Betco GeneSys 26D, GeneSys 28D, GeneSys 32D, GeneSys 28ORB User guide

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E27200

E27400

E27300

™

GENESYSGENESYS

E27500

SERIES SERIES

26", 28"and 32"

Mid-Size Scrubber

Operator and Parts

Manual

400 Van Camp • Bowling Green, Ohio 43402

Customer Service: 888-GO-BETCO • Fax: 800-445-5056 • Technical Service: 877-856-5954 • www.betco.com

TABLE OF CONTENTS

Speciﬁcations ...................................................................................................................................................3

Safety Information ............................................................................................................................................4

Machine Preparation: Unpacking.....................................................................................................................5

Transporting the Machine: Tie Down Procedure .............................................................................................6

Batteries

Connecting ..........................................................................................................................................7

Installation ..........................................................................................................................................7

Servicing Lead Acid batteries .............................................................................................................. 8

Servicing Lead Acid batteries with Fortify™ Wet Battery Protection System ....................................... 8

Charging ............................................................................................................................................................9

Machine Preparation / Setup ..........................................................................................................................10

Drive System ...................................................................................................................................................11

Solution System

SoliChem™ Solution Distribution System ..........................................................................................12

Filling the tank ...................................................................................................................................12

Solution Flow .....................................................................................................................................13

Filter Inspection and cleaning ............................................................................................................13

Scrubbing System

Head Lift ............................................................................................................................................14

Selecting Down Pressure ...................................................................................................................14

Disk machines Pad Drivers and Brushes ............................................................................................15

Auto Off Pad driver ............................................................................................................................15

Orbital Pads .......................................................................................................................................16

Recovery System

Draining the Tank ............................................................................................................................... 17

Recovery Tank ....................................................................................................................................17

Debris Tray ......................................................................................................................................... 18

Fortify™ Foam Control: De-Foaming Chemical Puck ..........................................................................18

Squeegee Assembly

Cleaning .............................................................................................................................................19

Drip Trap ............................................................................................................................................ 19

Inspecting ..........................................................................................................................................19

Selection Guide ..................................................................................................................................20

Remove and Install ............................................................................................................................20

Operating Lever ..................................................................................................................................21

Fortify™ ARMOR™ Telemetry ........................................................................................................................22

Fortify™ ARMOR™ Bluetooth Battery Gauge ................................................................................................23

Fortify™ Programmable Timer Lock-out ........................................................................................................24

Parts Diagrams and Listings ................................................................................................................... 26 - 47

Recommended Service Parts List ................................................................................................................... 48

Recommended Maintenance ..........................................................................................................................49

Trouble Shooting Guide ................................................................................................................................... 50

Warranty ..........................................................................................................................................................52

SPECIFICATIONS

Speciﬁcations GeneSys™ 26D GeneSys™ 28D GeneSys™ 32D GeneSys™ 28ORB

Productivity (sq. ft./hour) Up to 29,250 Up to 31,500 Up to 36,000 Up to 31,500

Cleaning Pad Width 26 in. 28 in. 32 in. 28 in.

Pad / Brush Dimensions (2) 14 in. Disk (2) 13 in. Disk (2) 16 in. Disk (1) 14 in. x 28 in. Disk

Brush Motor(s) (2) 1.0 HP (2) 1.0 HP (2) 1.0 HP (1) .75 HP

Pad Speed 300 RPM 300 RPM 300 RPM 2,000 RPM

Down Pressure 60, 120 & 180 lb. 60, 120 & 185 lb. 60, 120 & 185 lb. 60, 120 & 185 lb.

Solution Tank 25-gal. 25-gal. 25-gal. 25-gal.

Recovery Tank 28-gal. 28-gal. 28-gal. 28-gal.

Solution Flow 0 - .75 gpm 0 - .75 gpm 0 - .75 gpm 0 - .75 gpm

Battery Options (4) 6v 260 AH Wet

(4) 6v 220 AH AGM

Run Time Up to 4.5 hr. Up to 4.5 hr. Up to 4.0 hr. Up to 5.5 hr.

Sound Level <65 dBa <65 dBa <65 dBa <65 dBa

Vac Motor / Filter .72 HP / HEPA .72 HP / HEPA .72 HP / HEPA .72 HP / HEPA

Machine Weight (w/260AH Batteries) 625 lb. 630 lb. 640 lb. 630 lb.

Machine Dimensions 55 in. x 28 in. x 44 in. 56 in. x 30 in. x 44 in. 59 in. x 34 in. x 44 in. 54 in. x 29 in. x 44 in.

Squeegee Width 35 in. 40 in. 45 in. 40 in.

Warranty* 10 - Years Rotomold

3 - Years Parts/Labor 180 - Days Travel 1 - Year Pro-rated Batteries

(4) 6v 260 AH Wet (4) 6v 220 AH AGM

10 - Years Rotomold 3 - Years Parts/Labor 180 - Days Travel 1 - Year Pro-rated Batteries

*See full warranty for details

(4) 6v 260 AH Wet (4) 6v 220 AH AGM

10 - Years Rotomold 3 - Years Parts/Labor 180 - Days Travel 1 - Year Pro-rated Batteries

(4) 6v 260 AH Wet (4) 6v 220 AH AGM

10 - Years Rotomold 3 - Years Parts/Labor 180 - Days Travel 1 - Year Pro-rated Batteries 3 - Years / 3,000 Hours Isolators

Key Options & Accessories

Fortify™ Wet Battery Protection System Fortify™ Programmable timer Lock-out Fortify™ Armor Telemetry & Reporting Fortify™ Bluetooth Battery Diskharger Indicator Fortify™ Foam Control

Brush: General Purpose

SoliChem™ Chemicals: Daily: pH7 Ultra Degreaser: Green Earth® BioActive Solutions™ Grease Solv

SAFETY INFORMATION

The safety instructions and guidelines below must be carefully followed in order to avoid harm to the operator and damage to the machine.

• Read all labels on the machine carefully. Do not cover them for any reason and replace them immediately if they become damaged.

• The machine must be used exclusively by authorized and trained personnel.

• When operating the machine be careful of other people.

• The machine is not designed for cleaning carpets.

• The power cable outlet must be provided with a proper ground.

• Avoid damaging the power cable of the battery charger by crushing, bending, cutting or stressing it.

• Whenever the power cable of the battery charger is damaged, immediately contact a BETCO service center.

• Do not mix different types of detergent as this may produce harmful gases.

• Do not set containers on the machine.

• Machine storage temperature is between -10°F and 130°F, never store outside under humid conditions.

• Operating conditions: room temperature between 33°F and 100°F with relative humidity between 30% to 95%.

• Only use the machine in closed areas and do not expose it directly to rain.

• Never use the machine in an explosive environment.

• Do not use the machine as a means of transport.

• Never use acidic chemicals which could damage the machine.

• Avoid running the brushes with the machine stopped; this could damage the ﬂoor.

• Never vacuum up ﬂammable liquids.

• Never use the machine to gather dangerous powders.

• Use a powder ﬁre extinguisher in case of ﬁre. Do not use water.

• Do not hit against shelving or scaffolding. The operator must always be equipped with the appropriate safety device (gloves, shoes, helmet, glasses, etc.)

• Do not use the machine on surfaces with an inclination greater than the one shown on the serial plate.

• The machine is designed to wash and dry ﬂoors simultaneously. Signal the presence of wet ﬂoors with suitable signs.

• If the machine does not work properly, perform routine maintenance. Otherwise, request the assistance of the BETCO® technical service.

• When replacing parts ask for ORIGINAL spare parts from your Authorized BETCO Dealer and/or Retailer.

• Always turn off the machine and diskonnect the battery connector whenever maintenance is performed.

• Never remove guards that require tools for removal.

• Never wash the machine with direct or pressurized jets of water or with corrosive substances.

• Have your BETCO service center check the machine once a year.

• To prevent the formation of scale in the solution tank ﬁlter, do not store the machine with detergent solution in the tanks.

• Before using the machine make sure that all doors and covers are positioned as shown in this operating and maintenance manual.

• When your BETCO machine is ready to be retired, the machine must be disposed of properly. It contains oils and electronic components. The machine was built using totally recyclable materials.

• Use only pads furnished with the machine or those speciﬁed in the user's manual. Use of other pads can compromise safety.

• When removing the battery, unplug the battery connection, unplug the charger and diskonnect the battery terminals.

• Before recycling the machine, remove the battery.

MACHINE PREPARATION: UNPACKING

Note: Immediately check, when receiving the machine, that all the materials indicated on delivery documents have been received and also that the machine has not been damaged in transit. If it has been damaged, this damage must be immediately reported to the carrier and also to our customer’s service department. Only acting promptly in this manner will make it possible to receive missing material and to be compensated for shipping damage.

INTRODUCTION This is an automatic scrubber which, via the mechanical action of the rotating brush and the chemical action of a water/detergent solution, can clean many types of hard ﬂooring. As it advances, it also collects the dirt removed and the detergent solution used to clean the ﬂoor. The machine must be used only for this purpose. Even the best machines will only work well if used correctly and kept in good working order. We therefore suggest you read this instruction booklet carefully and re-read it whenever difﬁculties arise while using the machine. Please contact our technical service department or your dealers if you have any questions about the machine.

1. Remove the outer packing from the machine’s shipping pallet. (Fig. 1)

2. Inspect the machine and contents for damage. Make a freight claim if machine is damaged.

3. Remove and place contents of the box away from the pallet.

a. Remove interior packing materials and place away from the pallet.

b. Cut all banding straps from machine.

c. Use a screwdriver to remove squeegee blocks and squeegee.

4. Raise the recovery tank and connect the red battery plug.

5. Tuck the Squeegee hose behind the water sight hose so it doesn’t get run over.

6. Fold down hinged ramp at back of machine. (Fig. 2)

7. Power the unit on with the key and raise the scrub head up to transport position.

8. Slowly reverse the machine backwards down the ramp. (Fig. 2)

(Fig. 1)

(Fig. 2)

TRANSPORTING THE MACHINE: TIE DOWN PROCEDURE

If you are planning to transport the GeneSys scrubber, securing the machine(s) is key to keeping the machine(s) protected and in good working condition. Below are some suggestions for how to efﬁciently and effectively secure the GeneSys™ scrubbers.

The GeneSys™ design lends itself to easy trailering and tying down – it only takes two straps strategically located.

Solution tank creates easy front tie down locations.

Scrub decks lift to an 11-degree “attack angle”

The GeneSys™ design lends itself to easy trailering and tying down – it only takes two straps strategically located.

for easy ramping.

STEP 1

Before transporting up a trailer ramp - remove the squeegee assembly and put it in an open, secure location on the trailer. If possible, wrap with a shipping blanket.

