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Installation, Operation and Maintenance Manual
MAN-02-04-55-0735-EN Rev. 0
Bettis 2000 Series M2CP User Manual
July 2019
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Installation, Operation and Maintenance Manual
MAN-02-04-55-0735-EN Rev. 0
Table of Contents
Section 1: Introduction
Section 2: Features and Specifications
Section 3: Installation and Wiring
Section 4: Module Setup and Calibration
4.1 Indicator Lights ............................................................................................. 6
4.1.1 LED 1 .................................................................................................. 6
4.1.2 LED 2 .................................................................................................. 6
4.2 Number Display (Firmware Version and Digital Futronic Type) ....................... 6
4.2.1 Firmware Version Number Display ...................................................... 6
4.2.2 Digital Futronic Number Type Display (New for Ver 4.6) ...................... 7
4.3 Setup ............................................................................................................ 7
4.3.1 Normal Run Mode (S1, S2, S3, S4 OFF) ............................................... 7
4.3.2 Cal Analog Input (S1 ON) .................................................................... 8
4.3.3 Cal Analog Output Zero (S2 ON) ......................................................... 8
4.3.4 Cal Analog Output Span (S3 ON) ........................................................ 8
4.3.5 Set Modulation Delay (S1, S2 ON) ....................................................... 9
4.3.6 Set Default Position (S2 & S3 ON) ....................................................... 9
4.3.7 Invert Analog I/O (S1, S2 & S3 ON) .................................................... 10
4.3.8 Double Deadband (S1 & S3 ON)........................................................ 10
4.3.9 2% Deadband (S1, S3, S4 ON) ........................................................... 11
4.3.10 Pulsing Control (S1, S2, S3, S4, S6 ON & S5 OFF) ...............................12
4.4 Mode Selection ........................................................................................... 13
4.5 Calibration Procedures ................................................................................ 14
4.5.1 Calibrate Analog Input (Position Command Signal) .......................... 14
4.5.2 Calibrate Analog Output (Position Feedback) ................................... 15
4.5.3 Select Modulation Delay Time .......................................................... 15
4.5.4 Enable/Disable Go-To-Position on Loss of Signal ............................... 16
4.5.5 Set Default Position (Position of valve on
loss of analog input signal when S4 enabled) .................................... 16
4.5.6 Assign Digital Futronic Type (New for Ver 4.6) .................................. 17
4.5.7 Calibrate To Limits (New for Ver 4.6) ................................................. 17
Table of Contents
July 2019
Table of Contents
Appendix A: Definitions
I
Page 4
Section 1: Introduction
July 2019
This document covers the current Digital Futronic firmware version
(Ver 4.6 released July 2019) and also references previous versions where applicable.
Section 1: Introduction
The Digital Futronic module uses the latest integrated microcontroller technology to
enable one electronics module to perform valve actuator modulating and positioning
control from analog control signals. The control module uses Bettis’s M2CP TBM01
termination panel for interface of all analog control types.
The Digital Futronic module converts 4-20mA analog input to digital for processing and
from digital to 4-20mA analog output for position feedback. The Digital Futronic module
controls four Bettis motor control starter types.
1. Futronic II Electro-mechanical AC motor starter
2. Futronic III SCR H-Bridge Solid-state DC motor starter (Powered by 115VAC, 1-Ph)
3. Futronic IV Triac Solid-state (SSR) AC motor starter
4. Futro nic VII MOSFET Solid-state pure DC motor starter (Powered by 24VDC or 48VDC)
Installation, Operation and Maintenance Manual
MAN-02-04-55-0735-EN Rev. 0
CAUTION
When downloading rmware to the Digital Futronic circuit board using the Programming
Header device, part number VA37696 (See Figure 1 below) or reading EEPROM,
the following conditions are required to validate rmware download.
1. Actuator is NOT fully closed (LSC is not active)
2. Actuator is NOT fully open (LSO is not active)
3. Selector Switch must be in OFF Position
4. DIP 1 is OFF
5. DIP 2 is OFF
6. DIP 3 is OFF
7. DIP 4 is OFF
When calibrating and/or conguring the Digital Futronic circuit board, the following
conditions are required to validate the conguration calibration process.
