:
A passcode is not needed for the initial position limit settings. However, any limit setting changes required after initialization requires a passcode and are changed via the “CHANGE SETTINGS” mode. See Section 5.5.3, Set Valve Travel Limits.
CAUTION:
Section 4: Operation
September 2018
It is recommended that the final valve position be set using the handwheel while setting the limits to prevent valve damage.
There are two different routines for setting limits. Initial limit settings can be set as described in Section 2, Quick Start. Limit settings can be changed as described in Section 5.5.3, Set Valve Travel Limits.
Once the limits have been set, check the settings as follows.
For Electrical Operation:
1. Run actuator electrically to verify correct operation.
For Manual Operation:
1. Move the valve in the close direction. The Red LED should go off and the Green LED should blink within one handwheel turn.
2. Move the valve in the open direction. The Green LED should go off and the Red LED should be blinking within one handwheel turn.
The actuator will operate in the normal LOCAL and REMOTE modes.
Exit “SETUP” mode.
Operation
1. Rotate the selector knob to NEXT to cycle through the displays until “EXIT?” is displayed.
2. Rotate the control knob to YES.
4.3.2 View Existing Settings
Unless otherwise specied at the time the order is placed, the TEC2 actuator is shipped with the following default conguration settings.
33
Page 42
Section 4: Operation
September 2018
Table 4-4. Default Configuration Settings
Basic Actuator Functions
Installation and Operation Manual
Valve Control
Mode = 3 Wire
Close Direction = (Gearing Dependent)
Seat = Position
Close Torque = 50%
Open Torque = 50%
Local Control = Maintain
Remote Control = Maintain
Torque Retry = OFF RO#3= N.O. RO#11 = N.O.
Remote Display 1 = OFF
Remote Display 2 = OFF
Close LED = Green Open LED = Red
Low Battery Alarm = OFF
Valve Stall Delay Time = 8 Sec
Retain Setpoint = OFF
Discrete Inputs
DI#1= Active on CLOSED contact
DI#2= Active on CLOSED contact
DI#3= Active on OPEN contact
DI#4= Active on CLOSED contact
DI#5= Active on CLOSED contact
DI#6= Active on OPEN contact
(Relays 1 thru 5)
RO#1= LSO
RO#1= N.O. RO#9 = N.O. Close Inhibit = OFF
RO#1= Continuous RO#9 = Flash Local ESD = OFF
RO#2= LSC
RO#2= N.O. RO#10 = N.O.
RO#2= Continuous RO#10 = Flash
RO#3= LSO
RO#3= Continuous RO#11 = Flash
RO#4= LSC
RO#4= N.O. RO#12 = N.O.
RO#4= Continuous RO#12 = Flash
RO#5= MONITOR
RO#5= Continuous
LSA Position = 25%
LSB Position = 75%
Discrete Outputs
(ARM Relays 9 thru 12)
RO#9 = Lost Power Alarm
RO#10 = Motor Overload Alarm
RO#11 = Lost Phase Alarm
RO#12 = Over Torque Alarm
Inhibit and ESD
Open Inhibit = OFF
Remote ESD = OFF
Lost Com ESD = OFF
Stayput on ESD = ON
*ESD Override on Thermal = OFF
ESD Override on Local = OFF
ESD Override on Stop = OFF
ESD Override on Inhibit = OFF
ESD Override on Torque = OFF
ESD Delay 0.0 Seconds
Go to _% Open on ESD = 0
34
* Overriding the thermal motor protection will invalidate the hazardous area certication.
Operation
Page 43
Installation and Operation Manual
Two-Speed Timer Default Conguration
Close Open Anti-Water Hammer
Mode = OFF Mode = OFF Mode = OFF
Start Position = 30% Start Position = 70% Start Position = 10%
Stop Position = 1% Stop Position = 99%
Pulse ON time = 3.5 Sec Pulse ON time = 3.5 Sec Pulse ON time = 3.5 Sec
Pulse OFF time = 5.0 Sec Pulse OFF time = 5.0 Sec Pulse OFF time = 5.0 Sec
Auxiliary Control Module (ACM) Default Conguration
Analog Control - Futronic Network Control - Controlinc
Control Bandwidth = 2.0% Network Node Address = 001
Speed Bandwidth = 5.0% Response Delay Time = 8ms
Delay Time = 1 Second Parity = NONE
Input Polarity CLOSE = 4mA Analog I/0 Scale 0 - 4095
Output Polarity CLOSE = 4mA Write Protect = NO
STAYPUT on lost signal
Section 4: Operation
September 2018
1. Enter “SETUP” mode as detailed in Step No 2 of Section 2, Quick Start.
2. Place the selector knob in the NEXT position to advance through each display until “DISPLAY SETTINGS?” is displayed.
3. Rotate the control knob to YES.
4. Scan through each display selecting NO or YES and BACK or NEXT as needed to review the current settings. See Figure 4-4.
NOTE:
The “DISPLAY SETTINGS?” mode can be accessed without entering a passcode; however no changes can be made to the settings in this mode. To make any changes see Section 5, Customizing Actuator Settings.
Operation
35
Page 44
Figure 4-5 Display Settings
Section 4: Operation
September 2018
Figure 4-4 Display Settings
Go to
Figure 5-1
Installation and Operation Manual
BACK
VALVE CONTROL
SETUP?
Open Torque
<xx>%
Remote Display 2
<on/o>
Control Mode
YES YES YES
<control mode>
Two-wire; Three-wire; Four-wire
IrDA port; Three-wire Analog
Analog - ignored if ACM not installed
Network - ignored if ACM not installed
Local Control
YES YES YES
<LocalCtrlSetting>
Close LED<color>
YES YES YES
Open LED<color>
Drive Sleeve
Close: <cw or ccw>
Remote Control
<RemoteCtrlSetting>
Low Battery
Alarm<on/o>
<pos or trq>
Position Seat
Torque Retry
<on/o>
Go to
Figure 5-9
BACK NEXT
YES
Backseat <on/o>
Remote Display 1
YES
<on/o>
Torque
YES
Close Torque
<xx>%
YES
YES
OR
NEXT
36
Operation
Page 45
Installation and Operation Manual
4.4 Local Control Operation
To locally control the actuator via the LDM or the RDM:
1. Exit “SETUP” mode if applicable.
2. Place the selector knob in the LOCAL position.
NOTE:
The actuator is shipped congured for inching mode unless specied at the time order is
placed; i.e. the actuator is shipped in the “Maintained” mode.
Local Maintained – Inching Mode
3. Place the control knob in either the OPEN or CLOSE position and continue to hold. After 0.5 seconds the actuator will move in the open or close direction.
Section 4: Operation
September 2018
4. Release the knob to stop the actuator movement. The knob will return to the neutral position.
Local Momentary Mode – Seal-ins Active
3. Place the control knob in either the OPEN or CLOSE position. Momentarily hold for
0.5 seconds and release. The actuator will move in the open or close direction to
the end of travel.
4. To stop the actuator movement:
Place the selector knob in the STOP position.
OR
Place the control knob in the opposite direction of the current movement
for less than 1.0 second.
NOTE:
If the control knob is held in the opposite direction for more than 1.0 second, the actuator will reverse direction after stopping for approximately 0.5 seconds to allow instant reversing without valve plugging or causing high stresses and damage to the actuator.
Operation
37
Page 46
Section 4: Operation
September 2018
Installation and Operation Manual
4.5 Remote/Auto Control Operation
The actuator is shipped congured for “four-wire control” unless otherwise specied at
order placement. There are additional remote control modes that can be selected via the “SETUP” mode.
NOTE:
See Table 4.4 for defaults.
Two-wire control
Three-wire control
IrDA port
Three-wire analog
Analog
Network
For installation details, see Section 3.5, Discrete Controlled Inputs.
To control the actuator via discrete inputs:
1. Enter “SETUP” mode. See Section 5.1, Entering Setup Mode.
2. Use the selector knob (NEXT/BACK) to select “CONTROL MODE” under “VALVE CONTROL SETUP?
3. Use the control knob (NO) to select the desired control mode. See Section 5.5.2, Valve Control Setup.
4. Exit “SETUP” mode and place selector knob in the REMOTE position.
Remote Maintained – Inching Mode
5. Apply the control signal and maintain. After 0.5 seconds the actuator will move in the open or close direction.
6. Eliminate the control signal to stop the actuator.
Remote Momentary – Seal-ins Active
38
5. Momentarily pulse either OPEN or CLOSE control signal for 0.5 seconds minimum.
The actuator will move in the open or close direction to the end of travel.
6. Momentarily pulse the remote stop signal to stop the actuator movement.
Operation
Page 47
Installation and Operation Manual
Two-Wire Control
The two-wire control mode uses only one contact to control the valve. When the contact is closed, the valve opens, and when the contact is open, the valve closes. The contact open and close status can be reversed in the “SETUP” mode. See Section 5.5.4, Discrete
Input Setup.
Three-Wire Control
The three-wire control mode uses two maintained contacts to open or close the valve. This is an “inching” type mode. Remote seal-ins, “Momentary” mode, may be activated in the “SETUP” mode. If the three-wire control is used with the seal-ins activated, the valve cannot be stopped while being remotely controlled; the valve can only be stopped via the inhibit or emergency stop inputs.
Four-Wire Control
The four-wire control mode uses three maintained contacts to open, close, or stop the
valve. The default conguration sets the stop input to be active on open contact. The default conguration can be modied in the “SETUP” mode. See Section 5.5.4,
Discrete Input Setup.
Section 4: Operation
September 2018
Operation
39
Page 48
Section 5: Customizing Actuator Settings
September 2018
Installation and Operation Manual
Section 5: Customizing Actuator Settings

5.1 Entering Setup Mode

The “SETUP” mode must be entered to modify any conguration settings.
1. Place the selector knob in the STOP position. Setup may be performed at any one location; i.e. at the LDM or any RDM that is connected.
NOTE:
STOP button on the Clicker only stops a moving valve.
2. Rotate the control knob to YES, then NO, then YES, then NO in rapid succession and then release. “SETUP” icon will be displayed on the display module and “SETUP?” will be displayed on the message center.
NOTE:
Do not hold the knob in any one position longer than 0.5 seconds.
3. Rotate the control knob to YES. A series of questions will be displayed as detailed in Figure 5-1.
NOTE:
If the control knob is placed in the NO position or if NEXT or BACK is selected in lieu of YES, the display will return to the normal display mode.
4. Use the control knob to answer “YES” or “NO” to the displayed questions. Use the selector knob, NEXT and BACK, to advance through the setup selections.
5. When conguring is complete, advance to “EXIT SETUP?” Answer “YES.” The display will return to normal display model.
NOTE:
If a knob entry is not made within 120 seconds, the actuator will exit the “SETUP” mode and revert to the normal display.
40
NOTE:
No Passcode is required for viewing any of the settings. Passcode will be needed for changing any of the parameters.