STEP 3

Open the tank and route tie down straps across the front and rear of the battery compartment as shown here. (Note the placement of micro-ﬁber

cloths or other material to protect the rotomold tanks from scratches).

STEP 2

Transport machine up the ramp into trailer and position it so that tie downs can be used forward and rear of the machine and lower the scrub deck (with pads on – especially the Orbital!)

STEP 4

For the front straps, route them to tie down locations forward of the machine. For the rear straps, route them to tie down locations to the rear of the machine. See below. Ratchet tie down until machine is secure.

BATTERIES

BATTERY CONNECTION

The machine will be supplied with an onboard battery charger and either four 6 V Wet or AGM batteries. The batteries must be housed in the battery compartment beneath the recovery tank. To connect the battery pack, you simply connect the two red Anderson plugs located on the right side of the back-control panel.

BATTERY INSTALLATION/REPLACEMENT

1. Lower the squeegee and brush deck.

2. Open the recovery tank as far as it will go, using the side handle.

3. Place the four 6-volt batteries into the battery compartment as shown below.

4. Wire the batteries with battery jumpers. Torque 95-105 in-lb. (11-12 Nm) Thread: 5/16”

5. Using the supplied 9/16" wrench, tighten the nuts to the battery terminals.

WARNING: Perform one battery charging cycle before using the machine.

LEAD ACID, WET BATTERIES ONLY

Wet batteries need water.

More importantly, watering must be done at the right time and in the right amount or the battery’s performance and longevity suffers.

Water should always be added after fully charging the battery. Prior to charging, there should be enough water to cover the plates. If the battery has been diskharged (partially or fully), the water level should also be above the plates. Keeping the water at the correct level after a full charge will prevent having to worry about the water level at a different state of charge.

Depending on the local climate, charging methods, application, etc., Betco recommends that batteries be checked no less than once a month until you get a feel for how often your batteries need watering.

Important Things to Remember

1. Do not let the plates get exposed to air. This will damage (corrode) the plates.

2. Do not ﬁll the water level in the ﬁlling well to the cap. This most likely will cause the battery to overﬂow acid, consequently losing capacity and causing a corrosive spill.

3. Do not use water with a high mineral content. Use distilled or deionized water only.

CAUTION: The electrolyte is a solution of acid and water so skin contact should be avoided.

The batteries are positioned in the machine as shown for ease of wiring the batteries in series. When replacing batteries make sure to position the batteries in the same conﬁguration.

WARNING: Batteries emit hydrogen and oxygen gas Keep sparks and open ﬂame away.

Do not smoke near the machine - Charge batteries in a well-ventilated area with the battery compartment open.

WARNING: Do not wear jewelry when working near moving or electrical components.

CAUTION: Always wear protective clothing, gloves and goggles when handling and charging batteries.

BATTERIES continued

GENERAL WATERING INSTRUCTIONS

• Add water, never acid, to cells (distilled water recommended).

• DO NOT OVER WATER.

• For fully charged standard deep-cycle batteries, add water to the level of 1/8 below bottom of vent well (see diagram A below).

• For fully charged Plus Series batteries, add water to the maximum water level indicator (see diagram B below).

• If the batteries are discharged, only add water if the plates are exposed. Add just enough water to cover the plates, then charge the batteries. Once fully charged, add water to the proper level indicated above.

• After watering, secure vent caps on batteries.

DIAGRAM A DIAGRAM B

Maintaining Lead Acid Batteries with Fortify™

Wet Battery Protection System

The wet battery protection system tells the operator when to water the batteries. This system has a sensor that’s inserted into the machine’s batteries with a light to tell the operator when to ﬁll the batteries. The scrubbing functions will be disabled until watering is completed. See below watering instructions with watering system.

WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm, and during charging, strong inorganic acid mists containing sulfuric acid are evolved, a chemical known to the State of California to cause cancer.

Add water to 0.125" below bottom of the vent well.

Add water to the maximum water level indicator.

BATTERIES

Servicing Lead Acid Batteries

MAINTAINING THE BATTERIES

Batteries can attract dust, dirt, and grime. Keeping them clean will help spot signs of trouble when they appear and avoid problems associated with grime.

1. Check that all vent caps are tightly in place.

2. Clean the battery top with a cloth or brush and a solution of baking soda and water.

• When cleaning, do not allow any cleaning solution or other

foreign matter to get inside the battery.

3. Rinse with water and dry with a clean cloth.

4. Clean battery terminals and the inside of cable clamps using a post and clamp cleaner.

• Clean terminals will have a bright metallic shine.

5. Reconnect the clamps to the terminals and thinly coat them with an anti-corrosive spray or silicone gel.

6. Keep the area around batteries clean and dry.

WATERING THE BATTERIES

1. Use distilled water for ﬁlling the batteries. Place the distilled water jug below the top of the batteries to prevent siphoning. Insert the open end of the bulb pump into the jug of distilled water and prime the pump bulb by squeezing it until it is ﬁlled with water.

2. Attach the other end of the hose to the quick connect already on the batteries.

3. Squeeze the bulb to pump water into the battery cells. When the bulb becomes ﬁrm, all cells are full.

NOTE: Battery packs equipped with Fortify™ Wet Battery Protection may use more distilled water than expected to make the light turn off. Compress the bulb pump until is no longer compresses. Not doing so may result in uneven ﬁlling and premature battery failure.

4. Immediately disconnect the couplers and replace the cap.

NOTE: Do not leave the pump and hose connected to the batteries after ﬁlling is complete.

CHARGING

WARNING: Perform one battery charging cycle before using the machine.

ON-BOARD CHARGER

The on-board charger has three LEDs to indicate the status of the charging cycle when it is plugged in:

SIGNAL (LED) MEANING

Red LED ﬂashing twice Battery charger is set to charge LEAD-ACID batteries

Green LED is ﬂashing twice Battery charger is set to charge GEL and /or AGM batteries

Red LED is on First phase of charging is in progress

Yellow LED is on Second phase of charging is in progress

Green LED is on End of charge or maintenance phase

Yellow LED is ﬂashing Issue with battery or battery not connected or output short circuit

Red LED Flashing Safety timer exceeded internal short circuit

Green LED Light

Yellow LED Light

Red LED Light

NOTE: Do not use an extension cord. This voids the warranty of the charger.

BATTERY AMP HOUR RANGE

Model Battery Voltage Charging Current Battery Range (5 hour) Battery Range (20 hour)

CBHD3 12-25 24V 25A 180 ÷ 260Ah 220 ÷ 315Ah

MACHINE PREPARATION / SETUP

TURNING THE MACHINE ON/OFF

The key switch to turn on the machine is located on the lower control panel. Turn clockwise for on (I) and counter clockwise for off (O).

CIRCUIT BREAKERS

Circuit breakers protect the GeneSys machine’s motors. These circuit breakers will trip under misapplications of the machine. Repeatedly tripping the breaker will cause the need for motor replacement.

NOTE: If a breaker becomes tripped simply press in the white button on the circuit breaker. This might require a cooling down period of the machine’s tripped component before the breaker is allowed to be reset.

BATTERY METER

When the machine’s key is switched to the “ON” position the battery meter gives a readout of the charge remaining on the battery pack. LED lights will reduce in number as the charge on the batteries goes down.

NOTE: A ﬂashing battery meter will indicate a fault.

SQUEEGEE INSTALLATION

1. Position the squeegee behind the machine and align the knob posts with the squeegee carrier slots.

2. Lift the squeegee and slide into the slots. (Fig. 1)

3. Tighten down the knobs to secure the squeegee. (Fig. 2)

4. Attach the vacuum hose to the squeegee. (Fig. 3)

(Fig. 1) (Fig. 2) (Fig. 3)

DRIVE SYSTEM

OPERATING THE MACHINE

1. To control the machine, place hand(s) around the console and bail. Squeezing the bail activates the transaxle drive forward and, when the scrub deck is in operating position, the brush motors and solution ﬂow.

2. To reverse the machine, push the bail wire away from the console handle. To slow down or stop simply release the bail.

3. The centralized Speed Control Knob on the console handle is used to reduce or increase the machine’s speed. This can be done while moving or standing still.

4. Touch Encoder equipped machines can limit the top speed of the control knob.

NOTE: Use good judgment when selecting a higher speed. Turn Clockwise to go faster / Turn Counterclockwise to go slower.

SOLICHEM™ SOLUTION DISTRIBUTION SYSTEM

Solid on-board chemical delivery technology removes the need to pour chemical into the solution tank. Water dissolves the SoliChem™ solid and adds the cleaning chemical directly onto the ﬂoor wetting system. The SoliChem System also alerts the operator of low SoliChem solid with an LED light.

NOTE: Do not use pure acids in this machine.

FILLING SOLUTION THE TANK

1. Add water to the solution tank from the front or rear ﬁll locations. Do not use water exceeding 120° F (48.9°Celcius)

2. While ﬁlling the machine, watch the sight tube on the back of the machine to determine when the machine is full.

CONVENTIONAL OPERATION

1. Remove the SoliChem™ solid from the solution system (See Below).

a. Lift recovery tank. b. Remove SoliChem canister cap. c. Lift out SoliChem cage and ensure that all SoliChem

solid pieces are removed from canister.

d. Replace SoliChem canister cap on canister.

2. Turn off Solichem Technology.

3. Pour in properly diluted chemical into the front ﬁll port.

SOLUTION FLOW

The solution control knob is located on the lower control panel left of the key. This controls the water pump and is only active when the scrub head is in an operating position. This knob adjusts water ﬂow rate. For Touch Encoder machines, adjusting ﬂow rate is found in the settings.

FILTER INSPECTION AND CLEANING

NOTE: If there is excessive debris found in the screen and bowl then drain and ﬂush the solution tank.

1. Close the shutoff valve for the solution tank. The screen and bowl are under the frame between the transaxle and casters on the left side of the machine.

2. Unscrew and remove the ﬁlter bowl and screen to clean and remove debris.

3. In the case of mineral deposits on the screen, descale the screen using a descaler or white vinegar as necessary.

4. Place the screen in the ﬁlter bowl, and screw the bowl into the appropriate location on the frame.

MACHINE OPERATIONAL SETTINGS

HEAD LIFT

1. The head lift is controlled by a lineal actuator which raises and lowers the scrub deck.

2. The standard controls knob on the console has 3 down pressure settings and transport mode. Touch encoder models have the same 3 down pressure settings.

