These operating instructions apply to Bettis RTS CM Series of Compact Multi-Turn actuators.
The scope of application covers the operation of industrial valves, e.g., globe valves, gate
valves, buttery valves and ball valves. For other applications please consult with
the factory.
The manufacturer shall not be liable for incorrect use and possible damage arising thereof.
The risk shall be borne solely by the user.
Using the unit as intended also entails the observance of these operating instructions.
CAUTION: OBSERVE HAZARDOUS VOLTAGE LEVEL
When operating electrical equipment, certain parts inevitably carry hazardous voltage
levels. Work on the electrical system or equipment must be carried out only in accordance
with electrical regulations by a qualied electrician himself or by specially instructed
personnel under the control and supervision of a qualied electrician.
User Instructions
MAN-02-04-60-0349-EN Rev. 3
Maintenance instructions must be observed as otherwise the safe operation of the actuator
cannot be guaranteed.
Failure to follow the warning information may result in serious bodily injury or property
damage. Qualied personnel must be thoroughly familiar with all warnings contained in
this operating manual.
Proper transport, storage, installation, assembly and careful commissioning are essential to
proper and safe operation.
WARNING: ALWAYS REFER TO STANDARDS
When working in potentially explosive areas, observe the European Standards EN 60079-14
”Electrical Installations in Hazardous Areas” and EN 60079-17 ”Inspection and
Maintenance of Electrical Installations in Hazardous Areas”.
Maintenance work on open actuators may only be conducted if these are de-energized.
Reconnection during maintenance is strictly prohibited.
1
Introduction
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 2: General
Section 2: General
The Bettis RTS Series Compact Multi-Turn actuator is a rotary actuator with integrated
controller for valve operation. The integral multi-turn sensor allows setting the travel limits
without opening the housing.
2.1 Actuator Overview
Figure 1 The Bettis RTS Series Compact Multi-Turn Actuator
1
4
3
Parts Overview:
1. Handwheel
2. Control unit (Operating unit)
3. Connection compartment
4. Gear component
2
2.2 Serial Number and Type Label
Each actuator of the RTS Compact Multi-Turn CM series carries a serial number. The serial
number begins with the year and that can be read from the type label (see Figure 2) of the
actuator (the type label is located next to the handwheel – see Figure 3).
General
Using this serial number, Emerson can uniquely identify the actuator (type, size, design,
options, technical data and test report).
2
Section 2: General
y,
February 2019
Figure 2 Bettis RTS Tag and Serial Number
Type:
CM-32A-100HB
No.:
18113E04203
Close:
Open:
<100-
110-240VAC 50/60Hz
S2-15min
19200 Northwest Fw
Figure 3 Label 1 - Type Label
32Nm
32Nm
2,5-70
I :
1,47A/230VAC
N
Tamb-40..+60°C
IP68
Class 1 Div 1 & 2 Group A
Houston, TX 77065
User Instructions
MAN-02-04-60-0349-EN Rev. 3
1026
2018
II 2 G Ex d e IICT 4 Gb
TÜV-A16ATEX0007X
LC16.13198-1S
AEx de IIC T4 Gb
IECEx LC 17.0003X
Ex de IIC T4 Gb
180830/1
1
2.3 Operating Mode
RTS Compact Multi-Turn CM actuators are suitable for open-loop control (S2 operating
mode - on/off duty) and closed-loop control (S9 operating mode - modulating duty)
according to EN 60034-1.
2.4 Protection Class
RTS Compact Multi-Turn CM actuators come by default with IP68 (EN 50629) protection.
CAUTION: PROTECTION CLASS AND CABLE GLANDS
The protection class specied on the type label is only effective when cable glands also
provide the required protection class, the cover of the connection compartment is carefully
secured and the mounting position (see Section 2.5) is observed.
3
General
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
We recommend metallic threaded cable glands with a metrical thread. Unused, cable
inlets must be closed with stopping plugs. On explosion-proof actuators, cable glands with
protection class EEx e according EN60079-7 must be used. After removing covers for
assembly purposes or adjustment work, take special care upon reassembly so that seals are
not damaged and remain properly fastened. Improper assembly may lead to water ingress
and to failures of the actuator.
NOTE:
The cover of the control unit - the Operating unit - (see Figure 1) must not be opened.
Allow a certain sag in the connector cables before reaching the screwed cable glands so that
water can drip off from the connector cables without running to the screwed cable glands.
As a result, forces acting on the screwed cable glands are also reduced. (see Section 2.5)
Section 2: General
2.5 Mounting Position
Generally, the installation position is irrelevant. However, based on practical experience, it
is advisable to consider the following for outdoors use or in splash zones:
• Mount actuators with cable inlet facing downwards
• Ensure that sufcient cable slack is available
General
4
Section 2: General
February 2019
2.6 Direction of Rotation
Unless specically ordered otherwise, the standard direction is (see Figure 4 and Figure 5):
• Right turning (clockwise) = CLOSING
• Left turning (counter clockwise) = OPENING
Figure 4 Clockwise = Close
User Instructions
MAN-02-04-60-0349-EN Rev. 3
Figure 5 Counterclockwise = Close
CAUTION: OBSERVE DIRECTION OF ROTATION
All specications in this operating manual refer to the standard direction of rotation.
5
General
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 2: General
2.7 Protection Devices
2.7.1 Torque
RTS Compact Multi-Turn actuators provide electronic torque monitoring.
The switch off torque can be modied in the menu of the controller for each
direction separately. By default, switch off torque is set to the ordered value. If no
torque was specied with the order, the actuator is supplied from the factory with
the maximum congurable torque.
For more information, (see Section 7.2).
2.7.2 Motor Temperature
All RTS Compact Multi-Turn CM actuators are normally equipped with motor
winding temperature sensors, which protect the motor against excessive winding
temperature.
The display will show the corresponding error upon exceeding the permissible
motor temperature (see Section 12.1).
2.7.3 Input fuse, thermal fuse
The frequency inverter is protected by an input fuse and the explosion proof
version by a thermal fuse. If one of the fuses releases, a serious defect occurs and
the frequency inverter must be replaced.
2.8 Ambient Temperature
Unless otherwise specied upon ordering, the following operating temperatures apply:
• On/off duty (open-loop control) -25 to +60°C
• Modulating duty (closed-loop control) -25 to +60°C
• Explosion-proof version -20 to +40°C (acc. EN60079-0)
• Explosion-proof version with extended temperature range -40 to +60°C
CAUTION: OBSERVE OPERATING TEMPERATURE
The maximum operating temperature can also depend on further order-specic components.
Please refer to the technical data sheets to conrm the as-delivered product specications.
2.9 Delivery Condition of the Actuators
For each actuator, an inspection report is generated upon nal inspection. In particular, this
comprises a full visual inspection, calibration of the torque measurement in connection
with an extensive run examination and a functional test of the microcontroller.
These inspections are conducted and documented according to the quality system and can
be made available if necessary. The basic setting of the end position must be performed
after assembly on the actuator.
General
6
Section 2: General
February 2019
CAUTION: OBSERVE COMMISSIONING INSTRUCTIONS
Commissioning instructions (see Section 5) must be strictly observed. During assembly
of the supplied valves at the factory, end positions are set and documented by attaching a
label (see Figure 6). During commissioning at the plant, these settings must be veried.
2.10 Information Notice (Tag)
Each actuator is provided with a bilingual tag containing key information, which is attached
to the handwheel after nal inspection. This tag also shows the internal commission
registration number (see Figure 6).
Figure 6 Tag
User Instructions
MAN-02-04-60-0349-EN Rev. 3
7
General
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 3: Packaging, Transport and Storage
Section 3: Packaging, Transport and Storage
Depending on the order, actuators may be delivered packed or unpacked. Special
packaging requirements must be specied when ordering. Please use extreme care when
removing or repackaging equipment.
CAUTION: USE APPROPRIATE LIFTING EQUIPMENT
Use soft straps to hoist the equipment; do not attach straps to the handwheel.
If the actuator is mounted on a valve, attach the straps to the valve and not to the actuator.
3.1 General
The connection compartment of RTS Compact Multi-Turn CM actuators contains 5g of
factory supplied silica gel.
CAUTION: REMOVE SILICA GEL
Please remove the silica gel before commissioning the actuator (see Section 5).
3.2 Storage
CAUTION: OBSERVE PROPER STORAGE
- Store actuators in well-ventilated, dry premises
- Protect against oor dampness by storing actuators on wooden grating, pallets,
mesh boxes or shelves
- Protect the actuators against dust and dirt with plastic wrap
- Actuators must be protected against mechanical damage
- The storage temperature must be between -20°C - +40°C
It is not necessary to open the controller of the actuator for servicing batteries or
similar operations.
Packaging, Transport and Storage
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Section 3: Packaging, Transport and Storage
February 2019
3.3 Long-term Storage
CAUTION: 6 MONTHS OF STORAGE
If you intend to store the actuator for over 6 months, also follow the instructions below:
- The silica gel in the connection compartment must be replaced after 6 months of storage (from date of delivery)
- After replacing the silica gel, brush the connection cover seal with glycerine. Then, carefully close the connection compartment again
- Coat screw heads and bare spots with neutral grease or long-term corrosion protection
- Repair damaged paintwork arising from transport, improper storage,
or mechanical inuences
- For explosion-proof actuators, it is not allowed to extensively overpaint the actuator
According to the standard, in order to avoid electrostatic charge, the maximum
thickness of the varnish paint is limited to 200 µm
- Every 6 months all measures and precautions for long term storage must be
checked for effectiveness and corrosion protection and silica gel renewed
- Failure to follow the above instructions may lead to condensation which can damage
to the actuator
User Instructions
MAN-02-04-60-0349-EN Rev. 3
9
Packaging, Transport and Storage
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 4: Installation Instructions
Section 4: Installation Instructions
Figure 7 Parts Overview
1
2
3
4
6
5
Parts Overview:
1. Mounting ange
2. Bolt pattern G0/F10
3. Centring ring
4. Bore pattern F07
5. Shaft connection
6. Ground connection
NOTE:
Installation work of any kind of actuator may only be performed by qualied personnel.
Installation Instructions
10
Section 4: Installation Instructions
February 2019
4.1 Mechanical Connection
See Figure 7.
Check whether the valve ange, actuator ange and valve shaft coincide with the shaft
connector of the actuator. For output type "A" (threaded bushing with bore), check ensure
the thread of the valve matches the thread of the actuator. In general,
proceed as follows:
• Clean the bare parts of the actuator uncoated with corrosion protection
• Thoroughly clean mounting ange of the valve
• In the actuator, properly lubricate the output shaft and the valve of the
driven shaft.
• In the "A" version, ensure that the valve bushing is properly lubricated.
• Attach the actuator to the valve or gearbox.
• Tighten fastening screws (torque according to table below).
• By means of the handwheel, check the ease of movement of the
actuator-valve connection.
User Instructions
MAN-02-04-60-0349-EN Rev. 3
Table 1. Thread Table (1)
Thread
M6118
M82518
M105136
M128761
M16214150
M20431294
M301489564
Tightening [Nm] for screws with strength class
8.8A2-70 / A4-70
NOTE:
For output type A/Am (unbored/bored threaded bushing), you must sufciently lubricate
both needle bearings in the output after processing and cleaning the spindle nut.
For this purpose, use the optional Bettis RTS CM grease lubricant or a grease lubricant
according to our recommendation (see Section 14).
11
Installation Instructions
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 4: Installation Instructions
4.2 Mounting Position of the Operating Unit
The mounting position of the operating unit can be rotated in 90° steps.