Customizing Actuator Settings

Page 49
Installation and Operation Manual
Figure 5-1 Setup
Figure 5-1 Setup
Section 5: Customizing Actuator Settings
September 2018
NO
SETUP?
YES
BACK
NO
NO
NEXT
Are Limits Set?
YES
Display Unit Parameters?
Change
Settings?
Display
Settings?
NO
YES
YES
YES
Go to
Figure 5-7
Go to
Figure 5-3
Go to
Figure 5-4
Go to
Figure 4-5
Exit Setup and revert
to normal display
NO from EXIT when right
knob is in STOP position
YES
YES only - NEXT will not
exit setup
NO
NO
Display
Diagnostics?
EXIT?
NO
YES
Go to
Figure 6-1
Customizing Actuator Settings
41
Page 50
Section 5: Customizing Actuator Settings
September 2018

5.2 Setting Limits

After entering “SETUP” mode, the alarm message “SET LIMITS BEFORE OPERATING” will appear if limits have not been set. See Section 4.3.1, Setting Position Limits, to set the
limits for the rst time. If limits have been set, this display will be bypassed and “CHANGE DISPLAY?” will appear.
To modify previously set limits see Section 5.5, Change Settings and Section 5.5.3, Set Valve Travel Limits.
5.3 Changing Display
The language or the contrast can be changed as follows. A passcode is not required. See Figure 5-2.
1. At the “CHANGE DISPLAY?” prompt, answer “YES.” “CHANGE LANGUAGE?” will appear.
Installation and Operation Manual
2. If English is the desired language, answer “NO.” “ADJUST CONTRAST?” will appear. Go to Step No. 4.
3. If English is not desired, answer “YES” to “CHANGE LANGUAGE?” and “DISPLAY OTHER?” will appear. The user may change any of the words being displayed on the message center by selecting an alternate language. “ADJUST CONTRAST?” will appear.
4. If contrast adjustment is needed, answer “YES.” Then select NO and hold until the desired contrast is reached. Select YES. “CHANGE DISPLAY?” appears.
5. Select NO to exit.
42
Customizing Actuator Settings
Page 51
Installation and Operation Manual
Figure 5-2 Change Display
Figure 5-2 Change Display
Section 5: Customizing Actuator Settings
September 2018
Go to
Figure 5-15
BACK
CHANGE
DISPLAY?
NO
or
Next
Go to
Figure 5-16
Change
YES YES
Language?
BACK NEXT
NO
Language?
<xxxxxxxx>
NO
English, Spanish,Portuguese,
Russian, French,Mandarin,
Italian, German
Adjust
YES YES
Contrast?
NO
YES
No to Adjust Yes to Accept
NO
Increment 1 to 64
In Step Size of 1
5.4 Displaying Unit Parameters
The user may view information on the actuator parameters as follows:
1. At the “DISPLAY UNIT PARAMETERS?” prompt answer YES.
2. Use the selector knob (BACK/NEXT) to view parameters as shown in Figure 5-3.
The tag name, method of control, and network address may be entered or changed via the “Change Settings” mode. See Section 5.5, Change Settings.
All other parameters viewed are factory setup and cannot be changed by the user.
Customizing Actuator Settings
43
Page 52
Figure 5-3 Displaying Unit Parameters
Section 5: Customizing Actuator Settings
September 2018
Figure 5-3 Displaying Unit Parameters
Go to
Figure 5-2
BACK
Installation and Operation Manual
BACK NEXT
DISPLAY UNIT
PARAMETERS?
NO
or
Next
Tag Name:
<16 character max>
YES YES
Model:<model> <turn & speed>
Run:<run amp> Stall:<stl amp>
YES
YES
Control Mode:
<ctrl mode>
S/N:<serial #>
MFG Date<mdate>
Torque Spring: <torq spring>
Network Adapter:
<net adapter>
YES YESYES
NONONO NO
Voltage:
<volt ph freq>
YES YESYES
NONONO NO
Max Torque:
<max torq> %
YES YESYES
NONONO NO
Network Node
Address: <addr>
MTR: <mtr model>
<hp>: HP
<rpm>: RPM
Batery Enable?
<Yes/No>
<current date> <current time>
YES
44
Go to Next Display
Figure 5-4
LDM Bluetooth
<enable/disable
CCM Rev<x.x.x>
Date<dd-mon-yy>
YES
YES
RDM1 Bluetooth
<enable/disable
LDM Rev<x.x.x>
Date<dd-mon-yy>
RDM2 Bluetooth
<enable/disable
YES YES
NONONO NO
RDM1 Rev<x.x.x>
Date<dd-mon-yy>
YES YES
NONONO NO
BT Discovery
<enable/disable
RDM2 Rev<x.x.x> Date<dd-mon-yy>
Not
YES
YES
Implemented
Yet
Customizing Actuator Settings
Page 53
Installation and Operation Manual
5.5 Change Settings
1. Enter “SETUP” mode and use the selector knob (NEXT) to scroll to “CHANGE SETTINGS?”. Answer “YES.” See Section 5.1, Entering Setup Mode.
2. Enter passcode.
NOTE:
A passcode must be entered to change settings.
3. Use the selector knob (NEXT/BACK) to scan the display for the desired setting to change the following:
Valve control setup
Valve travel limits
Discrete input
Section 5: Customizing Actuator Settings
September 2018
Discrete output
Inhibit and ESD
Two-speed timer
Analog
Network
Tag name
Passcode
Customizing Actuator Settings
45
Page 54
Figure 5-4 Change Settings
Section 5: Customizing Actuator Settings
September 2018
Figure 5-4 Change Settings
Installation and Operation Manual
YES
NO
CHANGE
SETTINGS?
SAVE CHANGE
SETTINGS?
BACK
YES
BACK
NEXT
Valve Control
Setup?
NO
Set
Trave l
Limits?
NO
Discrete
Input
Setup?
NO
Discrete
Output
Setup?
NO
Inhibit
and ESD
Setup?
NO
Two-Speed
Timer
Setup?
YES
YES
YES
YES
YES
YES
Go to
Figure 5-6
Go to
Figure 5-7
Go to
Figure 5-9
Go to
Figure 5-10
Go to
Figure 5-11
Go to
Figure 5-12
Is ACM Installed?
ANALOG
SETUP?
Is Controlinc ACM
Installed?
YES
NONO
NO
NO
BACK
NO
NO
NEXT
Network
Setup?
Change
Display?
Tag
Name
Setup?
Change Display?
Passcode
Setup?
Battery
Enable?
Displayed only if ACM Installed and ANALOG control is enabled.
Displayed only if ACM Installed and ANALOG control is enabled.
YES
YES
YES
YES
YES
YES
See Figure 5-13
See Figure 5-14
Go to
Figure 5-2
Go to
Figure 5-15
Go to
Figure 5-2
Go to
Figure 5-16
Go to
Figure 5-17
NO
Set Time
And
Date
NO
Bluetooth?
NO
Save
Change
Settings?
NO
YES
YES
YES
Go to
Figure 5-18
Go to
Figure 5-19
46
Customizing Actuator Settings
Page 55
Installation and Operation Manual
5.5.1 Passcode Entry
The actuator is shipped with “000” as a passcode. To change the passcode see Section 5.5.11, Passcode Setup.
To enter the passcode:
1. At the “CHANGE SETTINGS?” prompt answer “YES.”ACCEPT PASSCODE
2. If this character is correct, select YES. If not select NO. Use NO to
Section 5: Customizing Actuator Settings
September 2018
CHARACTER 1? X” will appear. “X” will be ashing. “X” is the rst “left most” character in the passcode.
increment from 0-9 and then A-Z until the correct character is displayed. Select YES. The second character will ash.
NOTE:
When “Z” is displayed the data will rollover to “0” and continue incrementing.
3. Repeat Step No. 2 for the second and third characters.
NOTE:
If the passcode is not the correct passcode, the display will return to “CHANGE SETTINGS?” display. See Figure 5-5.
Customizing Actuator Settings
47
Page 56
Figure 5-5 Passcode Entry
Section 5: Customizing Actuator Settings
September 2018
Figure 5-5 Passcode Entry
Go to
Figure 5-3
BACK
Installation and Operation Manual
BACK NEXT
CHANGE
SETTINGS?
NO
Go to Next Display
See Figure 5-4
YES
NO
Is Passcode
‘000’?
NO
Is Passcode
‘RPC’?
YES
RESET
PASSCODE?
NO
YES
Accept
Passcode
Character 1:0
NO
Increment Character
0-9, A-Z
YES
YES
Passcode Reset To
‘000’
Accept
Passcode
Character 2:00
NO
Increment Character
0-9, A-Z
YES
Accept
Passcode
Character 3:000
NO
Increment Character
0-9, A-Z
YES
Is Passcode
Correct?
YES
Go to Next Display
See Figure 5-4
NO
48
5.5.2 Valve Control Setup
1. At the “VALVE CONTROL SETUP?” prompt answer “YES.”
2. Use the selector knob (NEXT/BACK) to scan the settings until the desired
setting is reached. Place the control knob in the NO position to increment through each setting’s associated choices. Answer “YES” to accept the desired choice. See Figure 5-6.
See Section 4.5, Remote/Auto Control Operation, for a description of each control mode.
Customizing Actuator Settings
Page 57
Installation and Operation Manual
Figure 5-6 Valve Control Setup
Figure 5-6 Valve Control Setup
Associated choices are listed below each setting.
Section 5: Customizing Actuator Settings
September 2018
NO
YES
SAVE CHANGE
SETTINGS?
BACK
VALVE CONTROL
SETUP?
NO
or
NEXT
Control Mode
<control mode>
YES YES
NO NO NO NO NO NO
Increment thru control mode
choices: 2 WIRE, 3 WIRE, 4 WIRE
IRDA, 3 WIRE Analog, Analog,
or Network
Torque Backseat
<on/off>
NO NO NO NO NO
Increment torque
backseat choice:
On or OFF
Torque Retry
<on/off>
NO NO NO NO
Increment torque
retry choice:
On or OFF
Position Bandwidth
Increment from 0.1 to 5.0%
Close Torque
YES
Increment close torque
percent: 15 to 100% in 1% steps
(limited by factory MAX
torque setting)
Remote Display 1
YES
Increment remote
display 1 choice:
=<x.x>%
in 0.1% Steps
<xx>%
<on/off>
On or O
BACK
Speed Bandwidth
YES
Increment from 0.1 to 5.0%
in 0.1% Steps
Open Torque
YES
Increment open torque
percent: 15 to 100% in 1% steps
(limited by factory MAX
torque setting)
Remote Display 2
YES
Increment remote
display 2 choice:
NEXT
=<x.x>%
<xx>%
<on/off>
On or O
Modulation Delay
=<xx xx>Sec
YES
Increment from 0.00 to
60.00 sec in 0.25 sec steps
Local Control
<LocalCtrlSetting>
YES
Increment local control
setting:
momentary or maintained
Close LED <color> Open LED <color>
YES YES
Change LED color choice:
close GREEN/open RED
close Red/open Green
NO
Drive Sleeve
Close:
<cw or ccw>
Increment direction choice:
cw or ccw
Remote Control
<RemoteCtrlSetting>
Increment remote control
setting:
momentary or maintained
<pos or trq>
Seat
YES YES
Increment seat choice:
Position or Torque
YESYES
Go to Next Display
See Figure 5-4
Customizing Actuator Settings
Valve Stall Delay Time
<xx>
NO
NO NO
Increment from 1 to 60
in step size of 1
Retain Setpoint
<on/off>
Between
On and O
Clear Alarm
Log?
YES
Reset
Operation Log
NO NO NO
Archive Torque
Profile
YES YES YES
Clear
the alarm
logs
Reset the
operations log
Archinve the
torque prole
49
Page 58
Figure 5-7 Normal Operation Mode - Set Limits With Electrical Operation
Section 5: Customizing Actuator Settings
September 2018
Installation and Operation Manual
5.5.3 Set Valve Travel Limits
1. If the close limit is acceptable, answer “YES.” If not rotate the selector
knob to LOCAL. Close valve to desired limit, rotate selector knob to STOP, and answer YES.
2. If the open limit is acceptable, answer “YES.” If not rotate the selector
knob to LOCAL. Open valve to desired limit, rotate selector knob to STOP, and answer YES.
See Figures 5-7 and 5-8.
Figure 5-7 Set Valve Travel Limits
Normal Operation Mode - Set Limits with Electrical Operation
Go to
Figure 5-6
BACK NEXT
BACK
SET VALVE
TRAVEL LIMITS?
NO
Accept Valve
YES YES YES
Close Limit?
NO
Select Local
and
Close Valve
LOCAL LOCAL
Close Valve
Then
Select Stop
Use control knob to move valve in “CLOSE” direction. When done, select “STOP”.
STOPSTOP
Accept Valve Open Limit?
NO
Select Local
and
Open Valve
Open Valve
Then
Select Stop
Use control knob to move valve in “OPEN” direction. When done, select “STOP”.
50
YES
SAVE LIMITS?
NO
Go to
Figure 5-4
Customizing Actuator Settings
Page 59
Installation and Operation Manual
Figure 5-7 Normal Operation Mode - Set Limits With Electrical Operation
Figure 5-8 Set Valve Travel Limits
Normal Operation Mode - Set Limits with Handwheel Operation
Go to
Figure 5-6
BACK
BACK NEXT
Section 5: Customizing Actuator Settings
September 2018
SET VALVE
TRAVEL LIMITS?
YES YES YES
NO
NO
or
NEXT
Accept Valve Close Limit?
NO
Select Local
and
Close Valve
LOCAL LOCAL
Close Valve
Then
Select Stop
Declutch actuator.
Rotate handwheel to
“CLOSE” direction.
When done, select “STOP”.
STOPSTOP
NO
Accept Valve Open Limit?
NO
Select Local
and
Open Valve
Open Valve
Then
Select Stop
Declutch actuator.
Rotate handwheel to
“OPEN” direction.
When done, select “STOP”.
Go to
Figure 5-4
Customizing Actuator Settings
Save the Valve
Travel Limits
YES
SAVE LIMITS?
51
Page 60
Figure 5-9 Discreet Input Setup