3. Disk machines are equipped with a self-adjusting shroud and bristle skirt that virtually eliminates overspray.

SELECTING DOWN PRESSURE

1. Low pressure: 60 lb. - Daily cleaning of normal soils.

2. Medium pressure: 120 lb. – Heavy soils or chemical-free ﬁnish removals.

3. High pressure: 180 - 185 lb. – Heavy soils, orbital ﬁnish removal or chemical stripping.

LOW DOWN PRESSURE MEDIUM DOWN PRESSUREMEDIUM DOWN PRESSURE HIGH DOWN PRESSURE

SCRUB HEAD DOWN PRESSURE SETTING

26" Disk 28" Disk 32" Disk 28" Orbital

Low 60 60 60 60

Medium 120 120 120 120

High 180 185 185 185

DISK MACHINE PAD DRIVERS AND BRUSHES

PAD DRIVER AND BRUSH REMOVAL

NOTE: DO NOT use any machine without a pad or brush. Operating a machine without a pad or brush will damage the machine.

1. Remove the pad drivers or brushes from the machine by pushing and holding the red "Auto Off" button, found in the center of the lower control panel, until the pad drivers or brushes release from the scrub deck.

2. Remove the pad drivers or brushes from under the scrub deck

NEW PAD INSTALLATION

1. Release the centering ring by pressing down on the pad and squeezing the wire lock tabs of the centering ring inward until it releases.

2. Remove the old pad and any remnants from the bristles of the pad driver.

3. Place the new pad on the bristles of the pad driver, making sure to align center holes of the pad and pad driver.

4. Place the centering ring over the center of the pad and press down until the wire lock tabs click into place, securing the pad and centering ring to the pad driver.

Pad Driver Pad

Center Ring

PAD DRIVER AND BRUSH INSTALLATION

1. Place the pad driver assemblies under the scrub deck of the machine. Try to align the assemblies under the scrub deck shroud.

2. Turn the key on and lower the head to medium or second down pressure position.

3. Turn the speed setting to the lowest position.

4. Slightly push or pull the machine to align the pad drive assemblies to help align the attachment lugs.

5. Pull the bail back to engage the pad drivers to the machine’s pad drive train.

6. Once the pad drive assemblies are attached, adjust down pressure setting to perform desired application.

NOTE: If the pad drivers do not connect the ﬁrst time return to step 4 and repeat.

ORBITAL PADS AND ORBITAL FINISH REMOVAL

STANDARD CLEANING OPERATIONS

NOTE: Do NOT lower the Orbital Scrub Head without a pad attached. This will damage the scrub head.

1. Attach the pad ½” in front of the scrub head and align the front corners and sides. Press the pad into position once the pad is aligned (the ½” forwarding will help in pad wetting).

2. Lower the scrub deck onto the ﬂoor once the pad is aligned.

3. Check to make sure the pad is aligned on all four sides.

ORBITAL FINISH REMOVAL PAD SETUP

Finish removal utilizes a two-pad setup. A red or white pad acts as a “backer pad” that helps compensate for ﬂaws and variances in the ﬂoor. The maroon pad is for surface preparation.

1. Attach the red pad to the orbital pad drive plate as shown above.

2. Wet the maroon pad prior to installation to minimize excessive friction upon initial start up.

3. Place the maroon pad on the ﬂoor and position it so that when the scrub deck is lowered the red and maroon pads are aligned and stacked.

MACHINE SETUP FOR ORBITAL FINISH REMOVAL

1. Fill the solution tank with clean water.

2. Install the pad assembly as described above.

3. The down pressure should be on medium or high pressure; depending on condition or hardness of the ﬁnish being removed.

4. The solution ﬂow rate should be set to a low ﬂow rate (approximately 25% of full ﬂow rate) for this operation to maximize ﬁnish removal, to rinse, clean the ﬂoor and pad.

5. Forward speed should be set to 25% to 50% of normal speed to ensure maximum ﬁnish removal ; approximately 50-100 feet per minute.

RECOVERY SYSTEM

RECOVERY TANK: Draining

1. Find an approved drain location to empty the recovery tank.

2. Lift the drain hose off of the hose hook, remove the cap (keeping it above the tank’s water level), fold over the collar and lower into the drain location.

3. Let the dirty water drain by releasing the collar into the drain slowly.

4. Lift the recovery tank lid to the wide-open position.

CLEANING THE RECOVERY TANK WHEN DRAINING

1. Rinse out the recovery tank often to prevent debris, dirt buildup and any contaminants.

2. Use a hose to remove debris and sediment from the bottom of the tank with clean water.

NOTE: Regularly use cleaner and sanitizer with a cloth or sponge to prevent mold and mildew inside the recovery tank.

VACUUM BALL CAGE

1. Remove clamp (if present) and vacuum ball cage ﬁlter.

2. Rinse the ﬁlter thoroughly.

3. Replace vacuum ball cage ﬁlter and clamp (if present).

RECOVERY SYSTEM continued

FORTIFY™ FOAM CONTROL / VACUUM PROTECTION SYSTEM

Proactively control the foam and protect the vacuum fan with the Fortify foam control puck underneath the debris tray inside the recovery tank.

FORTIFY™ FOAM CONTROL PUCK REPLACEMENT

1. Open the recovery tank lid. Remove the debris tray and ﬂip it over.

2. Turn the puck cage counter clockwise to release it from the debris tray. Replace puck as needed. Return debris basket to recovery tank.

CAUTION: Do not use chlorine. Harmful fumes can be created from mixed cleaners and chlorine.

RECOVERY LID

Leave the recovery lid open while in storage and after cleaning. This enables the recovery tank to dry quickly and reduce the chance of mold and mildew from growing.

SQUEEGEE ASSEMBLY

CLEANING THE SQUEEGEE BLADES

1. Remove the squeegee assembly from the machine by loosening the two knobs.

2. Thoroughly clean and rinse the underside of the squeegee frame, blades and neck

3. Wipe down and dry the squeegee to remove any water and loose debris.

DRIP TRAP INSPECTION

1. Inspect the drip trap on the topside of the squeegee by removing the 2 thumb screws.

2. Rinse off the drip trap and remove any debris.

3. Wipe and clean the squeegee frame before re-installing the drip trap.

SQUEEGEE BLADES: INSPECT

1. Inspect the front and rear squeegee blades. The forward edges should be sharp and deﬁned.

2. Worn blades should be ﬂipped or replaced if worn halfway through the thickness.

SQUEEGEE SELECTION GUIDE

The GeneSys™ Mid-Size Scrubber comes standard with Linatex® squeegee blade material. This has been proven to be a very versatile, high performance material across multiple ﬂooring types.

As an option, sold separately, the GeneSys™ can be equipped with Primothane® urethane squeegee blades. Both blades utilize the patented Airoﬂex® design that increases vacuum performance by up to 40%.

The Airoﬂex design features the Airoﬂex valves along the squeegee blade edge, which ﬂex open when on smooth ﬂoors and close on porous or grouted tile ﬂoors to increase vacuum performance.

NOTE: If cleaning and recovering petroleum or organic based oils, choose Primothane® regardless of ﬂoor surface.

Airoﬂex valve

Floor Type Suggested Squeegee Comments

Vinyl Composite Tile (VCT) Grouted Tile

LINATEX

Best combination of performance,

durability and wear life Natural Stone Terrazzo Polished / Sealed Concrete Wood

Luxury Vinyl Tile (LVT) Rough Concrete

LINATEX

or PRIMOthane

Both will have good performance.

Primothane® will last longer if ﬂoor is

highly textured.

Rubber Other Non-Slip / Grit Surfaces

PRIMOthane

Best combination of performance,

durability and wear life.

- Additional beneﬁt of “Ultra-Quiet” in use.

REMOVE AND INSTALL THE SQUEEGEE BLADES

1. Release the latch and slide the band clamp off the hook on the other side.

2. Blades can be ﬂipped length wise or top to bottom to use all four edges over the lifetime of the blade.

3. Place the blade over the assembly ensuring the holes align and replace the band clamp - make sure snug and tight when clamped.

SQUEEGEE OPERATION

1. Lower the squeegee: Move the squeegee lever to the right. The vacuum motor will come on.

2. Raise the squeegee: Move the squeegee lever to the left. The vacuum motor will turn off after 7 seconds.

SQUEEGEE CASTER HEIGHT has been set at the factory for optimal squeegee performance. DO NOT ADJUST.

Move handle to right Move handle to left

Squeegee

lowers

Squeegee

raises

FORTIFY™ ARMOR™ TELEMETRY

The Betco® Genesys™ machine has an optional ARMOR™ Telemetry unit that can monitor the machine through a cellular network. The ARMOR unit is capable of monitoring daily run times, charge times, charge cycles, maintenance needs, location, and if the machine has experienced an impact. This information can be monitored by logging into Armordata.com.

BUTTONS

Maintenance Performed Press and hold to log that the machine has been maintained New Batteries Installed Press and hold to log that new batteries have been installed Silence Alarm Press to silence the alarm for 24 hours

REGISTERING THE DEVICE

1. Locate and write down the serial number of the machine on the bottom of the recovery tank in the battery compartment.

2. Determine the facility that the machine will operate in, the person that will be monitoring the machine, and the main service

contact.

3. Go to www.armordata.com and click the “Register an ARMOR Device” link under ARMOR Support

4. Fill out the form and click “Save info and register device”

NOTE: The machine data will appear in the armordata.com dashboard on the next business day. The included 12 month free subscription will start once this process is complete.

OPERATION

The data that is logged by the ARMOR device can be viewed from any computer that has an internet connection. The device automatically sends its data once every day and after every charge/discharge event. If the device does not have a cellular connection, it will store the data and send as soon as it has a connection. To view the machines information, visit ARMOR's website at http://armordata.com.

SETTING MAINTENANCE REMINDERS

The ARMOR device has several functions that can be performed at the machine. When maintenance is performed, press and hold the “Maintenance Performed” button to log the event. When batteries are replaced, press and hold the “New Batteries Installed” button to log the event. An end user can silence the alarm by pressing the “Silence Alarm” button, note that the alert on Armordata.com will remain. When the end user has an issue with the machine and needs assistance, they can send a notiﬁcation to Armordata.com by pressing and holding the “Maintenance Performed” button and the “Silence Alarm” button at the same time.

BLUETOOTH BATTERY GAUGE

The Betco Genesys machine has an optional Bluetooth Battery Gauge that can be accessed using a mobile device with a Bluetooth connection. This gauge indicates the current charge of the batteries and hours that the machines deck motors have operated. It is also capable of tracking the battery pack’s voltage, amp draw, charge cycles, discharge cycles, and battery health.

GAUGE DISPLAY

The gauge displays the current battery pack charge state using 9 LED indicators and the total hours of runtime for the machine. The indications are as follows

NOTE: When the machine is charging the gauge will pulse from the 1st LED to the appropriate LED to indicate the current level of charge.