Figure 8 Control System Mounting
-90°
+90°
+180°
• Disconnect the actuator and control system from the power supply.
• To prevent damage to the electronic components, both the control system and
the person have to be earthed.
• Unscrew the bolts for the interface surface and carefully remove the service cover.
• Turn service cover to new position and put back on.
—Ensure correct position of the O-ring
—Turn service cover by max. of 180°.
—Put service cover on carefully so that no cables get wedged in.
• Tighten bolts evenly in a clockwise sequence.
Installation Instructions
Important
Max torque 5 Nm
12
Section 4: Installation Instructions
February 2019
4.3 Electrical Connection
CAUTION: ELECTRICAL CONNECTIONS
Electrical connections may only be carried out by qualied personnel. Please observe
all relevant national security requirements, guidelines, and regulations. The equipment
should be de-energized before working on electrical connections. As a rst step connect
the ground screw and conrm the absence of electrostatic discharge during connection.
The line and short circuit protection must be done on the system side.
The ability to unlock the actuator is to be provided for maintenance purposes. For the
dimensioning the rated current is to be used (see Technical Data).
Check whether the power supply (voltage, frequency) is consistent with the connection
data (see name plate - Figure 2)
The connection of electrical wiring must follow the circuit diagram. This can be found in
the appendix of the documentation. The circuit diagram can be ordered from Emerson by
specifying the serial number.
When using options, such as a Probus connection, the relevant guidelines must
be followed.
User Instructions
MAN-02-04-60-0349-EN Rev. 3
13
Installation Instructions
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 4: Installation Instructions
4.3.1 Power Supply Connection
RTS Compact Multi-Turn CM actuators feature an integrated motor controller,
i.e. only a connection to the power supply is required. In non explosion-proof
actuators, the wiring uses a connector independent from control signals
(see Figure 9).
Figure 9 Enclosure Parts
8
1
2
3
Parts Overview:
1. Metric screw M32x1,5
2. M40x1,5, 3 - M25x1,5
3. M25x1,5
4. Plug insert (for power supply)
5. Plug insert (for control cables)
6. Connector for options
7. Connector Plate
8. Connecting Housing
7
6
5
4
Installation Instructions
14
Section 4: Installation Instructions
February 2019
Explosion-proof actuators or on special request the connection will be made via terminals
(see Figure 10).
Figure 10 Bettis RTS Terminal Box
User Instructions
MAN-02-04-60-0349-EN Rev. 3
Terminal Box Overview:
1. Metric screw M40x1,5
2. 2 x M20x1,5
3. M25x1,5
4. Terminals for the power supply
5. Terminal for ground connection
6. Outside ground connection
CAUTION: OBSERVE CORRECT PROCEDURE
If, during outdoor installation, commissioning is not carried out immediately after
electrical connection, the power supply must be connected at a minimum to achieve a
heating effect. In this case, the silica gel may remain in the connection compartment until
commissioning. (see Section 3.3)
15
Installation Instructions
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 5: Commissioning
Section 5: Commissioning
Before commissioning, please ensure the actuator is correctly assembled and electrically
connected. (see Section 4).
CAUTION: REMOVE SILICA GEL
Remove silica gel from the connection compartment.
5.1 General
CAUTION: RESET ELECTRIC END POSITIONS
During commissioning and after every disassembly of the actuator, the positions
(see Section 5.4) must be reset.
5.2 Manual Operation
The use of a differential gearbox in the handwheel assembly makes mechanical clutching
unnecessary during manual operation.
CAUTION: DO NOT USE CHEATER BARS
Manual operation with mechanical or electromechanical equipment (such as: lever, drilling
machine, etc.) is NOT ALLOWED, as this may damage the product.
5.3 Mechanical Default Settings and Preparation
The use of multi-turn sensors makes mechanical settings unnecessary.
CAUTION: ADJUST TORQUE BEFORE OPERATION
Before the motorized operation of the valve, it is essential to check and adjust torque settings.
5.4 End Limit Setting
Commissioning
A detailed description of the operation of the RTS Compact Multi-Turn CM controller can be
found in Section 6.3.
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Section 5: Commissioning
February 2019
5.4.1 End limit OPEN
Step 1 - Set the selector switch and control switch to the centre position.
Figure 11 Switches in Center Position
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MAN-02-04-60-0349-EN Rev. 3
1
2
Terminal Box Overview:
1. Selector Switch (Red)
2. Control Switch (Black)
Step 2 - Scroll through the menu with the control switch. Move the control switch towards
the rst menu item "P 1.1 End limit – Open".
Figure 12 Control Switch End Limit Open
Figure 13 Front Display for End Limit Open
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Commissioning
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MAN-02-04-60-0349-EN Rev. 3February 2019
Step 3 - Afterwards, ip up the selector switch slightly and let it snap back to its
neutral position.
Figure 14 Selector Switch Setting (1)
Figure 15 Selector Switch Setting (2)
Section 5: Commissioning
Figure 16 Selector Switch Setting (3)
Commissioning
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Section 5: Commissioning
February 2019
Step 4 - This changes the bottom line of the display from "EDIT?" to "SAVE?"
Figure 17 Edit and Save
Figure 18 Save Settings
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MAN-02-04-60-0349-EN Rev. 3
Step 5 - Then, push down the selector switch until it snaps into place. In doing so, the
bottom right now on the display will show "TEACHIN" .
CAUTION: USE OPERATING SWITCH
Once the display shows "TEACHIN", use the control switch (black switch) to start the
motorised operation of the actuator. In this mode, no travel-dependent switch off occurs in
the end position.
CAUTION: CHECK MAXIMUM PARAMETERIZED TORQUE
Please note that, during motor operation, only torque monitoring remains active, as travel
adjustment will happen subsequently. Therefore, please check beforehand whether the
maximum torque has been already parameterised.
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Commissioning
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MAN-02-04-60-0349-EN Rev. 3February 2019
Section 5: Commissioning
Step 6 - Absolute and relative values on the display will change continuously along with
position changes.
Figure 19 Position Change Selector Setting
Figure 20 Position Change Display
Step 7 - Manually move the actuator with the handwheel (see Section 2.1, or 2.6) or by
motor via the control switch (black button) to the end position OPEN of the valve.
• Absolute value: Absolute value of the position feedback
• Relative value: the value to the other end postion
Figure 21 Absolute Value
1
Commissioning
20
Section 5: Commissioning
February 2019
Display Overview:
1. Absolute value
Step 8 - When the desired end position OPEN of the valve is reached, move the selector
switch back to the middle position. Thus, the line "TEACHIN" disappears.
Figure 22 Selector for End Position (Save)
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MAN-02-04-60-0349-EN Rev. 3
Figure 23 End Position Display
Step 9 - In order to conrm the end position (save), slightly ip up the selector switch
towards and let it snap back to its neutral position.
Figure 24 Selector Setting Save (1)
21
Commissioning
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MAN-02-04-60-0349-EN Rev. 3February 2019
Figure 25 Selector Setting Save (2)
Figure 26 Selector Setting Save (3)
Section 5: Commissioning
Step 10 - This changes the bottom line of the display for "SAVE?" to "EDIT?" and the end
position is stored.
Figure 27 Selector Setting Display (1)
Commissioning
22
Section 5: Commissioning
February 2019
Figure 28 Selector Setting Display (2)
5.4.2 End limit CLOSE
Repeat 5.4.1 but select "P 1.2 End limit - End limit CLOSE".
5.5 Final Step
Following commissioning, ensure covers a sealed and cable inlets are closed. Also, check
the actuator for damaged paint ( by transportation or installation) and take necessary steps
to repair if needed.
User Instructions
MAN-02-04-60-0349-EN Rev. 3
23
Commissioning
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 6: Control Unit
Section 6: Control Unit
The controller is intended to monitor and control the actuator and provides the interface
between the operator, the control system and the actuator.
6.1 Operating Unit
Operation relies on two switches: the control switch and a padlock-protected selector
switch. Information visualization is provided by 4 integrated indicator lights, as well as the
graphic display. For better visibility, switch symbols ( , , , ) are on the cover.
Figure 29 Operating Unit Controls
4
1
Display Overview:
1. Selector Switch
2. Control Switch
3. Graphic Display
4. LED Display
The control switch has dual function.
3
2
Control Unit
The controller cover may be wiped clean with a damp cloth.
The mounting position of the control unit can be turned in 90° steps (see Section 4.2).
24
Section 6: Control Unit
February 2019
6.2 Display Elements
6.2.1 Graphic Display
The graphic display used in the controller allows text display in different languages.
Figure 30 Display (1)
User Instructions
MAN-02-04-60-0349-EN Rev. 3
During operation, the displays shows the position of the actuator as a percentage,
operation mode and status. When using the option "identication", a customer-specic
label is shown at the bottom of the display (e.g., PPS Number).
Figure 31 Display (2)
Display Overview:
1. Status
2. Operation Mode
3. Position
25
Control Unit
User Instructions
Section 6: Control Unit
MAN-02-04-60-0349-EN Rev. 3February 2019
6.2.2 LED Display
To provide users with better status information, basic status data is displayed using 4 color
LEDs. As the device powers up, it undertakes a self-test whereby all 4 LEDs briey lit up
simultaneously.
Figure 32 LED Display
L3L5L4L1L2
Table 2. LED Colour Legend
DescriptionColourLits upFlashes quicklyFlashes slowlyDoes not light up
L1Yellow
L2Yellow
(1)
L3
(1)
L4
L5
RedOPEN
GreenClosed
Blue
RedInfrared ON
No torque
error
Ready
(operational
readiness)
Bluetooth
enabled
Torque fault——
Path error (no
operational
readiness!)
Moving to OPEN
position
Moving to
CLOSED position
Bluetooth data
transmission
Infrared data
transmission
—
Applies upon torque-
dependent opneing:
Occurs when the end
position OPEN is reached
but the cut-out torque has
not yet been reached
Applies upon torque-
dependent closing: Occurs
when the end position
CLOSED is reached but the
cut-out torque has not yet
been reached
Bluetooth ON, no data
transmission
Infrared ON
Error (no operational readiness)
motor temperature, supply
voltage absent, internal error
Actuator is not in the open
Actuator is not in the closed
Bluetooth/Infrared OFF
position.
position.
Control Unit
26
Section 6: Control Unit
February 2019
6.3 Operation
The actuator is operated via the switches located on the controller (selection and control
switch). All actuator settings can be entered with these switches. Furthermore, conguration
is also possible via the IR interface or the Bluetooth Interface (see Section 10).
Flip the switch up or down to regulate the parameter menu scrolling speed.
Figure 33 Neutral Position
User Instructions
MAN-02-04-60-0349-EN Rev. 3
Figure 34 Slight Switch Flip (It Will Move to the Next Parameter)
Figure 35 Halfway Switch Flip (Jump to the Next Parameter Category)
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Control Unit
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Section 6: Control Unit
Figure 36 Full Switch Flip (Jump to the End of the Menu)
6.3.1 Operation Mode
Use the selector switch (red) to determine the various operating states of the
actuator. In each of these positions, it is possible to block the switch by means of a
padlock and thus protect the actuator against unauthorized access.
The selector switch has the following positions:
Table 3. Selector Positions
PositionFunction
OFF
Local
Remote
The actuator can be neither operated via the remote control nor via the control
switches of the controller.
It is possible to operate the actuator by motor via the control switch. Control via
the remote inputs may be possible with appropriate conguration (superimposed
control commands, emergency commands)
The actuator is ready to process control commands via input signals. The control
switch for the motor operation of the actuator is disabled.