Section 5: Customizing Actuator Settings
September 2018
5.5.4 Discrete Input Setup
1. At the “DISCRETE INPUT SETUP” prompt answer “YES.”
2. Use the selector knob (NEXT/BACK) to review the setting for each discrete input.
3. For Input DI #1, use the control knob (NO) to select either “ACTIVE ON CLOSED CONTACT” or “ACTIVE ON OPEN CONTACT.” After selection is made, answer “YES.”
4. Repeat Step No. 3 for the remaining 5 inputs.
Discrete inputs are used primarily for remote control operation. Refer to Section 4.5, Remote/Auto Control Operation, for valve control setup using the discrete inputs.
For connecting a discrete input see Section 3.5, Discrete Controlled Inputs. See Figure 5-9.
Figure 5-9 Discrete Input Setup
Configuration of discrete inputs are shown below.
Installation and Operation Manual
TAG NAME
SETUP?
BACK
Go to
Figure 5-4
NO
NO
NO
NO
NO
Increase DI #1 Active
Contact Choice:
OPEN or CLOSE
Increase DI #2 Active
Contact Choice:
OPEN or CLOSE
Increase DI #3 Active
Contact Choice:
OPEN or CLOSE
Increase DI #4 Active
Contact Choice:
OPEN or CLOSE
Increase DI #5 Active
Contact Choice:
OPEN or CLOSE
YES
DI #1 Active on <open/close>
CONTACT
YES
DI #2 Active on <open/close>
CONTACT
YES
BACK
DI #3 Active on <open/close>
CONTACT
YES
DI #4 Active on <open/close>
CONTACT
YES
NEXT
DI #5 Active on <open/close>
CONTACT
52
YES
DI #6 Active on <open/close>
YES
CONTACT
NO
Increase DI #6 Active
Contact Choice:
OPEN or CLOSE
Customizing Actuator Settings
Page 61
Installation and Operation Manual
5.5.5 Discrete Output Setup
Relay outputs are used primarily for hard wired status feedback. Each relay
may be congured (assigned) to various status, alarm, or control functions. Relay outputs can be congured to be active on the listed alarms/conditions. Relay outputs #1 through #5 are standard and may be congured as shown in Table 5-1. Congurable functions are listed in Table 5-2.
To congure the relays:
1. At the “DISCRETE OUTPUT SETUP?” prompt answer “YES.”
2. Use the selector knob (NEXT/BACK) to review the settings for Discrete
3. Use the control knob (NO) to select desired conguration for each relay.
See Figure 5-10.
Table 5-1. Relay Outputs #1 through #5 Configuration
Outputs.
Section 5: Customizing Actuator Settings
September 2018
Relay
RO#1
RO#2
RO#3
RO#4
RO#5
Default Function
LSO Valve full OPEN
LSC Valve full CLOSE
LSO Valve Full Open
LSC Valve Full Close
Monitor Valve not available
Configu­rable Function
See Table 5-2 Relay Output Function List
See Table 5-2 Relay Output Function List
See Table 5-2 Relay Output Function List
See Table 5-2 Relay Output Function List
Host Control –
see NOTE
Configure N.O./N.C.
Yes N.O. Yes
Yes N.O. Yes
Yes N.O. Yes
Yes N.O. Yes
No
Default Setting
1 N.O. and 1 N.C.
Configure Flashing
Yes
Customizing Actuator Settings
53
Page 62
Section 5: Customizing Actuator Settings
September 2018
NOTE:
Host Control means the control of this relay has been given to the network if a Controlinc card has been installed. The relay will not function if the Controlinc card is not installed. Flashing means the output will cycle ON and OFF in one-second intervals while the function is active.
Table 5-2. Relay Output Function List
LSO (Open limit) LOW BATTERY • VALVE STALL • LOCAL ESD
LSC (Close limit) LOCAL
LSA (Intermediate limit A) STOP (SS OFF) LOST POWER LOST ANALOG
Installation and Operation Manual
VALVE DRIFT (MOVED BY HANDWHEEL)
ESD ACTIVE
LSB (Intermediate limit B) REMOTE
OPENING OPEN TORQUE LOST PHASE
CLOSING CLOSE TORQUE • OPEN INHIBIT
MOVING
OVER TORQUE
(Open or Close)
MOTOR OVERLOAD
CLOSE INHIBIT UNIT ALARM
*Only available for Relays 3 and 4.
ACTUATOR FAIL
HOST CONTROL
(Controlled by Network)
LOST COM A/B
Partial Stroke Test (PST)*
54
Customizing Actuator Settings
Page 63
Installation and Operation Manual
Figure 5-10 Discrete Output Setup
Figure 5-10 Discrete Output Setup
Section 5: Customizing Actuator Settings
September 2018
DISCRETE
OUTPUT SETUP?
BACK
Go to
Figure 5-4
Relay #1
YES YES
<trigger>
NO NO NO NO NO NO
Increment thru list
of relay triggers (see list below)
Relay #3
<trigger>
NO NO NO NO NO NO
Increment thru list
of relay triggers (see list below)
Relay #5
<generic / monitor>
NO NO NO NO
Increment Relay #5
Choice as:
Generic or Monitor
Normally Open / Close Choice:
YES
Normally Open / Close Choice:
YES
Increment Relay Continuous
or Flashing Choice:
Continuous or Flashing
Relay #1
<N.O. / N.C.>
Increment Relay
N.O. or N.C.
Relay #3
<N.O. / N.C.>
Increment Relay
N.O. or N.C.
Relay #5
<cont / ash>
BACK
YES
YES
YES
NEXT
Relay #1
<cont / ash>
Increment Relay Continuous
or Flashing Choice:
Continuous or Flashing
Relay #3
<cont / ash>
Increment Relay Continuous
or Flashing Choice:
Continuous or Flashing
ARM Installed?
Relays #9 to #12 are
configured the Same
as #1 to #4
Relay #2
<trigger>
YES YES
Increment thru list
of relay triggers
(see list below)
Relay #4
<trigger>
YES YES
Increment thru list
of relay triggers
(see list below)
NO
YES
Relay #2
<N.O. / N.C.>
Increment Relay
Normally Open / Close Choice:
N.O. or N.C.
Relay #4
<N.O. / N.C.>
Increment Relay
Normally Open / Close Choice:
N.O. or N.C.
LSA Position
><xx>%
Increment Position
1-99% in
Steps of 1%
Relay #1
<cont / ash>
YES YES
Increment Relay Continuous
or Flashing Choice:
Continuous or Flashing
Relay #4
<cont / ash>
YES YES
Increment Relay Continuous
or Flashing Choice:
Continuous or Flashing
LSB Position
<<xx>%
YES YES
Increment Position
1-99% in
Steps of 1%
Customizing Actuator Settings
List of Relay Triggers:
LSO LSC LSA LSB Opening Closing Open Torque Close Torque
LOCAL Stop Remote Valve Drift Lost Power Lost Phase Motor Overload Open Inhibit
Close Inhibit Local ESD Any ESD Lost AIN#1 Lost AIN#2 Generic
Moving
NOTE:
*Only available for Relays 3 and 4.
Over Torque Valve Stalled Low Battery Monitor PST* Actuator Fail
55
Page 64
Section 5: Customizing Actuator Settings
September 2018
Relays #9 through #12 are the auxiliary relays when the Auxiliary Relay Module (ARM) is installed. To congure these relay outputs, follow Step No.1 through No. 3 listed above. See Table 5-3.
NOTE:
The ARM cannot be added when the Controlinc ACM is installed.
Table 5-3. Relay Outputs #9 through #12 Configuration
Installation and Operation Manual
Relay
RO#9 Lost Power
RO#10 Motor Overload
RO#11 Lost Phase
RO#12 Over Torque
Default Function
5.5.6 Inhibit and ESD Setup
1. At the “INHIBIT AND ESD SETUP?” prompt answer “YES.”
2. Use the selector knob (NEXT/BACK) to review the settings for Control Inhibits and Emergency Shut Down.
3. Use the control knob (NO) to select either ON or OFF for each setting; then answer “YES.
Figure 5-11 details each setting.
Configurable Function
See Table 5-2 Relay Output Function List
See Table 5-2 Relay Output Function List
See Table 5-2 Relay Output Function List
See Table 5-2 Relay Output Function List
Configure N.O./N.C.
Yes N.O.
Yes N.O.
Yes N.O.
Yes N.O.
Default Setting
56
Customizing Actuator Settings
Page 65
Installation and Operation Manual
Figure 5-11 Inhibit & ESD Setup
Figure 5-11 Inhibit and ESD Setup
Section 5: Customizing Actuator Settings
September 2018
INHIBIT & ESD
SETUP?
NO
YES
Go to
Next Figure 5-12
Open Inhibit
YES
Close Inhibit
YES
Hard Wired ESD
YES
Remote ESD
<Yes=On;
No=Off>
<Yes=On;
No=Off>
<Yes=On;
No=Off>
<Yes=On;
No=Off>
ESD Override On
Thermal
<Yes=Off; No=On>
YES
ESD Override
On Local:
<Yes=Off;
No=On>
YES
ESD Override
On Stop:
<Yes=Off;
No=On>
YES
ESD Override
On Inhibit:
<Yes=Off;
No=On>
BACK
YES
Lost Com ESD
<Yes=On;
No=Off>
YES
<ValvePos=
Stayput,
Open, Close> On ESD
<Yes=Off; No=On>
YES
YES
ESD Override
On Torque: <Yes=Off;
No=On>
YES
ESD
Delay
YES
Go to
Next Figure 5-4
NEXT
NO
0-60mSec
in 0.25
increments
Customizing Actuator Settings
57
Page 66
Figure 5-12 Two-Spead Timer Setup
Section 5: Customizing Actuator Settings
September 2018
5.5.7 Two-Speed Timer Setup
The two-speed timers can be congured for the actuator to be controlled with different opening and closing times. All congured timers are active in the LOCAL
and REMOTE modes.
NOTE:
All three timers, close, open, and anti-water hammer, can operate at the same time. If two timer ranges overlap, the anti-water hammer timer overrides all timers.
1. At the “TWO-SPEED TIMER SETUP?” prompt answer “YES.
2. Use the selector knob (NEXT/BACK) to review the settings for each timer.
3. Use the control knob (NO) to select either ON or OFF, increment the position percentage, and pulse time.
4. Answer “YES” after each selection. See Figure 5-12.
Figure 5-12 Two-Speed Timer Setup
Installation and Operation Manual
Go to
Figure 5-4
NO
TWO-SPEED
TIMER SETUP?
YES YES
NO
CLOSE
TIMER SETUP?
NO
OPEN
TIMER SETUP?
NO
ANTI-WATER
HAMMER SETUP?
Close Timer
<On / O>
Timer Start
NO
Position:
<xx>%
YES
Increment Position
1-99% in Steps of 1%
Open Timer <On / O>
YES
Anti-Water
Hammer
YES
<On / O>
Timer Start
YES
YES
Position:
<xx>%
NO NO NO NO
Increment Position
1-99% in Steps of 1%
Timer Start
Position:
<xx>%
Timer Stop
Position:
YES
<xx>%
NO NO NO
Increment Position
1-99% in Steps of 1%
Timer Stop
Position:
YES
<xx>%
Increment Position
1-99% in Steps of 1%
YES
Pulse On Time:
Pulse On Time:
<xx.x> Sec
YES YES
1-10 sec in
0.5 sec Increments
Pulse On Time:
<xx.x> Sec
YES YES
1-10 sec in
0.5 sec Increments
<xx.x> Sec
Pulse Off Time:
<xx.x> Sec
1-100 sec in
1 sec Increments
Pulse Off Time:
<xx.x> Sec
1-100 sec in
1 sec Increments
Pulse Off Time:
YES
<xx.x> Sec
YES
YES
YES
58
YES
Increment Position
1-30% in Steps of 1%
NO
1-10 sec in
0.5 sec Increments
NO
1-100 sec in
1 sec Increments
Customizing Actuator Settings
Page 67
Installation and Operation Manual
5.5.8 Analog Setup (ACM Required)
NOTE:
Only displayed/applicable if the ACM is installed and analog control is enabled in the valve control setup. See Section 5.5.2, Valve Control Setup. All analog I/O are loop powered.
1. At the “ANALOG SETUP?” prompt, answer “YES.
2. Use the selector knob (NEXT/BACK) to review the settings for
3. Use the control knob (NO) to increment the bandwidths and delay
4. Answer “YES” after each selection. See Figure 5-13.
Section 5: Customizing Actuator Settings
September 2018
analog control.
time, to select polarity and lost signal parameters, and to calibrate analog in/out.
To calibrate analog input, connect a calibrated precision 4-20mA current source to Terminal 25(+) and 26(-) for AIN#1.
To calibrate analog input AIN#2, connect a calibrated precision 4-20mA current source to Terminal 27(+) and 28(-).
To calibrate analog outputs, the user must connect a calibrated precision 4-20mA current meter to Terminals 31(+) and 32(-) for AO#1 or Terminals 29(+) and 30(-) for AO#2.
To calibrate analog output AO#2, the user must connect a calibrated precision 4-20mA current meter to terminals to 33(+) and 34(-).
Customizing Actuator Settings
59
Page 68
Figure 5-13 Analog Setup
Section 5: Customizing Actuator Settings
September 2018
Installation and Operation Manual
Figure 5-13 Analog Setup
NOTE: The actuator senses that the Futronic ACM is installed and adjusts the display sequence to display only one input.
Go to Figure 5-13
BACK
ANALOG
SETUP?
NO OR
NEXT
Go to next display
See Figure 5-4
BACK
NEXT
Position
Bandwidth =
<x.x>%
<0.1-5.0% in 0.1%
YES
increments>
YES
Speed
Bandwidth =
<x.x>%
<0.5-9.0% in 0.5%
increments>
YES
YES
YES
YES
Delay Time =
<xx.xx> SEC
<0-60 sec in 1 sec
increments>
Input
Polarity Close =
<4/20>mA
Output
Polarity Close =
<4/20>mA
NO
NO
NO
NO
Control Mode Analog?
YES
ACM Installed?
NO
NO
YES
YES
Analog
Input #2
Alarm
<on/off>
YES
Analog Input #1
<on/off>
Analog Control
<ain1/ain2>
YES
Analog Control AIN 1?