9th LED (green) Battery Pack is approximately 100% full 8th LED (green) Battery Pack is approximately 90% full 7th LED (green) Battery Pack is approximately 78% full 6th LED (amber) Battery Pack is approximately 67% full 5th LED (amber) Battery Pack is approximately 55% full 4th LED (amber) Battery Pack is approximately 45% full 3rd LED (red) Battery Pack is approximately 33% full 2nd LED (red) Battery Pack is approximately 20% full 1st LED (red) Battery Pack is approximately 10% full

STANDBY MODE The appropriate LED will ﬂash every few seconds when the machine is not in use

BLUETOOTH CONNECTION

To connect via Bluetooth, download the ProView Link app by Pro Charging Systems from either Google Play or the Apple App Store. The device must have Bluetooth enabled and must be in Bluetooth proximity to access it.

Upon launching the app, a list of gauges that are in range of Bluetooth device will be shown. This overview shows the name of the gauge, the current pack voltage, the nominal system voltage, signal strength, and current state of charge.

Selecting a gauge will bring up more detailed information and allow certain settings to be changed. The Live screen shows the device name, current state of charge, pack voltage, pack current, gauge serial number, and the ﬁrmware version. Navigate to the History, Graphs, and Setup screens by tapping the appropriate icon at the top of the screen or by swiping.

The History screen will show charge and discharge cycles that the machine has gone through. To update the screen, press “Get History” and the cycles will be shown. From this screen, the cycle data can be exported for review later.

The Graphs screen will show the state of health of the battery pack based on previous charge and discharge cycles. Note that several cycles must be completed before information populates.

The Setup screen is used to change various settings of the gauge. These settings are the LED Brightness, Screen Settings, Battery Chemistry, Battery Capacity, and the name of the gauge. Note that changing the name of the gauge will be reﬂected in the list of nearby gauges making it easier to select the desired machine.

TIMER LOCKOUT

The Betco Genesys machine has an optional lockout timer that can limit the time of day, and days, that the machine can be operated. Limiting the hours that the machine can function prevents unauthorized use while not interfering with productivity. The timer is located on the back panel of the machine and is protected from tampering by a metal plate.

BUTTONS

WEEK Changes the day of the week for the clock or the days of the week for a program. HOUR Increments the hour unit up one. MIN Increments the minute unit up one. RECALL Recalls or clears the last settings of a program. CLOCK Allows adjustment of the clock when held down. PROG Indexes through each programs on/off settings. MANUAL Cycles through the machine being off, on, or in auto mode.

R Resets the timer to the factory settings.

SETTING THE TIME

1. Press the “CLOCK” button to ensure that the clock is displayed.

2. Press and hold the “CLOCK” button.

3. While holding the clock button, press the “WEEK” button until the proper day is displayed

4. Still holding the clock button, press the “HOUR” button until the correct hour is shown and repeat with the “MIN” button until the proper

minute is shown.

5. Release the “CLOCK” button

NOTE: Pressing and holding the “CLOCK” button for 3 seconds switches from 12 hour time to 24 hour time and back.

OPERATION

The timer can store up to 16 programs that can be individually programmed. These programs are active when the timer shows “AUTO” next to the clock. The machine can be cycled to “ON”, “OFF”, and “AUTO” by pressing the “MANUAL” button. The machine can only be operated when the red light is illuminated on the timer. If the machine is to be used outside of the programmed time, the manual button can be pressed until “ON” is displayed. Ensure that the machine is turned back to “AUTO” to re-enable the programs. “ON” – The machine is active and will not be disabled at any time. “OFF” – The machine is disabled and will not be active at any time. “AUTO” – The machine will be active when the programs on time has been reached and be disabled at the set off time.

PROGRAMMING THE TIMER

1. Press the “PROG” button to enter programming mode.

NOTE: Pressing the “PROG” button again will cycle through the 16 programs. The program number is displayed on the left with an indication of whether the time to turn the machine on, or turn the machine off is being set.

2. Cycle to the program number that is to be set and ensure on is shown on the left next to the number.

3. Press the “WEEK” button until the desired days are displayed at the top of the screen that the machine will turn on.

4. Press the “HOUR” button until the desired hour is shown and repeat with the “MIN” button until the desired minute is shown.

5. Press the “PROG” button to display the programs off time.

6. Repeat step 3 and 4 to set the off time.

7. Press the “CLOCK” button.

8. Press the “MANUAL” button until “AUTO” is shown on the right to enable the programs.

NOTE: While in the programming mode “RECALL” will disable the displayed program or load the previous setting used for that program. NOTE: When setting the program to be used overnight, ensure that the off setting is the next day that the on setting is. (IE: Friday 10PM on, Saturday 8AM off).

ITEM NO.

1 2 3 4 5 6 7 8

10 11

12 13 14 15

17 18 19

21 22 23 24

25 26

27 28

29 30 31

33 34 35

36 37 38

39 40

FRAME DIAGRAM

FRAME PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E11146 NUT, HEX, 3/8-16, NYLOC, ZINC 5

2 E12524 NUT, HEX, .3125-18, SS 12

3 E28511 FRAME WELDMENT 1

4 E28512 TRANSAXLE 1

5 E28514 Frame Caster 2

6 E28515 Transaxle Drive Wheel 2

7 E28519 SQUEEGEE PIVOT BRACKET ASS'Y 1

8 E28520 SQUEEGEE MOUNTING BRACKET 1

9 E28591 Flanged Sleeve Bearing 2

10 E28617

11 E28648 Screw, Button Hd, 0.25-20 x 0.50 Lg, Hex Drive 2

12 E28714 CABLE GUIDE BRACKET 1

13 E28715 CABLE GUIDE 1

14 E28717 SPHERICAL WASHER 1

15 E28718 SQUEEGEE LEVER BUSHING 1

16 E28719 Washer, 0.656 ID x 1.312 OD x 0.094 Thk, Nylon 1

17 E28721 SQUEEGEE LEVER CAP 1

18 E28722

19 E28759 SQUEEGEE LIFT CABLE ASSY 1

20 E28762 SCREW, SHCS, 4-40 x 1.0 Lg 2

Washer, 0.25, 0.281 ID x 0.625 OD, 0.050 Thk, SS

RETAINING RING EXT. 0.75 SHAFT X 0.046 GROOVE

21 E28763 SCREW, FLAT HEAD, .3125-18 x 1.0 LG 1

22 E28770 NUT, HEX, #4-40, NLYOC 2

23 E28821 WASHER, LOCK, No. 4, EXT. TOOTH 2

24 E28909 SQUEEGEE LIFT LEVER WELDMENT 1

25 E28936 Sleeve Bearing 2

26 E28937

27 E28952 Micro Switch 1

28 E29051

29 E29368 Washer, Flat, No.4, .125ID, .312 OD, .03 HD HT 2

30 E29400 TRANSAXLE BRACKET 2

31 E29403 Washer, .3125, .344ID .750OD 0.057T 12

32 E29436 Bolt, Hex, .375-16 x 1.25 Lg, SS 5

33 E29438 Washer, 0.375, .406ID, .75OD, 0.040T 8

34 E29439 KEY, WOODRUFF, 19mm DIA x 5mm 2

35 E29459 STATIC STRAP 1

36 E29565 Nut, Hex, 0.25-20 Thin Nyloc 3

37 E81089 Bolt, Hex, 0.3125-18 x 0.75 Lg. Zinc 16

38 E83145 Washer, Flat, 1/2" ID X 1.25" OD, Nylon 1

39 E83702

40 E86489 Nut, Hex, M12 X 1.75, Nyloc 2

Washer, 0.50, .505 ID x .75 OD, 0.067 Thk, Nylon

SCREW, FLANGE HD HEX, 0.31-18 x 0.75 Lg, SERRATED

Washer, Flat, M12, 13mm ID, 24mm OD, 2.7mm Thk

SQUEEGEE DIAGRAM

517

SQUEEGEE PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E28568 2in Colson Stud Mount Swivel Caster 2

