Betco E1285000, E1280000 User Manual

Page 1
E12800 E12830
21”, 27"
OPTIMA XR SERIES
Propane Burnishers
Optional Emissions Kit Available
Operator and Parts
Manual
400 Van Camp • Bowling Green, Ohio 43402
1
Page 2
TABLE OF CONTENTS
Carbon Monoxide Warning .....................................3
Safety ...................................................................... 4
WARNING - CARBON MONOXIDE
LETHAL EXHAUST GAS
- MUST READ THIS! -
Never Run The Engine In A Closed Building Or Confined Area
Exhaust gases contain poisonous carbon monoxide. Carbon monoxide is odorless, colorless, and can cause death if inhaled.
Carbon Monoxide Poisoning Symptoms
Tank Use and Storage .............................................5
Technical Specifications .......................................... 5
Operator Preparation ......................................... 5 - 6
Starting and Stopping the Kawasaki Engine ............ 6
Belt Tensioning .......................................................7
Pad Change Methods .............................................. 8
Pad Driver Removal ................................................8
Major Assemblies ...................................................9
Handle Bar .................................................... 10 - 11
Lower Handle Support .................................. 12 - 13
Regulator Assembly ...................................... 14 - 15
12V Key Switch Box ...................................... 14 - 15
Kawasaki Engine Assembly ........................... 16 - 17
Deck Assembly ............................................. 18 - 19
27" Dust Control Deck Assembly ................... 20 - 21
Train your employees to know the warning signs of carbon monoxide poisoning.
Mild carbon monoxide poisoning may cause any of the following: Headache, drowsiness, faintness, poor coordination, nausea, and vomiting. Turn the engine off and immediately get to fresh air if you have any of these symptoms.
Do not run the machine until it is given an emissions test and repairs made by an authorized distributor.
• Local emissions testing is available at a fork-lift service department.
Moderate or severe carbon monoxide poisoning causes confusion, unconsciousness, chest pain, shortness of breath, and coma. Thus, most victims are not able to move themselves and must be rescued. Severe poisoning is often fatal.
Carbon monoxide is dangerous because a person may not recognize drowsiness as a symptom of poisoning. Consequently, someone with mild poisoning can go to sleep and continue to breathe the carbon monoxide until severe poisoning or death occurs. Some people with long-standing, mild carbon monoxide poisoning caused by furnaces or heaters may mistake their symptoms for other conditions, such as the flu or other viral infections.
Carbon Monoxide Detectors
CO detectors are a must for safe operation of your equipment. Various types are available. A “CO” carbon monoxide detector detects carbon monoxide before it reaches dangerous levels. Detectors are a must for those who run propane powered equipment. The CO Detector is for everyone’s protection against Carbon Monoxide Poisoning.
Belt Drive System .......................................... 22 - 23
Pad Drive System .......................................... 24 - 25
Centrifugal Clutch Assembly ......................... 26 - 27
Electrical Schematic ...................................... 28 - 29
Engine Maintenance .............................................. 30
Troubleshooting ....................................................31
Emissions Warranty ...................................... 32 - 33
Warranty ...............................................................36
2
• Carbon Monoxide Detector - Passive – Effective for 30 days after package has been opened. – Write the date opened on the detector. – Mount with self-adhesive strip on the machine handle. – Train machine operator to check detector regularly. – If the orange disk changes to gray or black - your Carbon Monoxide Levels are at a Dangerous Level. – If the orange disk changes to gray or black you must turn your buffer off immediately and return it to your nearest
authorized distributor for an emissions test.
Do Not Restart the machine until the emissions have been checked and corrected. – This is for your protection as well as your customers. CO detectors are a must for safe operation and maximum
efficiency of your equipment.
– For replacement CO detectors, contact your distributor. Ask for the carbon monoxide detector, part # E12426.
• Carbon Monoxide Detector - battery operated with alarm – Available from various sources
3
Page 3
SAFETY
TANK USE AND STORAGE
lmportant Safety Information
All LPG (Liquified Petroleum Gas) powered engines, including this engine, produce Carbon Monoxide (CO). It is a Lethal Poison that is colorless, odorless, tasteless, and non-irritating gas. You must read “Danger: Lethal Exhaust Gas” information above.
Keep hands, feet, and loose clothing away from all moving parts while the machine is in operation. The exhaust system gets very hot so keep hands, clothing and any items that can burn away from the engine, engine manifold, and muffler.
