Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
November 2015
Bettis RGS F-Series Spring-Return Actuators
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
Table of Contents
Section 1: Overview ��������������������������������������������������������������1
Section 2: Installation �����������������������������������������������������������2
2.1 Valve Attachment ........................................................................................ 3
2.2 Accessory Mounting .................................................................................... 3
2.3 Piping and Operation ................................................................................... 4
2.4 Travel Adjustment ........................................................................................ 7
Section 3: General Troubleshooting ��������������������������������������9
Section 4: Maintenance ������������������������������������������������������� 10
4.1 Periodic Maintenance Schedule ................................................................. 10
4.2 Lubrication................................................................................................. 10
4.3 Maintenance Kit ..........................................................................................12
4.4 Piston Seal Replacement .............................................................................12
4.5 Yoke Seal and Bushing Replacement .......................................................... 16
4.6 Pins and Rollers Replacement .................................................................... 20
Table of Contents
November 2015
Appendix A: ������������������������������������������������������������������������22
A.1 Force Module ............................................................................................ 22
A.2 Torque Module .......................................................................................... 24
Table of Contents
I
Section 1: Overview
November 2015
Section 1: Overview
NOTE:
All activities must be carried out in order to ensure proper actuator operation. Always
read all instructions before beginning maintenance.
Bettis RGS F-Series actuators are composed of three basic sub-assemblies, two force
modules and a torque module. The force modules contain the pistons which provide
linear motion. The torque module contains the yoke which converts the force modules’
linear motion into torque and operates the valve.
Every actuator assembled by Bettis is tested prior to shipment to our customers.
Order specific documentation may be available upon request.
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
1
Overview
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
Section 2: Installation
Bettis actuators may be mounted in any position/orientation. If necessary, lift the actuator
with straps placed inside the framework of the body. Never lift the actuator by the cylinders,
tie rods, or travel stops. Lifting the actuator with the valve attached is not generally
recommended.
Figure 1
Section 2: Installation
November 2015
Installation
2
Section 2: Installation
November 2015
Larger sizes have lifting eyes incorporated into their body section which may be used to
lift the actuator.
Figure 2
Installation, Operation and Maintenance Manual
2�1 Valve Attachment
RGS011110-3 Rev. 0
NOTE:
Prior to mounting the actuator, verify alignment of coupler and shaft to ensure that the
valve will move to correct position.
Ensure the actuator is in the same position as the valve. It may be necessary to stroke the
actuator to determine the correct mounting orientation. Attach the actuator to the valve
using the proper bracket and coupler, or with a Bettis Universal Mounting Plate (UMP) if
provided. Using all mounting holes indicated on Bettis dimensional drawings, tighten all
fasteners hand tight then torque the fasteners to the corresponding value on the table
below.
Table 1�
Thread Pattern Ft-Lbs Nm
Accessories M5 3.4 4.6
F2200 M12 49 66
F2250/2300 M16 120 162
F2375 M20 235 318
F2488 M24 400 543
F2575 M30 800 1084
2�2 Accessory Mounting
As a standard, Bettis RGS F-Series actuators are provided with female 4mm slotted
accessory mounting geometry. When installing accessories, such as switch boxes or
positioners, tighten accessory mounting bolts hand tight, stroke the actuator three
times to ensure proper alignment then tighten the accessory mounting bolts to the
proper torque. Check the dimensional drawing or associated product bulletin for exact
dimensions.
3
Installation
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
2�3 Piping and Operation
The operation of a Bettis RGS F-Series Spring-Return (SR) actuator is comparable to any
spring-return scotch yoke actuator.
Instrument air, water, and other power gases and fluids may be used to cycle the actuator so
long as construction materials were chosen accordingly and maximum allowable pressure is
not exceeded. Air driven stainless-steel actuators with stainless-steel or composite cylinders
are not harmed by wet air (so long as freezing does not occur). Aluminum and chromeplated steel cylinders may be harmed over time by the presence of water.
WARNING: DO NOT EXCEED PRESSURE RATING
Exceeding the stated maximum pressure may result in damage to equipment and danger
to personnel including severe injury or death. Consult the actuator label for operating
limits. If an actuator label is missing, contact Bettis to request a replacement.