2 E28622

3 E28624 Nut, Hex, 0.313-18, Nyloc, SS 2

4 E28656

5 E28754 O-RING, SIZE - 151, VITON 1

6 E28806 WASHER, LOCK, 6-32, INTERNAL TOOTH, SS 4

7 E28851 Nut, Acorn, 0.375-16, Nylon (Black) 1

8 E28903 Squeegee Attachment Knob 2

9 E28908 SQUEEGEE DRIP TRAP 1

10 E29397 Nut, Hex, 6-32, SS 4

11 E29398 Nut, Hex, .375-16, Thin, Zinc 4

12 E29454 FRONT SQUEEGEE BLADE, 45 in 1

12.1 E28504 FRONT SQUEEGEE BLADE, 40 in 1

12.2 E29449 FRONT SQUEEGEE BLADE, 35 in 1

13 E29455 REAR SQUEEGEE BLADE, 45 in 1

13.1 E28502 REAR SQUEEGEE BLADE, 40 in 1

Washer, 0.313, 0.344 ID x 0.750 OD, 0.050 Thk, SS

Oil Embedded Bushing, .4385 OD, .3125 ID, .75 Lg

13.2 E29450 REAR SQUEEGEE BLADE, 35 in 1

14 E29456 FRONT SQUEEGEE CLAMP, 45 in 1

14.1 E29520 FRONT SQUEEGEE CLAMP, 40 in 1

14.2 E29451 FRONT SQUEEGEE CLAMP, 35 in 1

15 E29457 REAR SQUEEGEE CLAMP, 45 in 1

15.1 E29517 REAR SQUEEGEE CLAMP, 40 in 1

15.2 E29452 REAR SQUEEGEE CLAMP, 35 in 1

16 E29521 OVER CENTER CLAMP 2

17 E29547 Screw, Button Hd, .31-18 x 2.5 Lg, Hex Drive 2

18 E29551 SQUEEGEE WELDMENT, 45 in 1

18.1 E28501 SQUEEGEE WELDMENT, 40 in 1

18.2 E29552 SQUEEGEE WELDMENT, 35 in 1

19 E29553 Bolt, Hex Hd, 0.3125-18 x 1.375 Lg, SS 2

20 E29554 Thumb Screw, .25-20 x .75 Lg, SS 2

21 EP50279 Colson Roller Wheel 2

DISK HEAD LIFT DIAGRAM

20 31

2715

172915

DISK HEAD LIFT PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E28622

2 E28624 Nut, Hex, 0.313-18, Nyloc, SS 2

3 E28625 HEAD LIFT ARM 2

4 E28628 Head Lift Actuator 1

5 E28671 Hairpin, Cotter Pin 1

6 E28679 DISK ROLLER TRACK WELDMENT 1

7 E28684 SLEEVE BUSHING 2

8 E28685 Sleeve Bearing 2

9 E28699 Lever Action Switch 15A SPDT 3

10 E28726 ACTUATOR SPRING BRACKET WELDMENT 1

11 E28727 COMPRESSION SPRING UPPER 2

12 E28728 COMPRESSION SPRING LOWER 2

13 E28730 SCREW, SHOULDER, 0.5 DIA, .375-16-4.25Lg 2

14 E28769 SCREW, SHCS, HEX, 4-40 X .875 Lg 2

15 E28770 NUT, HEX, #4-40, NLYOC 6

16 E28778 TDS SHEILD BRACKET 1

17 E28779 SCREW, SHCS, HEX, 4-40 X .4375 Lg 8

18 E28780 WASHER, SPILT LOCK, No 4, ZINC PLATED 6

Washer, 0.313, 0.344 ID x 0.750 OD, 0.050 Thk, SS

19 E28782 SCREW, SHCS, HEX, 4-49 X 1.25 Lg 2

20 E28784 PCB, TDS SENSOR 1

21 E28822 BOLT, HEX, .313-18 x 2.5 LG, GRADE 8 2

22 E28830 WASHER, FLAT, .387 ID x .620 OD, Nylon 2

23 E29000 ACTUATOR MOUNTING BRACKET WELDMENT 1

24 E29002 SWITCH CAM 3

25 E29003 CLEVIS PIN, 0.375 Dia X 1.125 Lg 1

26 E29005

27 E29009 SWITCH MOUNTING PLATE 2

28 E29010 CAM MOUNTING PLATE 3

29 E29368 Washer, Flat, No.4, .125ID, .312 OD, .03 HD HT 6

30 E29373 Spacer, 6-32, .25 Lg, Al 4

31 E29381 Nut, Hex, 6-32, Nyloc, Zinc 4

32 E29393 Nut, Hex, .375-16, Thin, Nyloc, SS 2

33 E29410 Bolt, Hex, .250-20 x 0.75 Lg 2

34 E29565 Nut, Hex, 0.25-20 Thin Nyloc 2

35 E81089 Bolt, Hex, 0.3125-18 x 0.75 Lg. Zinc 8

Washer, Flat, 0.5, 0.531 ID x 1.062 OD, 0.098 Thk

ORBITAL HEAD LIFT DIAGRAM

3525

11 12

ORBITAL HEAD LIFT PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E28617

2 E28618 Nut, Hex, Nyloc, SS 4

3 E28622

4 E28624 Nut, Hex, 0.313-18, Nyloc, SS 4

5 E28625 HEAD LIFT ARM 2

6 E28628 Head Lift Actuator 1

7 E28671 Hairpin, Cotter Pin 1

8 E28678 LIFT ARM BRACE 1

9 E28680 ORBITAL ROLLER TRACK WELDMENT 1

10 E28684 SLEEVE BUSHING 2

11 E28685 Sleeve Bearing 4

12 E28693 SLEEVE BUSHING 2

13 E28694 Bolt, Hex, .313-18 x 1.5 Lg, Partial Thread 2

14 E28699 Lever Action Switch 15A SPDT 3

15 E28702 Bolt, Hex, .250-20 x 1.625 Lg 4

16 E28726 ACTUATOR SPRING BRACKET WELDMENT 1

17 E28727 COMPRESSION SPRING UPPER 2

18 E28728 COMPRESSION SPRING LOWER 2

19 E28730 SCREW, SHOULDER, 0.5 DIA, .375-16-4.25 Lg 2

20 E28769 SCREW, SHCS, HEX, 4-40 X .875 Lg 2

21 E28770 NUT, HEX, #4-40, NLYOC 6

Washer, 0.25, 0.281 ID x 0.625 OD, 0.050 Thk, SS

Washer, 0.313, 0.344 ID x 0.750 OD, 0.050 Thk, SS

22 E28778 TDS SHEILD BRACKET 1

23 E28779 SCREW, SHCS, HEX, 4-40 X .4375 Lg 8

24 E28780 WASHER, SPILT LOCK, No 4, ZINC PLATED 6

25 E28782 SCREW, SHCS, HEX, 4-49 X 1.25 Lg 2

26 E28784 PCB, TDS SENSOR 1

27 E28822 BOLT, HEX, .313-18 x 2.5 LG, GRADE 8 2

28 E28830 WASHER, FLAT, .387 ID x .620 OD, Nylon 2

29 E29000 ACTUATOR MOUNTING BRACKET WELDMENT 1

30 E29002 SWITCH CAM 3

31 E29003 CLEVIS PIN, 0.375 Dia X 1.125 Lg 1

32 E29005

33 E29009 SWITCH MOUNTING PLATE 2

34 E29010 CAM MOUNTING PLATE 3

35 E29368 Washer, Flat, No.4, .125ID, .312 OD, .03 HD HT 6

36 E29373 Spacer, 6-32, .25 Lg, Al 4

37 E29381 Nut, Hex, 6-32, Nyloc, Zinc 4

38 E29393 Nut, Hex, .375-16, Thin, Nyloc, SS 2

39 E29410 Bolt, Hex, .250-20 x 0.75 Lg 2

40 E29565 Nut, Hex, 0.25-20 Thin Nyloc 2

41 E81089 Bolt, Hex, 0.3125-18 x 0.75 Lg. Zinc 8

42 E83145 Washer, Flat, 1/2" ID X 1.25" OD, Nylon 4

Washer, Flat, 0.5, 0.531 ID x 1.062 OD, 0.098 Thk

ORBITAL HEAD DIAGRAM

ITEM NO.

2445

3524

17 21

30 14

ORBITAL HEAD PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E11043 CARRIAGE BOLT, 5/16-18 x 2.0 LG 2

2 E12410 NUT, HEX, 1/2"-13, NYLON, GRADE 5, ZINC 1

3 E28509 3 IN ROLLER WHEEL 2

4 E28513 PAD DRIVER FACE 1

5 E28518 ORBITAL HEAD MOTOR BRACKET WELDMENT 1

6 E28521 24VDC 2200 RPM 0.75 HP Motor 1

7 E28522 ECCENTRIC BEARING HUB 1

8 E28523 ORBITAL COUNTERWEIGHT BRACKET 1

9 E28524 BALL BEARING, 3.543 OD x 2.165 ID x 0.709 W 1

10 E28525 ORBITAL BEARING HUB 1

11 E28526 ORBITAL PAD DRIVER 1

12 E28527 O-Ring, Buna-N, 3.737 ID x 0.103 Dia 1

13 E28529

14 E28530 Rubber Isolator Mount, 1.563 Tall x 1.25 Dia 4

15 E28531 Isolator Bushing, 1.25 OD x 0.313 ID 8

16 E28533 WATER FEED MANIFOLD 1

17 E28534 Loop Clamp, 0.75 Dia 2

18 E28535 Hole Plug, 0.59-0.70 Dia 2

19 E28536 Elbow Fitting, 90 Deg, 0.375 Dia 1

20 E28617

21 E28618 Nut, Hex, Nyloc, SS 2

22 E28620 Tubing Clear 0.375 ID x 0.563 OD 2.33 FT

23 E28621 WIRE TIE PUSH MOUNT 2

24 E28622

25 E28623 Nut, Hex, 0.313-18 Thin Nyloc SS 2

26 E28624 Nut, Hex, 0.313-18, Nyloc, SS 12

Retaining Ring, Ext. 55mm Shaft x 2.15mm Groove

Washer, 0.25, 0.281 ID x 0.625 OD, 0.050 Thk, SS

Washer, 0.313, 0.344 ID x 0.750 OD, 0.050 Thk, SS

27 E28630 ORBITAL HEAD ROLLER BRACKET L.H. 1

28 E28631 HUB WASHER 1

29 E28632

30 E28633 ISOLATOR SPACER 4

31 E28634 Screw, Flat Hd, 0.313-18 x 1.75 Lg, Hex Drive 2

32 E28635 MACHINE KEY, 8MM X 7MM X 28MM 1

33 E28639 Screw, Flat Hd, 0.313-18 x 0.625 Lg, Hex Drive 4

34 E28640

35 E28650 ORBITAL HEAD LIFT BRACKET WELDMENT 1

36 E28653 ORBITAL HEAD ROLLER BRACKET R.H. 1

37 E28656 Isolator Bushing 4

38 E28763 SCREW, FLAT HEAD, .3125-18 x 1.0 LG 4

39 E28764 WASHER, FLAT, .5 ID 1.25 OD 4

40 E28815 SCREW, HEX HEAD, 0.5 x 2.5 LG 1

41 E28835 BUSHING ROLLER, 1.25 LG 2

42 E28836 ROLLER, 1.00 O.D. 1.1875 LG 2

43 E29426 Bolt, Hex, M8 x1.25, 25mm Lg 1

44 E29431 Screw, Socket Hd, 10-24 x .625 Lg, Hex Drive 4

45 E29553 Bolt, Hex Hd, 0.3125-18 x 1.375 Lg, SS 4

46 E83145 Washer, Flat, 1/2" ID X 1.25" OD, Nylon 2

47 E83523 Cable Tie, 4.125 Lg x 0.125 W 2

48 E83914 Bolt, Hex, M6 x1, 15 Lg 4

49 E84058 Maroon Orbital Pad, 14 x 28 x 0.375 1

50 E84556 SCREW, HEX HD, .313-16 x 2.25 LG 2

51 E89832 ORBITAL BACKER PAD, 28 x 14 in, RED 1

Retaining Ring, Int., 90mm Bore x 3.15mm Groove

Washer, Spring, Acetal, 0.451 I.D. X 0.848 O.D. X 0.055T

SOLUTION TANK DIAGRAM

ITEM NO.