These machines are tough and durable, however do not abuse the machine. With proper care and maintenance this unit will give you years of trouble free operation.
Carbon Monoxide Safety Information
Engine exhaust gases contain poisonous carbon monoxide. Carbon monoxide is odorless, colorless, tasteless, and can cause death if inhaled. Failure to provide proper venting of CO, failure to properly maintain the engine, or failure to properly train personnel of the dangers and warning signs of carbon monoxide exposure may result in Serious Injury Or Death to the operator and others in the area.
• Any equipment with the potential to produce carbon monoxide presents a significant hazard when used indoors. They must be used with great caution. Opening a door or window, or running an exhaust fan will not necessarily supply adequate ventilation. Avoid inhaling exhaust fumes and never run the engine in a closed building or confined area without proper ventilation.
• Do not allow engine to run unattended.
• If you have any indication that the engine is not running properly, immediately shut the machine off and have it checked over and repaired by qualified maintenance personnel.
• Workers should be trained to recognize the hazards of carbon monoxide and the early symptoms of carbon monoxide poisoning.
• A carbon monoxide detector and alarm should be available to alert workers of emissions.
• Have a carbon monoxide detector attached to machine handle or have machine operator wear a carbon monoxide detector. (See carbon monoxide detector page).
• Use only as described in this manual.
• Use only manufacturer’s recommended components.
• Maintenance and repairs must be done by qualified personnel.
• Only trained operators should be allowed to operate propane powered floor machines.
• If the machine is not working properly, have it serviced by an authorized service center.
• Install fuel cylinder in a well ventilated place.
• Be aware of possible leaks of propane gas if odor is present.
• If the machine is stored inside a building, remove the fuel cylinder and store properly outside.
• Secure fuel cylinders when being transported.
• If tank is left attached to the machine then valve should be OFF.
• Never store fuel cylinders in a vehicle, building, or area where they may exposed to high temperature.
• Do not operate the machine with any openings blocked.
• Keep openings free of debris that may reduce airflow.
• Remove fuel cylinder and disconnect battery before servicing.
Propane Tank Use
We use OPD gas cylinders designed for vapor withdrawal. The fuel lock offs, regulators, and engines are also designed for vapor withdrawal.
• We recommend that you use the OPD (Overflow Protection Device) vapor withdrawal type cylinder. These style tanks have a triangle shaped valve handle.
• Do not overfill - the best gauge is a scale - never allow tank to weigh over 36 pounds for an aluminum tank and 43 pounds for a steel tank.
• Connect fuel cylinder to machine in a well ventilated place.
• Be aware of possible leaks of propane gas if odor is present.
• Use propane tanks designed for vertical use only.
Propane Tank Storage
• Store tanks outside in a well-ventilated area.
• Never store fuel cylinders in a vehicle, building, or area where they may exposed to high temperature.
• If the machine is stored inside a building, remove the fuel cylinder and store properly outside.
• Secure fuel cylinders when being transported.
• If tank is left attached to the machine then valve should be OFF.
• Store tanks in the upright position (valves up).
• Be aware of possible leaks of propane gas if odor is present.
• New tanks must be purged of air at first fill.
TECHNICAL SPECIFICATIONS
TECHNICAL DESCRIPTION MEASUREMENT UNIT Optima XR 21" Optima XR 27"
Working Width in 21 27
Length in 49 56
Width in 22.5 29.5
Height in 37.5 37.5
Weight (without propane tank) lb 211 228
Engine Speed RPM 2800
Pad Speed RPM 1825 1450
Electrical System V 12 DC
Sound Level dB(A) < 85
OPERATION PREPERATION
Before Starting the Machine
Read the Owner’s Manual and the Engine Operation Manual.
Your machine is shipped ready for operation; however there is no fuel in the tank. When having the tank filled, you must make sure the tank is never over-filled.
• The best way to do this is to tell the filling station to weigh the tank full. On an aluminum tank, it should weigh
no more than 36 pounds and on a steel tank no more than 43 pounds. (See more information at “Tank Storage
4
and Maintenance” page.)
5
Page 4
Adjust the handle for comfortable operation. Remove detent pins from the handle, and adjust to the hole alignment that gives the most comfortable height. Replace detent pins. Tighten nuts and bolts if needed.