Besides dening the operational status, the selector switch is used in conguration mode
to conrm or cancel parameter inputs.
Control Unit
28
Section 6: Control Unit
February 2019
Depending on the selector switch position, the control switch performs different functions:
Table 4. Control Switch Positions
PositionFunction
User Instructions
MAN-02-04-60-0349-EN Rev. 3
Selector switch
in the OFF
position:
Selector switch
in the REMOTE
position :
Selector switch
in the LOCAL
position :
The control switch is used to scroll up or down through the menu according to
internal symbolism. From the neutral position towards you reach the status
and history data areas. Towards the symbols you reach the parameter menu.
Here, the selection switch either conrms or rejects the current input
according to associated symbolism.
The control switch gives you access to status, history data and parameter area.
With the control switch, the actuator can be operated by motor. You may also
operate the actuator in inching and self-hold mode. Switches are spring-loaded
to snap back automatically into their neutral position. (To conrm a control
command, the control switch must be pushed all the way into its mechanical
locking position.)
6.3.2 Configuration
In principle, all parameters are shown as numbers in the corresponding parameter
point. From the actuator menu, use the control switch to access different menu
points. The lower left corner of the display shows the "EDIT" option.
Figure 37 Configuration Display (1)
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Control Unit
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Section 6: Control Unit
Conrm the selector switch (with a slight ip upwards, towards , (see Figure 24, to
Figure 28, ) to change the selected parameter. To conrm this input readiness, the display
changes from "EDIT" to "SAVE".
Figure 38 Configuration Display (2)
Move the control switch towards to the characters to change the parameter. or
(see Figure 33 to Figure 38). After reaching the desired parameter value, conrm the value
with the selector switch (again, ip it slightly towards , (see Figure 24 to Figure 28).
6.3.3 Configuration Example
As an example, we will change parameter P20.6 (wireless) from 0 (wireless off) to 2
(Bluetooth communication on). Thus, the Bluetooth connection is activated for a short
time and then deactivated again automatically:
Step 1 - The operating and control switch must be in the neutral position.
Figure 39 Selector Switch (1, Red) Control Switch (2, Black)
1
2
Control Unit
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Section 6: Control Unit
February 2019
Step 2 - Now, move the control switch down (towards ) until the menu item "P 20.6
Miscellaneous - Wireless" is displayed.
Figure 40 Control Switch Flipped Down
Figure 41 Display (1)
User Instructions
MAN-02-04-60-0349-EN Rev. 3
Step 3 - Afterwards, ip up slightly the selector switch (towards ) and let it snap back to its
neutral position.
Figure 42 Selector Switch in Neutral Position
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Control Unit
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Figure 43 Selector Switch Flipped Up
Figure 44 Selector Switch in Neutral Position
Section 6: Control Unit
Step 4 - This changes the bottom line of the display from "EDIT?" to "SAVE?".
Figure 45 Display (2)
Control Unit
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Section 6: Control Unit
February 2019
Figure 46 Display (3)
Step 5 - Flip up the control switch (toward ) to change the value from 0 (off) to 2 (Bluetooth).
Figure 47 Control Switch Flipped Up
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Figure 48 Switch to One
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Control Unit
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MAN-02-04-60-0349-EN Rev. 3February 2019
Step 6 - If the value changes to 1, conrm the selection by ipping the selector switch halfway
up (towards) and letting it snap back to its neutral position (see Figure 42 til Figure 46).
Figure 49 Selector Switch Flipped Halfway Up
Figure 50 Display After Confirming Selection
Section 6: Control Unit
Step 7 - This changes the bottom line of the display from "SAVE?" to "EDIT?" and the
parameter is stored.
6.3.4 "TEACHIN“
Furthermore, certain parameters (end positions, intermediate positions), can be
set using "TEACHIN". Thus, their conguration is greatly simplied.
After selecting the appropriate menu item (for example: End position) and
changing the input type from "EDIT?" to "SAVE?", move the selector switch (red)
to "manual mode" and lock it into place. As you do so, the display will show the
message "TEACHIN" and the current position value will be applied continuously to
the parameter value. In this mode, further to manual operation by hand wheel, the
actuator can be motor-driven with the control switch to the desired position.
(see Section 5.4.1)
Control Unit
34
Section 6: Control Unit
February 2019
Figure 51 'Teachin' on Display
Please note that, during motor operation, only torque monitoring remains active, as travel
adjustment will happen subsequently. Therefore, please check beforehand whether the
maximum torque has been already set.
User Instructions
MAN-02-04-60-0349-EN Rev. 3
CAUTION: MAXIMUM TORQUE MUST BE ALREADY SET
After reaching the desired, position, move the selector switch back to the neutral position.
Finally, the parameter value must still be saved by ipping the selector switch halfway up and
letting it snap back to the neutral position (see Figure 42 to Figure 46).
35
Control Unit
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 7: Parameter Menu
Section 7: Parameter Menu
For each parameter group, you can nd a description tabular overview of the menu items
and possible congurations. The parameter list below also includes all possible options
per menu item. Please note that some of the menu items listed and described may not be
available with your conguration.
7.1 Parameter Group: End Limit
These parameters are used to congure the end position and switch off behavior of the
actuator. It is important to ensure that the basic mechanical conguration described in
Section 5.4 has already been made.
CAUTION: SET CORRECT PARAMETERS
Ensure that these parameters are set during commissioning before operating the actuator.
In addition, the settings in the "Torque" menu (see Section 7.2) must be compared with the
permissible values of the valve and corrected as appropriate)
CAUTION: NOTE OPEN/CLOSE VALUES
Generally, 100% stands for fully open and 0% for fully closed. Please note that these values
cannot be changed.
Parameter Menu
36
Section 7: Parameter Menu
February 2019
Table 5. End Limit Parameter Group
User Instructions
MAN-02-04-60-0349-EN Rev. 3
Menu
Item
P1.1End limitOpen
P1.2
End limitClose
P1.3End limit
P1.4End limit
P1.5End limit
P1.6End limit
P1.7End limit
P1.8End limit
P1.9End limitRamp0.1 - 100%When approaching the end position, the speed is reduced
P1.10 End limitRange0 - 100%
P1.11 End limit
P1.12 End limit
1)
representative for CM03
Sub Menu
Item
Switch off
Open
Switch off
Close
Closing
direction
Rot. sense
pos.
LED
function
End limit
hyst
Overrun
Open
Overrun
Open
Poss. SettingNotes / Comments
TEACHIN;
0 - 100U
TEACHIN;
0 - 100U
by travel (0)
by torque (1)
by torque1 (2)
by torque2 (3)
by travel1 (4)
by travel (0)
by torque (1)
by torque1 (2)see P1.3
by torque2 (3)see P1.3
by travel1 (4)see P1.3
right (0)Actuator is designed for clockwise = closing
left (1)
0
1
Close=green (0)
Close=red (1)
0,1 - 10,0%
0 - 60s
0 - 60s
The parameter value can be set using TEACHIN. With a
known travel, the second end position can be entered
1)
after setting the rst end position
The parameter value can be set using TEACHIN. With a
known travel, the second end position can be entered
1)
after setting the rst end position
The actuator uses end-position signals to switch off and
report the end position
The actuator signals the end position or stops the motor
only after reaching the specied torque with the proviso
that it has reached the end position. If the end position
signal is not reached, the actuator reports an error
Like torque, but in the end position range, this is also
extended when the positioning command is released,
until the torque is reached
Like torque1, however, an actuating command is
automatically generated additionally in the end position range so
that the end position in the end position range is approached even
without a positioning command
Like travel, however, the actuator still continues to drive
the set Overrun time after reaching the end position,
even when the positioning command is released. Only
relevant if Overrun time (P1.10, P1.11) is greater than 0
The actuator uses end-position signals to switch off and
report the end position
The actuator signals the end position or stops the motor
only after reaching the specied torque with the proviso
that it has reached the end position. If the end position
signal is not reached, the actuator reports an error
Reverse direction of rotation. Counterclockwise = closing.
The crossing of all signals and commands is performed by
the controller
Rotation sense of the Potentiometer.
No function in Bettis RTS CM series
Denition of the LED color of the CLOSED or OPEN
end postion indication
Hysteresis range for end position signals:
Example: End position hysteresis 1% means that the
End position OFF is reached when closing 0%, and will
be left when opening only at 1%, i.e., a re-closing can
only take place after leaving this hysteresis
End position range for torque (P1.3, P1.4). Permissible
range in which the torque is to be achieved. If the
actuator comes to the end of the end position range, the motor
shuts off even if the torque has not been reached
Switch-off delay after reaching the end position see travel1
(P1.3, P1.4)
Switch-off delay after reaching the end position travel1
(P1.3, P1.4)
37
Parameter Menu
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 7: Parameter Menu
CAUTION: NOTE TRAVEL LIMITS
When installing the actuator on a gear or a thrust unit, please take into account the limits
and ratio of the gear / thrust unit at parametrization.
CAUTION: SET LIMITS CORRECTLY
When using end limit switch off by torque, the end position limit must be set before
reaching the torque limit. Accordingly, the actuator will only signal the nal end position
if the congured torque and the associated end position are reached. If the end position is
not reached, a torque error is reported (see Section 6.2.2)
7.2 Parameter Group: Torque
If no torque was specied with the order, the actuator is supplied from the factory with the
maximum congurable torque.
Table 6. Torque Parameter Group
Menu Item
P2.1 TorqueOpen8 - 32Nm
P2.2 TorqueClose8 - 32Nm2)As P2.1 but in CLOSED direction
P2.3 TorqueTorque limit8 - 32Nm
P2.4 TorqueLatchingOff (0)Unassigned in RTS Compact Multi-Turn CM series
Sub Menu
Item
Poss.
Setting
Notes / Comments
Switch off torque in OPEN direction CAUTION: The range
2)
can be restricted via the menu item P2.3
Torque to protect the valve, the gear box or the thrust unit
This value limits the setting of the Parameters P2.1 and P2.2
2)
and to prevent an erroneous increase above the allowed
value of these two parameters
CAUTION: NOTE GEAR AND THRUST UNITS
When installing the actuator on an additional gear, please take into account the
corresponding values of the gear / thrust unit as you enter the actuator parameters.
To achieve an effective output torque (incl. gear) / output power (including thrust unit)
ratio, the ratio of gear/thrust unit must be considered.
Parameter Menu
38
Section 7: Parameter Menu
February 2019
7.3 Parameter Group: Speed
Table 7. Speed Parameter Group
User Instructions
MAN-02-04-60-0349-EN Rev. 3
Menu Item
P4.1 SpeedLocal Open
P4.2 SpeedLocal Close
P4.3 SpeedRemote Open
P4.4 SpeedRemote Close
P4.5 Speed
P4.6 Speed
P4.7 Speed
P4.8 SpeedMinimum
Sub Menu
Item
Emergency
Open
Emergency
Close
Torquedependent.
Poss.
Setting
2,5 -
72,2min
2,5 -
72,2min
2,5 -
72,2min
2,5 -
72,2min
2,5 -
72,2min
2,5 -
72,2min
2,5 -
72,2min
2,5 -
72,2min
Notes / Comments
2)
Output speed for local operation in direction OPEN
−1
As P4.1 but in direction CLOSE
−1
Output speed for remote operation in direction OPEN
−1
As P4.3 but in direction CLOSE
−1
Output speed for emergency operation in direction OPEN
−1
As P4.5 but in direction CLOSE
−1
seal-tight speed. Speed at which the actuator runs near
the end position at torque-dependent switch off
−1
(see P1.3 u. P1.4)
Minimum speed
−1
CAUTION: NOTE MAXIMUM SPEED LIMITS
The max. speed for the 24VDC actuator version is reduced to 20 rpm.