2021

2422

SOLUTION TANK PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E12543 TERMINAL PROTECTOR, RED STRAIGHT 4

2 E28506 Battery Trojan T145 4

3 E28563 SOLUTION TANK 1

4 E28579 SOLUTION TANK FRONT COVER 1

5 E28621 WIRE TIE PUSH MOUNT 2

6 E28648 Screw, Button Hd, 0.25-20 x 0.50 Lg, Hex Drive 3

7 E28704 Battery Charger Cord 1

8 E28707 SQUEEGEE HANGER BRACKET 1

9 E28712 DRAIN CUFF HANGER 1

10 E28737 CHARGER CORD WRAP BRACKET 1

11 E28756 SQUEEGEE LEVER GUIDE 1

12 E28761

13 E28765 WASHER, WAVE, .32 ID .437 OD 1

14 E28775 Washer, NO 10, 0.203ID 0.438OD 0.03T SS 5

15 E28785 BATTERY, FOAM SPACER 1

16 E28823 GASKET, MS GENESYS HANDLE 1

17 E28825 FRONT FILL COVER 1

Screw, Torx Head, No. 8, Thread forming for Plastic 5

18 E28837 REAR FILL COVER 1

19 E28959 BATTERY TRAY (ACCESSORY) 1

20 E28974 FUSE HOLDER 1

21 E28975 FUSE, 100A 1

22 E29201 BATTERY CABLE 34in - BLACK 1

23 E29203 BATTERY CABLE 12in - BLACK 3

24 E29202 BATTERY CABLE 23in - RED 1

25 E29204 BATTERY CABLE 5in - RED 1

26 E29305

27 E29388 Washer, .3125, .344ID, 1.0OD 4

28 E29392 Bolt, Hex, .3125-18 x 1.00 Lg 1

29 E29402 NUT, HEX, .3125-18, SS 1

30 E29403 Washer, .3125, .344ID .750OD 0.057T 1

31 E29579 Spacer, .315 ID, .50 OD, .25 Lg 4

32 E81089 Bolt, Hex, 0.3125-18 x 0.75 Lg. Zinc 5

33 E83523 Cable Tie, 4.125 Lg x 0.125 W 2

FITTING, BARBED TUBE, .75 ID x .75 MALE NPT, PLASTIC

ITEM NO.

DISK HEAD DIAGRAM

920

DISK HEAD PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E11043 CARRIAGE BOLT, 5/16-18 x 2.0 LG 1

2 E20087 Screw, Hex Head, M6 x 1.0, 16mm LG, SS 14

3 E28541 MRP15 Amer Motor 2

4 E28588 DISK ALIGNMENT COUPLER 2

5 E28589 DISK ENGAGEMENT PLATE 2

6 E28598 COLSON ROLLER WHEEL 2IN 1

7 E28617

8 E28621 WIRE TIE PUSH MOUNT 4

9 E28622

10 E28623 Nut, Hex, 0.313-18 Thin Nyloc SS 1

11 E28624 Nut, Hex, 0.313-18, Nyloc, SS 1

12 E28654 DISK HEAD ROLLER BRACKET 1

13 E28663 ROLLER, 1.00 OD 1

14 E28664 BUSHING ROLLER 1

15 E28671 Hairpin, Cotter Pin 4

16 E28697 CLEVIS PIN, 0.5 DIA X 1.125 LG 2

17 E28699 Clevis Pin, 0.5 Dia X 2.25 Lg 1

18 E28783 CLEVIS PIN, .313 X 3.00 Lg 1

19 E28934 DISK HEAD FRAME WELDMENT, 32 in 1

19.1 E28916 DISK HEAD FRAME WELDMENT, 28 in 1

19.2 E28933 DISK HEAD FRAME WELDMENT, 26 in 1

20 E29328 SPRING, COMPRESSION, .5 OD .376 ID .75 LG 1

21 E29343 DISK HEAD SKIRT ASSEMBLY, 32 in 1

Washer, 0.25, 0.281 ID x 0.625 OD, 0.050 Thk, SS

Washer, 0.313, 0.344 ID x 0.750 OD, 0.050 Thk, SS

21.1 E29342 DISK HEAD SKIRT ASSEMBLY, 28 in 1

21.2 E29341 DISK HEAD SKIRT ASSEMBLY, 26 in 1

22 E29385 Washer, Lock, 6mm 14

23 E29389 MACHINE, KEY 5MM X 5MM 2

24 E29390 Bolt, Hex, 10-24 x .375 Lg 4

25 E29391 Screw, Flat Hd. 0.25-20 x .375 Lg Hex Drive 12

26 E29426 Bolt, Hex, M8 x1.25, 25mm Lg 2

27 E29438 Washer, 0.375, .406ID, .75OD, 0.040T 2

28 E29513 Bolt, Hex, 0.313-18 x 1.75 Lg 1

29 E29514 LIFT ARM PIVOT BRACKET 2

30 E29515 SPRING SHIM FOR LUG 2

31 E29518 DISK LOCK WIRE SPRING CLIP 2

32 E29519 LUG SPRING RETAINER 2

33 E29539 Malish Pad Driver Assembly, 16 in 2

33.1 E29535 Malish Pad Driver Assembly, 14 in 2

33.2 E29537 Malish Pad Driver Assembly, 13 in 2

34 E29572 DISK HEAD SHROUD, 32 in 1

34.1 E29570 DISK HEAD SHROUD, 28 in 1

34.2 E29571 DISK HEAD SHROUD, 26 in 1

35 E81089 Bolt, Hex, 0.3125-18 x 0.75 Lg. Zinc 9

36 E83145 Washer, Flat, 1/2" ID X 1.25" OD, Nylon 4

37 E83523 Cable Tie, 4.125 Lg x 0.125 W 4

ITEM

NO.

10 11

13 14 15 16 17 18 19 20

22 23 24 25

26 27

28 29

30 31

RECOVERY TANK DIAGRAM

RECOVERY TANK PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E28575 RECOVERY TANK 1

2 E28577 RECOVERY TANK COVER 1

3 E28581 Vacuum Fan 6.6d 24VDC 2-Stage 1

4 E28596 Hinge Assembly 2

5 E28607 FLOAT MOUNT GASKET 1

6 E28608 VACUUM FAN GASKET 1

7 E28622

8 E28755 CLAMP, HOSE, 1.56 - 2.5, .5W 1

9 E28760 RECOVERY TANK CABLE 1

10 E28850 SPACER-0.7500 OD x 0.188 ID, Aluminum 3

11 E28921 RECOVERY TANK DRAIN HOSE 1

12 E29392 Bolt, Hex, .3125-18 x 1.00 Lg 1

13 E29402 NUT, HEX, .3125-18, SS 1

14 E29523 VACUUM MOUNT BRACKET 1

15 E29524 .25-20 Dual Stud Isolator 3

16 E29525 DEBRIS TRAY 1

Washer, 0.313, 0.344 ID x 0.750 OD, 0.050 Thk, SS

17 E29526 CreteRx Debris Sock 1

18 E29527 HEPA Filter 1

19 E29528 RECOVERY TANK LID SEAL 1

20 E29531 1.5IN BARBED TUBE FITTING 1

21 E29558 Screw, Shoulder .313-18 .375OD x 2.25 Lg 2

22 E29560 DEFOAMING CHEMICAL PUCK 1

23 E29561 DEFOAMING CHEMICAL PUCK HOLDER 1

24 E29562 FLOAT BALL CAGE MOUNT 1

25 E29563 Ball Float Shut-Off 1

26 E29565 Nut, Hex, 0.25-20 Thin Nyloc 6

27 E29569

28 E29576 SQUEEGEE VACUUM HOSE 1

29 E29577 RECOVERY TANK INLET TUBE 1

30 E81072 Hex Head Screw 0.3125-18 x 1.00 Lg 3

31 E81089 Bolt, Hex, 0.3125-18 x 0.75 Lg. Zinc 2

32 E83966 CLAMP, HOSE, 2.000 ID x 0.500 ID 1

Bolt, Flanged Button Head, 0.313-18 x .625 Lg, SS

SOLUTION SYSTEM DIAGRAM

4013

SOLUTION SYSTEM PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E28320 Female Threaded 90 Elbow 1

2 E28536 Elbow Fitting 90 Deg 0.313 Dia 1

3 E28609 Water Delivery Tube 1.17FT

4 E28609 Water Delivery Tube 1.17FT

5 E28617

6 E28618 Nut, Hex, Nyloc, SS 2

7 E28620-01 TUBING, 3/8" ID x 9/16" OD 2.67FT

8 E28620-02 TUBING, 3/8" ID x 9/16" OD .5FT

9 E28620-03 TUBING, 3/8" ID x 9/16" OD .38FT

10 E28620-04 TUBING, 3/8" ID x 9/16" OD .21FT

11 E28620-05 TUBING, 3/8" ID x 9/16" OD .42FT

12 E28620-06 TUBING, 3/8" ID x 9/16" OD .17FT

13 E28620-07 TUBING, 3/8" ID x 9/16" OD .46FT

14 E28620-08 TUBING, 3/8" ID x 9/16" OD .81FT

15 E28620-09 TUBING, 3/8" ID x 9/16" OD .46FT

16 E28620-10 TUBING, 3/8" ID x 9/16" OD .5FT

17 E28648 Screw, Button Hd, 0.25-20 x 0.50 Lg, Hex Drive 2

18 E28746 BRACKET, BALL VALVE-SOLUTION TANK 1

19 E28747 TUBING FITTING WYE REDUCER .375 TO .375 1

20 E28749 Hose Fitting 0.75 Plastic Tee 1

21 E28750 Hose Fitting 0.75 Plastic 90 Female 1

22 E28751 Hose Fitting 0.375 Barb / 0.5 Pipe 1

23 E28752 Hose Fitting 0.75 Barb / 0.75 Pipe 1

24 E28753 NUT, NYLON LOCK #10-24, SS 6

Washer, 0.25, 0.281 ID x 0.625 OD, 0.050 Thk, SS

25 E28766 CLAMP, HOSE, .6875-1.25, .3125W 5

26 E28767 WASHER, FENDER, .406 ID - 1.25 OD 1

27 E28773 CLAMP, SINGLE PINCH 9

28 E28775 Washer, NO 10, 0.203ID 0.438OD 0.03T SS 4

29 E28786 HOSE FITTING, ELBOW 3/8 X 24 NPT 1

30 E28816 Check Valve 0.375 Barb Plastic 1

31 E28922-01 .75 ID Hose .5FT

32 E28922-02 .75 ID Hose .5FT

33 E28922-03 .75 ID Hose 2.25FT

34 E28940 Ball Valve 1

35 E28942 IN-LINE STRAINER 1

36 E28969 Loop Clamp 2

37 E29306 CLEAR PVC TUBE 1

38 E29307 TOP CHEM TUBE END CAP 1

39 E29313 Spraying Systems Nozzle 1/8HH3.5 1

40 E29315 Chemical Resistant Barbed Fitting 2

41 E29316 BOTTOM CHEM TUBE END CAP 1

42 E29345 Restriction Plug_Chem Bypass 1

43 E29410 Bolt, Hex, .250-20 x 0.75 Lg 2

44 E29601 Pump 1

45 E89720 CLAMP, HOSE, 1.625, SS 2

46 EP50276 Chem Puck Cage 1

47 EP50282 TDS Sensor Assembly 2

CONSOLE DIAGRAM

5 25

CONSOLE PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E10734 HEX HEAD BOLT 1/4-20 x 5/8 LG 2