WARNING: DO NOT EXCEED TEMPERATURE RATING
Section 2: Installation
November 2015
Operating outside of the minimum and maximum temperature range may result in damage
to equipment and danger to personnel including severe injury or death. Consult the
actuator label for operating limits. If an actuator label is missing, contact Bettis to request a
replacement. An example of an actuator label is provided below for your reference.
NOTE:
CE marking indicates product conforms to the requirements of applicable directives as
listed on the actuator label.
Installation
4
Section 2: Installation
November 2015
All Bettis actuators are shipped in the fail clockwise (Left-Hand) orientation unless
ordered as fail counter-clockwise (Right-Hand). The orientation may be reversed in the
field by moving all accessories to the opposite side of the shaft and turning the actuator
top–side down.
Spring-Return (Left-Hand): pressure on the end cap ports pushes the pistons inward
and causes counterclockwise rotation. Springs push the pistons outward resulting in a
clockwise rotation.
Spring-Return (Right-Hand): pressure on the end cap ports pushes the pistons
inward and causes clockwise rotation. Springs push the pistons outward resulting in a
counterclockwise rotation.
Figure 3
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
Fail Clockwise
Fail Counter Clockwise
5
Installation
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
Piping Guidelines:
• Both end cap pressure ports (P1 and P2) must be utilized for proper operation.
• P1 and P2 are typically connected and powered by a single air pathway.
• P5 is a breather port that should be fitted with a filter or strainer.
Figure 4
P5 (2)
P1
Section 2: Installation
November 2015
P2
P1
P5 (2)
P2
Installation
6
Section 2: Installation
November 2015
Installation, Operation and Maintenance Manual
2�4 Travel Adjustment
The following instructions are for fail clockwise (Left-Hand) orientated actuators.
For non-standard models, clockwise and counterclockwise motion will be the inverse of
what is described below. Check the actuator model and orientation before adjusting the
Travel Stops.
Figure 5
Travel Stop
A-1
Travel Stops
B-1
(x2)
RGS011110-3 Rev. 0
Travel Stops
B-2
(x2)
Set Clockwise Rotation (Travel Stops A)
1. Relieve all pressure from the actuator.
2. Loosen the Travel Stop nuts on Travel Stops A-1 and A-2. Be careful not to
misplace the travel stop O-rings.
3. Ensure actuator lockout (if provided) is disengaged.
4. Apply pressure to P1 and P2 to force the pistons fully inward, and away from the
end cap travel stops.
5. Unthread Travel Stop A-2 four to five full turns.*
6. Adjust Travel Stop A-1 until travel is set to the desired position. It will be
necessary to relieve pressure from P1 and P2 between adjustments to
determine final position of travel.
7. Relieve pressure to P1 and P2 and thread Travel Stop A-2 in until it is in firm
contact with the piston.
8. With pressure relieved, tighten both travel stop nuts on Travel Stops A until they
are in contact with the end cap, then tighten an additional 1/4 turn.
Travel Stop
A-2
*Clockwise rotation of the travel stops will shorten actuator stroke, counter
clockwise rotation will lengthen actuator stroke�
7
Installation
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
Set Counterclockwise Rotation (Travel Stops B)
1. Relieve all pressure from the actuator.
2. Loosen travel stop nuts on Travel Stops B.
3. Ensure actuator lockout (if provided) is disengaged.
4. Unthread Travel Stops B-1 and B-2 four to five full turns each.*
5. Adjust both B-1 travel stops until they contact the clevis simultaneously.
It will be necessary to apply pressure to P1 and P2 between adjustments to
determine the final position of travel.
6. With pressure to P1 and P2, thread in Travel Stops B-2 until they are in firm
contact with the clevis.
Figure 6
Section 2: Installation
November 2015
Installation
7. With pressure still to P1 and P2 ensure that all Travel Stops B are in firm contact
with the clevis and tighten all travel stop nuts until they are in contact with the
body, then tighten an additional 1/4 turn.
