BETCO PowerBuff AS2600T User Manual

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TABLE OF CONTENTS
PAGE DESCRIPTION
3 Table of Contents
4, 5 Safety Instructions – Very Important – Must Read Both Pages
6 Procedures for Loading, Transporting, and Unloading Scrubber 7 Specifications of PowerBuff Automatic Floor Scrubbers 8 Battery Installation and Charging 9 Battery Maintenance 10 Preventative Maintenance 11 Pad Driver and Available Scrubbing Brushes 12 Squeegee Information and Adjustments 13 Brush Operation – How to Raise and Lower Brushes 14 Operating Tips and Miscellaneous Information 15 Scrubber View Descriptions for this Manual 16, 17 Operating Procedures – 2 pages 18 Main Scrubber Parts 19 Scrubber Controls 20 Rear View of Scrubber Showing Parts 21 Dashboard Layout View and Parts and Rear View Parts 22 Solution Tank and Lid Assembly and Parts 23 Recovery Tank Assembly and Parts 24, 25 Recovery Lid Assembly and Parts 26 Splash Skirt Assembly and Parts 27 Squeegee Mount Assembly and Parts 28, 29 Squeegee Assembly and Parts 30, 31 Brush Lift, Motor Mount, and Squeegee Lift, and Parts 32, 33 Motor Frame and Motor Mount and Parts 34 Brush Drive Details and Traction Drive Details 35 Drive Hub Assembly and Parts 36 Handle Assembly (for Brush Drive) 37 Handle Assembly (for Traction Drive) 38 Brush Drive Wheel Mounting Assembly and Parts 39 Transaxle Assembly and Parts 40, 41, 42 Vacuum System and Solution System and Parts 43, 44, 45 Views of Scrubber with Major Plastic Removed 46 Batteries and Charger Parts 47 Electrical Panel and Parts and Other Electrical Information 48 Electrical Layout for Brush Motors and Vacuum Motor 49 Electrical Layout for Traction Drive Portion of Scrubber 50, 51 Trouble Shooting 52 Warranty
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SAFETY INSTRUCTIONS
Hazard Level Explanation or Description of Hazard Level
Failure to follow safety instructions labeled could result in severe injury or death to the machine operator or others.
Failure to follow safety instructions labeled could result in injury to the machine operator or others. Also, machine or property damage could occur.
Failure to follow safety instructions labeled could result in
damage to the machine or damage to other property.
This manual contains important information about your machine. Read and understand all instructions before operating the machine. Failure to read and follow the instructions could result in injury to the person operating the machine or injury to others. Damage to the machine or other property could occur if instructions are not followed.
Do not operate this machine around any solvents, thinners, or other flammable liquids or materials. Electrical sparks can cause a fire or even an explosion.
Do not smoke around the machine. Also, keep all sparks and flames away from the batteries. The batteries generate gases that can cause an explosion.
Special care needs to be used when working on or near the batteries. Wear eye protection. Do not lay tools on batteries, as they may short out battery terminals. Do not wear metal jewelry, as it may short out battery terminals.
Charging batteries can be dangerous. Be aware that the battery charger may have a relatively low voltage output, but the current output is very high and therefore dangerous. Do not operate the charger if any parts of the charger or charger cords are damaged. Do not stand on a wet floor when connecting or disconnecting charger to the power outlet or to the machine.
Safety Instructions are continued on the next page
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SAFETY INSTRUCTIONS (continued from previous page)
Battery acid is dangerous. Wear eye and face protection, hand protection, and body protection when working on and around batteries. If you get acid on your skin, wash off immediately. If you get acid on your clothing, remove clothing and wash any skin that was in contact with the clothing. Baking soda mixed with water will help to neutralize the acid on your skin.
The machine is very heavy, so be very careful when loading, transporting, and unloading the machine. Follow the “Procedures for Loading, Transporting, and Unloading Automatic Floor Scrubber” (on a separate page).
Do not pick up dust; machine is for wet pick-up only.
Keep all body parts, clothing, and objects away from moving parts.
Operate machine from the rear, not from the side.
Disconnect a wire to the batteries before working on the machine.
Do not operate machine with charger plugged in.
Do not operate machine with any parts damaged or missing.
Do not operate close to stairs, loading docks, or other drop-offs. Do not park machine in such a manner that it could roll, forward or backward, off a drop-off.
Authorized personnel must perform maintenance and repairs. Do not alter or modify the machine, unless authorized by the manufacturer.
Do not expose the electrical components to water or excessive moisture.
Always put caution signs around the areas that are being cleaned.
Discharge wastewater properly. Improper discharge of wastewater is illegal. Understand and follow all Federal, State, and Local laws regarding disposal of wastewater.
Do not use machine as a “ladder”. Do not use machine as a “forklift” to push stuff around. Do not ride or let anyone ride on the machine.
Your machine warranty may be voided if parts other than PowerBuff parts are used.
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Procedures for Loading, Transporting, and Unloading
Automatic Floor Scrubber
The machine is very heavy, so be very careful when loading, transporting, and unloading the machine. Use at least two people to load or unload the machine.
x Loading Procedure Using a Ramp with a Traction Drive Scrubber
o Ramp must be long enough so that climb into van, truck, or trailer is no more than 20
degrees. (This would permit a height of 2’4” for a 7-foot ramp, 2’8” for an 8-foot ramp, and 3’0” for a 9-foot ramp).
o A short “pre-ramp” may be needed to prevent pad drivers from dragging. o Ramp must be secured to vehicle, and be clean and dry. o Remove squeegee assembly and pad drivers. o Machine must be driven straight up the ramp and never at an angle.
x Loading Procedure Using a Ramp with a Brush Drive Scrubber
o It is not recommended that a brush drive scrubber be loaded using a ramp with an
incline of more than 7 degrees. The machine is not self-propelled and therefore it is not able to assist itself up a ramp. It is too heavy to manually push up a steep incline.
o If you must load with a ramp, the incline must be no more than 7 degrees. (This would
permit a height of no more than one foot for an 8-foot ramp).
o Ramp must be secured to vehicle, and be clean and dry. o Remove squeegee assembly and pad drivers. o Machine must be driven straight up the ramp and never at an angle.
x Loading Procedure Using a Lift Gate
o Lift gate must have ample capacity to lift the scrubber o Lift gate must be long enough to accommodate scrubber in the direction that it will be
loaded onto the van. Do not load scrubber sideways, because it is dangerous to turn the scrubber while on the lift gate.
o Wheels must be firmly chocked to prevent scrubber from rolling off the lift gate.
x Securing Scrubber
o Scrubber must be secured, so that it will not roll or turn over. Use chocks and tie
downs to secure scrubber.
o Please be aware that a scrubber is very heavy, and that a metal bulkhead in a van
may not contain scrubber in the event of an accident. The equipment in a van can be more dangerous than the accident itself.
x Unloading Procedure Using a Ramp with a Traction Drive Scrubber
o Ramp must be long enough so that removal can be controlled. Use same height
restrictions as used for loading scrubber.
o Ramp must be secured to vehicle, and be clean and dry. o A small pre-ramp may be needed to prevent pad drivers from dragging. o Machine must be driven straight down the ramp and never at an angle. o Use slow forward speed to slow descent as needed.
x Unloading Procedure Using a Ramp with a Brush Drive Scrubber
o Ramp must be long enough so that removal can be controlled. Use same height
restrictions as used for loading scrubber.
o Ramp must be secured to vehicle, and be clean and dry. o Machine must be driven straight down the ramp and never at an angle.
o Do not let machine run over you or anyone else as it comes off ramp.
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AUTOMATIC FLOOR SCRUBBER SPECIFICATIONS
Model
Scrub Path 26” offset head 26” offset head 32” symmetrical head
Coverage 30,000 sq. ft. / hour 30,000 sq. ft. / hour 38,000 sq. ft. / hour
Battery Pack 24 volt system 24 volt system 36 volt system
Charger 24 volt - 20 amp 24 volt - 20 amp 36 volt - 20 amp
Run Time 4.5 hours 4 hours 5.5 hours
Vacuum Motor 1 HP - 3 stage 1 HP - 3 stage 1 HP - 3 stage
Brush Motors (Two) 3/4 HP - 200 rpm 3/4 HP - 200 rpm 3/4 HP - 200 rpm
Drive System Brush Assisted 1/2 hp sealed transaxle 1/2 hp sealed transaxle
Wheels Front: two 10” solid
Tank Construction Rotational molded
Solution tank 24 gallon 24 gallon 24 gallon
Recovery tank 26 gallon 26 gallon 32 gallon
AS2600B AS2600T AS3200
Rear: two 5” castors
polyethylene
Front: two 10” solid Rear: two 5” castors
Rotational molded polyethylene
Front: two 10” solid Rear: two 5” castors
Rotational molded polyethylene
Brushes Two 13” pad holders
(Brushes are optional)
Forward Speed Walking speed Variable to 290 ft/min
Reverse Speed Walking speed Variable to 145 ft/min
Brush Pressure 80 lbs and 200 lbs 80 lbs and 200 lbs 80 lbs and 220 lbs
Brush Lifting Mechanical Mechanical Mechanical
Squeegee 34” heavy duty curved
tracking squeegee
Dimensions (no skirt, no squeegee)
Weight with Batteries 685 lbs. 710 lbs. 850 lbs.
Warranty 5 years on parts
52” long 25” wide 43” tall
10 year on tanks
Two 13” pad holders (Brushes are optional)
(3.3 mph)
(1.6 mph)
34” heavy duty curved tracking squeegee
52” long 25” wide 43” tall
5 years on parts 10 year on tanks
Two 16” pad holders (Brushes are optional)
Variable to 290 ft/min (3.3 mph)
Variable to 145 ft/min (1.6 mph)
40” heavy duty curved tracking squeegee
60” long 25” wide 43” tall
5 years on parts 10 year on tanks
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BATTERY INSTALLATION AND CHARGING
BACK OF MACHINE
BATTERY INSTALLATION
TOWARD THE OPERATOR
x Turn off all switches. x Drain solution tank and recovery
tank.
x Disconnect recovery dump hose
from hooks on rear of machine so that recovery tank can lift.
x Lift recovery tank lid and tilt up
recovery tank.
x Install batteries as shown on
figure 1.