Alarm
YES
Control Mode Analog?
YES
NO
NO
ACM Installed?
YES
60
Stayput or
Go To Position
NO
<LostSigAction>
On Lost Signal?
YES
Go to Position on
Lost Signal?
YES
Go to <xx%>
on Lost Signal?
<0-100% in 1%
increments>
AO #1 Source
<position, setpoint,
torque, network>
YES
AO #2 Source
<position, setpoint,
NO
torque, network>
YES
Go to Figure 5-13-1
YES
Customizing Actuator Settings
Page 69
Installation and Operation Manual
Figure 5-13-1 Analog Input 1
Calibration Setup
Figure 5-13-1 Analog Input 1 Calibration Setup
Return to Analog Setup?
In Figure 5-13
BACK
Section 5: Customizing Actuator Settings
September 2018
Calibrate
AIN #1
4-20MA?
YES
NO
Calibrate
4MA?
Calibrate
20MA?
YES
NO
YES
4MA Reference
20MA Reference
Applied?
Applied?
YES
YES
NO
Accept
4MA Setting?
YES
Accept
20MA Setting?
YES
NO
Customizing Actuator Settings
NO
NO
61
Page 70
Figure 5-13-2 Analog Input 2
Calibration Setup
Section 5: Customizing Actuator Settings
September 2018
Figure 5-13-2 Analog Input 2 Calibration Setup
Return to Analog Setup?
In Figure 5-13
BACK
Calibrate
AIN #2
4-20MA?
YES
Installation and Operation Manual
NO
NO
Calibrate
4MA?
Calibrate
20MA?
YES
NO
YES
NO
4MA Reference
Applied?
20MA Reference
Applied?
YES
NO
YES
NO
Accept
4MA Setting?
YES
Accept
20MA Setting?
YES
62
Customizing Actuator Settings
Page 71
Installation and Operation Manual
Figure 5-13-3 Analog Output 1
Calibration Setup
Figure 5-13-3 Analog Output 1 Calibration Setup
Section 5: Customizing Actuator Settings
September 2018
Calibrate
AO#1
4-20MA?
YES
Calibrate
4MA?
NO
Go to
Connected?
Figure 5-13-2
YES
YES
YES
Accept 4MA
Setting?
NO
Increase Setting
0.01MA?
NO
Decrease Setting
0.01MA?
NEXT
NO OR
NEXT
NO
YES
Is External Meter
NO
Increase Value
0.01 mA
Decrease Value
0.01 mA
Calibrate
20MA?
YES
Is External Meter
Connected?
NO
Increase Value
0.01 mA
Decrease Value
0.01 mA
YES
Accept 20MA
YES
YES
YES
Setting?
NO
Increase Setting
0.01MA?
NO
Decrease Setting
0.01MA?
NEXT
NO OR
NEXT
YES
Customizing Actuator Settings
63
Page 72
Figure 5-13-5 Analog Output 2
Calibration Setup
Section 5: Customizing Actuator Settings
September 2018
Figure 5-13-4 Analog Output 2 Calibration Setup
Installation and Operation Manual
Calibrate
AO#2
4-20MA?
NO
YES
Calibrate
4MA?
NO
YES
Is External Meter
Connected?
NO
Increase Value
0.01 mA
Decrease Value
0.01 mA
Return to Analog Setup?
In Figure 5-13
YES
YES
YES
Accept 4MA
Setting?
NO
Increase Setting
0.01MA?
NO
Decrease Setting
0.01MA?
NEXT
NO OR
NEXT
Calibrate
20MA?
YES
Is External Meter
Connected?
NO
Increase Value
0.01 mA
Decrease Value
0.01 mA
YES
YES
YES
Accept 20MA
Setting?
NO
Increase Setting
0.01MA?
NO
Decrease Setting
0.01MA?
YES
NEXT
NO OR
NEXT
YES
64
Customizing Actuator Settings
Page 73
Installation and Operation Manual
5.5.9 Network Setup (CAM and Controlinc ACM Required)
NOTE:
Only displayed/applicable if the Communication Adapter Module (CAM) and the ControIinc ACM are installed, and the network control is enabled. See Section 5.5.2, Valve Control Setup.
1. At the “NETWORK SETUP?” prompt, answer “YES.
2. Use the selector knob (NEXT/BACK) to review the settings for
3. Use the control knob (NO) to increment the node address, response delay,
4. Answer “YES” after each selection.
See Figure 5-14.
Section 5: Customizing Actuator Settings
network control.
and analog I/O scale, and to select the parity, and analog scale.
September 2018
Protocol is set at the factory by the selected CAM based on purchase order
information. Protocol may not be changed by the user in the eld. Only factory technicians may change the CAM or protocol in the eld.
Baud rate is automatically dened by the Controlinc ACM and no setup is required.
To calibrate analog inputs, the user must connect a calibrated precision 4-20mA current source to Terminals 25(+) and 26(-) for AIN#1 or Terminals 27(+) and 28 (-) for AIN#2. To calibrate analog output, the user must connect a calibrated precision 4-20mA current meter to Terminals 29(+) and 30(-) for AO#1.
Customizing Actuator Settings
65
Page 74
Figure 5-14
Network Setup
YES
YES
NO
NO
NO
NO
YES
YES
YES
NONONONOYES
YES
YES
YES
Section 5: Customizing Actuator Settings
September 2018
Installation and Operation Manual
Figure 5-14 Network Setup
NOTE: The actuator senses that the Controlinc ACM is installed and adjusts the display sequence to display only one output.
Go to
Figure 5-4
BACK
BACK
NEXT
YES
NETWORK
SETUP?
NO OR
NEXT
Go to
Figure 5-2
Network
YES
Node Address
<xxx>
NO
Increment from
001 to 254
Factory
Network
Adapter is Controlinc OR
DeviceNet OR FF BlockMode OR
FF Mod. Mode OR
Probus
FUTURE RELEASE
Response
YES
Delay
<xxx>MS
NO
Increment from
001 to 255
Chan A
Baudrate?
<baud>
Select Baud Rate Choice
Chan B Parity?
<parity>
YES
Lost Comm
Delay
<xxx>MS
NO
Increment from
001 to 255
Chan A
Stop Bit?
<stopbit>
Increment stop bit choice: 1, 1.5 or 2
Chan B
Baudrate?
<baud>
Enable New A
YES YES
Alarm?
<alarm>
NO
Increment alarm
choice:
<YES or NO>
Chan A
Word Length?
<wlength>
Increment word
length choice:
5, 6, 7, 8 bits
Chan B
Stop Bit?
<stopbit>
Chan A Parity?
<parity>
NO
Increment parity
choice: NONE, ODD
or EVEN
Enable Net B
Alarm?
Increment alarm
choice:
<YES or NO>
Chan B
Word Length?
<wlength>
Increment parity
choice: NONE, ODD
or EVEN
Select Baud Rate Choice
Increment stop bit
choice: 1, 1.5 or 2
Increment word
length choice:
5, 6, 7, 8 bits
Write Protect?
<YES/NO>
BAUD RATE:
4800, 9600, 1440, 19200, 38400, 57600, 115200 & 128000
66
Customizing Actuator Settings
NO
Increment choice:
<YES or NO>
Page 75
Installation and Operation Manual
Figure 5-14 Setup
Display Menu
Figure 5-14-1 Network Setup Display Menu
Go to
Figure 5-13
BACK
NETWORK
SETUP?
YES
Network Node
Address <xxx>
<001-245>
Section 5: Customizing Actuator Settings
September 2018
Chan A Word
Length?
<wlength>
YES
NO
NO OR
NEXT
Go to next display
See Figure 5-4
YES
Response Delay
<xxx>MS
YES
NO
Enable Net A
Alarm?
BACK
<alarm>
YES
Chan A Parity?
<parity>
YES
NO
NO
Enable Net B
Alarm?
<alarm>
YES
NO
Chan B Parity?
<parity>
YES
NO
Chan B
Baudrate?
<baud>
YES
NO
Chan B
Stop Bit?
<stopbit>
Customizing Actuator Settings
YES
Chan B
Word Length?
<wlength>
YES
Write
Protect?
<YES/NO>
YES
NO
NO
NO
Chan A
NEXT
Baudrate?
<baud>
YES
Chan A
Stop Bit?
<stopbit>
NO
67
Page 76
Menu Setup
BACK
Section 5: Customizing Actuator Settings
September 2018
5.5.10 Tag Name Setup
1. At the “TAG NAME SETUP?” prompt, answer, “YES.”
2. Use the control knob (NO) to increment the data entry selection for each character.
NOTE:
The tag name consists of a maximum of sixteen characters. Spaces and dashes are included in the sequence of “space,” “-,“ “0-9,” “A-Z.”
3. At the “ACCEPT?” prompt, answer, “YES” for each character.
4. Use the selector knob (BACK) to make changes to the previous characters in the tag name while entering the data.
See Figure 5-15.
Installation and Operation Manual
Figure 5-15 Tag Name Setup Menu
Go to
Figure 5-13
BACK
TAG NAME
SETUP?
NO OR
NEXT
YES
TAG NAME SETUP MENU
YES
PASSCODE SETUP MENU
Figure 5-15
ACCEPT?
NO
Increment
characters: sp, -,
0-9, A-Z,
Figure 5-16
x
YES
BACK
Continue this process
ACCEPT?
xx
NO NO
Increment
characters: sp, -,
0-9, A-Z,
BACK
for 16 characters
YES YES
NEXT
NEXT
ACCEPT?
xx
Increment
characters: sp, -,
0-9, A-Z,
68
Customizing Actuator Settings
Page 77
Installation and Operation Manual
BACK
Menu Setup
YES
BACK
TAG NAME
SETUP?
TAG NAME SETUP MENU
Figure 5-15
Go to
Figure 5-13
NO OR
NEXT
BACK
NEXT
NO
Increment
characters: sp, -,
0-9, A-Z,
NO NO
YES
ACCEPT?
x
YES YES
YES
Continue this process
for 16 characters
ACCEPT?
xx
ACCEPT?
xx
Increment
characters: sp, -,
0-9, A-Z,
Increment
characters: sp, -,
0-9, A-Z,
5.5.11 Passcode Setup
The passcode may be changed via the passcode setup sequence.
1. At the “PASSCODE SETUP?” prompt, answer “YES.”
2. Use the control knob (NO) to increment the data entry selections of 0-9
3. Use the selector knob (BACK) to make changes to the previous characters
4. Answer “YES” to the “ACCEPT PASSCODE CHARACTER X?” prompt.
5. Repeat Step No. 2 and 3 until all three characters have been entered.
NOTE:
This new passcode must be entered the next time changes are made.
Section 5: Customizing Actuator Settings
September 2018
and A-Z for each character. The passcode consists of 3 characters.
in the passcode while entering the data.
Figure 5-16 Passcode Setup Menu
PASSCODE
SETUP?
NEXT
OR
BACK
PASSCODE SETUP MENU
Figure 5-16
YES
BATTERY ENABLE MENU
ACCEPT
Passcode
Character 1:0
NO
Increment
character: 0-9, A-Z,
YES
Figure 5-17
BACK
ACCEPT
Passcode
Character 2:00
NO NO
Increment
character: 0-9, A-Z,
YES YES
NEXT
ACCEPT
Passcode
Character 3:000
Increment
character: 0-9, A-Z,
Customizing Actuator Settings
69
Page 78
BACK
Menu Setup
YES
BACK
TAG NAME
SETUP?
TAG NAME SETUP MENU
Figure 5-15
Go to
Figure 5-13
NO OR
NEXT
BACK
NEXT
NO
Increment
characters: sp, -,
0-9, A-Z,
NO NO
YES
ACCEPT?
x
YES
NO
Increment
choice:
<YES/NO>
Battery
Enable?
YES YES
YES
Continue this process
for 16 characters
ACCEPT?
xx
ACCEPT?
xx
Increment
characters: sp, -,
0-9, A-Z,
Increment
characters: sp, -,
0-9, A-Z,
YES
PASSCODE SETUP MENU
Figure 5-16
BATTERY ENABLE MENU
Figure 5-17
BACK
NEXT
NO
Increment
character: 0-9, A-Z,
NO NO
YES
ACCEPT
Passcode
Character 1:0
YES YES
PASSCODE
SETUP?
NEXT
OR
BACK
NEXT
OR
BACK
BATTERY ENABLE?
ACCEPT
Passcode
Character 2:00
ACCEPT
Passcode
Character 3:000
Increment
character: 0-9, A-Z,
Increment
character: 0-9, A-Z,
Section 5: Customizing Actuator Settings
September 2018
Figure 5-17 Battery Enable Menu
Installation and Operation Manual
BATTERY ENABLE?
NEXT
OR
Figure 5-18 Set Time and Date Menu
BACK
YES YES YES
Battery Enable?
Increment
<YES/NO>
NO
choice:
Low Battery
Alam: OFF/ON
Increment
<YES/NO>
NO
choice:
SET TIME
& DATE?
NEXT
OR
BACK
Go to
Figure 5-4
SET TIME & DATE MENU
YES
Figure 5-18
YEAR? <xx>
NO
Increment year:
00 to 99
YES
MONTH?
<xx>
NO NO
Increment month:
JAN to DEC
YES
BACK
DAY?
<xx>
Increment day:
1 to 31
YES
NEXT
YES YES YES
Save
Change
Settings?
HOUR?
<xx>
NO NO
Increment hour:
0 to 23
MINUTE?
<xx>
Increment minute:
0 to 59
NEXT
70
Customizing Actuator Settings
Page 79
Installation and Operation Manual
Figure 5-19 Bluetooth
5.5.12 Reload Factory Settings
Factory default settings are detailed in Table 4-4. Factory settings do not overwrite valve travel limits or analog calibration.
CAUTION:
CLEAR LOGS only clears the alarm log, torque profile, and resets the operation log.
Figure 5-19 Bluetooth
Go to Figure 5-4
Set Time & Date
BACK
BACK
Section 5: Customizing Actuator Settings
September 2018
NEXT
BLUETOOTH
NO OR
NEXT
Go to Figure 5-4
Save Change Settings
YES
LDM
Bluetooth
<Enable Disable>
NO
Increment choice:
<ENABLE or DISABLE>
YES
RDM1
Bluetooth
<Enable Disable>
NO NO NO NO NO
Increment choice:
<ENABLE or DISABLE>
YES YES YES
RDM2
Bluetooth
<Enable Disable>
Increment choice:
<ENABLE or DISABLE>
BTDiscovery
<Enable Disable>
Increment choice:
<ENABLE or DISABLE>
NOTE:
Only 1 Bluetooth module can be enabled.
Bluetooth
Name
<Tag Serial>
Increment choice: <TAG or SERIAL>
YES
Save
Change
Settings?
YES
Modied Variables
are saved to EEPROM
and Update Registry
Go to Figure 5-4
Restore Factory Settings
Customizing Actuator Settings
71
Page 80
Section 6: Troubleshooting
September 2018
Installation and Operation Manual
Section 6: Troubleshooting
CAUTION:
This actuator is non-intrusive. Do not open the control compartment on the actuator unless absolutely necessary. It was sealed in dry-clean conditions in the factory and entry into this compartment should not be necessary. Unauthorized entry could void the warranty.