*Clockwise rotation of the travel stops will shorten actuator stroke,
counterclockwise rotation will lengthen actuator stroke�
8
Section 3: Troubleshooting
Installation, Operation and Maintenance Manual
November 2015
Section 3: General Troubleshooting
Table 2�
ISSUE CAUSE SOLUTION
Verify operating pressure is
Tighten travel stop nut with
pressure relieved from actuator
Verify operating pressure
will supply torque needed to
Inspect supply and lines re-
Irregular or Stuttering Stroke
Leakage
Improper Travel
Operating/Stroking too slowly
Supply pressure too low
Worn internal components See Section 4.4 to 4.6
Damaged or valve Consult valve manufacturer
Broken Springs Replace Springpaq
Travel stop nut is not tight
Damaged Piston O-ring See Section 4.4
Damaged cylinder seals See Section 4.4
Travel stops are not correctly set See Section 2.4
Internal cylinder contaminants
preventing normal stroke
Damaged valve Consult valve manufacturer
Broken Springs Replace Springpaq
Supply pressure too low
Internal cylinder contaminants
preventing normal stroke
Damaged valve Consult valve manufacturer
Damaged seals or O-rings causing
loss of pressure
Damaged supply lines
Limitation of accessories or port size Upgrade accessories or port size
RGS011110-3 Rev. 0
correct
™
See Section 4.4
™
operate valve correctly
See Section 4.4
See Sections 4.4 to 4.6
place as needed
9
Troubleshooting
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
Section 4: Maintenance
4�1 Periodic Maintenance Schedule
General service actuators do not require periodic maintenance. Severe service actuators
may require periodic maintenance based on operating conditions. Severe service
may include but is not limited to high speed, high cycle, highly corrosive, explosive
atmosphere, and others. Special applications may require individual maintenance
schedules.
Contact Bettis for help developing a maintenance schedule for your application.
NOTE:
This product is only intended for use in large-scale fixed installations excluded from the
scope of Directive 2011/65/EU on the restriction of the use of certain hazardous
substances in electrical and electronic equipment (RoHS 2).
Section 4: Maintenance
November 2015
4�2 Lubrication
Bettis actuators are lubricated for life. For special applications, grease fittings may be
provided. Use the grease fittings (if applicable) incorporated into the torque module of
your actuator to apply additional lubricant. The frequency of this lubrication will depend
on the application of the actuator. For any questions regarding the frequency of this
operation or appropriate lubrication compounds, contact your Bettis distributor.
WARNING: DO NOT DISASSEMBLE SPRINGPAQ
Take a moment to view the Springpaq
when the end cap and cylinder are removed from the actuator. The piston
and spring retainer contain the spring in its compressed position.
The Spring compresses further during the actuator operation. The piston bolt extend from
the piston to the spring retainer and is secured by the safety collar. The safety collar is
recessed below the surface of the spring retainer intentionally to prevent the disassembly
of the SpringpaqTM.
Do not attempt to disassemble the SpringpaqTM.
Disassembly of the SpringpaqTM may expose you to extreme danger, the result of which
could be severe injury or death.
There is no reason to take apart a SpringpaqTM.
If a spring is broken, replace the entire SpringpaqTM.
TM
image. Note how the Springpaq
TM
TM
cannot expand
Maintenance
10
Section 4: Maintenance
November 2015
Figure 7
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
Piston O-ring
Wiper O-ring
Springs
Piston
Piston Bolt
Spring Retainer
Safety Collar
WARNING: DO NOT REMOVE/LOOSEN TIE ROD NUTS
Do not remove/loosen tie rod nuts unless cylinder is fully depressurized. Components may
exit the actuator dangerously if disassembly is attempted under pressure.
Ensure that all process lines are safe.
Read all maintenance instructions before starting work.
11
WARNING: ENSURE UNIT IS SAFE TO DISASSEMBLE
When unthreading tie rod nuts, first unthread all nuts until they are flush with the
ends of the tie rods. If there is still force pushing outward on the end cap at this point, a
dangerous condition may exist. A travel stop or override device may be putting pressure
on the springs, or there may be component damage. Fully removing the tie rod nuts in this
condition may allow the springs to dangerously decompress. Do not continue further until
it is assured that the unit is safe to disassemble.
NOTE:
Performing piston seal replacement on one cylinder at a time will allow maintenance
while retaining travel stop adjustment. If both cylinders will be removed at the same
time, the travel stops must be fully unthreaded prior to removing the end caps. Leaving
the travel stops in place will put spring pressure on the end cap when it is removed,
which could cause serious injury or death.
Maintenance
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
4�3 Maintenance Kit
To purchase your actuator maintenance kit, contact your Bettis distributor. Please have
the serial number of your actuator available. This number may be found on the actuator
label or stamped into the body of the actuator.