BATTERY CHARGING
BLACK WIRE
TO SCRUBBER
FRONT OF MACHINE
RED WIRE TO SCRUBBER
figure 1
x Place the charger on a safe place. Make sure that air can circulate
around the charger. Do not get the charger wet.
x All switches on scrubber must be off. x Do not remove battery caps (the caps are vented). x Do not charge scrubber in a wet area. x Do not stand in a wet area when plugging in charger to the 110 volt
receptacle or plugging into the scrubber.
x Connect the charging plug from the charger to the charging plug on the
back of the scrubber (item 16)
x Plug in the charger to a properly grounded 110 volt receptacle. x Indicator needle will rise and then will fall slowly as batteries charge. x Charger will shut off automatically when batteries are fully charged.
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BATTERY MAINTENANCE
x To receive the longest life from the batteries, charge them when they have between
25% and 50% of a full charge.
x Do not allow batteries to remain in a discharged state for very long, as this shortens
the total battery life.
x Be aware that a discharged battery will freeze easily. x Check the electrolyte level weekly. Top off with distilled water as shown in figure 2.
Do not overfill. Make sure that all plugs are tight.
x Make sure battery connections are tight and free from corrosion. A baking soda and
water solution and a wire brush are helpful when cleaning battery connections. Keep caps on when cleaning batteries, so that electrolyte is not contaminated.
figure 2
DO NOT OVERFILL.
DO NOT FILL ABOVE
THE BOTTOM OF
THE TUBE THAT
EXTENDS INTO BATTERY.
ELECTRO-
LYTE
LEVEL
IN
THIS
CELL
IS
TOO
HI GH
ELECTRO-
LYTE
LEVEL
IN
THIS
CELL
IS TOO LOW
CHECK ELECTROLYTE
LEVEL IN ALL CELLS
ELECTRO-
LYTE
LEVEL
IN
THIS
CELL
IS
JUST
RI GHT
KEEP ABOUT 1/4" BELOW
BOTTOM OF TUBE.
ADD DISTILLED WATER,
AS NEEDED, SO THAT
ELECTROLYTE LEVEL
IS ABOUT 3/4"
ABOVE PLATES.
KEEP ELECTROLYTE LEVEL
ABOVE TOP OF PLATES.
IF YOU WOULD LIKE TO LEARN MORE ABOUT BATTERIES
THERE IS A VERY INFORMATIVE PUBLICATION AVAILABLE. IT COVERS SUBJECTS SUCH AS
BATTERY TERMS AND HOW A BATTERY WORKS TO SPECIFIC GRAVITY TESTING WITH A
HYDROMETER AND DIAGNOSIS OF BATTERY PROBLEMS.
YOU CAN OBTAIN A COPY OF THE “BATTERY SERVICE MANUAL” FROM
! ! ! BATTERIES ARE DANGEROUS ! ! !
READ THE SAFETY INSTRUCTIONS
IN THE FRONT OF THIS MANUAL
FOR SPECIFIC WARNINGS
BATTERY COUNCIL INTERNATIONAL
401 N. MICHIGAN AVENUE
CHICAGO, IL 60611
PHONE 312-644-6610
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PREVENTATIVE MAINTENANCE ITEMS
Before starting work
x Inspect pads for wear. Replace if needed. x Turn on brush motors and check battery indicator gauge to assure that there is
enough charge to scrub floor.
After you are finished using scrubber for the day
x Raise squeegee and leave up. x Raise brushes and leave up. x Drain and rinse recovery tank, including vacuum shut-off float. Wipe top of tank
clean.
x Clean vacuum intake screen. A small wire brush works well for this. x Wipe down recovery tank lid and lid gaskets. x Drain and rinse solution tank (especially if using something other than a very mild
scrubbing solution).
x Charge batteries, if needed. Remember batteries have a longer life if allowed to
discharge sufficiently. Please read “Battery Maintenance” page.
Weekly maintenance
x Check electrolyte level in batteries. See “Battery Maintenance” page for instructions. x Clean and lubricate caster wheels and caster swivel. There are grease fittings to use
a grease gun. Note: Main 10” wheels do not require lubricating. (They have sealed ball bearings that cannot be lubricated).
x Wipe surface of machine clean. A silicone product such as “Armor All” will make the
plastic parts look really good.
Monthly maintenance
x Clean battery connections and tops of batteries. See “Battery Maintenance” page for
instructions.
x Inspect scrub brushes for wear (If you have scrub brushes). x General visual inspection for problems.
Semi-annual maintenance
x Inspect carbon brush wear in brush motors. x Lubricate all pivot points with a light oil. Porous bushings will absorb some oil to
distribute over time.
x Lubricate brush lift arm sliding surface with a heavy grease. This is located behind
the back panel. Bearing grease may be used.
As needed items
x Adjust squeegee tilt. See “Squeegee Information” page. x Turn, flip, or replace squeegee blade for streak free pickup.
x Replace intake screen and intake screen gasket.
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PAD DRIVER AND AVAILABLE BRUSHES
PAD DRIVER
NEED 2 PER MACHINE
PART NO. DESCRIPTION
E11756 13" pad driver (must be used with an appropriate pad)*
* CONSULT YOUR JANITORIAL SUPPLIER FOR ADVISE ON THE PROPER PAD TO USE FOR YOUR APPLICATION. SCRUB AND STRIP PADS ARE COLOR CODED FROM LEAST AGRESSIVE TO MOST AGRESSIVE AS FOLLOWS: WHITE - RED - BLUE - GREEN - BROWN - BLACK
PART NO. DESCRIPTION USES
E11757 Dynascrub
E11759 Powerscrub
E11760 Stratagrit
A BRUSH WILL OUTLAST A PAD AT LEAST 100 TO 1
BRUSH
NEED 2 PER MACHINE
Light to medium scrubbing (replaces red pads)
Medium to aggressive scrubbing (replaces blue or green pads)
Very aggressive scrubbing or stripping (replaces brown or black pads)
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SQUEEGEE INFORMATION AND ADJUSTMENTS
SQUEEGEE MUST BE ATTACHED TO SCRUBBER FOR PROPER ADJUSTMENT OF TILT AND BLADE DEFLECTION
(a) USE 1/4" HEX KEY
(b) USE 9/16" HEX WRENCH OR SOCKET
(c) HOLE IN REINFORCING BLADE IS SHOWN TURNED UPWARD, WHICH IS THE POSITION WHICH ALLOWS FOR THE MOST DEFLECTION OF THE MAIN SQUEEGEE BLADE
Problem: Squeegee is leaving streaks at the center or the ends. Cause
: Squeegee is not level. If it is not level, it will streak in the center or at the ends. Solution not leaving streaks. Adjust squeegee tilt as follows: Step 1: Loosen (a) and (b) Step 2: Tilt squeegee in direction needed for squeegee to deflect uniformly along entire length. Step 3: Tighten (a) and (b) enough to hold temporarily. Step 4: Move scrubber forward to check that deflection is uniform. Step 5: If correct, tighten (a) and (b) as much as you can; or if not correct, start over at step 1.
Problem Cause (2) Blade edge is worn or nicked Solution (2) Turn the blade. All four edges can be used. If all edges have been used, then replace the main squeegee blade.
Problem Cause Solution toward floor. Longer side has a hole (c) at center. Facing the hole down makes the main blade stiffer and allows it to deflect less. Hole turned upward allows blade to deflect more.
: Make sure that the tips and the center of main squeegee blade are uniformly deflected and
: Squeegee is leaving streaks not related to squeegee being level.
: (1) Trash under main squeegee blade.
: (1) Clear trash.
: Main squeegee blade is deflecting too much or too little.
: Reinforcing blade is turned wrong for the floor conditions.
: Holes on the reinforcing blade are offset. Blade can be flipped to put longer or shorter side
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BRUSH
OPERATION
FIGURE 1
RAISE BRUSHES
IF INSTRUCTIONS IN
FIGURE 1 DO NOT WORK,
GO TO INSTRUCTIONS
IN FIGURE 2
HOW TO:
RAISE BRUSHES,
LOWER BRUSHES,
ADD HEAVY PRESSURE
TO BRUSHES, AND
RELEASE PRESSURE
FROM BRUSHES
FIGURE 2
TO RAISE BRUSHES
IF INSTRUCTIONS IN FIGURE 1
DO NOT WORK, THERE ARE
PROBABLY NO BRUSHES ON
SCRUBBER AND THIS
SHOULD RAISE BRUSHES.
1
2
(1) PUSH IN HANDLE
(2) PUSH DOWN FOOT PEDAL
FIGURE 3
BRUSH HANDLE
(1) PUSH DOWN
1
FOOT PEDAL
FOOT PEDAL
LOWER BRUSHES
(1 ) PUSH DOWN FOOT PEDAL
2
(2) PUSH IN HANDLE
(3) RELEASE
1
3
FOOT PEDAL SLOWLY
FIGURE 4
IF BRUSHES ARE ON SCRUBBER AND WILL NOT RAISE, THEY ARE
IN THE HEAVY PRESSURE
POSITION, SO PROCEED TO
FIGURE 5 TO RELEASE BRUSHES.
ADD HEAVY
BRUSH PRESSURE
2
1
(1) PULL UP HANDLE
3
(2) PULL BACK HANDLE, WHILE STILL PULLING UP
(3) LOWER HANDLE SLIGHTLY WHILE STILL PULLING BACK
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FIGURE 5
3
RELEASE HEAVY
BRUSH PRESSURE
2
1
3
(1) PULL UP HANDLE
(2) PUSH IN HANDLE
(3) LOWER HANDLE
OPERATING TIPS AND MISCELLANEOUS INFORMATION
FLOOR SCRUBBING TIP
x Double scrubbing can be a very effective way to clean a floor. This especially important
before coating with finish, as you do not want to wax in any dirt.
x To double scrub do the following:
x Scrub the floor as normal, but leave the squeegee up and the vacuum off. x Scrub a few aisles ahead while letting the floor soak. x Then go back over what you have wet down, but this time with the
squeegee down and the vacuum on. This will get the floor much cleaner than a single pass scrub.