6.1 Troubleshooting Problems/Corrective Action for Actuator Operation

Symptom Probable Cause Corrective Action
Blown Control Fuse Check Fuse and Replace as necessary
Motor will not Run
No Power available to Actuator Tripped Circuit Breaker Reset Circuit Breaker
Handwheel Hard to Turn
Valve only opens or closes partially with motor
Torque switch is properly set, but actuator Torque’s out in mid-travel, open or closed direction
Handwheel will not operate valve
Motor runs but will not operate the valve
Open in Control Circuit
Insulation Resistance Breakdown in Motor
Valve Stem improperly Lubricated Lubricate with Grease Actuator Lubrication has broken
down Valve packing gland too tight Loosen packing gland nuts as necessary Drive Sleeve Bearing Failure Replace Bearing Jammed Valve Refer to Valve Maintenance Torque Switch Setting too low Check Setting and Reset if necessary
Limit Switch Improperly Set
Damaged or bent valve stem Refer to Valve Maintenance Valve packing too tight Refer to Valve Maintenance
Jammed Valve (obstruction in line) Refer to Valve Maintenance
Handwheel shaft bearing assembly malfunction
Sheared gear key or Stripped Gearing Replace as necessary PS Shifter Position or Malfunction Replace Gear(s) Broken Handwheel Shaft Repair or replace as necessary Broken Valve Stem or Stripped Stem
Nut Motor Bearing Assembly Malfunction Repair or replace as necessary Sheared gear key (fastener pin) Replace Stripped Gearing Replace Broken Valve Stem or Stripped Stem
Nut
Refer to appropriate wiring diagram and check for continuity
Perform Megger Test
Clean out old grease and replace with recommended lubricant
Check Switch Actuation and re-calibrate if necessary
Repair or replace as necessary
Repair or replace as necessary
Repair or replace as necessary
If the LDM does not receive communication messages from the CCM within 5 seconds after power is applied
or loses communication for 5 seconds or more, it will display a ashing message "CCM LINK FAILED" and
blink all three LEDs.
72