4�4 Piston Seal Replacement
1. Exhaust all pressure and disconnect all supply lines.
2. Loosen all tie rod nuts until they are flush with the ends of the tie rods.
3. Check that there is no pressure against the end cap by verifying that the end
cap is not being forced against the tie rod nuts.
WARNING: EXHAUST ALL PRESSURE AGAINST END CAP
Section 4: Maintenance
November 2015
If there is force against the end cap, stop. Do not continue further until it is assured that the
unit is safe to disassemble.
4. Remove the end cap. Be careful not to lose the cylinder seal located on the
internal side of the end cap.
Figure 8
Maintenance
12
Section 4: Maintenance
November 2015
5. Remove the cylinder. Be careful not to damage the internal surface of the
cylinder as this will compromise the piston’s ability to seal.
Figure 9
6. Replace the piston O-ring and wiper ring as needed. Be sure to lubricate the new
O-ring and wiper ring with the correct Bettis approved lubricant if they are
replaced.
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
Figure 10
Piston O-ring
Wiper Ring
Piston Bolt
7. Inspect the piston bolt for any wear or corrosion (pitting, cracking). If either
cylinder seal is deformed or cut replace it. If excessive wear or corrosion is
apparent a new actuator or actuator components may be necessary.
8. Lubricate the internal surface of the cylinder with a light coat of the correct
Bettis approved lubricant and slide the cylinder back over the piston and into the
cylinder seal groove of the base plate, taking care not to pinch the piston O-ring.
13
Maintenance
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
9. Place the end cap back over the tie rods. Be sure that the cylinder is seated
in the cylinder seal groove of the end cap with the cylinder seal still in place
between the cylinder and the end cap.
Figure 11
10. Secure the end cap with the tie rod hex nuts you removed in step two.
Hand tighten, and then torque the hex nuts to half and then full values
according
to the table below using the pattern designated.
Section 4: Maintenance
November 2015
Table 3�
Cylinder Size (In) Ft-Lbs Nm
6 15 20
8 35 48
10 35 48
12 35 48
16 56 76
20 58 79
24 87 118
Maintenance
14
Section 4: Maintenance
November 2015
Figure 12
1 4
4 Bolt
Pattern
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
23
3
3
5
3
3
7
7
5
11
9
1
6 Bolt
Pattern
5
1
8 Bolt
Pattern
7
1
10 Bolt
Pattern
10
1
12 Bolt
Pattern
5
6
4
2
8
4
6
2
9
6
4
8
2
6
10
8
4
12
2
15
11. Complete steps 1 to 10 on the second force module of the actuator.
12. Leak Test.
13. Reinstate the actuator to service.
Maintenance
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
Section 4: Maintenance
4�5 Yoke Seal and Bushing Replacement
In Bettis RGS F-Series actuators, the yoke seal does not serve any purpose other than to
prevent external contaminants from entering the torque module. The following steps
can be followed to replace the yoke seal and/or bushings.
1. Depressurize the actuator and remove all supply lines.
2. Remove the actuator from the valve.
3. Ensure lockout (if provided) is disengaged.
4. Remove the hex nuts which secure the force modules to the torque module of
the actuator. Do this for both force modules.
Figure 13
November 2015
5. Separate the force modules from the torque module. This can be done by simply pulling the force modules away from the torque module simultaneously.
Figure 14
Maintenance
16
Section 4: Maintenance
November 2015
6. Remove any hex nuts and bolts securing the two halves of the body together.
Figure 15
7. Separate the two halves of the body. This may require the use of a pry bar as the
joint between the body halves is filled with sealant during assembly.
8. Remove the yoke from the bottom half of the torque module.
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
Figure 16
Top Body Plate
Yoke Assembly
Bottom Body
Plate
17
Maintenance
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
9. Inspect the yoke seals and bushings, and replace all necessary components. Be
sure to lubricate the new yoke seals with the correct Bettis approved lubricant
prior to their installation.
Figure 17
Yoke Bushings
Size 488 and larger the O-ring is in a groove in the body
Yoke Seals
Section 4: Maintenance
November 2015
10. Visually inspect the body slots as well as the pins and rollers on the clevises for
wear. If excessive wear is present new slide inserts(if applicable), pins, rollers, or
a new actuator may be necessary for further safe, reliable operation.