Note: Do not double scrub where non-floor cleaning personnel will be walking, since the floor stays wet and is therefore hazardous.
SQUEEGEE OPERATING TIPS
x The curved squeegee picks up solution very well if properly adjusted. The squeegee must
be level to work well. If it is not level, it will streak in the center or at the ends. Make sure that the tips and the center are uniformly deflected and not leaving streaks. If squeegee is not level, then loosen the two bolts on squeegee bracket and squeegee will pivot forward and backward. Level squeegee and tighten bolts.
x If squeegee is properly adjusted and is leaving streaks, then there may be trash caught
under the main squeegee blade. A little trick that will clear most trash is to (1) stop the scrubber, (2) lift the squeegee, (3) back up a little, (4) lower the squeegee, and then (5) resume scrubbing as usual. If this does not work, then the trash must be cleared by hand.
x See “Squeegee Information and Adjustments” page for more information.
IF SCRUBBER IS USED FOR PICKING UP WAX AND STRIPPER
x The scrubber can be used to vacuum the emulsified wax and stripper from a floor strip. But,
be aware that more upkeep will be required on the scrubber than if it were used only for scrubbing, since the wax and dirt will remain after the stripper evaporates. So, after using scrubber on a floor strip do the following.
x Disconnect vacuum hose from squeegee and vacuum clean water through vacuum
hose.
x Rinse out recovery tank, including letting clean water run out dump hose. x Clean squeegee. x Clean top of recovery tank. x Clean recovery lid and gasket on recovery lid. x Drain solution tank and flush lines with clean water. (If you have stripper in the
solution tank, you do not want it on the floor if the next job the scrubber is used on is just a scrub).
x Wipe down anywhere where wax slop has gotten on scrubber.
EXPOSING SCRUBBER TO FREEZING TEMPERTURES
x Do NOT leave scrubber in freezing temperatures x If scrubber must
precautions must be taken. If an attempt is made to close (or open) the solution valve when it is frozen, the solution cable or solution valve will be damaged.
x Drain Solution Tank and leave solution valve open x Recovery Tank must also be drained. x Then after the scrubber is inside place to be used, do not yet attempt to
shut the solution valve. You must first check to make sure that the solution valve is not frozen. Run hot water into solution tank. After water is running out the bottom of the machine (the brush area), then shut off solution valve (do not force the solution valve control handle). You can then fill solution tank and use the scrubber.
be left or transported in freezing temperatures, then
.
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DESCRIPTIONS OF VIEWS
SHOWING PARTS ON SCRUBBER
TOP VIEW
RIGHT VIEW
FRONT VIEW
TOP-RIGHT-FRONT VIEW
IN THIS MANUAL, MANY OF THE PARTS IN THE DRAWINGS ARE SHOWN CORRECTLY ASSEMBLED, OR AT LEAST NEAR THE POSITIONS THEY ARE LOCATED ON THE SCRUBBER. THIS METHOD WILL HELP TRACE A PROBLEM, FIND WHAT IS NEEDED TO CORRECT THE PROBLEM, AND THEN PROPERLY REASSEMBLE THE MACHINE . THE ELECTRICAL LAYOUT HAS ALSO BEEN SIMPLIFIED, SO THAT PROBLEMS CAN BE EASILY TRACED AND REPAIRED.
- 15 -
Operating Procedures
(See page 19 for guide to item numbers)
x Batteries need to be in the operating range (the green area) of the battery
condition meter (item 2). Gauge will register battery condition when brush motors (Brush Motor Control Switch, item 6) are turned on. Turn off brush motors after battery condition is determined.
x Lift solution lid (item A) and add water and liquid cleaner to solution tank (item B).
Consult cleaner instructions for proper ratio of cleaner and water (Note: the solution tank holds 24 gallons when full).
x Take scrubber to area to be cleaned
o Traction Scrubber
 Make sure that squeegee and brushes are off the floor.  Turn variable speed control knob (item 8) all the way
counterclockwise.
 Turn on traction switch (item 9).  Squeeze forward control lever (item 1) if scrubber needs to go
forward and reverse control lever if scrubber needs to be moved backward.
 Gradually increase variable speed control knob (item 8) until
scrubber attains the needed speed.
 Release lever to stop.
o Brush Drive Scrubber
 Lift squeegee and brushes off the floor.  Push scrubber to desired location.
x Lower brushes by depressing brush lift pedal (item 13) and then push in on brush
lift and pressure lever (item 11), and gradually let brushes drop to contact with floor by slowly lift foot off brush lift pedal (item 13). (Note that the brushes can be lowered using only the brush lift and pressure lever (item 11)).
x Lower squeegee using the squeegee lift lever (item 18) and turn on vacuum
using the vacuum motor control switch (item 7).
x Turn on solution by adjusting cleaning solution control lever (item 17) to desired
flow rate (the flow rate can be adjusted as the need arises).
x Turn on brushes using the brush control switch (item 6) and immediately move
scrubber forward.
o Traction Scrubber – adjust speed as needed with the variable speed
control knob (item 8).
o Brush Drive Scrubber – push to desired speed. There is no need to keep
the forward control lever depressed. The brush drive scrubber should move easily by pushing alone.
Operating procedures are continued on the next page
- 16 -
Operating Procedures
(continued)
x When you stop scrubbing an area.
o Turn off brushes (brushes or pads can wear through the wax if left
running in one place)
o Turn off solution flow (cleaning solution control lever (item 17)) o Turn off vacuum (vacuum motor control switch (item 7)) o Turn off traction drive on traction drive model (traction on/off switch (item
9))
x Before taking scrubber back to storage area
o Lift brushes o Lift squeegee
x To dump dirty water from recovery tank (item C)
o Lift recovery dump hose (item 12) with plug for recovery dump hose (item
10) from hooks.
o Hold end of hose so that the dirty solution will flow into the appropriate
place (such as a drain) when plug is removed.
o Loosen T-handle on plug for recovery dump hose (item 10) and remove
plug from hose. Dirty solution will flow from tank. (Note: do not completely unscrew T-handle from plug).
o Replace plug and tighten. Hang hose back on hooks.
x Machine storage for the day
o Brushes in up position o Squeegee in up position o Recovery tank emptied (Note: it is best to occasionally rinse it out with
clean water).
o Solution tank emptied (especially if machine is to be left for longer than a
day).
o Turn off all switches. (Note: if traction on/off switch is left on for more than
20 minutes without the machine moving, then the traction control electronics will automatically power down. To reset them, simply turn the traction on/off switch off and then back on).
- 17 -
ITEM
SKU
DESCRIPTION AND NOTES
6
MAIN SCRUBBER PARTS
4
2
3
1
8
7
5
1 E11729 2 E11728 3 E11754 4 E11727 5 E11753 6 E11726 7 AS261121 8 PE5000
Solution Tank (GRAY) SOLUTION TANK LID (BLACK) RECOVERY TANK (GRANITE) RECOVERY TANK LID (BLACK) SKIRT (BLACK) BASE (BLACK) Main Frame Squeegee assembly - 26"
- 18 -
SCRUBBER CONTROLS
17
16
15
3
18
14
4
5
6
7
8
9
2
1
DASHBOARD VIEW
1) Forward Control Lever
2) Battery Condition Meter
3) Reverse Control Lever
10
4) Circuit Breaker for Vacuum
5) Circuit Breaker for Brush Motors
6) Brush Motor Control Switch
11
13
7) Vacuum Motor Control Switch
8) Variable Speed Control Knob (Traction Drive Model)
9) Traction on/off switch (Traction Drive Model)
12
10) Plug for Recovery Dump Hose
11) Brush lift and Pressure Lever
12) Recovery Dump Hose
13) Brush Lift Peda l
14) Drain Hose for Battery Tray
15) Vacuum Recovery Hose
16) Charging Plug for 24 Volt Charger
17) Cleaning Solution Control Lever
18) Squeegee Lift Lever
REAR VIEW
- 19 -
31
REAR VIEW OF SCRUBBER
17
24
16b
18
16a
25
27
30
19
20
19
21B
21T
10
11
22
23
15
14
31
30
12
28
29
13
NOTE: PARTS LIST IS ON NEXT PAGE
- 20 -
DASHBOARD LAYOUT AND
ITEM
QTY.
PART NO.