Troubleshooting

Page 81
Installation and Operation Manual
Figure 6-1Display
Diagnostic

6.2 Display Diagnostics

Displaying diagnostics retrieves historical data that is stored in the actuator’s memory. This aids in troubleshooting.
1. At the “DISPLAY DIAGNOSTICS?” prompt, answer “YES.”
2. Use the selector knob (NEXT/BACK) to review the settings. See Figure 6-1.
NOTE:
When the “SET LIMITS BEFORE OPERATING” alarm is displayed, no other alarms will be displayed until the limits are set.
Figure 6-1 Display Diagnostics
Go to next display.
See Figure 5-1
Section 6: Troubleshooting
September 2018
BACK
DISPLAY
HARDWARE
DIANOSTICS?
Display
YES
BACK
NEXT
Alarm
Log?
Display
Torque
Profile?
Display
Torque
Archive?
Display
Operate
Log?
YES
NO
YES
NO
YES
NO
YES
NO
Go to
Figure 6-2
Go to
Figure 6-3
Go to
Figure 6.2.3
Go to
Figure 6-4
Troubleshooting
NEXT
NO
OR
EXIT?
Display Operate Archive?
Display
Hardware
State?
Go to
YES
NO
YES
NO
Figure 6-5
Go to
Flowchart 6-6
73
Page 82
DISPLAY ALARM LOG
Figure 6-2
Section 6: Troubleshooting
September 2018
6.2.1 Display Alarm Log
Installation and Operation Manual
At the time the alarm occurs, the alarm is displayed on the bottom line of the
message center. This display lists the last nine alarms that have occurred. The rst
alarm listed is the most recent to occur. The alarm list progresses from the most recent to the oldest. The following alarms may be displayed.
EFM MONITOR OPEN INHIBIT
OPEN TORQUE_% CLOSE INHIBIT
CLOSE TORQUE_% LOCAL ESD
VALVE STALLED REMOTE ESD
VALVE DRIFT LOST AIN1 SIGNAL
POWER FAIL ACTUATOR FAIL
LOST PHASE SETUP ERROR
MOTOR OVERLOAD SET LIMITS BEFORE OPERATING
NOTE:
When the “SET LIMITS BEFORE OPERATING” alarm is displayed, no other alarms will be displayed until the limits are set.
1. At the “DISPLAY ALARM LOG?” prompt, answer “YES.”
2. Use the selector knob (NEXT/BACK) to review the alarms. See Figure 6-2.
NOTE:
The control knob (YES/NO) can be used to view the alarms however do not cycle the control knob between NO and YES because the unit could display the “SETUP” mode.
3. Use the control knob (NO) to exit the display.
Figure 6-2 Display Alarm Log Example
Go to
Figure 6-1
BACK
BACK
NEXT
74
NEXT
NO OR
DISPLAY
ALARM LOG?
1 <alarm 1>
YES
2 <alarm 2>
NO NO
3 <alarm 3>
YES
4 <alarm 4>
YES
5 <alarm 5> 6 <alarm 6>
NO
YES
7 <alarm 7> 8 <alarm 8>
NO
YES
NO
9 <alarm 9>
10 <alarm 10>
YES
Troubleshooting
Page 83
BACK
YES
DISPLAY
ALARM LOG?
DISPLAY ALARM LOG
Figure 6-2
Go to
Figure 6-1
DISPLAY TORQUE PROFILE
Figure 6-3
NO OR
NEXT
BACK
NEXT
NO NO
YES
1 <alarm 1> 2 <alarm 2>
YES
3 <alarm 3> 4 <alarm 4>
NO
YES
5 <alarm 5> 6 <alarm 6>
NO
YES
7 <alarm 7> 8 <alarm 8>
NO
YES
9 <alarm 9>
10 <alarm 10>
Installation and Operation Manual
6.2.2 Display Torque Profile
Torque prole is data on the last stroke. Torque data is recorded at 10% intervals of
valve travel and is displayed for both open and close directions. Pullout torque is peak torque recorded in the open direction from 0 to 90% while unseating the valve.
1. At the “DISPLAY TORQUE PROFILE?” prompt, answer “YES.
2. Use the control knob (YES) to review the torque proles. See Figure 6-3.
NOTE:
Figure 6-3 Display Torque Profile
Two positions of torque data are shown for each “YES” that is selected.
Section 6: Troubleshooting
September 2018
DISPLAY
TORQUE PROFILE
NO OR
NEXT
DISPLAY
TORQUE ARCHIVE
NO OR
NEXT
Pull-out
YES
YES
Torque
<xx>%
Pull-out
Torque
<xx>%
YES YES
Display Open
Torque Profile?
NO
Display Close
Torque Profile?
NO
NO
YES
NO
@10 Torque =
<xx>%
@20 Torque =
<xx>%
@10 Torque =
<xx>%
@20 Torque =
<xx>%
NO
BACK
@30 Torque =
NO
NO
<xx>%
@40 Torque =
<xx>%
@30 Torque =
<xx>%
@40 Torque =
<xx>%
BACK
YES
YES
@50 Torque =
NO
NO
<xx>%
@60 Torque =
<xx>%
@50 Torque =
<xx>%
@60 Torque =
<xx>%
YES
YES
NEXT
YES
YES
NEXT
NO
NO
@70 Torque =
<xx>%
@80 Torque =
<xx>%
@70 Torque =
<xx>%
@80 Torque =
<xx>%
@90 Torque =
NO
NO
<xx>%
@90 Torque =
<xx>%
YES YES
YES
YES
Troubleshooting
NO
Display Open
Torque
Archive?
NO
Display Close
Torque
Archive?
@10 Torque =
NO
<xx>%
@20 Torque =
<xx>%
@10 Torque =
<xx>%
@20 Torque =
<xx>%
YES
YES
YES
YES
NO
NO
@30 Torque =
<xx>%
@40 Torque =
<xx>%
@30 Torque =
<xx>%
@40 Torque =
<xx>%
@50 Torque =
NO
NO
<xx>%
@60 Torque =
<xx>%
@50 Torque =
<xx>%
@60 Torque =
<xx>%
YES
YES
@70 Torque =
NO
NO
<xx>%
@80 Torque =
<xx>%
@70 Torque =
<xx>%
@80 Torque =
<xx>%
YES
YES
@90 Torque =
NO
NO
<xx>%
@90 Torque =
<xx>%
YES YES
YES
YES
75
Page 84
DISPLAY TORQUE PROFILE
Figure 6-3
NO OR
NEXT
YES YES
DISPLAY
TORQUE PROFILE
Pull-out
Torque
<xx>%
YES
BACK
NEXT
NO
NO
NO
NO
YES
@10 Torque =
<xx>%
@20 Torque =
<xx>%
Display Open
Torque
Profile?
YES
NO
YES
NO
YES YES
YES
NO
@30 Torque =
<xx>%
@40 Torque =
<xx>%
@50 Torque =
<xx>%
@60 Torque =
<xx>%
@70 Torque =
<xx>%
@80 Torque =
<xx>%
@90 Torque =
<xx>%
YES
NO
YES
@10 Torque =
<xx>%
@20 Torque =
<xx>%
Display Close
Torque
Profile?
YES
NO
YES
NO
YES
NO
@30 Torque =
<xx>%
@40 Torque =
<xx>%
@50 Torque =
<xx>%
@60 Torque =
<xx>%
@70 Torque =
<xx>%
@80 Torque =
<xx>%
@90 Torque =
<xx>%
NO OR
NEXT
YES
Pull-out
Torque
<xx>%
YES
BACK
NEXT
NO
NO
NO
NO
NO
NO
YES
@10 Torque =
<xx>%
@20 Torque =
<xx>%
Display Open
Torque
Archive?
YES
NO
YES
NO
YES YES
YES
NO
@30 Torque =
<xx>%
@40 Torque =
<xx>%
@50 Torque =
<xx>%
@60 Torque =
<xx>%
@70 Torque =
<xx>%
@80 Torque =
<xx>%
@90 Torque =
<xx>%
YES
NO
YES
@10 Torque =
<xx>%
@20 Torque =
<xx>%
Display Close
Torque
Archive?
YES
NO
YES
NO
YES
NO
@30 Torque =
<xx>%
@40 Torque =
<xx>%
@50 Torque =
<xx>%
@60 Torque =
<xx>%
@70 Torque =
<xx>%
@80 Torque =
<xx>%
@90 Torque =
<xx>%
DISPLAY
TORQUE ARCHIVE
Section 6: Troubleshooting
September 2018
Installation and Operation Manual
6.2.3 Display Torque Archive
Torque archive is displayed like Torque Prole. Torque archive is the data stored at
the time commanded by the user in the “CHANGE SETTINGS” mode. See Section
5.5.2, Valve Control Setup and Figure 5-6.
1. At the “DISPLAY TORQUE ARCHIVE?” prompt, answer “YES.
2. See Section 6.2.2, Display Torque Profile, and Figure 6-3.
6.2.4 Display Operation Log
Operation log aids in troubleshooting because it contains the operation data accumulated since the operation log was reset. See Figure 6-4.
1. At the “DISPLAY OPERATE LOG?” prompt, answer “YES.”
2. Use the control knob (YES) to review the operate log.
Motor starts value is the number of times the motor has been started. The strokes value displayed is the number of full strokes from limit to limit. Stroke time can be measured as follows:
1. Reset operation log.
2. Stroke the valve. Stroke time is equal to the motor run time.
Motor run time is the total motor operational time.
To reset operation log:
1. Enter “Change Settings” mode.
2. Select “VALVE CONTROL SETUP?”
See Section 5.5.2, Valve Control Setup
Figure 6-4 Display Operation Log
DISPLAY OPERATION LOG
Figure 6-4
DISPLAY
OPERATE LOG?
NO OR
NEXT
YES
<xxx,xxx,xxx>
NO NO
Motor Starts
Strokes
YES
NO
YES
<xxx,xxx,xxx>
BACK
Motor
Run Time
<hr:min:sec>
NEXT
YES
76
Troubleshooting
Page 85
YES
DISPLAY
OPERATE LOG?
DISPLAY OPERATION LOG
Figure 6-4
NO OR
NEXT
BACK
NEXT
NO NO
YES
Motor Starts
<xxx,xxx,xxx>
YES
NO
YES
NO
NO
NO
NO
<xx>%
NO
NO
YES
NO
<xx>%
<xx>%
<xx>%
YES
NO
YES
@10 Torque =
<xx>%
@20 Torque =
<xx>%
Display Close
Torque
Profile?
YES
NO
YES
NO
YES
NO
@30 Torque =
<xx>%
@40 Torque =
<xx>%
@50 Torque =
<xx>%
@60 Torque =
<xx>%
@70 Torque =
<xx>%
@80 Torque =
<xx>%
@90 Torque =
<xx>%
NO OR
NEXT
YES
Pull-out
Torque
<xx>%
YES
BACK
NEXT
NO
NO
NO
NO
NO
NO
YES
@10 Torque =
<xx>%
@20 Torque =
<xx>%
Display Open
Torque
Archive?
YES
NO
YES
NO
YES YES
YES
NO
@30 Torque =
<xx>%
@40 Torque =
<xx>%
@50 Torque =
<xx>%
@60 Torque =
<xx>%
@70 Torque =
<xx>%
@80 Torque =
<xx>%
@90 Torque =
<xx>%
YES
NO
YES
@10 Torque =
<xx>%
@20 Torque =
<xx>%
Display Close
Torque
Archive?
YES
NO
YES
NO
YES
NO
@30 Torque =
<xx>%
@40 Torque =
<xx>%
@50 Torque =
<xx>%
@60 Torque =
<xx>%
@70 Torque =
<xx>%
@80 Torque =
<xx>%
@90 Torque =
<xx>%
DISPLAY
TORQUE ARCHIVE
Strokes
<xxx,xxx,xxx>
Motor
Run Time
<hr:min:sec>
Installation and Operation Manual
6.2.5 Display Operation Archive
Operation archive displays operation data from the initial commissioning. See Figure 6-5. The operation archive cannot be reset in the “CHANGE SETTINGS” mode. The operation archive can be reset in the “FACTORY SETUP” mode; however the actuator must be decommissioned and travel limits must be reset before operating as detailed in Section 4.3.1, Setting Position Limits.
1. At the “DISPLAY OPERATE ARCHIVE” prompt, answer “YES.“
2. Use the control knob (YES) to review the operation archive.
Figure 6-5 Display Operation Archive
DISPLAY OPERATION ARCHIVE
Figure 6-5
Section 6: Troubleshooting
September 2018
BACK
NEXT
OPERATE ARCHIVE?
NO OR
NEXT
DISPLAY
YES
NO NO
6.2.6 Display Hardware
This display reports the status of the modules and can identify which module is at fault if a problem exists with the actuator. Typical status report can include:
Normal
Not Congured
Lost Link
Motor
Starts
<xxx,xxx,xxx>
YES
<xxx,xxx,xxx>
Strokes
YES
Motor Run Time <hours>
NO
YES
Troubleshooting
Failed
1. At the “DISPLAY HARDWARE?” prompt, answer “YES.”
2. Use the control knob (YES) to review the hardware status.
See Figure 6-6.
77
Page 86
YES
DISPLAY
OPERATE LOG?
DISPLAY OPERATION LOG
Figure 6-4
DISPLAY HARDWARE
Figure 6-6
NO OR
NEXT
BACK
NEXT
NO NO
YES
Motor Starts
<xxx,xxx,xxx>
YES
NO
YES
NO OR
NEXT
YES
Pull-out
Torque
<xx>%
YES
BACK
NEXT
NO
NO
NO
NO
NO
YES
@10 Torque =
<xx>%
@20 Torque =
<xx>%
Display Open
Torque
Archive?
YES
NO
YES
NO
YES YES
YES
NO
@30 Torque =
<xx>%
@40 Torque =
<xx>%
@50 Torque =
<xx>%
@60 Torque =
<xx>%
@70 Torque =
<xx>%
@80 Torque =
<xx>%
@90 Torque =
<xx>%
YES
NO
YES
@10 Torque =
<xx>%
@20 Torque =
<xx>%
Display Close
Torque
Archive?
YES
NO
YES
NO
YES
NO
@30 Torque =
<xx>%
@40 Torque =
<xx>%
@50 Torque =
<xx>%
@60 Torque =
<xx>%
@70 Torque =
<xx>%
@80 Torque =
<xx>%
@90 Torque =
<xx>%
DISPLAY
TORQUE ARCHIVE
Strokes
<xxx,xxx,xxx>
Motor
Run Time
<hr:min:sec>
YES
DISPLAY
OPERATE ARCHIVE?
DISPLAY OPERATION ARCHIVE
Figure 6-5
NO OR
NEXT
BACK
NEXT
NO NO
YES
Motor Starts
<xxx,xxx,xxx>
YES
NO
YES
Strokes
<xxx,xxx,xxx>
Motor Run Time <hours>
Section 6: Troubleshooting
September 2018
Installation and Operation Manual
YES
NO
Inside
Temperature=
<xx>C
Figure 6-6 Display Hardware
NEXT
DISPLAY
HARDWARE?
NO OR
NO
Refresh every
30 seconds
<rem_disp#2_state>
<state: NORMAL/
NOT CONFIGURED/
LOST LINK/FAILED>
REMOTE
DISPLAY#2
YES
APD Module
<apd_state>
<state: NORMAL/
FAILED>
NO
Analog
<analog_state>
<state: NORMAL/
NOT CONFIGURED/
UNDER RANGE/ OVER RANGE>
YES
Central Control
<cen_ctrl_state>
<state: NORMAL/
LOST LINK /FAILED>
NONO
YESYES
NO
Network
<network_state>
<state: NORMAL/ NOT CONFIGURED/
SPI LINK LOST/ACM
FAILED/HOST LOST
YES
Local Display
<lcl_disp_state>
<state: NORMAL/
LOST LINK /FAILED>
NO
YES YES
YES YES
EFM
<efm_state>
<state: NORMAL/
SHUTDOWN/
FAILED>
REMOTE
DISPLAY#1
<rem_disp#1_state>
<state: NORMAL/ NOT CONFIGURED/
LOST LINK / FAILED>
NO
NO
NO
EXIT?
BACK
NEXT
78
Troubleshooting
Page 87
Installation and Operation Manual
Section 7: Maintenance

7.1 Maintenance Schedule

TEC2 Series has been designed and manufactured to provide years of trouble free service. Minimal maintenance is required.
It is not unusual to experience some minor grease weeping around seals during periods of long storage or inactivity. This is simply a separation of the oil in the compound and is not detrimental to the actuator operation. Once operation has begun, this situation should disappear.

7.2 Lubrication

Normal operation may not require lubricant during the life of the actuator. The basic lubricants used are multi-purpose extreme pressure specially formulated having a
molybdenum disulde additive. For specic information, request Bettis Technical Sheet
Bettis–025.
Section 7: Maintenance
September 2018
7.3 Pressure Relief
During actuator operation, a small pressure builds up as a result of the gear temperature increase combining with the varied outdoor temperature.
1. After actuator has been located in the field and valve position has been determined, remove 1/2 NPT plug from the highest 1/2 NPT vent location on the gearbox.
2. Replace with Relief Vent Fitting Part No. 83385. See the Bettis outline drawing supplied with the order submittal package for possible vent locations.
NOTE:
Model 500 will not have a pressure relief tting. (Model 500 Discontinued)
7.4 Fuse Replacement
Two transformer primary fuses are located in the Separate Terminal Compartment (STC). To check or replace fuses, remove fuse cover by loosening the two Torx screws and slip cover out from underneath screws. Replace fuse only with 600V, 2A fuse, Bussmann TDC 600V 2A, BETTIS P/N 7019900425. Replace fuse cover and lightly tighten screws. Do not over-tighten.