1. Programming Header device must NOT be connected to the board
2. Selector switch must NOT be in REMOTE position.
Figure 1
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Introduction
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Section 2: Features and Specifications
Section 2: Features and Specications
Digital microcontroller adapts to any actuator and valve size, speed/stroke-time, process
pressure, etc. by automatically tuning controls to obtain maximum accuracy without any
user adjustments for deadband, delay time, etc.
Automatic calibration of position input to valve travel limits when selector switch is position
at LOCAL MODE.
Built-in protection for motor and motor controls.
DC motor speed control for Futronic III and Futronic VII.
Easy setup and calibration to user’s external analog control signal input and analog feedback
output. All setup and calibration adjustments by on-board DIP switches and two miniature
push buttons. When selector switch is at OFF position only.
LED indicators for normal/fault operating conditions, setup mode, loss of analog signal, and
solid-state motor control output.
Isolated Analog Input: 4-20mA with 12-bit (.025%) resolution (calibration range of 0-24mA).
210 Ohms input resistance. Operates from 10V to 32V loop supply. Allows up to 750 Ohms
loop resistance at 24V.
July 2019
Isolated Analog Output: 4-20mA with 16-bit (.0015%) resolution (calibration range of
0-24mA). Drive loop resistance up to 750 Ohms. True current source with internal 24VDC
power supply. No external power source required to power loop. Internal automatic resetting
fuse for 24VDC power supply.
Isolation dielectric strength: 2500V AC for 1 Minute (Input to output and I/O to ground).
Inverted Analog I/O Option: where 20mA = close valve position and 4mA = open valve position.
Go To Default Position Option: On loss of control signal, user selected default valve position
anywhere between 0 and 100%.
Table 1.
Futronic II mode +/- 1.0% @ 15 second stroke time or greater
Control Accuracy
Nonlinearity <0.05% of calibrated analog input and output over full range of 0-100%.
Operating
Temperature
Range
Humidity 10% - 95% (Non-condensate)
Futronic III mode +/- 0.25% @ 15 second stroke time or greater
Futronic IV mode +/- 0.5% @ 15 second stroke time or greater
Futronic VII mode +/- 0.25% @ 15 second stroke time or greater
-40 °C to +85 °C (-40F to +185F)
Features and Specifications
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Section 3: Installation and Wiring
July 2019
Installation, Operation and Maintenance Manual
Section 3: Installation and Wiring
Refer to the wiring diagram supplied with the actuator for wiring details and options
supplied with the system. Figure 2 below is generic and provided primarily for wiring
4-20mA analog input and output signals. Refer to Figure 2 for proper wiring of analog I/O
and associated polarities relative to external equipment and power supplies.
Use the following rules when wiring analog I/O signals.
1. Route analog I/O cables into actuator enclosure through separate conduit entries
from power wiring.
2. Always use twisted-pair instrumentation cable for wiring 4-20mA analog input and
output signals.
3. Use shielded cable when analog signals are being installed in or routed through
high noise areas.
4. If shielded cable is used, earth ground the shield by connecting only one end of the
shield to earth.
5. Instruments or control equipment must source current to the analog input of the
Digital Futronic.
6. Remote current source to analog input must have own power source, or an
external supply is required.
7. Do not connect an external power source to the 4-20mA analog output of the
Digital Futronic module.
8. The Digital Futronic module contains its own internal 24VDC power supply for the
4-20mA output and sources current to external instruments or control equipment.
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Installation and Wiring
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Figure 2 TBM01 Futronic Wiring
Section 3: Installation and Wiring
July 2019
NOTE:
Refer to wiring diagram supplied with actuator for wiring details and options.
Important
Jumper J8 located on the bottom of TBM01 must be in the 24V position before the
Digital Futronic card will operate.
Installation and Wiring
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Section 4: Module Setup and Calibration
July 2019
Installation, Operation and Maintenance Manual
MAN-02-04-55-0735-EN Rev. 0
Section 4: Module Setup and Calibration
DIP Switch SW3 has 6 switches designated as S1-S6 for calibration and mode selection as
summarized below. There are two miniature push buttons labeled UP and DOWN. Refer
to Figure 3 for location of DIP switches and push buttons. Switches S1-S4 are used for
setup and calibration and switches S5-S6 are used for mode selection. If any one or more
of switches S1, S2, S3, S4 are on, the actuator is in setup mode. The actuator returns to
normal operating mode when all three switches S1-S3 are turned off. When changing from
setup mode to normal operating mode, do not turn off power to the actuator for at least
120 seconds to allow the controller to store the new setup values to EEPROM nonvolatile
memory. Setup and normal operating modes are designated by LED 1 as dened below.