DESCRIPTION
PARTS FOR DASHBOARD AND
PARTS FROM REAR VIEW OF SCRUBBER
4 5 6
7
25
8a 8b
9
21B
21T
3
1 1 AS26/321301 Right Handle 2 1 AS261210 Battery Condition Meter
1
1 E11521 RIGHT HANDLE LEVER
3 1 AS26/321300 Left Handle
2
1 E10502 24 VOLT SYSTEM GAUGE
4 1 AS26/321370 Circuit Breaker - 30 am p
3
1 E11520 LEFT HANDLE LEVER
5 1 AS26/321371 Circuit Breaker - 70 am p
6, 7, 9 3 AS26/321372 Rocker Switch (9 is for Traction Drive only)
4
1 E11527 CIRCUIT BREAKER - 30AMP
8a 1 AS26/32850 Speed Control Potentiometer
5
1 E11528 CIRCUIT BREAKER - 70 AMP
8b 1 AS26/32851 Knob for Speed Control
6, 7, 9
3 E11529 ROCKER SWITCH
10 1 AS26/321230 1-1/2" Drain Plug
8a
1 E11738 CLAROSTAT ROTARY CONTROL
11 1 AS26/321118 Brush Lift Handle Weldm ent
8b
1 E11739 SPEED CONTROL KNOB
12 1 >> see >>
10
1 E11105 DRAIN PLUG 1 1/2 (#52003)
13 1 AS26/321127 Brush Lift Handle - Pedal
11
1 E12104 BRUSH LIFT HANDLE
14 1 >> see >> 15 1 >> see >>
12 1 >> see see "Vacuum System and Solution System" pages
16a 1 AS26400 Charging Plug (Anderson plug)
13
1 E12110 BRUSH LIFT HANDLE - PEDAL
16b 1 AS26/321104 Bracket for Anderson Plug
14 1 >> see See "Vacuum System and Solution System" pages
17 1 AS26601 Solution Control Cable (includes knob)
15
1 >> see See "Vacuum System and Solution System" pages
18 1 >> see >>
16a
1 E11410 SB175 Red Electrical Connector
19 1 AS26/321275 Lid Flap
16b
1 E11889 BRACKET FOR ANDERSON PLUG
20 2 AS26/321109 Lid Flap Retainer
21B 1 AS26/321520 Forward Decal (for Brush Drive Scrubber)
17
1 E11747 THROTTLE/SOLUTION CONTROL (for AS2600)
21T 1 AS26/321531 Speed Control and Forward Decal (for Traction Drive Scrubber)
18
1 >> see See "Brush Lift, Motor Mount, and Squeegee Lift" pages
22 1 AS26/321530 Brush Position Decal
19
1 E11515 LID FLAP .062" DIA.SHEET
23 1 AS26/321102 Back Panel
20
2 E11879 FLAP RETAINER
24 1 AS261532 Flow Label
21B
1 AS26/3 Forward Decal (for Brush Drive Scrubber)
25 1 AS26/321500 Reverse Decal 26 1 AS26/321390 Dashboard
21T
1 E11637 Decal, Speed Control
27 1 AS26/321510 Squeegee Decal
22
1 E11636 BRUSH POSITION DECAL
28 14 AS26/32352 Screw
23
1 E11878 BACK PANEL
29 14 AS26/32296 Nylon Washer
24
1 AS2615 Flow Label
30 7 AS26/32353 Screw
25
1 E11634 REVERSE DECAL
31 7 AS26/32354 Flat Washer
26
1 E11632 DASHBOARD
27
1 E11635 Decal, Squeegee
28
14 E11143 10-24 x 3/4 UNC PAN HD PHIL
29
14 E11508 #10 NYLON WASHER
30
7 E11833 1/4-20x3/4 PHMS PHILLIPS - BLK
31
7 E11834 1/4 FLAT WASHER - BLACK
29
26
2
for Recovery Drain Hose parts see the "Vacuum System and Solution System" pages
for the Battery Drain Hose parts see the "Vacuum System and Solution System" pages
for Vacuum Recovery Hose parts see the "Vacuum System and Solution System" pages
for Sqeegee Lift Handle parts see the "Brush Lift, Motor Mount, and Squeegee Lift" pages
26
28
29
1
SOLUTION TANK AND SOLUTION TANK LID
ITEM
QTY.
PART NO.
DESCRIPTION
ASSEMBLY AND PARTS LIST
4
12
16
15
2
3
5
1
HINGE
SEPERATED
TO SHOW
SCREWS AND
WASHERS
6
17
ITEM
QTY.
1 1
1 1 E1172900
2 1
2 1 E1172800
3 1
3 1 E1210200
4 1
4 1 E1210100
5 4
5 4 E8106400
6 1
6 1 E1173200
7 1
7 1 E1110100
8 1
8 1
9 1
9 1
10 1
10 1
11 2
11 2 E1110700
12 1 13 1
12 1 PE50058
14 2
13 1 E8106400
15 2
14 2 E8171300
16 4
15 2 E1112900
17 10
16 4 E1112200
18 3
17 10 E8171300
19 3
18 3 E8357000 19 3
18
17
19
PART NO. AS26/32755 AS26/32754
AS26/321114 AS26/321113
AS26/32205 AS26/32811
AS26/321215
AS26/32060 AS26/32054 AS26/32063
AS26/321260 AS26/321801
AS26/32206 AS26/32279 AS26/32275 AS26/32268 AS26/32274 AS26/32261 AS26/32241
DESCRIPTION Solution Tank (granite) Solution Tank Lid (black) Hinge - solution lid - left Hinge - solution lid - right Bolt Hinge - Solution Tank Solution Strainer
AS26/32060 AS26/32054 AS26/32063
AS26/32241
Hose fitting Hose fitting Hose fitting Rubber Gasket Restraining cable for solution tank Bolt Washer Washer Screw Washer Screw Nyloc nut
7
10
15
11
PART INSIDE TANK
17 11
16 15
Solution Tank (GRAY) SOLUTION TANK LID (BLACK) HINGE - SOLUTION LID - LEFT HINGE - SOLUTION LID - RIGHT Bolt 1/4-20x3/4 hex gr 5 HINGE - SOLUTION TANK SOLUTION STRAINER Hose fitting Hose fitting Hose fitting Gasket, 1/2" BLK Neoprene Restraining Cable for Solution Tank Bolt 1/4-20x3/4 hex gr 5 Washer 1/4 in flat Spacing Washer (#730-009) 1/4-20 x .5 SS PHMS screw Washer 1/4 in flat Screw 1/4" - 20 x 1" Nyloc nut
PART OUTSIDE TANK
8
9
- 22 -
RECOVERY TANK ASSEMBLY
ITEM
SKU Description
QTY
6
5
SCREWS AND
ITEM QTY. PART NO.
1 1 AS26753 2 1 AS26/321815 3 1 AS26/322004 4 1 AS26/32810 5 1 AS26/32206 6 2 AS26/32279 7 1 AS26/321800 8 5 AS26/32268 9 5 AS26/32274
1 2 3 4 5 6 7 8 9
7
HINGE
SEPERATED
TO SHOW
WASHERS
E11754 E81294
AS26/3 E11731 E81064 E81713 PE5005 E11122 E81713
AND PARTS LIST
3
1
2
9
8
9
4
RECOVERY TANK (GRANITE) Hose Barb 1 1/2 in.
DESCRIPTION Recovery Tank (Granite)
Foam Float assembly
Hose adapter (this is a modified AS26/32820)
HINGE - RECOVERY TANK
Foam Float assembly (float, weights, and cord come assembled)
Bolt 1/4-20x3/4 hex gr 5
Hinge - Recovery Tank
Washer 1/4 in flat
Bolt
Cable for recovery tank ASM
Washer
1/4-20 x .5 SS PHMS screw
Restraining cable for recovery tank Screw
Washer 1/4 in flat 10
Washer
1 1 1 1 1 2 1 5
- 23 -
RECOVERY LID ASSEMBLY
7
16
4
17
8
9
5
2
17
15
TO VACUUM
14
12
18
13
5
2
6
19
6
TO SQUEEGEE
20
4
7
TO SQUEEGEE
8
3
13
14
TO VACUUM
- 24 -
RECOVERY LID ASSEMBLY
ITEM
SKU
DESCRIPTION
QTY
AND PARTS
10
11
1
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20
E11727 RECOVERY TANK LID (BLACK) E11868 VACUUM INTAKE E11496 RUBBER VAC. INTAKE FLAP E81294 Hose Barb 1 1/2 in. E11518 3/32" 50 DURO NEOPRENE E11895 RECOVERY LID PLATE E81518 Nut, conduit 1 1/2 in. E11130 Washer E11108 1 1/2"BLACK NEOPRENE GASKET E11929 Long Recovery Lid Gasket (16") E11930 Short Recovery Lid Gasket (10") E83570 Screw 1/4" - 20 x 1" E11399 Vac hose 1.5" x 54" PE5005 Vac Hose (Squeegee to recovery lid) E11526 1 1/2"-1 3/4 CONNECT.HOSE CUFF E11921 2" Vac Hose (7" Long) E11535 HOSE CLAMP 2" E11887 1.5" WIRE HOSE CLAMP E11514 GASKET FOR VAC INTAKE SCREEN E10775 2 9/16"DIA.STAINLESS STEEL DIS
1 1 1 1 1 1 2 2 1 2 2
12
1 1 1 1 2 1 1 1
- 25 -
SPLASH SKIRT ASSEMBLY AND PARTS LIST
ITEM
SKU
DESCRIPTION
QTY
5
6
8
7
1
2
3
4
1
2
3
4
5
6
7
8
E11753 SKIRT (BLACK) E10868 RUBBER SPLASH SKIRT - Length 62"
ITEM QTY. PART NO. DESCRIPTION
1 1 AS26751 Plastic Skirt
E10499 SKIRT RETAINER - FULL for 26"
2 1 AS261272 Rubber Splash Skirt
E11321 #10 x 5/8 PAN HEAD PHILLIPS
3 1 AS261131 Skirt retainer, for splash skirt
E10774 SINGLE BALL RING (1.5) GRIP
4 21 AS26/32257 Screw 5 2 AS26/32982 Detent Pin (single ball with grip ring)
E11118 10-32 x .75 Unslotted Screw
6 2 AS26/32264 Screw
E11095 10-24 NYLOC NUT
7 2 AS26/32242 Nyloc nut
E87986 Pin, Detent 5/16" OD x 3/4" L, Zinc
8 2 AS26/32327 Lanyard for skirt detent pin
1
1
1
21
2
2
2
2
- 26 -
SQUEEGEE MOUNT ASSEMBLY
ITEM
SKU
DESCRIPTION
QTY
4
1
1
1
1
2
1
1
1
2
2
8
8
2
2
8
2
AND PARTS LIST
12
6
5
14
15
3
9
7
8
ITEM QTY.
1
2 E12114 SQUEEGEE MOUNT HOUSING 3
4 5 6 7 8
9 10 11 12 13 14 15 16 17
1 4
E12105 LINKAGE BAR
2 1 AS26/321133 Squeegee mount housing
E11894 SQUEEGEE MOUNT YOKE E12112 SQUEEGEE MOUNT BRACKET E11736 TORSION PIN E11713 1/4-20x4" ROUND HD MS E81078 Washer, Lock 1/4 in. Split E81064 Bolt 1/4-20x3/4 hex gr 5 E81713 Washer 1/4 in flat E11741 TORSION SPRING E11566 SQUEEGEE LIFT HANDLE SPRING E11719 Hairpin Cotter, E12407 1/2 SAE FLAT WASHER GR8 PKG E11143 10-24 x 3/4 UNC PAN HD PHIL E11508 #10 NYLON WASHER E11559 .502x.628x.500 LONG BUSHING E11561 .502x.627 BUSHING
PART NO.