Maintenance

79
Page 88
Section 7: Maintenance
September 2018
Figure 7-1 Fuses in the STC
Installation and Operation Manual
7.5 Lifting
Lifting eye should never be used for lifting and moving any TEC2 actuator. TEC2 actuators should be moved using straps.
7.6 Battery Disposal
Proper local battery disposal protocol should be followed.
7.7 Cleaning of LDM
Actuator external surfaces can be cleaned with water and/or mild detergent.
7.8 Improper Use
If actuator is not used in a manner specified in this manual, the protection provided by the equipment may be impaired.
7.9 Battery Replacement – “Clicker”
80
1. Insert a coin in the slot on the right hand corner of the key ring end and twist.
2. Slide battery to remove.
3. Replace battery with Panasonic Part No. CR2031 or equal.
Maintenance
Page 89
Installation and Operation Manual
TEC 2000 & RDM
Section 8: Regulatory Information
Section 8: Regulatory Information
Class I, II, III Division 1 Groups B,C,D,E,F,G
FM
CSA
ATEx
IECEx
GOST
InMetro
T4 @ Ta 60ºC, Type 4X, 6P (50 ft for 7 days) T4 @ Ta 60ºC, Type 4X, 6P (50 ft for 7 days)
Class I, Groups B C & D, Class II Groups E,F,G,. Class III T4 or T4A, Type 6P Class I, Groups D; T3C
RDM Class I, Groups B, C, D; Class II, Groups E,F,G; Class III; T6: Type 6P/4X
CBM Class I, Groups C and D; Class II, Groups E,F,G; Class III; T6; Type 6p/4X SIRA 03ATEX1510X
II 2 GD Ex d IIB T4 Gb Ex d IIB + H Ex tb IIIC T135ºC Db IP68 Ta -20ºC to +60ºC
The M8 fasteners used to secure each cover to the electronics enclosure and the RDM cover to the RDM enclosure are of property class (or ‘grade’) 8.8. The fasteners used to secure the motor enclosure to the electronics enclosure, the electronics enclosure to the gear box and the end caps to the motor frame are of property class (or ‘grade’) 5. Replacement fasteners shall meet these minimum values.
RDM
II 2 GD Ex d IIB +H Ex tb IIIC T85ºC Db 1P68 Ta -20ºC to +60ºC
IECEx SIR 12.0035X Ex d IIB T4 Gb Ex d IIB + H Ex tb IIIC T135ºC Db IP68 Ta -20ºC to +60ºC
RDM
II 2 GD Ex d IIB +H Ex tb IIIC T85ºC Db 1P68
№РОСС US.ГБ08.B00188 dtd 28.01.2013
CEPEL 08.1640X
Ex d IIB T4 Gb IP68; Ta 60ºC
-20ºC Tamb +60ºC
T135ºC Db IP68
2
T6 Gb
2
T135ºC Db IP68
2
T6 Gb
2
September 2018
Note:
*For Model 500 - Certification pending agency approval
(Model 500 Discontinued)

Regulatory Information

81
Page 90
Appendix
September 2018
Installation and Operation Manual
Appendix A:

A.1 Exploded View (Model-500 Torque Unit Only)