7.4 Parameter Group: Ramp (optional)
The start ramp can be set separately for each operation mode. Thus, a 100% start ramp
means that the motor attains its maximum speed in about a second. Higher speeds
(see Section 7.3) lead to shorter runtimes. If the ramp is set below 100%, the starting time
increases in an inversely proportional fashion.
Table 8. Ramp Parameter Group
Menu ItemSub Menu Item
P5.1RampLocal5 - 100%Start ramp for local operation
P5.2RampRemote5 - 100%Start ramp for remote operation
P5.3RampEmergency5 - 100%Start ramp for emergency operation
Poss.
Setting
Notes / Comments
39
Parameter Menu
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 7: Parameter Menu
7.5 Parameter Group: Control
Table 9. Control Parameter Group
Menu Item
P6.2ControlReady delay0 - 10 sec. Drop-out delay for the ready signal (Binary outputs)
P6.53)Control24V output
P6.6ControlMin. impuls
3)
since rmware 1.303
Sub Menu
Item
Poss.
Setting
0
{1}24V auxiliary output is activated (Section 16.5).
0.1 - 2.0
sec
Notes / Comments
24V auxiliary output is deactivated (Section 16.5).
The function of the auxiliary input is still activated.
Minimum switch-on time of the motor.
7.6 Parameter Group: Password
The actuator control can be password-protected to prevent access at different levels. It is
possible to prevent entry by unauthorized personnel or to entirely lock motor operation.
Default password is set to "000" and thus deactivated.
You can use both numbers and capital letters in your password. After entering a password,
password protection is activated. To remove password protection, enter an empty
password (000).
Parameter Menu
When accessing a password-protected parameter, the user is automatically prompted
for the password. Only after correctly entering the password, is it possible to change the
corresponding parameters.
Table 10. Password Parameter Group
Menu Item
P7.1PasswordReading PWD 3-digit
P7.2PasswordWriting PWD3-digit
P7.3PasswordBluetooth PWD 15-digit
Sub Menu
Item
Poss.
Setting
Notes / Comments
Status display and history data are still viewable; access
to the parameter menu is locked until this password is
introduced. Parameter menu scrolling is only enabled
after entering the password. Electric motor operation
is unlocked
Status display, history data and parameter menu can be
viewed. However, parameters become read-only
Password for the Bluetooth connection, empty password
deactivates the password request
40
Section 7: Parameter Menu
February 2019
7.7 Parameter Group: Position
In addition to OPEN and CLOSED end positions, you may dene intermediate positions.
These can be used as feedback signals for the binary outputs or as target value for x
position approach.
CAUTION: CHANGING END POSITIONS
If you change the end positions (see Section 7.1 intermediate positions are retained
percentage-wise, i.e., the absolute positions of the intermediate positions change.
Table 11. Position Parameter Group
User Instructions
MAN-02-04-60-0349-EN Rev. 3
Menu Item
P8.1Position
P8.2Position
P8.3Position
P8.4Position
P8.5Position
P8.6PositionHysteresis0,1 - 10,0%
Sub Menu
Item
Intermed.
pos.1
Intermed.
pos.2
Intermed.
pos.3
Intermed.
pos.4
Emerg.
position
Poss.
Setting
TEACHIN
0 - 100%
TEACHIN
0 - 100%
TEACHIN
0 - 100%
TEACHIN
0 - 100%
TEACHIN
0 - 100%
Notes / Comments
Position value of intermediate position 1
see above
see above
see above
Position value of the emergency position
Hysteresis range of intermediate positions. Within this
hysteresis, no repositioning occurs upon reaching the
intermediate positions (option: x position approach).
Furthermore, the output functions for position =
intermediate position are active within this range
(see P10.1)
7.8 Parameter Group: Binary Inputs
The controller is equipped with 5 freely congurable binary inputs. Please nd further
information on technical data of the binary inputs in Section 16.2. Binary inputs are also
effective during actuator control via Probus (option).
Default binary inputs are as follows:
41
• Input 1: OPEN
• Input 2: CLOSED
• Input 3: STOP
• Input 4: EMERGENCY OPEN
• Input 5: EMERGENCY CLOSED
Parameter Menu
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 7: Parameter Menu
Table 12. Binary Inputs Parameter Group (1)
P9.1
Menu
Item
Binary
Input
Sub Menu
Item
Input 1
Poss. SettingNotes / Comments
0: no functionThis input has no function
1: Open
2: Closed
3: Stop
4: Open Self-hold
5: Closed Self hold Self-hold for CLOSED, see OPEN SELF-HOLD
6: Emergency
Open
7: Emergency
Closed
8: Release
9: Open/Closed
10: Close/Open
11: PositionerRelease of the positioner
12: Open inv.As open but active low
13: Close inv.As CLOSED but active low
14: Stop inv.As STOP but active low
15: Open
Self-Hold inv.
16: Closed
Self-Hold inv.
17: Emergency-
Open inv.
18: Emergency-
Closed inv.
19: Block
20: Contoller lock Positioner lock
OPEN command in REMOTE mode (selector switch in
position REMOTE).
CLOSED command in REMOTE mode (selector switch in
position REMOTE).
STOP command in REMOTE mode (selector switch in
position REMOTE).
Self-hold for OPEN, i.e., a short pulse is sufcient and the
actuator moves then into the end position. Use the STOP
command to stop the actuator.
Superimposed run command; run the actuator in direction
OPEN regardless of whether the selection switch is set to
REMOTE or LOCAL operation
Superimposed run command; run the actuator in direction
CLOSED regardless of whether the selection switch is set to
REMOTE or LOCAL
The actuator may be operated only with a switched signal.
Both in local and remote operation
The actuator moves towards OPEN if input is active and
towards CLOSED otherwise
The actuator moves towards CLOSED if input is active and
towards OPEN otherwise
As Open Self-Hold but active low
As Closed Self-Hold. but active low
As Emergency-Open but active low
As Emergency-Closed but active low
With activated (switched) signal, the actuator is locked for
operation also in local mode
Parameter Menu
21: Release Local The actuator may be operated only with a switched signal.
22: Block LocalAs Release Local but active low
Trigger lock OPEN (in LOCAL and REMOTE mode). Actuator
23: Lock Open
moves with the highest priority to OPEN; command continues
internally active after reaching the end position OPEN. Dropping
only with LOCK OFF, Supply OFF or operating mode OFF.
42
Section 7: Parameter Menu
February 2019
Table 13. Binary Inputs Parameter Group (2)
User Instructions
MAN-02-04-60-0349-EN Rev. 3
P9.1
Menu
Item
Binary
Input
Sub Menu
Item
Input 1
Poss. SettingNotes / Comments
Trigger lock CLOSED (in LOCAL and REMOTE mode).
24: Lock Closed
25: Lock OffDrop the lock
26: Failsafe
27: Failsafe inv.As Failsafe but active low
28: Lock Open inv. As Lock Open but active low
29: Lock Closed inv. As Lock Closed but active low
30: Lock Off inv.As Lock Off but active low
31: Intermediate
position1
32: Intermediate
position2
33: Intermediate
position3
34: Intermediate
position4
35: Emergency
position
36: Intermediate
position1 inv.
37: Intermediate
position2 inv.
38: Intermediate
position3 inv.
Actuator moves with the highest priority to CLOSED;
command continues internally active after reaching the
end position CLOSED. Dropping only with LOCK OFF,
Supply OFF or operating mode OFF.
Trigger the failsafe function in all operating modes
(only functional in failsafe actuators)
Approach intermediate position 1 (P8.1) in REMOTE
mode (x position approach). There is no repositioning
upon reaching the intermediate position within the
hysteresis (see P8.6) Higher priority than intermediate
position 2, 3 and 4
As intermediate position 1, but with higher priority than
intermediate positions 3 and 4
As intermediate position 1 but with higher priority than
intermediate position 4
As intermediate position 1, but with lowest priority
Approach emergency position (P8.5). As intermediate
position 1 but with higher priority than intermediate
positions 1, 2
As Intermediate position 1 but active low
As Intermediate position 2 but active low
As Intermediate position 3 but active low
43
P9.2
P9.3
P9.4
P9.5
Binary
Input
Binary
Input
Binary
Input
Binary
Input
39: Intermediate
position4 inv.
40: Emergency
position inv.
41: Travel OpenReserved for future use
42: Travel Close Reserved for future use
43: Travel Open inv. Reserved for future use
44: Travel Close inv. Reserved for future use
45: Failsafe lockReserved for future use (only for Failsafe actuators)
46: Failsafe lock inv. Reserved for future use (only for Failsafe actuators)
Input 2see Input 1---
Input 3see Input 1---
Input 4see Input 1---
Input 5see Input 1---
As Intermediate position 4 but active low
As Emergencyposition but active low
Parameter Menu
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 7: Parameter Menu
7.9 Parameter Group: Binary Outputs
The controller is equipped with 8 freely congurable binary outputs. Please nd further
information on technical data of the binary outputs in Section 16.1. Provided with external
supply, binary outputs are optically isolated from the rest of the controller.
Default binary outputs are as follows:
• Output 1: Ready
• Output 2: End position OPEN
• Output 3: End position CLOSED
• Output 4: Run OPEN
• Output 5: Run CLOSED
• Output 6: Torque
• Output 7: LOCAL
• Output 8: REMOTE
Table 14. Binary Outputs Parameter Group (1)
P10.1
Menu
Item
Binary
Output
Sub Menu
Item
Output 1
Poss. SettingNotes / Comments
0: User denedOptional
1: ReadyActuator is ready
2: FaultGeneral fault; actuator is not ready
3: OpenActuator is in open position
4: ClosedActuator is in closed position
5: Running Open Actuators runs in direction Open
6: Running
Closed
7: RuningActuator is running in either Open or Closed
8: Torque Open
9: Torque Closed
10: Torque
11: Travel OpenThe Open end position has been reached
12: Travel Closed The Closed end position has been reached
13: Pos. > Int.1Position > Intermediate position 1
14: Pos. < Int.1Position < Intermediate position 1
15: Pos. > Int.2Position > Intermediate position 2
16: Pos. < Int.2Position < Intermediate position 2
17: Pos. > Int.3Position > Intermediate position 3
18: Pos. < Int.3Position < Intermediate position 3
19: Pos. > Int.4Position > Intermediate position 4
20: Pos. < Int.4Position < Intermediate position 4
21: LocalLocal operating mode (selector switch in position)
Actuators runs in direction Closed
Switch off torque was reached in Open directionactuator has been switched off
Switch off torque was reached in Closed directionactuator has been switched off
Switch off torque was reached in either Closed or
Open direction
Parameter Menu
44
Section 7: Parameter Menu
February 2019
Table 15. Binary Outputs Parameter Group (2)
Menu
Item
Sub Menu
Item
User Instructions
MAN-02-04-60-0349-EN Rev. 3
Poss. SettingNotes / Comments
22: Remote
23: OffOff operating mode (selector switch in the Off position)
24: No functionNo function
25: Motor errorThe motor temperature sensor has reported an error
26: AlwaysSignal is always on
27: NeverSignal is always off
28: Binary Input 1Forwarding of binary input to output
29: Binary Input 2Forwarding of binary input to output
30: Binary Input 3Forwarding of binary input to output
31: Binary Input 4Forwarding of binary input to output
32: Binary Input 5Forwarding of binary input to output
33: Torque Open ma.