AS26/321120
17
10
10
DESCRIPTION
Linkage Bar
2
SQUEEGEE MUNT IS SHOWN UPSIDE DOWN IN BOTH EXPLODED VIEW AND
ASSEMBLED VIEW. THE BEST WAY TO
- 27 -
13
1 4
4
16
16
13
1
11 12
WORK ON IT IS TO REMOVE IT FROM THE SCRUBBER AND TURN
IT UPSIDE DOWN.
- 27 -
SQUEEGEE ASSEMBLY
FOR 26" SCRUBBER
13
14
20
24
24
20
21
3
4
2
1
22
23
5
18
17
21
19
25
7
6
9
10
15
8
26
11
12
12
11
15
10
9
x 8 PLACES
16
- 28 -
SQUEEGEE ASSEMBLY PARTS LIST
ITEM
PART #
DESCRIPTION
FOR 34" WIDE SQUEEGEE
1 E11208 SQUEEGEE ALUMINUM HOUSING
ITEM QTY. PART # DESCRIPTION
2 E12108 LEFT ADJUSTMENT BRACKET
1 1 AS261325-F Cast Aluminum Squeegee Channel 2 1 AS26/321125 Left Adjustment Bracket for Squeegee
3 E12109 RIGHT ADJUSTMENT BRACKET
3 1 AS26/321126 Right Adjustment Bracket for Squeegee
4 E11892 YOKE BAR FOR SQUEEGEE
4 1 AS26/321137 Yoke Bar for Squeegee
5 E11893 MAIN SQUEEGEE PLATE
5 1 AS26/321138 Main squeegee mounting plate
6 E11201 Main Squeegee Blade
6 1 AS261269 Main squeegee blade 7 1 AS261273 Front squeegee blade
7 E11204 Front Squeegee Blade
8 1 AS261270 Reinforcement blade
8 E11202 Reinforcement Blade
9 2 AS26/32201 Carriage Bolt
9 E11042 5/16-18X1.50 BOLT,CARR SS
10 2 AS26/32202 Carriage Bolt
10 E11043 5/16-18X2.00 BOLT,CARR SS
11 2 AS26/32203 Carriage Bolt 12 2 AS26/32204 Carriage Bolt
11 E11044 5/16-18X2.50 BOLT-CARR SS
13 2 AS26/321381 Squeegee Bumper Wheel
12 E11045 5/16-18X3.00 BOLT-CARR SS
14 2 AS26/32330 Bolt
13 E11630 HA325SR-3/8 WHEEL
15 1 AS261130 Rear blade retaining strap
14 E11715 3/8-16x2.75 BOLT-HH
16 8 AS26/32332 Wingnut 17 6 AS26/32279 Washer
15 E10498 SQUEEGEE REAR BLADE STRAP
18 6 AS26/32205 Bolt
16 E11717 5/16 WINGNUT
19 2 AS26/32222 Shoulder bolt
17 E81713 Washer 1/4 in flat
20 2 AS2632244 Nylock nut
18 E81064 Bolt 1/4-20x3/4 hex gr 5
21 6 AS26/32287 Washer 22 2 AS26/32231 Wingbolt
19 E10010 1/2X1 SOC SHOULDER SCREW
23 2 AS26/32277 Washer
20 E11146 3/8-16 UNC ELASTIC LOCKNUT
24 4 AS26/32282 Washer
21 E11501 Washer, 7/16" USS, Zinc
25 1 AS261110 Front blade retaining strap
22 E11084 1/2-13 x 1.00 Wing Bolt, Zinc
26 1 AS261802 Entire Squeegee Assembly
* 1 AS26/32251 Clevis pin to connect squeegee to squeegee mount
23 E11131 1/2 BRASS FLAT WASHER
* 1 AS26/32254 Har pin cotter for above clevis pin
24 E11136 3/8 SAE FLAT WASHER 25 E10491 FRONT BLADE STRAP 26 PE5000 Squeegee assembly - 26"
* E11182 3/8X 2.25 CLEVIS PIN * E11719 Hairpin Cotter
QTY.
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
8
6
6
2
2
6
2
2
4
1
1
1
1
- 29 -
11
15
13
9
15
13
9
14
14
13
6
13
15
13
11
29
13
14
PART OF MAINFRAME
27
13
26
25
13
23
13 x 3
37
18
39
18
1
13
39
18
39
22
21
13
32
18
24
4
18
39
18
38
13
13
11
13
39
12
34
5
8
16
18
10
36
3
18
35
5
8
30
33
28
11
PART OF MAINFRAME
7
3
PART OF BACK PANEL
PART OF BACK PANEL
17
11
11
11
9
31
26
EXPLODED VIEW
PART OF MAINFRAME
BRUSH LIFT, MOTOR MOUNT,
AND SQUEEGEE LIFT
40
20
19
x 6 PARTS
- 30 -
BRUSH LIFT, MOTOR MOUNT,
PART OF
THE FRAME
AND SQUEEGEE LIFT
ASSEMBLED VIEW AND PARTS LIST
ITEM QTY.
PART NO.
1 1
AS26/32216
2 1
AS261122
3 2
AS26/32210
4 2
AS26/32331
5 2
AS26/32333
6 2
AS26/321123
7 2
AS26/321124
PART OF
THE FRAME
DESCRIPTION Bolt Motor Frame Bolt Bolt Hair Pin Cotter Motor Mount, Left Motor Mount, Right
ITEM QTY. PART NO.
16 3 AS26/32225 17 1 AS26/32602 18 11 AS26/32282 19 1 AS261115 20 1 AS261116 21 2 AS26/32654 22 7 AS26/32283 23 1 AS26/321139 24 1 AS26/32214 25 1 AS26721 26 2 AS26/321221 27 1 AS26/32240 28 1 AS26/321127 29 4 AS26/321120 30 1 AS26/321128 31 1 AS26/321118 32 1 AS26/32224
DESCRIPTION Shoulder Bolt Squeegee Lift Cable Washer Brush Lift Arm - Left side Brush Lift Arm - Right side Flange Bushing Washer Yoke Weldment for Brush Lift Bolt Brush Pressure Spring Cup washer Nyloc Nut Brush Lift Handle - Pedal Linkage Bar Brush Lift Handle - Brace Brush Lift Handle Weldment Shoulder Bolt
8 2 AS26/32341 Clevis pin 33 1 AS26/32986 Non slip tape
9 16 AS26/32650 Flange Bushing
34 1 AS26/32992 Rubber Grip for Squeegee Lift
10 1 AS26/32722 Spring, compression
35 1 AS26/321117 Lift cable bracket
11 15 AS2632651 Sleeve Bushing
36 1 AS26/321135 Squeegee Lift Handle
12 1 AS26/32245 Nyloc Nut 37 1 AS26/32832 Brush lift yoke bushing
13 50 AS26/32278 Washer
38 2 AS26/32222 Shoulder Bolt
14 12 AS26/32248 Clevis pin
39 7 AS26/32244 Nyloc Nut
15 12 AS26/32334 Hair Pin Cotter
40 2 AS26/32225 Shoulder Bolt
ITEM
SKU
Description
QTY
1
E11054
3/8-16X2.50#5 BOLT HH
1
2
AS261122
NLA
1
3
E81080
Bolt 3/8-16x3/4
2
4
E11716
3/8-16x1.5 BOLT - HH
2
5
E11718
#1 HAIRPIN COTTER
2
6
E12106
MOTOR MOUNT, L.H.
2
7
E12107
MOTOR MOUNT - R.H.
2
8
E11725
5/16x1-1/8 CLEVIS PIN
2
9
E11559
LONG BUSHING
16
10
E11566
LIFT HANDLE SPRING
1
11
E11560
.501x.628 BUSHING
15
12
E81063
Nut, 5/16" - 18, Nylon Lock
1
13
E12407
1/2 SAE FLAT WASHER GR8 PKG
50
14
E11179
1/2X1.25 CLEVIS PIN
12
15
E11719
Hairpin Cotter,
12
ITEM
SKU
Description
QTY
16
E11080
SHOULDER SCREW 3
17
E11558
SQUEEGEE LIFT
CABLE
1
18
E11136
3/8 SAE FLAT WASHER 11
19
E10493
BRUSH LIFT ARM, LH 1
20
E10494
BRUSH LIFT ARM -RH 1
21
AS26/32654
#N/A 2
22
AS26/32283
#N/A 7
23
AS26/321139
#N/A 1
24
E11052
3/8-16X1.75#5 BOLT HH 1
25
E11752
PRESSURE SPRING
1
26
E11104
CENTERING WASHER 2
27
E12410
1/2" LOCK NUT 1
28
E12110
BRUSH LIFT - PEDAL
1
29
E12105
LINKAGE BAR 4
30
E12111
BRUSH LIFT - BRACE 1
31
E12104
BRUSH LIFT HANDLE 1
32
E11079
SHOULDER SCREW 1
33
AS26/32986
#N/A
1
34
E10778
LEVER HAND GRIP
1
35
E12103
LIFT CABLE BRACKET
1
36
E11891
SQUEEGEE LIFT ARM
1
37
E11737
YOKE BUSHING
1
38
E10010
SHOULDER SCREW
2
39
E11146
ELASTIC LOCKNUT
7
40
E11080
SHOULDER SCREW
2
MOTOR FRAME AND MOTOR MOUNT
15
1
3
10
2
4
5
6
9
8
11
12
13
7
- 32 -
MOTOR FRAME AND MOTOR MOUNT
ITEM
PART NO.
DESCRIPTION
QTY.