Figure 3 Locations of DIP switches and Push-buttons
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Module Setup and Calibration
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Section 4: Module Setup and Calibration
4.1 Indicator Lights
4.1.1 LED 1
• Slow Flash = Normal Operating Mode.
• Rapid Flash = Setup mode (any one of switches S1 through S3 are on).
• Alternating Between Slow and Rapid Flash = Lost Analog Input (Command) Signal.
• Steady On or Steady Off = Module failure.
4.1.2 LED 2
• On when Solid State Relay (SSR or SCR) is On (control power applied to output).
4.2 Number Display (Firmware Version and
July 2019
Digital Futronic Type)
4.2.1 Firmware Version Number Display
Each time the actuator is powered up, the rmware version number is displayed by LED1
with the following sequence of ashes.
At power up, LED1 stays on for 4 seconds and then begins to ash. Count the number of
times the LED ashes on before it turns on solid again for 2 seconds. The number of ashes
is the high order rmware version number.
After a 2-second solid on delay, the LED will begin to ash again. Count the number of
ashes until the LED turns on solid again for 4 seconds. The number of ashes is the low
order rmware version number. After the 4-second delay, LED1 will then ash at the normal
rate dened under Indicator Lights above.
If unable to correctly count the number of ashes to properly determine the rmware
version number, then cycle power to the actuator and the display process will repeat.
Module Setup and Calibration
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Section 4: Module Setup and Calibration
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4.2.2 Digital Futronic Number Type Display (New for Ver 4.6)
Digital Futronic rmware Ver 4.6 will display additional information on LED1 following ash
sequence shown in 4.2.1. On power up, LED1 will display Actuator Type which is currently
congured after it displays rmware version.
The LED ashes the actuator type as shown below before it turns on solid again for 2 seconds.
• DF II, 2 Flashes
• DF III, 3 Flashes
• DF IV, 4 Flashes
• DF VIII, 7 Flashes
NOTE
LED1 ash sequence for Firmware Version and Digital Futronic type will display every
startup (or power cycle).
4.3 Setup
4.3.1 Normal Run Mode (S1, S2, S3, S4 OFF)
Turn off S1, S2, S3 & S4 for Normal Run Mode - Figure 4.
Figure 4
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Section 4: Module Setup and Calibration
4.3.2 Cal Analog Input (S1 ON)
Press UP to set Span (20mA) Input - Figure 5.
Press DOWN button to set Zero (4mA) Input - Figure 5.
Figure 5
4.3.3 Cal Analog Output Zero (S2 ON)
Press UP to increase (4mA) Output - Figure 6.
Press DOWN to decrease (4mA) Output - Figure 6.
July 2019
Figure 6
4.3.4 Cal Analog Output Span (S3 ON)
Press UP to increase (20mA) Output - Figure 7.
Press DOWN to decrease (20mA) Output - FIgure 7.
Figure 7
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Section 4: Module Setup and Calibration
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Installation, Operation and Maintenance Manual
4.3.5 Set Modulation Delay (S1, S2 ON)
Press UP to select 3-Ph motor (delay = 2 sec) - Figure 8.
Press DOWN to select 1-Ph motor (delay = 12 sec) - Figure 8.
Figure 8
4.3.6 Set Default Position (S2 & S3 ON)
Press UP or DOWN to accept applied analog input (setpoint) as default position - Figure 9.
Figure 9
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Section 4: Module Setup and Calibration
4.3.7 Invert Analog I/O (S1, S2 & S3 ON)
Press UP to Select Inverted Mode - Figure 10.
Press DOWN to Disable Inverted Mode - Figure 10.
Figure 10
4.3.8 Double Deadband (S1 & S3 ON)
Press UP to Double control deadband dened. See Note (1) - Figure 11.
Press DOWN to Return deadband to default values - Figure 11.