Remote operating mode (selector switch in position
Remote)
As Torque OPEN although it will suppress (mask) this
signal in the end position upon torque-dependent
switch off.
P10.1
Binary
Output
Output 1
34: Torque Closed
ma.
35: Ready RemoteReady and Remote operating mode
36: Ready LocalReady and Local operating mode
37: Ready
Local/remote
38: Lock Open
39: Lock Closed
40: Failsafe OK1Failsafe OK (only for failsafe actuators)
41: Failsafe OK2Failsafe OK and Ready (only for failsafe actuators)
42: Failsafe OK3
43: LockLock Open or Lock Closed is enabled.
44: Ready/TorqueOK Actuator is ready and no torque switch off
As Torque CLOSED although it will suppress (mask)
this signal in the end position upon torque-dependent
switch off.
Ready and Local or Remote mode
Lock OPEN is enabled. OPEN command is internally
queued with the highest priority and will not be
dropped even in the end position
Lock CLOSED is enabled. CLOSED command is internally
queued with the highest priority and will not be
dropped even in the end position
Failsafe OK,Ready and Remote (only for failsafe
actuators)
45
45: Ready/Remote/
TorqueOK
46: Pos.=Int1
Actuator is ready for operation in REMOTE mode and no
torque switch off
Position = Intermediate position 1. The width of the
interval is set with the parameter P8.6.
Parameter Menu
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 7: Parameter Menu
Table 16. Binary Outputs Parameter Group (3)
P10.1
4-5
P10.2
P10.3
P10.4
P10.5
P10.6
P10.7
P10.8
P10.9
Menu
Item
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Sub Menu
Item
Output 1
Output
conf. 1
Output 2see Output 1---
Output 2
Konf.
Output 3see Output 1---
Output 3
Konf.
Output 4see Output 1---
Output 4
Konf.
Output 5see Output 1---
Poss. SettingNotes / Comments
47: Pos.=Int2
48: Pos.=Int3
49: Pos.=Int4
50:
Pos.=EmergPos
51: Bus Bit 1
52: Bus Bit 2
53: Bus Bit 3
54: Bus Bit 4
55: Bus Bit 5
56: Bus Bit 6
65: Oil pressure OKThe oil pressure is higher than the minimum pressure
66: Oil level OK The oil level is OK
67: Pump OK
0: normal
1: inverted
2: norm.
ashing
3: inv. ashing
see Output 1
conf.
see Output 1
conf.
see Output 1
conf.
Position = Intermediate position 2. The width of the
interval is set with the parameter P8.6.
Position = Intermediate position 3. The width of the
interval is set with the parameter P8.6.
Position = Intermediate position 4. The width of the
interval is set with the parameter P8.6.
Position = emergency position. The width of the interval
is set with the parameter P8.6.
In existing bus interface (hardware option) the output is
set according to the selected bit bus.
Congurable output function
Supply voltage for the motor is OK
The auxiliary voltage for the SMARTCON control is OK.
This function is only available if the auxiliary voltage
output is not switched on (P6.5 to 0)
(P6.10)
The temperature sensor in the pump motor and the
external motor protection have not tripped
Output 1 is set to normal, i.e. if the condition in point
P10.1 is met, Output 1 is set to HIGH (active HIGH)
If the condition in point P10.1 is met, Output 1 is set to
LOW (active LOW)
If the condition in point P10.1 is met, Output 1 starts
blinking (active HIGH)
If the condition in point P10.1 is not met, Output 1 starts
blinking (otherwise it is set to HIGH)
---
---
---
4)
Parameter Menu
46
Section 7: Parameter Menu
February 2019
User Instructions
MAN-02-04-60-0349-EN Rev. 3
P10.10
P10.11
P10.12
P10.13
P10.14
P10.15
P10.16
4)
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
from Firmware 1.323
Output 5
Konf.
Output 6see Output 1---
Output 6
Konf.
Output 7see Output 1---
Output 7
Konf.
Output 8see Output 1---
Output 8
Konf.
see Output 1
conf.
see Output 1
conf.
see Output 1
conf.
see Output 1
conf.
---
---
---
---
CAUTION: NOTE SET TORQUE AND POSITION
When using the point torque-dependent OPEN or torque-dependent CLOSED (see Section
7.1, Menu P1.3 u. P1.4) the actuator will only be open or closed when the set torque and
the associated end position is reached. If the end position is not reached, a torque error is
reported (see Section 6.2.2)
7.10 Parameter Group: Position Output (optional)
Position output is used to indicate the current position of the actuator using 0/4-20 mA;
it can retrotted using software code.
If this option is not enabled, the menu point shows the message "inactive".
No adjustment to the end positions or the travel is required. Adjustment is automatically
performed during the conguration of travel limit positions (see Section 7.1)
No further settings are necessary for torque-dependent switch off, because the controller
exclusively uses travel limit positions for the calculation. Regardless of whether this is
dened by the torque or the travel limit positions.
The factory default setting is:
4mA at 0% position 20mA at 100% position
47
Parameter Menu
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 7: Parameter Menu
Table 17. Position Output Parameter Group
Menu item
P11.1Position Output Function 1
P11.2Position Output Start (at 0%)
P11.3Position Output End (at 100%)
P11.4Position Output Calib. 20mA
P11.5Analog OutputFunction 2
P11.6Analog OutputStart (at 0%)see Start
Sub Menu
Item
Poss.
Setting
0: OffmA output disabled
1: Position mA output corresponds to the actual position value
2: Pos.
Valvechar.
3: Torque 1
4: Torque 2
5: Torque 3
6: Torque 4
0 - 20,5
mA
{4mA}
0 - 20,5
mA
{20mA}
-10% +10%
see
Function 1
Notes / Comments
mA output corresponds to the actual position value
taking into account the valve characteristic
mA output corresponds to the actual torque value
torque = 100% Close: mA output = start
torque = 0%: mA output = center
torque = 100% Open: mA output = end
mA output corresponds to the actual torque value
torque = 100% Close: mA output = end
torque = 0%: mA output = start
torque = 100% Open: mA output = end
mA output corresponds to the actual torque value
torque = 150% Close: mA output = start
torque = 0%: mA output = center
torque = 150% Open: mA output = end
mA output corresponds to the actual torque value
torque = 150% Close: mA output = end
torque = 0%: mA output = start
torque = 150% Open: mA output = end
mA value for the Closed (0%) position
mA-value for the On (100%) position
Calibrating the output position during the setting of
this parameter will output a 20mA (100%) signal. Use
this parameter to calibrate accurately the 20mA output
signal. (e.g., if you measure 19.8 mA at the output, just
add 1% (0.2 mA - 1% of 20mA) to the displayed value)
Parameter Menu
P11.7Analog OutputEnd (at 100%) see End
P11.8Analog OutputCalib. 20mA 2
see Calib.
20mA 1
48
Section 7: Parameter Menu
February 2019
7.11 Parameter Group: Step Mode
Step mode operation can be used to extend the operating time in certain ranges or for the
whole travel; it is available in local, remote and emergency mode.
Step mode operation can be activated individually for the directions OPEN and CLOSED.
Cycle start, cycle end, cycle duration and interval time can be set separately for both
directions. (see Figure 52)
Table 18. Step Mode Parameter Group
User Instructions
MAN-02-04-60-0349-EN Rev. 3
P12.1
P12.2
P12.3
P12.4
P12.5
P12.6
P12.7
P12.8
P12.9
P12.10
P12.11
Menu Item
Step mode
function
Step mode
function
Step mode
function
Step mode
function
Step mode
function
Step mode
function
Step mode
function
Step mode
function
Step mode
function
Step mode
function
Step mode
function
Sub Menu
Item
Mode
Start Open0 - 100%
End Open0 - 100%
Runtime Open 0,1 - 60Runtime in OPEN direction
Pause time
Open
Start Closed0 - 100%
End Closed0 - 100%
Run time
Closed
Pause time0,2 - 60Pause time in Closed direction
Timebase
Speed
adaption
Poss.
Setting
disabledStep mode operation is disabled
enabled
Local only Step mode mode is only enabled in LOCAL mode
Remote
only
Local +
Remote
only
0,2 - 60Pause time in OPEN direction
0,1 - 60Runtime in Closed direction
{0:
Seconds}
1: Minutes
0:
1:
Notes / Comments
Step mode operation is enabled in LOCAL, REMOTE
and EMERGENCY operation
Step mode mode is only enabled in REMOTE mode
Step mode mode is enabled in REMOTE and LOCAL
mode
In OPEN direction, position in % from which the step
mode operation should start
In OPEN direction, position in % of which the step mode
operation should end
In CLOSED direction, position in % from which the step
mode operation should start
In CLOSED direction, position in % of which the step
mode operation should end
Time basis for run and pause times
Speed adaption not activated. Normal step mode
function
Speed adaption is activated. The speed is reduced
according to the runtime and pause time in the step
mode range. (Example: Running time 1 sec and pause
time 1 sec results in half the speed). If the minimum
speed is undershot, the actuator clocks in the converted
ratio with the minimum speed. The speed adjustment is
only applicable to actuators of the type CM and AB CSC
49
Parameter Menu
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 7: Parameter Menu
Figure 52 Position Setting and Timing
RATERATE
RATE
RATE
RATE
RATE
RATE
RATE
RATE
RATE
NOTE:
It is important to ensure that the mode of operation is not exceeded!
The running info on the actuator (see 6.2.2) only ashes while the drive is running, ie
during the break, no ash.
Parameter Menu
50
Section 7: Parameter Menu
February 2019
MAN-02-04-60-0349-EN Rev. 3
7.12 Parameter Group: Positioner (option)
The positioner SR option is used to control the electric actuator by means of a set point
input 0/4-20 mA signal. The SR helps control the position of the actuator, i.e. the positioner
ensures that the actual value and thus the position of the actuator matches the desired
set point.
Table 19. Positioner Parameter Group (1)
User Instructions
Menu Item
P13.1PositionerFunction
P13.2PositionerBegin (at 0%)
P13.3PositionerEnd (at 100%)
P13.4PositionerDead band
P13.5PositionerGain
P13.6Positioner
P13.7Positioner
P13.8PositionerCalib. setpoint -10% - +10%
Sub Menu
Item
Live zero
detect
Emergency
pos.
Poss. Setting
offPositioner disabled
1: Position mA input for the position setpoint
2: Pos.
valvechar.
0 – 20,5
mA
{4,0 mA}
0 – 20,5
mA
{20,0 mA}
0,1 –
10,0%
{1,0%}
1 – 100%
{100%}
Ignore
StopActuator stops on signal failure
OpenActuator moves to OPEN position
CloseActuator moves to CLOSED position on signal failure
Emerg.
pos.
Emerg. PID Reserved for future use
0 - 100%
{50,0%}
Notes / Comments
mA input for the position setpoint, taking into account
the valve characteristic
mA value of the setpoint for the CLOSED (0%) position
mA value of the setpoint for the OPEN (100%) position
Tolerance range for the control deviation (set point
position - actual position) where no adjustment occurs.
The deadband should not be set too low to prevent
actuator oscillation
The gain (gradient) affects the positioning close to
the target position. The smaller the gain selected (for
example, 20%), the earlier the actuator starts reducing
its speed in case of speed variable actuators on
approaching the target position. In case of actuators
with xed speed (reversing starters) the speed reduction
is done by pulsing (also see params P13.9 and P13.10).