(Model 500 Discontinued)
Bushing Underside
Bushing Upside
82
Appendix
Page 91
Installation and Operation Manual
3
Copyright © 2014 Emer son Process Management Valve Actuation LLC
CONFIDENTIAL: This drawing, inc luding the information it bears, is the prope
be held in strict confidence and properly safeguarded by
any other party except w ith the prior written authorization o
reproduction must include this legend. The recipient may use
Actuation LLC has provided it to recipient, and it must be returned to Em
reproductions, upon reque st. By accepting this drawing, the r
4
9
Appendix
September 2018
A.2 M-500 with Thrust Base Installation Drawing
(Model 500 Discontinued)
H
DATE
12/31/2014
1
ECN
REVISIONS
Released
00
REV
G
F
2
E
D
1
Title Quantity
Housing
C
1
- Peer
3
9
Number
Document
B
A
00
1/8/2015
1
DATE
REV.
1 of 1
Doyle Blume
SHEET
Approved BY:
2
A2
Erick Nateras
87216-10
CHECKED BY
DWG. SIZE
1:2
Hoang, Ryan
DRAWING NO.
DRWN BY
SCALE:
10
6
5
7
1 38242M Model 500 Thrust Base
2 38244- Model 500 Stem Nut (Bronze) 1
3 38242-1M Model 500 (TB) LockNut 1
4 4000100124 TH/BRG-51110 (70x50x14mm)
5 4045222617 O-Ring 568-226-70D 1
6 4060001200 Ret-Ring - 5100-2.00 1
7 4045222417 O-Ring 568-224-70D 1
8 4042205631 SHSS 1/4-20 UNC 1
9 4045214817 O-Ring 568-148-70D 1
10 4300090030 Grease fitting, 1/8-27 NPT SS 1
Item
*
Number
INTERPRET DIMENSIONS AND TOLERANCE PER
Model 500 Thrust base
ISO F10 Assembly
TITLE:
6
4
.0 lbm
APPROXIMATE WEIGHT
ASME Y14.5
5
THIRD ANGLE PROJECTION
6
SECTION A-A
1
A
3
NOTES:
To insure locknut is secured: Drill .200 dia x .250 dp
hole, and tap 1/4-20 UNC after locknut threads have
been completely fastened to positions. Lock in place
with SHSS p/n 4042205631.
* Variable part: Refer to JOB SPEC SHEET for specific
parts for each actuator serial number.
1
1
rty of Emerson Proc ess Management Valve Actuation LLC and must
8
the same only for the purpose for which Emerson Process Management Valve
f Emerson Process Management Valve Actuation LLC and any authorized copy or
the recipient at all times. It may not be copied or reproduced, or provided or revealed to
7
5
4
8
2
A
10
11
12
7
8
9
erson Process Management Valve Actuation LLC, along with all copies and
ecipient agrees to the foregoing.
10
11
12
08-VAED-A
H
G
Appendix
F
E
D
C
B
A
83
Page 92
3
Copyright © 2014 Emer son Process Management Valve Actuation LLC
CONFIDENTIAL: This drawing, inc luding the information it bears, is the prope
be held in strict confidence and properly safeguarded by
any other party except w ith the prior written authorization o
reproduction must include this legend. The recipient may use
Actuation LLC has provided it to recipient, and it must be returned to Em
reproductions, upon reque st. By accepting this drawing, the r
9
Appendix
September 2018
Installation and Operation Manual
(Model 500 Discontinued)
H
DATE
12/31/2014
1
ECN
REVISIONS
Released
00
REV
G
F
2
E
D
1
Title Quantity
Housing
C
1
- Peer
3
9
Number
Document
B
A
00
1/8/2015
1
DATE
REV.
1 of 1
Doyle Blume
SHEET
Approved BY:
2
A2
Erick Nateras
87216-10
CHECKED BY
DWG. SIZE
1:2
Hoang, Ryan
DRAWING NO.
DRWN BY
SCALE:
10
4
6
7
1 38242M Model 500 Thrust Base
2 38244- Model 500 Stem Nut (Bronze) 1
3 38242-1M Model 500 (TB) LockNut 1
4 4000100124 TH/BRG-51110 (70x50x14mm)
5 4045222617 O-Ring 568-226-70D 1
6 4060001200 Ret-Ring - 5100-2.00 1
7 4045222417 O-Ring 568-224-70D 1
8 4042205631 SHSS 1/4-20 UNC 1
9 4045214817 O-Ring 568-148-70D 1
Item
*
Number
10 4300090030 Grease fitting, 1/8-27 NPT SS 1
5
INTERPRET DIMENSIONS AND TOLERANCE PER
Model 500 Thrust base
ISO F10 Assembly
TITLE:
6
4
.0 lbm
APPROXIMATE WEIGHT
ASME Y14.5
5
THIRD ANGLE PROJECTION
6
SECTION A-A
1
A
3
NOTES:
To insure locknut is secured: Drill .200 dia x .250 dp
hole, and tap 1/4-20 UNC after locknut threads have
been completely fastened to positions. Lock in place
with SHSS p/n 4042205631.
* Variable part: Refer to JOB SPEC SHEET for specific
parts for each actuator serial number.
1
1
rty of Emerson Proc ess Management Valve Actuation LLC and must
8
the same only for the purpose for which Emerson Process Management Valve
f Emerson Process Management Valve Actuation LLC and any authorized copy or
the recipient at all times. It may not be copied or reproduced, or provided or revealed to
7
5
4
8
2
A
10
11
12
7
8
9
erson Process Management Valve Actuation LLC, along with all copies and
ecipient agrees to the foregoing.
10
11
12
08-VAED-A
H
G
84
F
E
D
C
B
A
Appendix
Page 93
Installation and Operation Manual
(IOM Card)
H1
H2
P6
(MCM)
(TSM)
(PSM)
P12
P3
P2
P2
P2
(APD)
(STC)
T1
T2
T3
L3 L2
L1
P5
P6
(MOTOR)
(HOUSING)
P9
GRD
(APD)
J11
P11
(CCM)
(LDM)
P8
J8
(ACM)
(CCM)
(LDM)
P13
(IOM Card)
(STC)
GND
P5P7
P12
P3
P9
14
P13
P8
J8
J11
P11
02
03
04
05
2 of 2
1 of 2
14
01
08
12
15
(DBM)
OPTIONAL
BATTERY
09
P15
P15
07
(CAM)
OPTIONAL
P17
J17
8 ckts
3 ckts
14 ckts
12 ckts
6 ckts
16 ckts
06
4 ckts
2 ckts
6 ckts
10
11
3 each
13
3 each
(CCM)
GRD
GRD
T1 T 2
T3
L2L1 L 3
CLASS CODE
TITLE
X.XXX
Model 500 Wiring w/ MCM Ext
+
.001
of 1
_____
FINISH 125 RMS
SIZE
10
DWG NO.
C
X.XX
.005
+
TM
.020
+
REV
A
Copyright 2014, Emerson Process Management Valve Actuation LLC, All Rights Reserved.
APPRVD
CHKD
IN INCHES
EAN
DWN
DIMENSIONS
-
SCALE A SCALE C
X.XXXX
MATERIALS
DATE
DATE
06/17/14
ANGLES
DATE
+
0.5°
NT
NT 1
SHEET
DESCRIPTION
A
REV ECO DATE
06/17/14EAN
REVISIONS
DWN
APP'D
ORIGINAL RELEASE
(EXTENSION)
Description
87086-120 AWG (Red)
87087-1
87087-3
87207-1
P/N
37222-2
37222-11
37222-12
37222-10
37222-9
18 AWG (Red)
14 AWG (Green)
14 AWG (Green)
14 AWG (Red)
14 AWG (Black) (3ea.)
20 AWG (Red)
20 AWG (Red)
22 AWG (Red)
20 AWG (Red)
87207-2
87207-3
20 AWG (Red)
Length
Item #
01020304050607
08
1011121314
15a
14/12/10 AWG, Class F
14/12/10 AWG, Class H
12"
20"
20"
12"
9.5"
4"
8"
14"
20"
6"
20"
20 AWG (Blue)
6" 87207-4
24" - 27"
24" - 27"
87087-420"
20 AWG (Red)
Qty.
8 ckts
14 ckts
12 ckts
6 ckts
16 ckts
4 ckts
2 ckts
6 ckts
2 each
3 each
2 each
1 each
2 each
3each
3each
N/A (OEM)
N/A (OEM)
87207-5
15b
3 ckts
09
26 AWG (Red, Black) 12"
DR
RG
06/17/14
06/17/14
A.3 Module Identification and Location
(Model 500 Discontinued)
Appendix
September 2018
Appendix
85
Page 94
Appendix
September 2018
Installation and Operation Manual
A.4 Infrared Controller (IRC) – “Clicker”
(Not available in England or Japan)
The infrared controller, otherwise known as the “Clicker,” is a small key-size, handheld unit with four buttons as shown in the Figure below. The buttons are labeled as follows:
YES
NO - Stop
NEXT - Open
BACK - Close
These button functions correspond to the YES, NO, NEXT, and BACK functions of the control knobs on the LDM. The “Clicker” transmits operation commands only and the feedback information is displayed in the LDM LCD or the RDM LCD.
For the “Clicker” to control the actuator:
Figure A-1 Clicker
86
1. Enter “SETUP” mode using the control knobs as dened in Section 5.1, Entering Setup Mode.
2. Select “LOCAL IrDA PORT” for control mode under Valve Control Setup. See Section 5.5.2, Valve Control Setup.
3. Place the selector knob in the REMOTE position. Press the applicable “Clicker” button (Open, Close, Stop) for the desired function while “pointing” the back of the “Clicker” at the LDM or the RDM.
Appendix
Page 95
Installation and Operation Manual
A.5 IrDa Port
IrDA Port
The local IrDA port control mode allows the actuator to be controlled via the IrDA port. The “Clicker” with an IrDA port may be used. The “Clicker” will transmit STOP, OPEN, and CLOSE only.
NOTE:
The setup mode cannot be entered via the IrDA port if this mode is selected in the “SETUP” mode. “SETUP” mode must be entered via the local control knobs and the control mode must be changed to a control mode other than IrDA port before the IrDA port can be used for setup.
Appendix
September 2018
A.6 Disconnect - Circuit Breaker
Bettis has recognized the need for disconnect as required by National Electric Code (NEC).
The NEC is clear in the specication of:
1. Disconnect shall be located insight from motor controller.
NEC 1996 430-102, Pg 70-446
2. Disconnect shall open all ungrounded supply conductors.
NEC 1996 430-103, Pg 70-446
3. Disconnect shall be permitted in enclosure with controller.
NEC 1996 430-103, Pg 70-446
4. The disconnecting means shall be motor-circuit switch rated in horsepower or a circuit breaker.
NEC 1996 430-109, Pg 70-447
Appendix
87
Page 96
Appendix
September 2018
Figure A-2 Circuit Breaker Module (CBM)
CBM Suitable to Remote Wall or Pipe Mount. Also Available as Close-Coupled to Actuator.
Installation and Operation Manual
Circuit Breaker Module (CBM) – Aluminum Circuit Breaker Module (CBM) – Stainless Steel
BETTIS CIRCUIT BREAKERS - CBM MOUNT
Rated Current Bettis Part Number Description
0.2 36525-0.2 CKT BKR-K0.2
0.5 36525-0.5 CKT BKR-K0.5
1 36525-1 CKT BKR-K1
1.6 36525-1.6 CKT BKR-K1.6
2 36525-2 CKT BKR-K2
3 36525-3 CKT BKR-K3
4 36525-4 CKTBKR-K4
6 36525-6 CKT BKR-K6
8 36525-8 CKT BKR-K8
10 36525-10 CKT BKR-K10
16 36525-16 CKT BKR-K16
20 36525-20 CKT BKR-K20
25 36525-25 CKTBKR-K25
32 36525-32 CKT BKR-K32
40 36525-40 CKTBKR-K40
50 36525-50 CKT BKR-K50
63 36525-63 CKT BKR-K63
88
Appendix
Page 97
Installation and Operation Manual
September 2018
A.7 Common Bolt Tightening Torques
English Units: (Coarse Thread Series)
Grade 1 Grade 2 Grades 5, 5.2 & 5.1 Grades 8, 8.1 & 8.2
Thread Size &
Pitch
6 - 32 225 0.52 375 0.86 579 1.33 818 1.88
8 - 32 347 0.95 578 1.58 893 2.44 1260 3.44
10 - 24 433 1.37 722 2.29 1116 3.53 1575 4.99
12 - 24 599 2.16 998 3.59 1543 5.55 2178 7.84
1/4 - 20 787 3.28 1312 5.47 2027 8.45 2862 11.9
5/16 -18 1297 6.75 2162 11.3 3341 17.4 4716 24.6
3/8 - 16 1918 12.0 3197 20.0 4941 30.9 6975 43.6
7/16 - 14 2631 19.2 4385 32.0 6777 49.4 9567 69.8
1/2 - 1 3 3512 29.3 5853 48.8 9046 75.4 12771 106
9/16 - 12 4505 42.2 7508 70.4 11603 109 16380 154
5/8 - 11 5594 58.3 9323 97.1 14408 150 20340 212
3/4 - 10 8267 103 8267 103 21293 266 30060 376
7/8 - 9 11435 167 11435 167 29453 430 41580 606
1- 8 14999 250 14999 250 33633 561 54540 909
1-1/8 - 7 18884 354 18884 354 42347 794 68670 1288
1-1/4 - 7 23983 500 23983 500 53780 1120 87210 1817
1-3/8 - 6 28586 655 28586 655 64103 1469 103950 2382
1-1/2 - 6 34774 869 34774 869 77978 1949 126450 3161
Clamp Load (lb)
Tightening
Torque (ft-lb)
Clamp Load (lb)
Tightening
Torque (ft-lb)
Clamp Load (lb)
Tightening
Torque (ft-lb)
Clamp Load (lb)
Appendix
Tightening
Torque (ft-lb)
Tightening Torque = K * D * P K = 0.2 (dry, unlubricated) Clamp Load (P) = 75% of the Proof Load D = Nominal Thread Size
Metric Units: (Coarse Thread Series)
Class 4.6 Class 5.8 Class 9.8 Class 10.9
Thread Size &
Pitch
M6 X 1 3.41 4.09 5.73 6.87 9.80 11.76 12.5 15
M7 X 1 4.90 6.86 8.24 11.5 14.1 19.72 18.0 25
M8 X 1.25 6.20 9.93 10.4 16.7 17.8 28.55 22.8 36
M10 X 1.5 9.8 19.7 16.5 33.1 28.3 56.55 36.1 72
M12 X 1.75 14.3 34.3 24.0 57.7 41.1 98.63 52.5 126
M14 X 2 19.5 54.6 32.8 91.8 56.1 157 71.6 200
M16 X 2 26.6 85.2 44.7 143 76.5 245 97.7 313
M18 X 2.5 32.5 117 54.7 197 93.6 337 120 430
M20 X 2.5 41.5 166 69.8 279 119 478 153 610
M22 X 2.5 51.4 226 86.4 380 148 650 189 830
M24 X 3 59.8 287 101 483 172 826 220 1055
M27 X 3 77.8 420 131 706 224 1208 286 1543
M30 X 3.5 95.1 571 160 959 273 1641 349 2095
M33 X 3.5 118 776 198 1305 338 2233 432 2851
M36 X 4 138 997 233 1676 398 2868 509 3662
M39 X 4 165 1290 278 2170 476 3711 608 4739
Clamp Load (KN)
Tightening Torque = K * D * P K = 0.2 (dry, unlubricated) Clamp Load (P) = 75% of the Proof Load D = Nominal Thread Size
The values presented in these tables are representative and have been compiled for the user’s benet. Results can be inuenced by
any number of variables including 1) excessive lubrication, 2) excessive design clamp load, 3) nicked or binding threads, 4) non-parallel mating surfaces, and 5) inadequate torque control, to name a few. Therefore, Load expressly disclaims liability of any kind associated with the application of the data shown herein.
Tightening
Torque (N*m)
Clamp Load (KN)
Tightening
Torque (N*m)
Clamp Load (KN)
Tightening
Torque (N*m)
Clamp Load (KN)
Tightening
Torque (N*m)
Appendix
89
Page 98
Appendix
September 2018
Installation and Operation Manual
English Units: (Fine Thread Series)
Grade 1 Grade 2 Grades 5, 5.2 & 5.1 Grades 8, 8.1 & 8.2
Thread Size &
Pitch
6 - 40 251 0.58 419 0.96 647 1.49 914 2.10
8 - 36 365 1.00 608 1.66 940 2.57 1327 3.63
10 - 32 495 1.57 825 2.61 1275 4.04 1800 5.70
12 - 28 639 2.30 1064 3.83 1645 5.92 2322 8.36
1/4 - 28 901 3.75 1502 6.26 2321 9.7 3276 13.7
5/16 - 24 1436 7.48 2393 12.5 3698 19.3 5220 27.2
3/8 - 24 2173 13.6 3622 22.6 5597 35.0 7902 49.4
7/16 - 20 2938 21.4 4896 35.7 7567 55.2 10683 77.9
1/2 - 20 3958 33.0 6596 55.0 10194 84.9 14391 120
9/16 - 18 5024 47.1 8374 78.5 12941 121 18270 171
5/8 - 18 6336 66.0 10560 110 16320 170 23040 240
3/4 - 16 9232 115 9232 115 23779 297 33570 420
7/8 - 14 12598 184 12598 184 32449 473 45810 668
1 - 12 16409 273 16409 273 36797 613 59670 995
1-1/8 - 12 21186 397 21186 397 47508 891 77040 1445
1-1/4 - 12 26557 553 26557 553 59552 1241 96570 2012
1-3/8 - 12 32546 746 32546 746 72983 1673 118350 2712
1-1/2 - 12 39130 978 39130 978 87746 2194 142290 3557
Clamp Load (lb)
Tightening
Torque (ft-lb)
Clamp Load (lb)
Tightening
Torque (ft-lb)
Clamp Load (lb)
Tightening
Torque (ft-lb)
Clamp Load (lb)
Tightening
Torque (ft-lb)
Tightening Torque = K * D * P K = 0.2 (dry, unlubricated) Clamp Load (P) = 75% of the Proof Load D = Nominal Thread Size
Metric Units: (Fine Thread Series)
Class 4.6 Class 5.8 Class 9.8 Class 10.9
Thread Size &
Pitch
M8 X1 6.64 10.6 11.2 17.9 19.1 30.6 24.4 39.0
M10 X 1.25 10.4 20.7 17.4 34.9 29.8 59.7 38.1 76.2
M12 X 1.25 15.6 37.5 26.2 63.0 44.9 108 57.3 138
M14 X 1.5 21.2 59.3 35.6 100 60.9 171 77.8 218
M16 X 1.5 28.3 90.6 47.6 152 81.4 261 104 333
M18 X 1.5 36.6 132 61.6 222 105 379 134 484
M20 X 1.5 46.1 184 77.5 310 133 530 169 677
M22 X 1.5 56.4 248 94.9 418 162 714 207 912
M24 X 2 65.1 312 109 525 187 899 239 1147
M27 X 2 84.1 454 141 763 242 1306 309 1667
M30 X 2 105 632 177 1062 303 1816 387 2319
M33 X 2 129 851 217 1431 371 2449 474 3127
M36 X 3 147 1056 247 1775 422 3036 538 3877
M39 X 3 175 1362 294 2290 502 3917 641 5001
Clamp Load (KN)
Tightening Torque = K * D * P K = 0.2 (dry, unlubricated) Clamp Load (P) = 75% of the Proof Load D = Nominal Thread Size
The values presented in these tables are representative and have been compiled for the user’s benet. Results can be inuenced by
any number of variables including 1) excessive lubrication, 2) excessive design clamp load, 3) nicked or binding threads, 4) non-parallel mating surfaces, and 5) inadequate torque control, to name a few. Therefore, Load expressly disclaims liability of any kind associated with the application of the data shown herein.
Tightening
Torque (N*m)
Clamp Load (KN)
Tightening
Torque (N*m)
Clamp Load (KN)
Tightening
Torque (N*m)
Clamp Load (KN)
Tightening
Torque (N*m)
90
Appendix
Page 99
Installation and Operation Manual
A.8 Bluetooth Specifications
Wireless: Class 2 Bluetooth radio
Modulation Method(s): FHSS: GFSK
Max Output Power Spectral Density: 0.205mW/MHz
Max RF Transmit Power: 4dBm
Antenna Gain for Bluetooth: PCB antenna, max gain of 0 dBi
at 2.4 GHz
Max RF Transmit Power + Antenna Gain = Max (EIRP) Output Power: 4dBm + 0dBi = 4dB
Electrical Characteristics
Parameter Minimum Typ e Maximum Units
Supply voltage (DC) 3.0 3.3 3.6 V
Appendix
September 2018
Average Power Consumption
Radio ON (discovery or inquiry window time) 40 mA
Connected Idle (no sniffs) 25 mA
Connected Idle (sniff 100 ms) 12 mA
Connected with data transfer 40 45 50 mA
Deep slide idle mode 26 mA
Radio Characteristics
Parameter
Sensitivity at 0.1% BER
RF Transmit Power
Initial Carrier Frequency Tolerance
20dB bandwidth for modulated carrier - 900 1,000 ≤ 1,000 kHz Drift (Five slots packet) - 15 - 40 kHz Drift Rate - 13 - 20 kHz
Δf1
Max Modulation
avg
Δf2
Min Modulation
avg
Freq.
(GHz)
2.402 - -80 -86
2.441 - -80 -86 dBm
2.480 - -80 -86 dBm
2.402 0 2 4
2.441 0 2 4 dBm
2.480 0 2 4 dBm
2.402 - 5 75
2.441 - 5 75 kHz
2.480 - 5 75 kHz
2.402 140 165 175
2.441 140 165 175 kHz
2.480 140 165 175 kHz
2.402 140 190 -
2.441 140 190 - kHz
2.480 140 190 - kHz
Min. Typ. Max.
Bluetooth Specification
Units
dBm
≤ -70
dBm
≤ 4
kHz
75
kHz
> 140
kHz
115
Appendix
91
Page 100
Appendix
September 2018
Installation and Operation Manual
Range Characteristics
Range Distance
After One Wall 55 feet
After Two Walls 60 feet
After Three Walls 36 feet
The range values are approximate and may vary depending on RF environment. Bluetooth hops in a pseudo-random fashion over the 79 frequencies in the ISM band to adapt to the interference, hence range depends on RF interference environment.
92
Appendix
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