ITEM QTY. PART NO. DESCRIPTION
1 1 AS261122 Motor Frame
1
E10497 Motor Frame 1
2 1 AS26/321123 Motor Mount - left side
2
E12106 MOTOR MOUNT, L.H. 1
3 1 AS26/321124 Motor Mount - right side
3
E12107 MOTOR MOUNT - R.H. 1
4 8 AS26/32283 Washer
4
AS26/32283
5 8 AS26/32292 Lock Washer
5
E81066 Washer, 3/8" Split Lock, Zinc 8
6 8 AS26/32211 Bolt
6
AS26/32211
7 4 AS26/32281 Washer
7
E11135 3/4 SAE FLAT WASHER 4
8 2 AS26/32338 key for brush motor
8
E11723 1/4x1/4x1-KEYSTOCK 2
9 1 >> see >> Drive hub left assembly (see Drive Hub Assembly parts list)
10 1 >> see >> Drive hub right assembly (see Drive Hub Assembly parts list)
9
>> see >>
11 16 AS26/32285 Washer
10
>> see >>
12 2 AS26/32286 Washer
11
E10135 3/8 USS FLAT WASHER 16
13 2 AS26/32337 Bolt
12
E11500 7/16-20 x 1 1/4 UNF Gr5 HHCS Zinc Pkg 2
15 2 AS26050 Brush motor - 24 volt
13
AS26/32337
16 1 AS261105 Cable Mount - right side (brush drive only)
15
E10781 Brush motor 24v 2
17 1 AS261106 Cable Mount - left side (brush drive only)
16
AS261105
18 1 AS261100 Actuator Bar (brush drive only)
17
AS261106
19 2 AS26831 Swivel Pin (brush drive only)
18
AS261100
20 2 AS26600 Cable for motor control (brush drive only)
19
E11719 Hairpin Cotter 2
21 2 AS26245 Nyloc nut (brush drive only)
20
AS26600
22 3 AS26/32282 Washer
21
AS26245
23 2 AS26255 Retaining ring (brush drive only)
22
E11136 3/8 SAE FLAT WASHER 3
24 6 AS26/32278 Washer 25 1 AS26/32244 Nyloc nut
23
AS26255
26 2 AS261119 Linkage Arm (brush drive only)
24
E12407 1/2 SAE FLAT WASHER GR8 PKG 6
28 6 AS26/32334 Hair pin cotter
25
E11146 3/8-16 UNC ELASTIC LOCKNUT 1
29 2 AS261146 Motor Linkage (Traction Drive Only)
26
AS261119
30 4 AS26/32248 Clevis pin
28
E11719 Hairpin Cotter 6
29
E10501 MOTOR LINKAGE 2
30
E11179 1/2X1.25 CLEVIS PIN 4
Washer
Bolt
(see Drive Hub Assembly parts list) (see Drive Hub Assembly parts list)
Bolt
Cable Mount - right side (brush drive only) Cable Mount - left side (brush drive only) Actuator Bar (brush drive only)
Cable for motor control (brush drive only) Nyloc nut (brush drive only)
Retaining ring (brush drive only)
Linkage Arm (brush drive only)
8
8
1 1
2
1 1 1
2 2
2
2
- 33 -
MOTOR FRAME AND MOTOR MOUNT DETAILS
FOR BRUSH DRIVE AND TRACTION DRIVE
PARTS LISTED ON PREVIOUS PAGE
17
20
19
BRUSH DRIVE
18
21
24
TOP-RIGHT-FRONT VIEW
16
20
23
26
22
TRACTION DRIVE
28
29
TOP-RIGHT-FRONT VIEW
24
30
29
19
25
23
24
19
BOTTOM-RIGHT-REAR VIEW
24
28
24
- 34 -
24
28
24
BOTTOM-RIGHT-REAR VIEW
30
DRIVE HUB ASSEMBLY AND PARTS LIST
ITEM
SKU
Description
QTY.
4
6
5 3
4
1
2
4
RIGHT HUB
ASSEMBLY
7
LEFT HUB
ASSEMBLY
NOTE THAT THE PARTS ARE THE SAME AS THE RIGHT HUB ASSEMBLY,
BUT ARE REVERSED
8
ITEM QTY. PART NO. DESCRIPTION
1
1 1 AS26/32500 Drive Hub
2
2 1 AS26/321142 Brush Stop
3
3 1 AS26/32253 Special hairpin cotter
4
4 3 AS26/32335 Screw
5
5 1 AS26/32279 Washer
6
6 1 AS26/32280 Washer
7
7 1 AS26/322000 Right Drive Hub assembled (parts 1 through 6)
8
8 1 AS26/322001 Left Drive Hub assembled (parts 1 through 6)
E11556 E11588 E11184 E11720 E81713 E11420 PE5000 PE5000
SCRUBBER PLATE SCRUBBER PLATE STOP Retaining Pin 10-32x3/8 SCREW PHMS Washer 1/4 in flat #10 SAE FLAT WASHER Right drive hub assembly Left drive hub assembly
1 1 1 3 1 1 1 1
- 35 -
HANDLE ASSEMBLY FOR BRUSH DRIVE
ITEM
SKU
DESCRIPTION
QTY
2
BOLT HEAD OF 9 ON OTHER SIDE WITH ITEM 8
18 17
6
10
20
9 17
3
5
6
1
18
18
2
7
19
ITEM QTY. PART NO. DESCRIPTION
1 1 AS26/321112 Handle Platform 2 1 AS26/321300 Left Handle 3 1 AS26/321301 Right Handle 4 4 AS26/32722 Handle Spring 5 2 AS26/32250 Clevis pin 6 4 AS26/32333 Hair pin cotter 7 2 AS26/32226 Shoulder bolt 8 4 AS26/32279 Washer
9 4 AS26/32205 Bolt 10 4 AS26/32655 Flange bushing 17 1 AS261107 Cable Mount (Brush Drive Only) 18 2 AS26600 Cable Control for Brush Motors (Brush Drive Only) 19 1 AS261111 Handle Bracket (Brush Drive Only) 20 2 AS26/32656 Flange Bushing
1 2 3 4 5 6 7 8
9 10 17 18
E12100 HANDLE PLATFORM E11520 LEFT HANDLE LEVER E11521 RIGHT HANDLE LEVER E11565 HANDLE RETURN SPRING E11181 5/16X1 CLEVIS PIN E11718 #1 HAIRPIN COTTER E11081 3/8X2.25 socket shoulder bolt E81713 Washer 1/4 in flat E81064 Bolt 1/4-20x3/4 hex gr 5 E11562 .3765x.5020 BUSHING
AS261107
AS26600
Cable Mount (Brush Drive Only) 1 Cable Controls (Brush Drive Only) 2
18
#10 BUSHING ON TOP AND # 20 BUSHING
ON BOTTOM
OF HANDLE
3
1 1 1 4 2 4 2 4 4 4
- 36 -
HANDLE ASSEMBLY FOR TRACTION DRIVE
ITEM
SKU
Description
QTY
2
13 11 14
7
BOLT HEAD OF 9 ON OTHER SIDE WITH ITEM 8
13
2
ITEM QTY.
1 1 2 1 3 1 4 4 5 2 6 4 7 2 8 4
9 4 10 4 11 1 12 1 13 1 14 1 15 1 16 1 NA 20 2
6 4
PART NO.
AS26/321112
1 E12100 HANDLE PLATFORM 1
AS26/321300
2 E11520 LEFT HANDLE LEVER 1
AS26/321301
3 E11521 RIGHT HANDLE LEVER 1
AS26/32722
4 E11565 HANDLE RETURN SPRING 4
AS26/32250 AS26/32333
5 E11181 5/16X1 CLEVIS PIN 2
AS26/32226
6 E11718 #1 HAIRPIN COTTER 4
AS26/32279
7 E11081 3/8X2.25 socket shoulder bolt 2
AS26/32205
8 E81713 Washer 1/4 in flat 4
AS26/32655
9 E81064 Bolt 1/4-20x3/4 hex gr 5 4
AS26/321144
10 E11562 .3765x.5020 BUSHING 4
AS26/321145
11 E12115 SWITCH TRIGGER 1
AS26/321375
12 E12116 SWITCH MOUNT 1
AS26/321330
AS26/32278
13 E11628 TOGGLE SWITCH 1 14 E11522 GROMMET 1
AS26/32656
15 E12407 1/2 SAE FLAT WASHER GR8 PKG 1 16 NA 20 AS26/32656
9 12 15 14
DESCRIPTION Handle Platform Left Handle Right Handle Handle Spring Clevis pin Hair pin cotter Shoulder bolt Washer Bolt Flange bushing Switch Trigger (Traction Drive Only) Switch Mount (Traction Drive Only) Toggle Switch (Traction Drive Only) Grommet (Traction Drive Only) Washer (Traction Drive Only) Nuts for toggle switch Flange Bushing
Washer (Traction Drive Only) Nuts for toggle switch
10
20
11
4
6
5 ON TOP AND
3
7
(Traction Drive Only, comes with toggle switch - Item 13)
2
13
5
6
1
3
BUSHING #10
BUSHING #20
ON BOTTOM
OF HANDLE
1
- 37 -
BRUSH DRIVE WHEEL MOUNTING AND PARTS LIST
ITEM
SKU
DESCRIPTION
QTY.
4
3
2
6
1
5
6
1
E11335 10"x2 1/2" PERF. RUBBER WHEEL 2
2
E10014 AXLE BRACKET WELDMENT 2
ITEM QTY. PART NO. DESCRIPTION
3
E81067 Washer, 5/16" Lock 8
1 2 AS261382 Wheel 10 inch (bearing in wheel for brush drive)
4
E81080 Bolt 3/8-16x3/4 8
2 2 AS261101 Axle Bracket Weldment 3 8 AS26/32293 Lock washer
5
AS26/32211 #N/A 2
4 8 AS26/32210 Bolt
6
E11135 3/4 SAE FLAT WASHER 6
5 2 AS26/32211 Bolt 6 6 AS26/32281 Washer
- 38 -
TRANSAXLE ASSEMBLY AND PARTS LIST
ITEM
SKU
DESCRIPTION
QTY
7
5
3
1
13
4
9
ITEM QTY.