This provides a better positioning (smaller reachable
deadband). A 100% setting disables this gradient
The setpoint monitoring (monitoring the setpoint to
below approximately 2mA = loss of signal) is disabled
On signal failure, the actuator moves to dened
emergency position (see parameter P13.7)
Determination of the emergency position
(Can also be set in the menu P8.5)
Calibration value for the mA setpoint. Calibration
process: By applying 20 mA on the setpoint input, this
parameter is corrected until the readout matches 20 mA
51
Parameter Menu
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 7: Parameter Menu
Table 20. Positioner Parameter Group (2)
Menu Item
P13.9PositionerMin. impulse{0,2 s}
P13.10 PositionerPeriod{2.0 s}
P13.11 Positioner
P13.12 PositionerEnd pos. e0)
P13.13 Positioner
P13.14 PositionerEnd setp. (e1)
P13.15 Positioner
Sub Menu
Item
Begin pos.
(a0)
Begin setp.
(a1)
Calib. setpoint
offset
Poss.
Setting
0.0 - 25.0%
{2.0%}
75.0 -
100.0%
{98.0%}
0.0 - 25.0%
{2.0%}
75.0 -
100%
{98.0%}
-10% - +10% Calibration of zero for the input setpoint. 1% = 0.2mA
Notes / Comments
Minimum activation time of the reversing contactors.
For very small activation times (<0.3 - 0.5 s), the motor
will be switched off during start-up process, which
signicantly increases mechanical wear on reversing
contactors. With frequent
periods of very small activation times (restless loop,
small dead zone, clocking near to the target value), we
approaching the target position (parameter gain smaller
than 100%) and determines the period of a run / pause
cycle
Smallest controllable position other than the end
position CLOSED. The range 0% - a0 will be just passed
through. Use the parameter a0 to dene the beginning
of the allowable control range of the valve (e.g., blind
spot for ball segment valves, etc.)
Largest controllable position other than the end position
OPEN. The area e0 . . . 100% is just passed through. Use
the parameter e0 to dene the end of the allowable
control range of the valve
Below this value, the end position CLOSED is controlled.
In the range 0% - a1 cannot be controlled (end position
tolerance). The initial setpoint a1 is associated with a
small hysteresis (1/4 of the deadband)
Above this value, the end position OPEN is controlled.
The range e1 - 100% cannot be controlled (end position
tolerance). The nal setpoint e1 is associated with a
small hysteresis (1/4 of the deadband)
Parameter Menu
Figure 53 Assigning the position to the setpoint
Position
Setpoint
52
Section 7: Parameter Menu
February 2019
User Instructions
MAN-02-04-60-0349-EN Rev. 3
7.13 Parameter Group: PID Controller (optional)
The optional PID controller is used for controlling an external actual value (process variable)
to a setpoint using 0/4-20 mA signal by readjusting the actuator.
Table 21. PID Controller Parameter Group (1)
Menu Item
P14.1PID-controller Function
P14.2PID-controller
Sub Menu
Item
External
Setpoint
Poss.
Setting
0: disabledPID controller disabled
1: Position
2: Speed
3: Speed
0: xed
1: external
Notes / Comments
The output of the PID controller corresponds to the
position setpoint of the actuator. The positioning
(tracking of the actual position to the setpoint) is done
by the positioner (see 7.12).
The output of the PID controller corresponds to
the change of the position setpoint (speed) of the
actuator. The positioning (tracking of the actual
position to the setpoint) is done by the positioner
(see 7.12).
The output of the PID controller corresponds to the
change of the position setpoint (speed) of the
actuator.
The positioning (tracking of the actual position to the
setpoint) is done by the positioner (see section 7.12).
Hence a control mode similar to the Speed mode (see
Setting 2, above) is possible also for actuators with
constant speed.
The PID controller uses an internal, xed setpoint
(see param P14.3).
The PID controller uses the external setpoint. The
adjustment of this setpoint is done with the params
P13.2 and P13.3 (see section 7.12).
5)
6)
53
P14.3PID-contoller Fixed setpoint 0 – 100%Specication of the internal xed setpoint
P14.4PID-contoller Start (at 0%)0 - 20,5 mAmA value at 0% of the external actual value
P14.5PID-controller End (at 100%) 0 - 20,5 mAmA value at 100% of the external actual value
Gain (proportional value) of the PID-controller. A
negative value reverses the effective direction of the
P14.6PID-contoller Gain (P)+50,0 - 50,0
P14.7PID-contoller Reset time (I) 0 – 100,0 s
PID-controller, e.g.: Positive gain: The actuator opens
when the desired value is greater than the external
actual value. Negative gain: The actuator closes when
the desired value is greater than the external actual
value.
The shorter the reset time (integral time, integral
value), the stronger is the effect of the integral
component of the PID-controller. Values below 1,0 will
disable the integral component.
Parameter Menu
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 7: Parameter Menu
Table 22. PID Controller Parameter Group (2)
Menu Item
P14.8PID-controller Lead time (D)0 – 100,0 s
P14.9PID-controller Offset-200 – 200%
P14.12PID-controller
P14.13PID-controller
P14.14PID-controller Process begin
P14.15PID-controller Process end
P14.16PID-controller
P14.17PID-controller Process unit--Unit of the real process variable
P14.18PID-controller Dead band
5)
from rmware 1.338
6)
from rmware 1.340
7)
up to rmware 1.337
8)
up to rmware 1.337
Sub Menu
Item
Live zero
detect.
Calibration
of ext. actual
value
Process
comma shift
Poss.
Setting
0: Ignore
1: Stop
2: Open
3: Closed
4: Emergency
position
5: Emergency
PID
-10 - +10%
-32768 +32767
-32768 +32767
-3 - +3
0.1 - 10.0%
{1.0%}
Notes / Comments
The larger the lead time (differential/derivative
value), the stronger is the effect of the dervative
component of the PID-controller. To reduce the
inuence of noise a rst-order lag element with 1sec
time constant is added (DT1)
The offset value will be added to the output value of
the PID controller
The monitoring of the external actual value
is disabled
Actuator stops on signal failure of external
actual value
On signal failure of external actual values, actuator
moves to the OPEN position
On signal failure of external actual values, actuator
moves to the CLOSED position
On signal failure of external actual values, actuator
moves to the EMERGENCY position
(see param P13.7)
Reserved for future use
Calibration process: By applying 20mA to the
external actual value input, this parameter is
corrected until the readout matches 20 mA.
Mantissa of the real process variable (beginning of
external actual value)
Mantissa of the real process variable (end of external
actual value)
Position of the comma for process begin/end
(P14.14, P14.15), e.g.: mantissa = 200, comma shift
= -2/2, process value = 2.00/20000
Tolerance range for the control deviation (set point –
external actual value) where no adjustment occurs.
7)
Parameter Menu
54
Section 7: Parameter Menu
February 2019
User Instructions
MAN-02-04-60-0349-EN Rev. 3
7.14 Parameter Group: Profibus-DP (option)
PROFIBUS DP denes the technical and functional characteristics of a serial eld bus
system, which can be networked with distributed digital automation devices. PROFIBUSDP is designed for the data exchange at the eld level.
Central control devices such as PLC or PC communicate via a fast serial connection with
distributed eld devices such as input/output devices, valves and actuators.
Data exchange with these distributed devices is cyclical. The communication functions
required are dened by the PROFIBUS-DP basic functions in accordance with EN 50 170.
NOTE:
The Probus-DP option is a hardware option with which you should already be familiar
upon ordering the actuator.
Subsequent installation of hardware components is possible but should only be performed
by a professional Bettis installer or specially trained personnel.
The Probus-DP interface is described in the separate manual "Probus-DP for SMARTCON
controllers".
7.15 Parameter Group: DeviceNet (option)
The DeviceNet eld bus® is based on the CAN protocol and was originally developed by
Rockwell Automation as an open eld bus. Today, DeviceNet falls under the responsibility
of ODVA (Open DeviceNet Vendors Association, Inc., http://www.odva.org) as an umbrella
organization. DeviceNet is dened in EN 50325 2 and in IEC 62026 3. DeviceNet is a
simple and powerful eld bus system for the lowest eld bus level to connect sensors and
actuators (slaves) with the associated controllers in a network.
Subsequent installation of hardware components is possible but should only be performed
With this option, customers can enable travel-dependent torque characteristic curves.
With these characteristic curves, torque limits already set under menu item P2 (torque),
can be further reduced depending on travel. Characteristics can be congured with the
bluetooth application interface. (see Figure 54).
Figure 54 Characteristic Curves Display
Parameter Menu
Table 23. Characteristic Curves Parameter Group
Menu Item
P17.1CharacteristicTorque Open
P17.2CharacteristicTorque Closed
Sub Menu
Item
Poss.
Setting
Off
On
Local +
Remote only
Off
On
Local +
Remote only
Notes / Comments
The torque characteristic curve is disabled for the
OPEN direction
The torque characteristic curve is enabled for the
OPEN direction
The torque characteristic curve is enabled for the
OPEN direction only in LOCAL and REMOTE mode
(while disabled in the EMERGENCY mode)
The torque characteristic curve is disabled for the
CLOSED direction
The torque characteristic curve is enabled for the
CLOSED direction
The torque characteristic curve is enabled for the
CLOSED direction only in LOCAL and REMOTE
mode (while disabled in the EMERGENCY mode)
56
Section 7: Parameter Menu
February 2019
User Instructions
MAN-02-04-60-0349-EN Rev. 3
7.17 Parameter Group: Identification (option)
This option allows entering further custom-identication parameters
Table 24. Identification Parameter Group
Menu Item
P18.1Identication PPS number15-digit
Sub Menu
Item
Poss.
Setting
Notes / Comments
Used to enter a PPS number. This is displayed in the
bottom line. CAUTION: point P20.5 must be set to 0.
7.18 Parameter Group: System Parameters (locked)
Used for actuator conguration and not available for customers.
57
Parameter Menu
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 7: Parameter Menu
7.19 Parameter Group: Miscellaneous
Table 25. Miscellaneous Parameter Group
Menu Item
P20.1Miscellaneous Language
P20.2Miscellaneous
P20.3Miscellaneous
Sub Menu
Item
Rotate
display
Load
conguration
Poss.
Setting
0: German
1: English
2: Russian
3: Chech
4: Spanish
5: French
6: Italian
7: Danish
8: Hungarian
noDefault setting
yes
Customer
conf. -
Customer
conf. +
Backup
parameters. -
Notes / Comments
Denes the menu language
Rotates the display by 180
Warning: The operation of the control switch and the
selector switch keeps the same.
Actuator parameters, excluding points P1.1 to P1.6,
will be overwritten with customer parameters.
Actuator parameters, including points P1.1 to P1.6,
will be overwritten with customer parameters.
Actuator parameters, excluding points P1.1 to P1.6,
will be overwritten with factory parameters.
◦
Parameter Menu
Backup
parameters.
+
P20.4Miscellaneous
P20.5Miscellaneous Info line{0} - 31
P20.6Miscellaneous Infrared
Save
conguration
Customer
conf.
Off (0)The infrared connection is disabled
On (1)
Actuator parameters, including points P1.1 to P1.6,
will be overwritten with factory parameters.
Stores all parameters in the customer conguration.
The fourth line of the display shows various
diagnostic values.
The infrared connection is activated for about 3
minutes
58
Section 8: Status Area
February 2019
Section 8: Status Area
The status area presents current process and diagnostic data. Here data is read-only.
To access the status area, move the control switch in the direction where the selector
switch should be in the neutral position or in the remote position.
The status area is divided into 2 sub-areas:
• Status
• History
8.1 Status
8.1.1 Status – Binary Outputs
Display of binary outputs: The display shows output control as opposed to output
status, i.e. the supply of the binary outputs is ignored. A switched output is
represented by 1.