July 2019
Figure 11
NOTE
New for rmware Ver 4.6, default Double Deadband setting is 1%.
Module Setup and Calibration
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Section 4: Module Setup and Calibration
July 2019
Installation, Operation and Maintenance Manual
4.3.9 2% Deadband (S1, S3, S4 ON)
Press UP to Select 2% control deadband. See Note (2) - Figure 12.
Press DOWN to Select 1.5% control deadband - Figure 12.
Figure 12
NOTE:
(1) Doubling the control deadband (bandwidth) reduces control accuracy by twice the
values stated on Page 1. Use this function only for difcult to control applications. Doubling
the deadband affects accuracy of all four versions of actuator operating controls, as follows:
Default Double
Futronic II mode +/- 1.0% +/- 2.0%
Futronic III mode +/- 0.25% +/- 0.5%
Futronic IV mode +/- 0.5% +/- 1.0%
Futronic VII mode +/- 0.25% +/- 0.5%
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(2) 2% Deadband (bandwidth) affects accuracy of Futronic III, IV & VII only, as below.
UP button DOWN button
Futronic II mode NA NA
Futronic III mode +/- 2% +/- 1.5%
Futronic IV mode +/- 2% +/- 1.5%
Futronic VII mode +/- 2% +/- 1.5%
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Section 4: Module Setup and Calibration
4.3.10 Pulsing Control (S1, S2, S3, S4, S6 ON & S5 OFF)
Press UP to Select Pulsing Control - Figure 13.
Press DOWN to Disable Pulsing Control to default values - Figure 13.
Figure 13
NOTE
New for rmware Ver 4.6, default setting for Pulsing Control is OFF/Disabled.
ON/Enabled Pulsing Control not recommended for Digital Futronic II, III and VII for any
operating condition, or Futronic IV when either the input command signal is constantly
changing, or stroke time is greater than one (1) minute. ON/Enabled Pulsing Control
directs actuator to continue operation (motor power cycles on and off) within the control
bandwidth of setpoint.
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Module Setup and Calibration
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Section 4: Module Setup and Calibration
July 2019
4.4 Mode Selection
S4 ON = Go to Default Position on loss of analog input control signal - Figure 14.
S4 OFF = Stay put on loss of analog input control signal - Figure 14.
Figure 14
S5 OFF and S6 OFF > Select Futronic II mode - Figure 15.
(Electromechanical motor starter) - Figure 15.
Figure 15
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S5 ON and S6 OFF > Select Futronic III mode - Figure 16.
(SCR solid-state DC motor starter) - Figure 16.
Figure 16
S5 OFF and S6 ON > Select Futronic IV mode - Figure 17.
(Triac solid-state (SSR) motorstarter) - Figure 17.
Figure 17
S5 ON and S6 ON > Select Futronic VII mode - Figure 18.
(MOSFET solid-state (SSR) motor starter) - Figure 18.
Figure 18
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Section 4: Module Setup and Calibration
4.5 Calibration Procedures
CAUTION
Place selector switch in “OFF” position before calibrating actuator.
4.5.1 Calibrate Analog Input (Position Command Signal)
1. Connect 4-20mA calibration source to TBM Terminals 52 (-) and 53 (+).
2. Set S1 to ON (up) position. Apply 4mA zero calibration signal and then
press DOWN push button.
3. Apply 20mA full-scale (span) calibration signal and then press UP push button.
4. Return S1 to OFF (down) position.
July 2019
NOTE:
When S1 is ON, the analog input signal is fed to the analog output. A current meter may be
connected to TBM terminals 50(-) and 51(+) to monitor the analog input at the output.
Module Setup and Calibration
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Section 4: Module Setup and Calibration
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4.5.2 Calibrate Analog Output (Position Feedback)
1. Connect calibrated 4-20mA meter to TBM Terminals 50 (-) and 51 (+).
2. Set S2 to ON (up) position.
3. Press UP or DOWN push button to increase or decrease zero (4mA) analog
output signal.