11
8 10
1 E10783
PART NO. 1 1 2 2 3 2 4 2 5 16 6 8 7 8 8 2 9 12
10 2 11 2 12 8 13 2
2 E11589
AS26051
AS26/321147
3 E11590
AS26/321148
4 E11631
AS26/321383
5 E81067
AS26/32293
6 E81080
AS26/32210
7 AS26/32337
AS26/32337 AS26/32212
8 E83629
AS26/32292
9 E81066
AS26/32283
10 AS26/32283
AS26/32336
11 E11721
AS26/32292
12 E81066
AS26/322002
13 E12541
12 6
2
Transaxle 24V
DESCRIPTION
TRANSAXLE BRACKET
Transaxle Transaxle Bracket
TRANSAXLE RETAINER
Transaxle Retainer
10"x2 1/2" Transaxle Wheel
Wheel 10 inch (keyed for Transaxle)
Washer, 5/16" Lock
Lock washer
Bolt 3/8-16x3/4
Bolt
#N/A
Bolt Bolt
Screw, 3/8" - 16 x 1.25 Hex Head
Lock washer
Washer, 3/8" Split Lock, Zinc
Washer
#N/A
Key for transaxle
3/16x3/16x1-1/4" KEYSTOCK
Lock washer
Washer, 3/8" Split Lock, Zinc
Rubber mounting sleeve
Rubber Mounting Sleeve
1 2 2 2
16
8 8 2
12
2 2 8 2
- 39 -
PARTS FOR VACUUM SYSTEM AND SOLUTION SYSTEM
(INCLUDING SOLUTION VALVE DETAIL)
ITEM
SKU
Description
QTY.
ITEM
SKU
Description
QTY.
1 E11875 90 3/8 BARB NYLON
2 37 E11874
Hose Barb NPT NYLON 2
2 E11724 TUBE CLIP ( FOR SOLUTION)
2 38 E11720
10-32x3/8 SCREW PHMS 2
3 E81064 Bolt 1/4-20x3/4 hex gr 5
2 39 E11118
10-32 x .75 Unslotted Screw 4
4 E11884 1/2x3/8x3/8 POLY-E TEE BARB NY
1 40 E11095
10-24 NYLOC NUT 4
5 AS26/32074 1/2" - 3/8" nylon reduction coupler
2 42 E11105
DRAIN PLUG 1 1/2 (#52003) 1
6 AS26/321808 1/2" Vardex tubing
2 43 E11039
HOSE WASHER (#W406) 1
7 PE5005 Solution Tubing Assy.
2 44 E11928
1/4-20 THREADED ROD x 7" 3
8 AS261807 Vac hose 2"
1 46 E11868
VACUUM INTAKE 1
9 E11113 OETIKER CRIMP CLAMP #210
8 47 E11496
RUBBER VAC. INTAKE FLAP 1
10 E11112 CRIMP CLAMP OETIKER 185
5 48 E81294
Hose Barb 1 1/2 in. 1
11 E11747 SOLUTION CONTROL (for AS2600)
1 49 E11518
3/32" 50 DURO NEOPRENE 1
12 E11923 1/2" Vardex Tubing (8" Long)
1 50 E11895
RECOVERY LID PLATE 1
13 AS26/32061 Tube Pinch Clamp
1 51 E81518
Nut, conduit 1 1/2 in. 2
14 E11525 HOSE CUFF 1.5"
2 52 AS26/32276
Steel washer 2
15 E10137 Clamp, Tube 1/2" (COV-0909)
2 53 E11108
1 1/2" NEOPRENE GASKET 1
16 E11321 #10 x 5/8 PAN HEAD PHILLIPS
5 54 E11514
GASKET, INTAKE SCREEN 1
17 AS26/321813 battery drain - 3/8"
1 55 E10775
STAINLESS STEEL DIS 1
18 E11883 HEX LOCK NUT
2 56 E11526
HOSE CUFF 1
19
E11882 3/8 BARB ELBOW w/LOCK NUT
1 57 E11921
2" Vac Hose (7" Long) 1
20 E81294 Hose Barb 1 1/2 in.
1 58 E11535
HOSE CLAMP 2" 4
21 E11887 1.5" WIRE HOSE CLAMP
3 61 E10782
Vac motor 24v 1
22 E11420 #10 SAE FLAT WASHER
4 62 E11516
Gasket for vacuum motor bottom 1
23 E11399 Vac hose 1.5" x 54"
1 63 AS26/32003
Vacuum motor cover - bottom 1
24 PE5005 Recovery Drain Hose Assy.
1 64 E11870
Vacuum motor cover - top 1
25 PE5005 Vac Hose (Squeegee to recovery lid)
1 65 AS26/322004
Foam gasket 1
26 E12113 VALVE CABLE MOUNT
1 66 AS26/32241
1/4-20 nyloc nut 3
27 E11880 1/2" SOLUTION VALVE
1 67 AS26/322003
Spacer for vacuum cover 3
28 PE5005 Solution Tubing
1 68 E81713
Washer 1/4 in flat 3
29 E11098 VALVE HANDLE ADAPTER
1 69 E11038
ADAPTER 3/4 MGHT x 1/2 BARB 1
30 E10009 THREADED CAP FGHT
1 E11523
VAC HOSE 1.5"
31 E11652 SOLUTION CABLE CLIP
1 E11524
2" GREY WIRE SUPPORTED
32 AS261850 Solution Drain Hose Holder
1 E11735
2" BLK HOSE PROTECTOR
33 PE5005 Solution Drain Hose ASM
1 E11110
3/8" NYLOBRAID HOSE
34 E11873 1/2 STREET TEE BRASS
1 E11111
1/2" VARDEX TUBING
35 E11830 LOCKNUT FOR 1/2" PIPE
1 AS26/321262
acid resistant tubing (by the foot)
36 E11871 1/2 BARB x 1/2NPT NYL
1 E11871
1/2 x 1/2 NPT ADAPTER NYL
21
25
58
42
15
16
22
14
14
20
21
23
24
56
57
58
53
52
51
48
49
46
50
11
47
52
51
55
54
28
8
58
21
17
13
18
10
19
4
10
7
10
1
3
2
12
VACUUM SYSTEM
AND
SOLUTION SYSTEM
EXPLODED VIEW
62
16
64
63
65
61
66
68
67
44
7
10
10
1
2
3
67
44
66
68
DETAIL OF
SOLUTION
VALVE ON
NEXT PAGE
30
43
69
70
9
33
- 41 -
SEE SOLUTION
TANK PAGE FOR
STRAINER AND
MOUNTING PRTS
TOP - RIGHT - FRONT VIEW
OVERVIEW OF
VACUUM AND SOLUTION SYSTEMS
- 42 -
26
28
12
29
27
34
40
35
36
40
9
39
TO
SOLUTION
TANK
SOLUTION DRAIN HOSE
SOLUTION TO FLOOR
9
38
31
39
37
22
9
37
VACUUM SYSTEM
AND
SOLUTION SYSTEM
DETAIL OF SOLUTION VALVE
TOP - LEFT - REAR VIEW
11
VIEW OF SCRUBBER PARTS WITH
ITEM
SKU
Description
QTY
MAJOR PLASTIC PARTS, MAINFRAME, AND VACUUM HOSES REMOVED
(VIEWS THAT SHOW LISTED PARTS
ARE ON FOLLOWING PAGES)
ITEM QTY. PART NO. DESCRIPTION
1 2 AS26801 Pad Holder (please note that scrub and strip brushes are available) 2a 2 AS261382 10" Wheel (for Brush Drive only) 2b 2 AS26/321383 10" Wheel (for Traction Drive only)
3 2 AS26/321380 5" Swival Caster
4 8 AS26/32210 Bolt
5 8 AS26/32292 Lock Washer
6 1 AS26/321149 Speed Control Mount (Traction Drive Only)
7 1 AS261600 Speed Control (Traction Drive Only)
8 1 AS26/321150 Speed Control Bracket (Traction Drive Only)
9 1 AS26/321108 Electrical Panel 10 5 AS26/32246 Wingnut 11 3 AS26/32317 Threaded rod 12 2 AS26/32302 Brass stud 13 2 AS26/32800 Terminal block 14 2 AS26/32232 Flanged nut 15 2 AS26/32261 Screw
1 2a 2b
3
4
5
6
7
8
9 10 11 12 13 14
AS26/321149
AS26/32302
E11756 13" pad driver E11335 10"x2 1/2" PERF. RUBBER WHEEL E11631 10"x2 1/2" Transaxle Wheel E11629 5"x2" PERF. WHEEL w/SEALED E81080 Bolt 3/8-16x3/4 E81066 Washer, 3/8" Split Lock, Zinc
Speed Control Mount 1 E11397 24-VOLT - AMP SOLO CONTROL E10008 SPEED CONTROL BRACKET E11890 ELECTRICAL PANEL E11177 1/4 NUT WING E81865 Rod, Treaded 1/4-20 x 9-3/4
Brass stud 2 E11730 INSULATOR GLASTIC E11085 1/4-20 FLANGED NUT
2 2 2 2 8 8
1 1 1 5 3
2 2
VIEW OF SCRUBBER PARTS WITH MAJOR PLASTIC PARTS, MAINFRAME, AND VACUUM HOSES REMOVED
(PARTS ARE LISTED ONE PAGE BACK)
9
4
8
7
6
5
3
2b
2a
1
PLEASE NOTE THAT
SCRUB AND STRIP BRUSHES
ARE ALSO AVAILABLE
VIEW OF SCRUBBER PARTS WITH MAJOR PLASTIC PARTS, MAINFRAME, AND VACUUM HOSES REMOVED
(PARTS ARE LISTED 2 PAGES BACK)
THESE
PARTS
10
INSIDE FRAME
14
12
13
15
THIS
PART
OUTSIDE
FRAME
SOLUTION DRAIN
(TO DRAIN: REMOVE SPLASH SKIRT, REACH UNDER FRAME TO INSIDE AND PULL OUT SOLUTION DRAIN HOSE)
BATTERIES AND CHARGER
ITEM
SKU
Description
QTY
6
7
4
4
1
ITEM QTY. PART NO. DESCRIPTION
2 3 4 5 6 7 8
E88036
AS26002
1 1 AS26930 Battery Charger - 24 volt
E86277 Battery 6V 235AH Wet
2 1 AS26002 Battery tray - for 4 batteries
E11837 Cable, 6 AWG, Red, 6.00"
3 4 AS26/32710 Battery - 6 volt
E11644 Terminal Wire - Red, 6GA x 48"
4 3 AS26/32351 Battery connectors 5 1 AS26/32342 Battery to positive terminal
E11823 Terminal Wire - Black, 6GA x 48"
6 1 AS26/32343 Battery to negative terminal
AS26/32209
7 8 AS26/32209 Bolt
E11085 1/4-20 FLANGED NUT
8 8 AS26/32232 Nut
8 5
4
3
2
Battery Charger - 24 volt 1 Battery tray - for 4 batteries 1
Bolt 8
1
4 3 1 1
8
- 46 -
ELECTRICAL PANEL AND PARTS
ITEM
SKU
Description
QTY
PART NO.