User Instructions
MAN-02-04-60-0349-EN Rev. 3
Figure 55 Binary Output Display
Display Overview:
1. Output Number
2. Signal (0 = Low; 1 = High)
8.1.2 Status – Binary Inputs
Display of binary inputs: A set input is represented by 1.
Figure 56 Binary Input Display
59
Status Area
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 8: Status Area
Display Overview:
1. Input Number
2. Signal (0 = Low; 1 = High)
8.1.3 Status – Analogue Values
Display of analogue values: Input 1 (In1) is used by the positioner as the setpoint;
Input 2 (In2) serves as an external value for the optional PID controller. In the
analogue output (out), only the control signal is shown, regardless of whether the
output current actually ows or not (interruption of the current loop).
Figure 57 Analogue Status Display
Display Overview:
1. Input 1
2. Input 2
3. Output
4. All values in mA
8.1.4 Status – Absolute Values
This status displays the absolute position of the actuator.
Figure 58 Absolute Value Display
Display Overview:
Status Area
1. Absolute value of the position unit
2. Relative value of the position unit
3. Absolute value of the torque unit
4. Relative value of the position unit (calibrated in factory)
60
Section 8: Status Area
February 2019
8.1.5 Status – Firmware
Figure 59 Firmware Status Display
Display Overview:
1. Firmware
2. Firmware date
8.1.6 Status – Serial Number
User Instructions
MAN-02-04-60-0349-EN Rev. 3
Figure 60 Serial Number Display
61
Status Area
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Display Overview:
1. Serial number of the control unit
2. Serial number of the actuator
3. Serial number of electronics
8.1.7 Status - Meter Readings
Figure 61 Meter Readings Status Display
Section 8: Status Area
Display Overview:
1. Power-on cycles
2. Operating hours
3. Engine duration
8.2 History
History shows the last 20 history entries. In addition to the plain text entry, the time since
the last history entry is also provided.
Please note that the actuator can only calculate time if energised. For error analysis, please
refer to Section 12.1.
Status Area
62
Section 9: Infrared Connection
February 2019
Section 9: Infrared Connection
For easier communication and better visualization of the menu options, the unit provides
an infrared port for connection to a PC.
The required hardware (connection cable to the PC’s RS-232 or USB connectors) and the
corresponding software are available as options.
The SMARTTOOL software, in addition to communication with the actuator, allows the
management of multiple actuators to transfer the conguration to different actuators.
This approach can greatly simplify operation.
Please refer to the SMARTTOOL software operating instructions manual for
further information.
During operation, ensure that the IR interface surface is protected from strong
disturbances which may compromise the communication.
Before mounting the infrared adapter, clean the surface of the infrared interface with a
damp cloth.
User Instructions
MAN-02-04-60-0349-EN Rev. 3
When the infrared interface is enabled, it is indicated by Light-emitting (LED)
(see Figure 62).The infrared interface can be enabled in the menu item P20.6.
Figure 62 LED IR Indicator
L51
Display Overview:
1. Infrared connection
63
Infrared Connection
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 10: Bluetooth Link
Section 10: Bluetooth Link
In addition to the infrared interface, it is also possible to congure the Control System using
a Bluetooth interface. Software required for Android equipment is available as an option.
In addition to communication with the actuator, the Android software also enables
management of multiple actuators, allowing easy transfer of parameter sets to
various actuators.
This approach can simplify commissioning signicantly.
When the Bluetooth interface is enabled, this is indicated by the light-emitting diode L5
(see Figure 62). The Bluetooth interface can be enabled in menu
item P20.6.
Bluetooth Link
64
Section 11: Maintenance
February 2019
Section 11: Maintenance
Maintenance work on open actuators may only be conducted if the actuators are
de-energized. Reconnection during maintenance is strictly prohibited.
NOTE:
Work on the electrical system or equipment must be carried out only in accordance with
electrical regulations by a qualied electrician or by specially instructed personnel under
the control and supervision of a qualied electrician.
CAUTION
For explosion-proof actuators, it is necessary before opening the cover to wait a certain
time after switching off,see explosion protection sticker (Figure 63). Following times are
specied for the actuators.
• CM03: 5 min
• CM06: 10 min
User Instructions
MAN-02-04-60-0349-EN Rev. 3
Figure 63 Explosion protection sticker
1
Display Overview:
1. Explosion protection sticker
65
Maintenance
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 11: Maintenance
Actuators are ready for use after installation. By default, the actuator is delivered lled with
oil. On-going monitoring:
—Beware of increased running noise. During long downtime periods,
operate the actuator at least every 3 months.
—For actuators with output types A, B and C according to DIN 3210-A, B1,
B2 and C according to DIN ISO 5210, re-lubricate grease ttings at least
every 6 months (see Section 14).
Actuators are ready for use after installation. By default, the actuator is delivered lled with oil.
On-going monitoring:
• Beware of increased running noise. During long downtime periods, operate the
actuator at least every 3 months.
• For actuators with output types A, B and C according to DIN 3210-A, B1, B2 and C
according to DIN ISO 5210, re-lubricate at least every 6 months on existing grease
ttings (see Section 14)
Actuators are designed for installation in any position (see Section 2.5).
Therefore, the main body is not equipped with a level indication or a drain plug.
The replacement of the lubricant from the main body must be performed via
the handwheel.
Every approx. 10,000-20,000 hours (about 5 years - 15), depending on the workload,
you must:
• Change Oil
• Replace seals
• Check all roller bearings and the worm-wheel assembly and replace if necessary
• Check our lubricants table for recommended oils and greases. (see Section 14)
CAUTION: REGULAR CHECK OF CABLE GLANDS
Check the cable glands at regular intervals (annually) for tightness of the cables and
retighten if necessary.
Maintenance
66
Section 12: Troubleshooting
February 2019
Section 12: Troubleshooting
Upon warning or error, the bottom line of the display will show the corresponding, plain
text description. This event will also be entered into the history (see Section 8.2)
12.1 Error List
Each error has a unique error number. Each error also has its separate “OK” message in the
The motor temperature is in the critical range although
the actuator remains fully functional.
Overtemp in motor, fault on Basis or BLDC, On Basis:
loss of main power (3x400V) or cable break between
CSC and motor; on BLDC: cable break between BLDC
and motor.
Cause on Basis: Active phase sequence detection
on single phase actuators, loss of main power while
connected to external 24VDC auxiliary voltage, or loss
of phase L2.
User Instructions
MAN-02-04-60-0349-EN Rev. 3
#7: ReadyL4 is offWritten to the history after all errors are gone.
#8: Power OnL4 is off
#9: Power supply error
#21: Power supply OK
#11: Failsafe error
#12: Failsafe OK
#13: Manual override
#14: Manual override
off
#17: Travel error
#18: Travel OK
#22: Torque error
#23: Torque OK
#24: Bus error
#25: Bus OK
#26: Bus Watchdog
#27: Bus Watchdog OK
#28: Undervoltage
#29: Voltage OK
L4 is off
L4 is off
L4 is off
L1 and L2 lit up
L4 ashes fast
L3 ashes fast
L4 is off
L4 ashes slowly No communication with the optional bus system.
L4 ashes slowly Watchdog for bus communication has reacted.
L4 is offReserved for future use
Is written to the history after power on the actuator,
even if there are some errors.
No power supply to the power electronics (when the
controller is powered from the auxiliary power input).
Defect of power electronics –
please contact the manufacturer.
Communication error between Failsafe board and Logic,
loss of external 24 V Failsafe Voltage, or overtemp. on
Failsafe brake.
Manual override on Failsafe activate (visible in status
S4), cable/switch broken.
The travel unit is outside the permitted range
(potentiometer fault on Basis), cable broken, or
multiturnsensor calibration lost on CM – please contact
the manufacturer.
Potentiometer fault on Basis, or cable broken.
67
Troubleshooting
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
#32: Internal Comm.
L> error
#33 Internal Comm.
L> OK
#34: Internal Comm.
D> error
#35: Internal Comm.
D> OK
#36: Failsafe not ready
#37: Failsafe ready
#38: Battery low
#39: Battery OK
#44: Inverter error Para
#45 Inverter OK Para
#46: Analog Input 1
Failure
#47: Analog Input 1 OK
#48: Analog Input 2
Failure
#49: Analog Input 2 OK
L4 is off
L4 is off
L4 ahes slowly
L4 is off
L4 is offBLDC parameter error.
L4 ashes slowly
L4 ashes slowly
Communication error between Logik and Basis/BLDC,
cable broken between boards, or board defect.
Communication error between Display and Logik, cable
broken between boards, boards defect, or rmware
update on Logik not properly done.
Failsafe voltage OK and Failsafe not initialized (LUS not
tensioned).
Battery on Display board is empty, loss of time/date or
counter values possible.
SRG active, Positioner live zero detection activated, no
setpoint value recognized.
Ext. setpoint active, Ext. setpoint live zero detection
activated, no Ext. setpoint value recognized
Section 12: Troubleshooting
Table 27. Errors in case of special types
ErrorLED indicatorDescription
#30: Oil level low
#31: Oil level OK
#40: Oil pressure low
#41: Oil pressure OK
#42: Motor protection
#43 Motor protection
OK
–Binary input on Basis board or switch faulty.
–Analog input (4 - 20 mA) on Basis board faulty.
–Binary input on Basis board or switch faulty.
Troubleshooting
68
Section 13: Fuses
February 2019
Section 13: Fuses
The logic board of the controller cover (see Figure 64) features two miniature fuses for the
control lines.
Figure 64 Fuse Location
F2
User Instructions
MAN-02-04-60-0349-EN Rev. 3
F1
Display Overview:
1. Fuse F10a for the binary outputs
2. Fuse F10b fuse for auxiliary supply
Table 28. Fuses on the Logic Board
FuseValueManufacturerList of spare parts
F10a1ATLittelfuse 454 NANO2 Slo-BloQR träge C302c
F10b4ATLittelfuse 454 NANO2 Slo-BloQR träge C302d
NOTE:
The frequency inverter is protected by an input fuse and the explosion-proof version also
has a thermal fuse. (see Section 2.7.3).
69
Fuses
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 14: Lubricant Recommendation and Requirements
Section 14: Lubricant Recommendation
and Requirements
14.1 Main Body: -25 to +60°C
Operating oil: DIN 51 517-CLP-HC
i.e. fully synthetic high-performance gear oils based on poly-alpfa-olens (PAO)
• Viscosity class: 320 ISO VG
• Lubricant requirement: 0,25 Lt
14.2 Output Type A and Spindle Drives
(Linear Actuators) -40 to +85°C
Grease DIN 51862- G 1 -G
i.e water repellent complex grease on Al-soap base with high resistance to acids and alkalis
• Penetration 0,1mm: to 265
• Dropping point: about 260°C
• NLGI - Klasse: 1
• Acid-free, little or no water-reactive
14.3 Basic Lubricant Service Interval
The functionality and durability of the lubricant is contingent upon operating conditions.
It is advised that the Bettis actuators be serviced by Emerson 10 years after delivery.
Output speed(on actuator main shaft)
High speedover 80 U/min0,8
Utilisation(relative to rated power)
Very highüber 90%0,8
Highbetween 80 and 90%0,9
Lubricant Recommendation and Requirements
70
Section 14: Lubricant Recommendation and Requirements
February 2019
Application example:
Extremely low DT + extremely low ambient temperature + high speed + 87% utilization
=> 0,8 x 0,9 x 0,8 x 0,9 =0,51 reduction factor
Lubrication maintenance interval => 10 years x 0,51 =5,1 years (62 months).