2 E12630 BATTERY GUAGE 1

3 E28590 Touch Encoder - Grayhill 1

4 E28605 PCS Battery Guage 1

4.1 E28980 Pro Charging Systems BDI Harness

5 E28606 Potentiometer Knob 1

6 E28699 Lever Action Switch 15A SPDT 2

7 E28741 CLUSTER PANEL - PREMIUM 1

8 E28762 SCREW, SHCS, 4-40 x 1.0 Lg 4

9 E28768 POT SPACER AND PIN ASS'Y 1

10 E28770 NUT, HEX, #4-40, NLYOC 4

11 E28788 SCREW, SET, CUP-POINT No. 5-40 x .1875 LG 1

12 E28794 DECAL, CONTROL PANEL, STANDARD 1

13 E28795 DECAL, CONTROL PANEL, TOUCH ENCODER 1

14 E28821 WASHER, LOCK, No. 4, EXT. TOOTH 4

15 E28915 HANDLE 1

16 E28955 Speed Potentiomenter 1

17 E29301 HANDLE BACK 1

18 E29322 CLUSTER PANEL 1

19 E29323 ROTARY SWITCH 1

20 E29324 DOWN PRESSURE KNOB 1

21 E29325 HANDLE BRACKET WELDMENT 1

22 E29326 BAIL PIVOT 1

23 E29327 HANDLE BAIL ARM 1

24 E29328 SPRING, COMPRESSION, .5 OD .376 ID .75 LG 2

25 E29329 SCREW, HEX, .3125-18 x 2 LG 1

26 E29334

27 E29335 HANDLE BAIL WELDMENT 1

28 E29336

29 E29337 BEARING, FLANGED SLEEVE, .75 OD .5 ID .5 LG 2

30 E29368 Washer, Flat, No.4, .125ID, .312 OD, .03 HD HT 4

31 E81062 Flat Washer 0.3125 Zinc 5

32 E81089 Bolt, Hex, 0.3125-18 x 0.75 Lg. Zinc 5

33 EP50281 INDICATOR LED 1

SCREW, TORX HEAD, N0. 8, THREAD FORMING FOR PLASTIC

SCREW, TORX HEAD, No. 2, THREAD FORMING FOR PLASTIC

ELECTRICAL ENCLOSURE DIAGRAM

ELECTRICAL ENCLOSURE PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E12629 Key Switch w/ 2 Keys 1