BRUSH MOTOR PARTS
AND OTHER ELECTRICAL PARTS
1
2
7
6
3
ITEM
4
QTY.
1 E11890
1
2 E11751
2
3 E11730
3
4 AS26/32302
4
5 E11177
5 6
6 E11189
7
7 E81713
PART NO.
1
AS26/321108 2 2 2 2 4 4
AS26700 Solenoid AS26/32800 Terminal Block AS26/32302 AS26/32246 Wingnut AS26/32258 Screw AS26/32279
ELECTRICAL PANEL SOLENOID (24V) INSULATOR PLASTIC
Brass stud 1/4 NUT WING 1/4-20 x .5 screw Washer 1/4 in flat
5
THERE IS A PROGRAMMER AVAILABLE FOR THE SPEED CONTROL. ALLOWS THE USER TO ADJUST OPTIONS, SUCH AS: MAXIMUM SPEED IN FORWARD AND REVERSE, ACCELERATION, AND MORE. IT ALSO HAS FAULT FINDING CODES TO HELP TRACE PROBLEMS. IF YOU ARE INTERESTED, PLEASE CALL AND ASK ABOUT THE SP1A PROGRAMMER.
PROGRAMMER PLUGS IN HERE
PART NO.
E10781
AS26050
E11932
AS26/321845
AS26/321846
AS26/321846
BRUSH MOTOR PARTS
Brush motor 24v
Brush Motor - 24 volts
Commutator Bracket ASM
Commutator Bracket Assembly
(includes commutator bracket,
(includes commutator bracket,
brush board asm, brushes and springs)
brush board assy, brushes and springs)
Gear Box
Gear Box Not Available
DESCRIPTION Electrical Panel
Brass stud
Washer
2
IT
1 2 2
2 4 4
E10783 Transaxle 24V
PART NO. TRANSAXLE PARTS
AS261847 Not Available
AS26051 Transaxle - 24 volts
AS26/321848 Not Available
AS261847 Motor for Transaxle - 24 volts
AS26/321848 Motor coupling for transaxle
TROUBLE-SHOOTING
PROBLEM CAUSE POSSIBLE SOLUTION
Brushes will not lift Brush lift handle is in the heavy
brush pressure position.
Scrubber does not remove any water from the floor. (All water runs out the ends of the squeegee.)
Scrubber does not remove all water from the floor. ( Some water runs out the ends of the squeegee unless you walk very slowlyf.)
(a) Obstruction in the squeegee
or in the vac hose from
squeegee to recovery tank. (b) Recovery tank is full. (c) Leaking recovery lid gasket. (d) Squeegee hose is
disconnected. (e) Vacuum motor not running.
(a) Obstruction in the squeegee
or in the vac hose from
squeegee to recovery tank. (b) Leaking recovery lid gasket. (c) Vacuum intake screen in
recovery lid is dirty (d) Squeegee is not properly
adjusted.
(a) If brushes are on scrubber;
pull up on brush lift handle, then push in and lower. Brush lift pedal should now lift brushes.
(b) If there are no brushes on
scrubber; push in on brush lift handle and hold in. Brush lift pedal should now lift brushes.
(a) Remove obstruction. (b) Empty recovery tank. (c) Repair/replace gasket. (d) Connect hose to squeegee. (e) Replace faulty switch,
solenoid, vacuum motor, or wiring connection problem.
(a) Remove obstruction. (b) Repair or replace gasket. (c) Clean screen or replace. (d) Adjust squeegee per
instructions in manual.
Streaks of water are left on the floor.
No solution flow (a) Solution tank is empty.
Solution flow does not stop Damaged solution cable or
(a) Trash is caught under
squeegee blade. (b) Squeegee tilt not properly
adjusted. (c) Main squeegee blade worn
or damaged. (d) Reinforcing squeegee blade
is turned incorrectly for the
application.
(b) Damaged solution cable or
solution valve. (c) Solution hose is obstructed.
solution valve.
- 50 -
(a) Remove trash. Sometimes it
works to lift squeegee, back up a little, then lower squeegee and resume scrubbing.)
(b) Adjust squeegee per
instructions in manual.
(c) Flip or turn main squeegee
blade. Replace if necessary.
(d) Flip blade upside down and
try it. This changes deflection on the main squeegee blade.
(d) Fill solution tank. (e) Repair or replace
components as needed.
(f) Remove obstruction.
Repair or replace components as needed.
TROUBLE-SHOOTING
PROBLEM CAUSE POSSIBLE SOLUTION
Cleaning is not even (a) Pads or scrub brushes are
worn. (b) Solution is low. (c) Solution not flowing properly
due to crimp in distribution
hose. (d) Solution not flowing properly
due to obstruction in
distribution hose. (e) Brush motor or motors are
not running.
Total runtime is low (a) Battery terminals are dirty.
(b) Water level in batteries is
low. (c) Batteries are not fully
charged. (d) Batteries are bad. (e) Charger is broken.
Scrubber is “dead”. Nothing will work.
(a) Bad connection involving
batteries. (b) Dead batteries. (c) Batteries are bad. (d) Charger is broken.
(a) Replace as needed. (b) Fill solution tank. (c) Remove crimp from
distribution hose. (d) Clear obstruction from hose. (e) Reset breaker. Check
connections. (note: if
breakers continue to trip, call
authorized service
personnel.)
(a) Clean terminals and
connectors. (b) Add distilled water to each
battery cell. Do not overfill.
(See instructions in manual.)
(b) Charge batteries. (c) Replace batteries. (d) Fix or replace charger.
(a) Check and clean connections. (b) Try charging batteries. (c) Replace batteries. (d) Fix or replace charger.
The self-propelled traction drive model will not go forward or backward.
The self-propelled traction drive model will go forward, but not backward; or otherwise does strange things.
Nothing I find here fixes the problem.
(a) Traction drive switch was left
on. Speed control powers
down after 20 minutes. (b) Bad toggle switch in handle. (c) Circuit breaker is tripped.
(a) Potentiometer is bad. (b) Loose connection.
Problem could have several causes. Everything cannot be covered here.
(a) Turn switch off and back on. (b) Replace toggle switch. (c) Reset circuit breaker. (note: if
breakers continue to trip, call authorized service personnel.)
(a) Replace if bad. (b) Check connections to
switches. Check connections in connector at speed control.
Call authorized service personnel.
IMPORTANT
x THE TROUBLE-SHOOTING TIPS ARE NOT INTENDED TO TAKE THE PLACE OF
AUTHORIZED SERVICE PERSONNEL.
x IF YOU ARE UNSURE OF WHAT TO DO—THEN DO NOT DO ANYTHING,
EXCEPT TO CONTACT AUTHORIZED SERVICE PERSONNEL.
x BEFORE WORKING ON THIS MACHINE, YOU MUST BE FAMILIAR WITH THE
SAFETY INSTRUCTIONS IN THIS MANUAL.
AUTOMATIC FLOOR SCRUBBER LIMITED WARRANTY
PowerBuff, Inc. warrants new machines to be free from defects in material and workmanship under normal use and service to the original purchaser. This warranty period is subject to the conditions stated below.
FIVE YEAR WARRANTY FOR PARTS AND SERVICE LABOR
Most parts are covered for five years. Please see other warranties and exclusions below.
TEN YEAR WARRANTY ON SOLUTION AND RECOVERY TANKS
BATTERY AND BATTERY CHARGER WARRANTIES
Battery warranty is for one year on a pro rated basis. Battery warranty is void if batteries are not maintained at the proper fluid level with distilled water. Battery charger is warranted for one year.
EXCLUSIONS
This warranty does not cover normal wear and maintenance items including, but not limited to: carbon motor brushes, scrub brushes, squeegees, valves, gaskets, wheels, casters, and routine adjustments. This warranty does not cover damage or failure which is the result of misuse, negligent operation, handling or repair, or which is the result of modification or repair by any person other than an authorized PowerBuff, Inc. service representative.
LIMITATIONS
STATED WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED. PowerBuff’s liability under this warranty is limited to repair of the product and/or replacement parts and is given to purchaser in lieu of all other remedies, including incidental and consequential damages.
WARRANTY DETAILS AND CLAIM PROCEDURES
PowerBuff, Inc. warrants to buyer that for the applicable shipment, such material will be free from defects in material and workmanship or failure to meet specifications (a defect) appears in the material; then seller will, at it’s option, either repair or replace the defective goods without charge or credit or refund the purchase price of the defective material, provided that:
1) The defect appears within the applicable warranty period.
2) Buyer notifies seller in writing of the claimed defect promptly after buyer knows or reasonably should know of the claimed defect.
3) Seller’s examination if the material discloses that the claimed defect actually exists.
Buyer shall follow seller’s instruction regarding return of defective material, and no material will be accepted for repair, replacement, credit, or refund without the written authorization of and in accordance with seller’s instructions. In the case of any such return, buyer shall bear the risk if in-transit loss or damage; and shall prepay all transportation charges to seller. Repaired or replacement material will be shipped prepaid by seller, and buyer shall bear the risk of in-transit loss or damage. The replaced material shall become the seller’s property.
PowerBuff, Inc. • Phone 800-523-2833 • Stoneville, NC
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