CAUTION: LUBRICATE PROPERLY
This calculated maintenance interval does neither apply to the maintenance of output type
A (threated bushing) units nor to the maintenance of linear and spindle drive units.
These units must periodically lubricated (at least every 6 months) via the grease nipples
(see Section 14.3)
During maintenance of our actuators, remove and replace old grease with new one. Mixing of different lubricant types is NOT permitted.
Quantities needed for lubricant service are listed in Section 14.
User Instructions
MAN-02-04-60-0349-EN Rev. 3
71
Lubricant Recommendation and Requirements
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 15: Training
Section 15: Training
CAUTION: CONTACT FOR SUPPORT
If you experience problems during installation or upon adjustments on site, please contact
Emerson, Texas at +1 281 477 4100 or to prevent any operational errors or damage to the
actuators. Emerson recommends engaging only qualied personnel for installation of RTS
CM Comapct Series actuators. Upon special request of the client, Emerson can conduct
training on the activities listed in this operating manual at the factory of Emerson.
Training
72
Section 16: Technical Data and Certifications
February 2019
User Instructions
MAN-02-04-60-0349-EN Rev. 3
Section 16: Technical Data and Certications
16.1 Binary Outputs
Figure 65 Control Unit
F2
F1
Figure 66 Logic Board
73
Technical Data and Certications
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 16: Technical Data and Certifications
Table 30. Binary Outputs
CharacteristicValue
Count8
Power supply
Max voltage drop at set output1 V
Output voltage at non-set output<1 V
Maximum current per output:500mA (short circuit proof)
Maximum permissible total current for all outputs: 4A
Fuse (Fuse F2, see Figure 68)4 A slow (Littelfuse 454 NANO2 Slo-Blo®)
24VDC nominal range: 11 - 35VDC
(either from internal or external)
Binary outputs with external supply are separated from other controllers via optocouplers.
16.2 Binary Inputs
Table 31. Binary Inputs
CharacteristicValue
Count5
Nominal voltage24VDC towards common ground
Threshold voltage for input set>10 V max. (8.5V typ.)
Threshold voltage for input not set<10 V
Maximum voltage:30VDC
Current consumption at 24VDC10.5mA typ.
Binary inputs are separated from other controllers via optocouplers.
Figure 67 Current/Voltage Relation
Input Current Typ.
Technical Data and Certications
Input Voltage
74
Section 16: Technical Data and Certifications
February 2019
Jumpers JP1 - JP3 can be used to interconnect the binary inputs to groups with
separate earths.
Figure 68 5 Inputs with Same Common
Figure 69 2 Separated Groups of 2 Inputs with Same Ground
Input IN3 is Disabled.
User Instructions
MAN-02-04-60-0349-EN Rev. 3
75
Figure 70 3 Separated Inputs; Inputs IN2 and IN4 are Disabled.
Technical Data and Certications
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 16: Technical Data and Certifications
Figure 71 3 Inputs with Same Common and 1 Separated Input.
Input IN4 is Disabled.
Figure 72 1 Separated Input and 3 Inputs with Same Common.
Input IN2 is Disabled.
Figure 73 5 inputs with common = "-" using external 24V
Technical Data and Certications
76
Section 16: Technical Data and Certifications
February 2019
Figure 74 5 inputs with common = "-" using internal 24V (e.g. for dry contacts)
Figure 75 3 separated inputs using 3 separated external 24V
User Instructions
MAN-02-04-60-0349-EN Rev. 3
Figure 76 3 separated inputs using 3 separated external 24V
77
Technical Data and Certications
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 16: Technical Data and Certifications
16.3 Analog Inputs
Table 32. Input 1: Setpoint Value
CharacteristicValue
Current range:0-25mA
Resolution:14Bit
Accuracy:0,5%
Input resistance:60 Ohm
Analog input 1 is electrically isolated from the rest of the electronic system.
Table 33. Input 2: External Actual Value
Only in Conjunction with the PID Controller
CharacteristicValue
Current range:0-20,8mA
Resolution:12Bit
Accuracy:0,5%
Input resistance:120 Ohm
Jumper JP6 can be used to switch analog input 2 from a passive input (default) to an input
with internal 24 V power supply (for 4. . . 20 mA, two-wire transmitters).
NOTE:
The analog input 2 is referenced to common of the electronic system and the auxiliary
power supply.
16.4 Analog Output
Table 34. Analog Output
CharacteristicValue
Current range:0-20,8mA
Resolution:12Bit
Accuracy:0,5%
Input resistance:600 Ohm
Technical Data and Certications
78
Section 16: Technical Data and Certifications
February 2019
The analog output is galvanically isolated from the rest of the electronic system.
Jumper JP4 can be used to switch the analog output from an active power source (default)
to a current sink, allowing the output to simulate a 4 - 20 mA, two-wire transmitter.
Figure 77 Current Source
User Instructions
MAN-02-04-60-0349-EN Rev. 3
Figure 78 Current Sink
Ground potential is the potential of the control unit and the auxiliary supply.
79
Technical Data and Certications
User Instructions
MAN-02-04-60-0349-EN Rev. 3February 2019
Section 16: Technical Data and Certifications
16.5 Auxiliary Voltage Input and Output
Table 35. Auxiliary voltage input and output
CharacteristicValue
Input voltage range (auxiliary voltage input)20 - 30VDC
Maximum current consumption
(auxiliary voltage input)
Maximum current consumption in power-save
mode (auxiliary voltage input)
Output voltage (auxiliary voltage output)typ. 23 V
Maximum output current (auxiliary voltage
output)
Resistance of common ground vs. earthtyp. 500 k Ohms
Resistance of common ground vs. earth
(oating version)
Capacitance of common ground vs. earthtyp. 100 nF
Maximum allowed voltage of common ground
vs. earth
Fuse (Fuse F1, see Figure 64)
500mA
120mA
200mA
> 10M Ohms
max. 40 Vs
1 A slow
(Littelfuse 454 NANO2 Slo-Blo R)
Ground potential is the common ground of the controller and the analog inputs
and outputs.
The auxiliary voltage output can be set in menu P6.5 (see Section 7.5).
The power-save mode is dened as follows:
• No power supply (the controller is powered exclusively through the 24V auxiliary
voltage input).
• The backlight of the LCD display switches off automatically.
• No additional hardware options included (Probus Interface, DeviceNet interface,
relay board, etc).
• Binary outputs and the mA output are not enabled; when activating, the
respective currents must be added to the total current consumption.
Technical Data and Certications
80
Section 16: Technical Data and Certifications
February 2019
16.6 Connections
16.6.1 Connections for non explosion-proof version
Table 36. Non-Explosion-Proof Connections
ConnectionValue
Power/motor:
Control signals
Optionally, contacts are available in crimp or cage clamp designs.
MOTORBrushless DC Motor
Isolation ClassIsolation Class F, max. 155°C permanent temperaturePower SupplyV24 - 230 VDC *, Single Phase 115V - 230V +/-10%,Three Phase 380V - 480V +/-10% (*restrictions apply)
Current ConsumptionA 2.25
PowerW 250
ACTUATOR CONTROL
Electronic with Frequency-TechnologyIntegrated processor control unit with frequency-technology for variable speed control
Control Unit
Control Elements
Control Functions
Local DisplayBacklit LCD display, can be rotated in 90 degree steps
LEDsProgrammable LED's for operation, readiness, warning and error messages
CommunicationInfrared communication interface for programming and saving operation data
Control
Inputs
Status Indication
Outputs
Voltage Input and Output
Power Supply - External
Power Supply - By Actuator
Functions
Standard
Electric connection
Cable Entries
OPTIONS
Digital Communications
Relay Board
Analog Position Transmitter
Coating4 layer with Epoxy under coat for increased corrosion protection – C5-I, C5-M ISO12944-5
On/Off duty S2-15 minutes
Modulating dutyS9
· Selector switch LOCAL - OFF- REMOTE
· Control switch OPEN - STOP - CLOSE contact less sensor technology
· Language independent symbols
· Full stroke test
· Partial stroke test
· 5 congurable binary (discrete) control inputs:
OPEN - STOP - CLOSE - EMERGENCY OPEN - EMERGENCY-CLOSE
· Power supply: 24VDC (max. 30VDC) - current consumption with 24VDC: typical 5mA
· The common ground of the inputs is optical isolated from the rest of the electronics
· Analog control 4-20 mA (2 wire)
· 8 congurable binary (relay) outputs:
READY - OPEN - CLOSE - RUNNING OPEN - RUNNING CLOSE - TORQUE - LOCAL - REMOTE
· Power supply 24VDC+/- 6V (per actuator or through control system)
· Max. allowed current per output: 50mA (short-circuit-proof)
· Max. allowed current for all outputs with power supplied by actuator: 150mA
· Max. allowed current for all outputs with power supplied by control system: 250mA
· All outputs are optical isolated if power is supplied by control system
· Input power range: 20-30VDC max current consumption 320mA or 100mA in current save mode
· Status indication also in case of a main power supply failure
· Output voltage: typical 22V max output current 150mA
· Reference ground is the common ground of the control unit and of the analog inputs and outputs
· Switch-off mode adjustable: travel or torque dependent to valve type
· Torque/Force adjustable: 25-100% of max torque/force
· 4 intermediate positions between 0 and 100% in both directions parametrizable
· Step-mode operation with adjustable STEP-START, STEP-STOP, RUNNING, and BREAK TIME in both directions
· PID positioner for 2 input signals 0/4-20mA (setpoint, external actual value)
· Writing and reading protection via password
· Multilingual display indication: German, English, Czech, Russia and Danish
· Status indication of binary inputs and outputs and of the analog signals on LCD display
· Data logging for analysis and service
· History data for service planning and error analysis
World Area Confi guration Centers (WACC) offer sales support, service,
inventory and commissioning to our global customers.
Choose the WACC or sales offi ce nearest you:
NORTH & SOUTH AMERICA
19200 Northwest Freeway
Houston TX 77065
USA
T +1 281 477 4100
Av. Hollingsworth
325 Iporanga Sorocaba
SP 18087-105
Brazil
MIDDLE EAST & AFRICA
P. O. Box 17033
Jebel Ali Free Zone
Dubai
T +971 4 811 8100
P. O. Box 10305
Jubail 31961
Saudi Arabia
T +966 3 340 8650
T +55 15 3413 8888
24 Angus Crescent
ASIA PACIFIC
Longmeadow Business Estate East
P.O. Box 6908 Greenstone
No. 9 Gul Road
#01-02 Singapore 629361
T +65 6777 8211
No. 1 Lai Yuan Road
1616 Modderfontein Extension 5
South Africa
T +27 11 451 3700
EUROPE
Wuqing Development Area
Tianjin 301700
P. R. China
T +86 22 8212 3300
Holland Fasor 6
Székesfehérvár 8000
Hungary
T +36 22 53 09 50
Strada Biffi 165
29017 Fiorenzuola d’Arda (PC)
Italy
T +39 0523 944 411
For complete list of sales and manufacturing sites, please visit
www.emerson.com/actuationtechnologieslocationsor contact us at
info.actuationtechnologies@emerson.com
The Emerson logo is a trademark and service mark of Emerson Electric Co.
TM
is a mark of one of the Emerson family of companies.
Bettis
All other marks are property of their respective owners.
The contents of this publication are presented for information purposes
only, and while every effort has been made to ensure their accuracy,
they are not to be construed as warranties or guarantees, express or
implied, regarding the products or services described herein or their use
or applicability. All sales are governed by our terms and conditions, which
are available on request. We reserve the right to modify or improve the
designs or specifications of our products at any time without notice.
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