4. Return S2 to OFF (down) position.
5. Set S3 to ON (up) position.
6. Press UP or DOWN push button to increase or decrease full-scale (20mA) analog signal.
7. Return S3 to OFF (down) position.
4.5.3 Select Modulation Delay Time
1. Set S1 and S2 to ON (up) position.
2. Press UP push button to select 3-Phase motor (Modulation delay = 2 seconds).
3. Press DOWN push button to select 1-Phase motor
(Modulation delay = 12 seconds).
4. Return S1 and S2 to OFF (down) position.
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Section 4: Module Setup and Calibration
July 2019
4.5.4 Enable/Disable Go-To-Position on Loss of Signal
1. Set S4 ON (up) to Enable Go-To-Position on loss of signal.
2. Set S4 OFF (down) to Disable Go-To-Position on loss of signal, i.e.
Stay in last position on loss of signal.
4.5.5 Set Default Position (Position of valve on loss of analog
input signal when S4 enabled)
NOTE:
If it is desirable for the valve to move to position while setting the default position then
place the selector switch in the “REMOTE” position, else leave the selector in the “OFF”
position to prevent the valve from moving.
1. Connect 4-20mA calibration source to TBM Terminals 52 (-) and 53 (+).
2. Set S2 and S3 to ON (up) position.
3. Apply calibration signal for the desired position (4-20mA or 0-100%).
4. Press either UP or DOWN push button to accept the analog input as the default position.
5. Return S2 and S3 to OFF (down) position.
Calibrate To Limits: (firmware Ver 4.2 and below only, see 4.5.7 for firmware Ver 4.6:
When setup is complete, place selector switch in “Local” mode and stroke valve from
limit to limit for two full strokes. This allows the controller to calibrate the analog position
feedback to the position limits before operation in remote control mode.
Module Setup and Calibration
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Section 4: Module Setup and Calibration
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4.5.6 Assign Digital Futronic Type (New for Ver 4.6)
Firmware Ver 4.6 requires the Digital Futronic type to be actively congured. Previous
rmware Ver 4.2 and below only require setting the DIP Switches S5 and S6.
1. Set DIP Switches S5 and S6 (See Table 1) to assign Digital Futronic type.
2. Set S1 and S4 to ON (up) position.
3. Set S2 and S3 to OFF (down) position.
4. Selector Switch in OFF
5. Press UP push button to accept the actuator type conguration.
Digital Futronic Type DIP Switch Position Reference Section 4.4 (Figure)
DF III 5 ON, 6 OFF Fig 16
DF IV 5 OFF, 6 ON Fig 17
DF VII 5 ON, 6 ON Fig 18
4.5.7 Calibrate To Limits (New for Ver 4.6)
Firmware Ver 4.6 requires the Digital Futronic actuator position limits to be congured and
veried by using a push button.
6. Set S1, S2, S3, and S4 to OFF (down) position.
7. Place selector switch in Local.
8. Stroke Valve to fully open and fully close at least once.
Analog Position Feedback Fully Open (LSO Active)
1. Stroke Valve a second time to Fully Open
2. Press UP Push Button until LED1 display pattern ash rate changes
Analog Position Feedback Fully Close (LSC Active)
1. Stroke Valve to Fully Close a second time
2. Press DOWN Push Button until LED1 display pattern ash rate changes
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Appendix A: Denitions
• Command = 4-20mA analog input position command signal generated by remote
control equipment. Same as position command setpoint. Zero and Full-scale
calibrated by user.
• Position = 0-5V valve position analog input signal generated by Hall-effect
Position Sensor (HPS). Zero and Full-scale automatically calibrated by controller
based on LSC and LSO valve travel limit switches.
• Feedback = 4-20mA analog output signal for feedback of valve position to remote
control equipment. Zero and Full-scale calibrated by user.
• Invert = Inverted calibration of 4-20mA command where close position = 20mA,
and open position = 4mA. Feedback is also inverted.
• Deadband = Allowable error tolerance to keep valve stopped, i.e. do not turn on
motor control outputs. Deadband can be congured by the user as the dened
default values or double the default values or 2% or 1.5%. Deadband has a beginning
default value based on selected operating mode (motor starter type) and then
controller automatically adjusts the deadband to obtain the best accuracy.
Default deadband based on motor starter type:
a. Futronic II = +/-1.0% deadband
b. Futronic III = +/-0.25% deadband
c. Futronic IV = +/-0.50% deadband
Appendix
July 2019
• Error = Difference between Command and Position.