11. Remove the original sealant from the joining edges of the two separate halves
of the body.
12. Position the yoke as shown below. This will allow the pins and rollers of the
force modules to slide into their appropriate position between the yoke arms.
Figure 18
Maintenance
18
Section 4: Maintenance
November 2015
13. Apply a bead of Bettis approved sealant along the joining edges of the bottom
half of the body.
Figure 19
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
14. Place the top half of the body onto the bottom half and secure the two together
with the original bolts and hex nuts removed in step six.
15. Insert both force modules into the torque module simultaneously to ensure that
both are joined correctly with the torque module.
16. Coat the threads of the hex nuts removed in step four with medium strength
thread locker and secure the force modules to the torque module with the hex
nuts. Torque the nuts to the corresponding value in the table below.
Table 4�
Model Ft-Lbs Nm
2200, 2250, 2300 120 163
2375, 2488 235 318
2575 400 542
17. Tighten the body assembly bolts an additional half turn.
18. Cycle the actuator to ensure all components are working correctly.
19. Reattach the actuator to the valve and reinstate the actuator to service.
19
Maintenance
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
4�6 Pins and Rollers Replacement
Figure 20
Pin (internal)
Section 4: Maintenance
November 2015
Yoke Roller
Body Rollers
Piston Bolt
Clevis
The following steps can be followed to replace the pins and rollers of the force modules.
1. Complete steps 1 to 5 of Section 4.5.
2. Apply pressure to the pressure port on the end cap (P1 or P2) of the force module. This will cause the piston bolt to protrude from the force module and allow
the user to inspect it.
3. Inspect the piston bolt, clevis, pin and rollers for wear. This includes any pitting,
or cracking. Replace the necessary components. Spare parts may be obtained
through your Bettis distributor.
4. Apply heat to break the thread locker on the set screw.
5. To replace pins or rollers remove the set screw on the top of the clevis and push
the pin through the eyes of the clevis with a punch. This may require an application of heat as the set screw was installed with high strength thread locker.
Maintenance
20
Section 4: Maintenance
November 2015
Figure 21
Set Screw
6. Coat the new pins and rollers with the appropriate Bettis approved lubricant and
reassemble them. Apply high strength thread locker. Align pin slot with hole in
the clevis and install set screw, torque the pin set screw to the corresponding
value in the table below.
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
Table 5�
Model Ft-Lbs Nm
2200 35 4
2250 44 5
2300, 2375 106 12
2488, 2575 212 24
Figure 22
7. Repeat steps 2 to 6 of this Section on the second force module.
8. Repeat steps 16 to 19 of Section 4.5.
21
Maintenance
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
Appendix A:
A�1 Force Module
14
13
12
11
10
9
8
7
6
5
4
3
2
1
15
16
17
18
19
20
21
22
Appendix
November 2015
2523
24
Appendix
22
Appendix
November 2015
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
4�6�1 Force Module Part Number
Number Part
1 Body Roller
2 Pin
3 Pin Set Screw
4 Yoke Roller
5 Clevis
6 Hex Nut, FM Mount
7 Stud
8 Hex Nut, Tie Rod
9 Safety Collar
10 Spring Retainer
11 External Spring(s)
12 Internal Spring(s)
13 Piston Set Screw
14 Piston Bolt
15 Piston
16 Wiper Ring
17 Piston O-ring
18 Cylinder
19 Tie Rod
20 Cylinder Seal
21 End Cap
22 Tie Rod Nut
23 Travel Stop A
24 Travel Stop O-ring
25 Travel Stop Nut A
23
Appendix
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
A�2 Torque Module
1
2
15
Appendix
November 2015
4 5
3
6 7
8
14
13
12
11
10
9
Appendix
24
Appendix
November 2015
Installation, Operation and Maintenance Manual
RGS011110-3 Rev. 0
4�6�2 Torque Module Part Number
Number Part
1 Travel Stop B
2 Travel Stops Nut B
3 Top Hat Mounting Bolt
4 Top Hat Bolt
5 Top Hat
6 Top Hat Indicator
7 Top Hat Base
8 Body Assembly Bolt
9 Yoke Bushing
10 Body Assembly Nuts
11 Yoke O-ring
12 Yoke Thrust Washer
13 Body Bottom
14 Yoke
15 Body Top
25
Appendix
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