2 E28606 Potentiometer Knob 1

3 E28617

4 E28618 Nut, Hex, Nyloc, SS 6

5 E28648 Screw, Button Hd, 0.25-20 x 0.50 Lg, Hex Drive 10

6 E28753 NUT, NYLON LOCK #10-24, SS 3

7 E28768 POT SPACER AND PIN ASS'Y 1

8 E28781 SWITCH, BLACK ROCKER 1

9 E28793 DECAL, BACK PANEL 1

10 E28907 SPE CHARGER 1

11 E28924 Contactor, 100A 24V 2

12 E28949 Controller, I-Drive 1

13 E28950 Electrical Standoff 2

14 E28951 Standard Control Board 1

14.1 E28820 Premium Control Board 1

15 E28954 30A Breaker 4

16 E28956 80A Relay 2

17 E28963 ELECTRICAL BACK PANEL 1

18 E28964 ELECTRICAL FRONT PANEL 1

19 E28965 Armor Device (ACCESSORY) 1

19.1 EP50283 Wire Harness, Armor 1

20 E28966 Machine Timer (ACCESSORY) 1

20.1 E28976 Timer Option Harness 1

21 E28967 Auto on/off Button 1

Washer, 0.25, 0.281 ID x 0.625 OD, 0.050 Thk, SS

22 E28978 40A RELAY 1

23 E28979 Charger Harness 1

24 E29200 Machine Harness Standard Disk 1

24.1 E29210 Machine Harness Standard Orbital 1

24.2 E28817 Machine Harness Premium Disk 1

24.3 E28818 Machine Harness Premium Orbital 1

25 E29363 PLATE, TIMER, ARMOR COVER 1

26 E29364 PLATE, TIMER COVER 1

27 E29366 Nut, Hex, 10-32 Nyloc Thin ZP 4

28 E29367 Screw, Button Hd, 10-32 x .50 Lg ZP 2

29 E29368 Washer, Flat, No.4, .125ID, .312 OD, .03 HD HT 4

30 E29369 Screw, Button Hd, 4-40 x .25 Lg ZP 4

31 E29373 Spacer, 6-32, .25 Lg, Al 5

32 E29374 Spacer, 4-40, 1.25 Lg Al 4

33 E29375 Spacer, 10-32, 1.25 Lg Al 2

34 E29381 Nut, Hex, 6-32, Nyloc, Zinc 4

35 E29382 Screw, Pan Hd 6-32 x 1.25 Lg Phillips Drive 2

36 E29446 Washer, Int. Tooth 0.25, 0.256ID 0.54OD 0.034T 2

37 E29447 Screw, Set, Cup-Point 0.25-20 x 1.25 Lg 2

38 E29580 Washer, No. 10, .50 OD, .21 ID, .06 HD HT 6

39 E29706 POTENTIOMETER - SOLUTION CONTROL 1

40 E89382 KEY, SWITCH 1

41 EP50281 INDICATOR LED 1

GENESYS™ RECOMMENDED SERVICE PARTS

PART # PART NAME DIAGRAM WEAR

ITEM

E29459 Static Strap FRAME X X X X X X

E29449 Front Squeegee Blade 35in SQUEEGEE X X X

E29450 Rear Squeegee Blade 35in SQUEEGEE X X X

E28504 Front Squeegee Blade 40in SQUEEGEE X X X

E28502 Rear Squeegee Blade 40in SQUEEGEE X X X

E29454 Front Squeegee Blade 45in SQUEEGEE X X X

E29455 Rear Squeegee Blade 45in SQUEEGEE X X X

E28903 Squeegee Attachment Knob SQUEEGEE X X X X X

E28784 PCB, TDS Sensor HEAD LIFT X X X X X

E28526 Orbital Pad Driver ORBITAL X X

E28513 Pad Driver Face ORBITAL X X

E89832 Orbital Backer Pad 14 x 28 ORBITAL X X X

E28530 Rubber Isolator Mount

1.563 Tall x 1.25 Dia

E28633 Isolator Spacer ORBITAL X X

E28531 Isolator Bushing 1.25 OD x

0.313 ID

E28656 Isolator Bushing ORBITAL X X

E28506 Battery Trojan T145 SOLUTION TANK X X X X X X

E88031 Battery, AGM, Crown 220 SOLUTION TANK X X

E28704 Charger Cord SOLUTION TANK X X X X X

E28785 Battery Spacer, Foam SOLUTION TANK X X X X X

E29571 Disk Head Shroud - 26 DISK HEAD X X

E29536 13in Malish Brush Assembly DISK HEAD X X X

E29537 13in Malish Pad Driver

Assembly

E29570 Disk Head Shroud - 28 DISK HEAD X X

E29534 14in Malish Brush Assembly DISK HEAD X X X

E29535 14in Malish Pad Driver

Assembly

E29572 Disk Head Shroud - 32 DISK HEAD X X

E29538 16in Malish Brush Assembly DISK HEAD X X X

E29539 16in Malish Pad Driver

Assembly

E29527 HEPA Filter RECOVERY TANK X X X X X X

E29563 Ball Float Shut-Off RECOVERY TANK X X X X X

E29562 Float Ball Cage Mount RECOVERY TANK X X X X X

E29525 Debris Tray RECOVERY TANK X X X X X X

E29601 Pump SOLUTION DELIVERY X X X X X X

EP50276 Chem Puck Cage SOLUTION DELIVERY X X X X X X

E29313 Spray Nozzle SOLUTION DELIVERY X X X X X X

F092486 Solichem/Defoamer Combo SOLUTION DELIVERY X X X X X

E28975 Fuse ELECT. ENCLOSURE X X X X X X

E28954 30A Breaker ELECT. ENCLOSURE X X X X X

E12629 Key Switch w/ 2 Keys ELECT. ENCLOSURE X X X X X

E28956 80A Relay ELECT. ENCLOSURE X X X X X

E28978 40A Relay ELECT. ENCLOSURE X X X X X

E28907 SPE Charger ELECT. ENCLOSURE X X X X X

ORBITAL X X

DISK HEAD X X X

26D 28D 32D 28ORB OPTIONAL

PARTS

Stocked by Distributor

& Service Company

GENESYS™ RECOMMENDED MAINTENANCE

SYSTEM REFERENCE SECTION DAILY WEEKLY MONTHLY SIX MONTHS

CONTROL PANEL

INSPECT ALL CONTROLS AND HARDWARE FOR SECURITY & SERVICEABILITY

VERIFY PROPER OPERATION OF ALL CONTROLS ALL X

SOLUTION DISTRIBUTION

VERIFY SOLUTION FLOW AND ADJUSTMENT OPERATION

CLEAN AND INSPECT INLINE FILTER SOLUTION DISTRIBUTION X

FLUSH TANK WITH FRESH WATER SOLUTION DISTRIBUTION X

SCRUB DECK

RINSE BRUSHES AND PADS SCRUB DECK SETUP X

RINSE AND DRY SCRUB DECK SCRUB DECK SETUP X

CLEAN MOTOR VENTS PARTS DIAGRAMS X

INSPECT INSOLATORS ( ORBITAL ONLY) PARTS DIAGRAMS X

INSPECT LIFT LINKAGE AND PIVOTS SCRUB DECK SETUP X

RECOVERY SYSTEM

RINSE OUT AND LET THE RECOVERY TANK AIR DRY RECOVERY SYSTEM X

CLEAN AND INSPECT DEBRIS TRAY RECOVERY SYSTEM X

VERIFY DRAIN HOSE CAP IS SEALED TIGHT WHEN INSTALLED

INSPECT LID SEAL RECOVERY SYSTEM X

INSPECT/REPLACE DEFOAMER PUCK AS NEEDED RECOVERY SYSTEM X

INSPECT HEPA FILTER RECOVERY SYSTEM X

CLEAN AND SANITIZE RECOVERY TANK RECOVERY SYSTEM X

BATTERIES AND CHARGER

INSPECT CABLES & TERMINALS FOR CORROSION, SECURITY & DAMAGE

SERVICE LEAD ACID BATTERIES IF APPLICABLE BATTERIES X

CLEAN ONBOARD CHARGER VENTS IF APPLICABLE PARTS DIAGRAMS X

INSPECT WET BATTERY PROTECTION SYSTEM BATTERIES X

SQUEEGEE ASSEMBLY

CLEAN AND INSPECT THE BLADES AND ENTIRE SQUEEGEE ASSEMBLY

INSPECT VACUUM HOSE RECOVERY SYSTEM X

FRAME AND CHASSIS COMPONENTS

CLEAN AND INSPECT WHEELS AND CASTORS PARTS DIAGRAMS X

CLEAN AND INSPECT LINKAGE, CHASSIS AND HARDWARE

CLEAN AND INSPECT VISIBLE WIRES FOR DAMAGE AND SECURITY

PARTS DIAGRAMS

SOLUTION DISTRIBUTION X

RECOVERY SYSTEM X

BATTERIES X

RECOVERY SYSTEM X

PARTS DIAGRAMS X

TROUBLESHOOTING GUIDE

ISSUE POTENTIAL CAUSE PROPOSED SOLUTION MANUAL SECTION

INSUFFICIENT WATER TO SCRUB HEAD SOLUTION SETTING TOO LOW ADJUST SOLUTION CONTROL SOLUTION DISTRIBUTION

SOLUTION TANK IS EMPTY

SOLUTION TUBE IS KINKED OR CLOGGED INSPECT TUBES

SOLUTION SHUTOFF VALVE IS CLOSED OPEN VALVE SOLUTION DISTRIBUTION

SOLUTION PUMP IS NOT FUNCTIONING VERIFY OPERATION AND/OR REPLACE PUMP

STRAINER SCREEN IS CLOGGED

POOR WATER RECOVERY RECOVER TANK IS FULL

DIRTY OR WORN SQUEEGEE BLADES INSPECT/ROTATE/REPLACE AS REQUIRED RECOVERY SYSTEM

RECOVERY HOSE LOOSE OR KINKED INSPECT/REPAIR/REPLACE

RECOVERY HOSE OR SQUEEGEE IS OBSTRUCTED CLEAR OBSTRUCTION FOR SYSTEM

SQUEEGEE ASSEMBLY MAY BE OUT OF ADJUSTMENT

STUCK OR DAMAGED BALL FLOAT

RECOVERY TANK LID IS NOT SEALING PROPERLY

DRAIN HOSE CAP IS NOT INSTALLED PROPERLY INSTALL DRAIN HOSE SECURELY RECOVERY SYSTEM

CLOGGED HEPA FILTER REMOVE AND INSPECT INSIDE AND OUTSIDE OF HEPA FILTER.

LOW BATTERY VOLTAGE CHARGER BATTERIES

MACHINE WILL NOT TURN ON FAULTY KEY SWITCH DIAGNOSE AND REPLACE

DISCHARGED BATTERIES

LOOSE OR DAMAGED WIRE/CONNECTION

MACHINE IS NOT CLEANING PROPERLY WORN PAD OR BRUSH

WRONG PAD PR BRUSH FOR APPLICATION

INSUFFICIENT CLEANING SOLUTION FOR APPLICATION ADJUST THE MIXTURE AS REQUIRED SOLUTION DISTRIBUTION

VACUUM MOTOR WILL NOT SHUT OFF STILL IN DELAY MODE

VACUUM RELAY MAT BE FAULTY

SCRUB HEAD WILL NOT RUN SCRUB HEAD WILL NOT RAISE

BATTERY PROTECTION IS INDICATING LOW WATER

BATTERIES ARE LOWER THAN ALLOWABLE CHARGE BATTERIES CHARGING

CIRCUIT BREAKER FOR THE BRUSH MOTORS IS TRIPPED SEE THE NEXT SECTION TITLED "SCRUB HEAD CIRCUIT BREAKERS"

BAIL SWITCH IN HANDLE MAY BE FAULTY

BATTERY RELAY MAY BE FAULTY CONTACT SERVICE TECHNICIAN TO TROUBLESHOOT AND ISOLATE WIRING DIAGRAM

SCRUB HEAD CIRCUIT BREAKER IS TRIPPED INADEQUATE SOLUTION FOR APPLICATION

SCRUB HEAD IS SET ON HEAVY DOWN PRESSURE

PAD IS TOO AGGRESSIVE FOR APPLICATION

FAULTY OR SHORTED WIRE

WEAK CIRCUIT BREAKER

MACHINE WILL NOT DRIVE CIRCUIT BREAKER MAY BE TRIPPED

BATTERY METER IS FLASHING A FAULT CODE

BATTERIES DISCHARGED TOO LOW

SPEED KNOB TURNED ALL THE WAY DOWN

FAULTY CONTROLLER

FAULTY WIRING

RUN TIME IS SHORT BATTERIES ARE LOW ON WATER(LEAD ACID ONLY)

CHARGER IS NOT PROPERLY SET FOR BATTERIES

SCRUB HEAD IS IN HIGH DOWN PRESSURE

BATTERY CHARGER IS NOT ABLE TO FINISH CHARGE CYCLE

ADD WATER TO THE SOLUTION TANK SOLUTION DISTRIBUTION

SOLUTION DISTRIBUTION

PARTS DIAGRAM

CLEAN OUT STRAINER BOWL AND SCREEN PARTS DIAGRAM

EMPTY RECOVERY TANK RECOVERY SYSTEM

RECOVERY SYSTEM

ADJUST AS NECESSARY RECOVERY SYSTEM

INSPECT/REPAIR OR REPLACE RECOVERY SYSTEM

INSPECT SEAL AND REPLACE IF DAMAGED PARTS DIAGRAM

REPLACE IF DAMAGED.

CHARGE BATTERIES

ADJUST THE MIXTURE AS REQUIRED

INSPECT AND REPLACE AS REQUIRED SCRUB DECK SETUP

CONTACT YOUR LOCAL DISTRIBUTOR FOR RECOMMENDED APPLICATION

ALLOW 7 SECONDS TO SHUT DOWN RECOVERY SYSTEM

CONTACT SERVICE TECHNICIAN TO TROUBLESHOOT AND ISOLATE

LOWER SCRUB HEAD SCRUB DECK SETUP

SERVICE THE BATTERIES BATTERIES

INSPECT AND REPLACE AS REQUIRED

INCREASE SOLUTION TO SCRUB HEAD PRE-USE SETUP

REDUCE DOWN PRESSURE SETTING PRE-USE SETUP

CONTACT YOU LOCAL DISTRIBUTOR FOR RECOMMENDED APPLICATION

REPAIR WIRING DIAGRAM

CONTACT SERVICE TECHNICIAN TO TROUBLESHOOT AND ISOLATE. THE CIRCUIT BREAKER SHOULD NOT TRIP BELOW IT'S STATED RATING.

INSPECT ANDRESET. IF PROBLEM PERSISTS CONTACT YOUR SERVICE TECHNICIAN

REFERENCE FAULT CODE AND TROUBLESHOOT AS REQUIRED PRE-USE SETUP

CHARGE THE BATTERIES CHARGING

INCREASE SPEED SETTING DRIVE SYSTEM

CONTACT SERVICE TECHNICIAN TO TROUBLESHOOT AND ISOLATE

SERVICE BATTERIES BATTERIES

SET CHARGER TO BATTERY SPECIFICATIONS CHARGING

REDUCE SCRUB HEAD PRESSURE PRE-USE SETUP

CONFIRM A STEADY GREEN LIGHT AFTER THE CHARGE CYCLE(BEFORE UNPLUGGING FROM THE OUTLET)

PARTS DIAGRAM

CHARGING

WIRING DIAGRAM

CHARGING

SOLUTION DISTRIBUTION

SCRUB DECK SETUP

WIRING DIAGRAM

TROUBLING SHOOTING TABLE

PARTS DIAGRAM

PRE-USE SETUP

PARTS DIAGRAM

PRE-USE SETUP

WIRING DIAGRAM

BATTERIES

BETCO US WARRANTY POLICYBETCO US WARRANTY POLICY

10 year coverage

Subject to the conditions stated below, Betco warrants parts and labor on rotationally molded polyethylene tanks/ housings and injection molded vacuum head assemblies to be free from defects in materials and workmanship for a period of ten years to the original purchaser.

Allowable Travel Time Warranty Reimbursement:

Eligible equipment: All battery and propane powered equipment products. Warranty period: 90 days (GeneSys Scrubber: 180-days) from date of sale to the original purchaser. A maximum 180 mile round trip at 50 cents per mile will be allowed for warranty consideration.

3 Year Coverage

Subject to the conditions stated below, Betco warrants parts and labor on all other Betco components to be free from defects in materials and workmanship for a period of three years to the original purchaser.

• Lithium Ion battery for MotoMop™ is a full 3 years

1 Year Coverage

Subject to the conditions stated below, Betco offers a limited warranty on parts and labor on the following equipment: parts and accessories to be free from defects in materials and workmanship for a period of one year to the original purchaser.

• PowerUp™ 14 Upright Vacuum: #E29990-00

• Bac Pac Lite Vacuum: #85903-00

• FiberPRO® Floor Dryer: #85507-00

• WORKMAN™ Series Vacuums: #85024-00, #85025-00, #83012-00, #85027-00

• All Tools and Accessories

• All Battery Chargers

• Deep cycle batteries are pro-rated for 1 year

™

Mid-Size

Propane Machine Warranty:

Kawasaki/Subaru engines are warranted by Kawasaki/Subaru for a period of 2 years against manufacturer defects. All other components (except wear items)* are warranted by Betco for a period of 3 years.

*Wear Items exempt from Warranty consideration include but may not be limited to: power cords, transport wheels, vacuum bags, belts, squeegee blades, pad drivers, clutch plates, handle grips, ﬁlters, screens, throttle cables, brushes and carbon brushes.

Subject to the conditions and exceptions stated in this warranty, Betco warrants the Betco products to be free from defects in material and workmanship, under normal use and service, for the periods listed under the warranty policy to the original purchaser. At any time during the warranty period, Betco will furnish replacement parts for the Betco parts to the original purchaser. Such parts will be furnished and charged including transportation costs, to the original owner through any Betco authorized Service Distributor. If the original part is returned within the warranty policy period from date of delivery for inspection by Betco and is found to be defective the owner will be credited for the cost of replacement parts plus shipping and handling. Replacement parts that have become defective through wear or abuse are not included in this warranty.

This warranty does not apply to damage or defect caused by accident, misuse. Negligence, ﬁre, or to any Betco product which has been serviced or repaired by other than an authorized Betco Service Distributor or Betco factory personnel. This warranty is void if products are used for any purpose other than that which was intended. There are no other warranties expressed or implied. In no event shall Betco be liable for incidental or consequential damages or any damage to person or property. (Please note some states do not allow the exclusion or limitations for incidental and consequential damages).

Customer Service: 888-GO-BETCO • Fax: 800-445-5056 • Technical Service: 877-856-5954 • www.betco.com

400 Van Camp • Bowling Green, Ohio 43402

92501-92 Aug21C

Betco GeneSys 26D, GeneSys 28D, GeneSys 32D, GeneSys 28ORB User guide

Specifications and Main Features

Frequently Asked Questions

User Manual