Error = Command-Position
If not Invert and Error = Positive then open valve
If not Invert and Error = Negative then close valve
If Invert and Error = Positive then close valve
If Invert and Error = Negative then open valve
• Nonlinearity = Difference between analog input and analog output at current
valve position over the full valve operating range.
• Close Coast = Difference between Position when the motor is turned off and
Position when the valve stops moving in the close direction. Coast is caused by
both inertia of the motor and latency of Position update due to analog input
ltering. The controller measures close coast to automatically tune control for
maximum accuracy.
Appendix
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Appendix
July 2019
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• Open Coast = Difference between Position when the motor is turned off and
Position when the valve stops moving in the open direction. The controller
measures open coast to automatically tune control for maximum accuracy.
• Modulation Delay = Time between when the motor is turned off until the motor
can be started again. This delay prevents excessive number of starts of the motor,
preventing overheating the motor and premature burnout of the reversing
contactor. Modulation delay also prevents valve plugging when the actuator
reverses direction. If a three phase motor is used, the delay time is 2 seconds or
1800 starts per hour. If a single phase, capacitor start, AC motor is used, then the
delay is 12 seconds or 300 starts per hour. The delay between motor control pulses
while the valve is being jogged to position is automatically reduced to one second.
• Turn-off Delay = 10 Seconds = Delay after motor stops before turning off Open
or Close reversing contactor outputs unless a reversal in direction is required. If
reversal in direction, then Modulation Delay time is used. Valid only when Futronic
III or Futronic IV modes are selected. This delay prevents excessive operation of the
contactor while modulating or the 4-20mA command signal is being ramped by a
PID control loop.
• Accel = Time required to accelerate motor speed from zero to full speed when
motor is started due to Error greater than Deadband. The purpose of Accel is to
soft-start the motor and to help prevent control overshoot when making small
position changes. Accel is inversely proportional to Error and is automatically
adjusted by the controller.
• Decel = Time required to decelerate motor speed from full speed to zero while
Position is approaching Command position setpoint. Valid only when Futronic
III or Futronic IV modes are selected. Decel is proportional to Error. If motor is at
full speed (Accel time expired) and Error is less than tuned parameter then the
controller begins decelerating motor speed over a period of time where Decel =
(Error-Deadband)*T Sec. Decel is activated only when Accel time has expired. This
prevents motor stall when making small position changes.
If Error is less than Deadband then Decel = 0.
• DC Motor Speed Control = Full speed of the motor is set at the factory using a
potentiometer on the SCR motor control module. The Digital Futronic module
regulates full speed of the motor, maintaining accurate speed/valve travel time
regardless of high or low power line conditions and varying load conditions.
Valid only for Futronic III.
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Appendix
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World Area Configuration Centers (WACC) offer sales support, service,
inventory and commissioning to our global customers.
Choose the WACC or sales office nearest you:
NORTH & SOUTH AMERICA
19200 Northwest Freeway
Houston TX 77065
USA
T +1 281 477 4100
Av. Hollingsworth
325 Iporanga Sorocaba
SP 18087-105
Brazil
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P. O. Box 17033
Jebel Ali Free Zone
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T +971 4 811 8100
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Jubail 31961
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T +966 3 340 8650
T +55 15 3413 8888
24 Angus Crescent
ASIA PACIFIC
Longmeadow Business Estate East
P.O. Box 6908 Greenstone
No. 9 Gul Road
#01-02 Singapore 629361
T +65 6777 8211
No. 1 Lai Yuan Road
1616 Modderfontein Extension 5
South Africa
T +27 11 451 3700
EUROPE
Wuqing Development Area
Tianjin 301700
P. R. China
T +86 22 8212 3300
Holland Fasor 6
Székesfehérvár 8000
Hungary
T +36 22 53 09 50
Strada Biffi 165
29017 Fiorenzuola d’Arda (PC)
Italy
T +39 0523 944 411
For complete list of sales and manufacturing sites, please visit
www.emerson.com/actuationtechnologieslocations or contact us at
info.actuationtechnologies@emerson.com
www.emerson.com/bettis
©2019 Emerson. All rights reserved.
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The contents of this publication are presented for information purposes
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