Make sure pad is not torn, pad is well attached and centering device is tightened.
BELT TENSIONINGOPERATOR PREPARATION
Check Oil Level: Starting the engine without the proper amount of oil will cause severe engine damage. Always keep the engine oil level between the full and add marks on the dipstick. Do not loosen oil fill cap or remove dipstick while engine is running.
• Park your burnisher on a level surface.
• Turn the oil fill cap counter clockwise and then lift from the fill tube.
• Wipe the dip stick clean and push it back into the oil fill tube until the cap seats and then withdraw it to check: the oil level. (Do not screw cap on to check oil). Add if necessary. If the oil level is low, add API Class SM oil having a SAE viscosity grade appropriate for the expected temperatures as indicated in the Operators Manual (Usually a HD30 or 10W30).
• Important Note: Do Not Overfill
• Replace oil cap.
Inspect fuel hoses and fittings for wear and leaks. Have all worn hoses and leaks repaired before operating.
Look and listen for exhaust leaks. Have all leaks repaired before operating.
Check the carburetor filter and air filter for debris. Clean and replace if necessary.
Connect fuel hose to tank by screwing the hose fitting to tank. You must tighten all the way down to make fuel connection. Turn tank knob slowly until you hear the flow of fuel into fuel system.
STARTING AND STOPPING
THE KAWASAKI ENGINE
Use 15/16" socket with extension to tighten tensioner in direction of arrow.
Test tension by pushing or pulling on belt or belt tensioner. With proper belt tension the pulley on the belt tensioner should only move about 1".
Starting The Kawasaki Engine
The Kawasaki engine is equipped with a 12 volt starter and a key switch start.
1. Place propane tank into handle assembly and close propane tank strap clamp to secure tank.
2. Attach propane hose coupling and fully tighten.
3. Tilt machine back so that pad is off the floor.
4. Open propane tank valve (turn counterclockwise) and check for any leaks.
5. Put throttle cable into the “slow” position. (Note: If starting is difficult, you can place throttle in the fast” position).
6. Turn the ignition - start switch to the “start” position and hold it there until the engine starts. Do not crank for more than 20 seconds at a time and wait at least one minute between tries when cranking. See troubleshooting guide if the engine does not start after several tries.
7. After engine starts, set throttle to a slow operating speed until the motor warms up. Engine speed may be increased after 3 to 5 minutes.
8. Check for frost on the regulator and fuel line. Frost will indicate that the machine is drawing liquid propane from an overfilled or incorrect tank.
9. If frost is present on the regulator or fuel line, turn off the machine and have the tank inspected by a certified technician.
Stopping The Kawasaki Engine
1. Turn propane tank valve to the closed position (turn clockwise) and allow the engine to continue running until it runs out of fuel.
2. Turn key to the off position. (In an emergency, turn the key to the off position. Backfiring may occur when using this method).
Use 9/16" wrench to tighten tensioner bolt.
Tilt Machine back onto rear caster or tilt machine onto its side.
1. Remove the pad driver using 3/4" open ended wrench. (See pad changing & pad driver removal section)
2. On top of the deck use a 9/16" wrench to loosen the belt tensioner bolt.
3. Using a 15/16" socket and extension, fully tighten the belt tensioner from the underside of the deck.
4. Back off fully tightened belt tensioner about 10-15 degrees about 1 mark or about 2 inches at the end of
5. the socket handle. (Note: There are 5 marks on the side of the tensioner. Each mark is equal to about 15 degrees and this leaves about 60 degrees of tightness.) While holding the belt tensioner in position tighten the tensioner bolt on top of the deck.
6. TIGHTEN SECURELY! Hand test the tensioner by pushing and pulling on the tensioner. The belt should be tight and the arm
7. should move about 10-15 degrees about 1".
6
7
Page 5
PAD CHANGE METHODS
Caution: Muffler May Be Hot!
MAJOR ASSEMBLIES
Tilt the machine back on its caster.
1. Unscrew the pad center threaded hold.
2. Remove the pad from the pad driver.
3. Get new, correct size pad for burnisher.
4. Center new pad on pad driver.
5. Screw in the pad center threaded hold
6. until tight. Place machine upright.
7. Set front of machine on oor to ensure
8. pad driver grips pad before starting.
1. Close valve and remove propane tank from the machine.
2. Lay the machine sideways on the ground to the operators right hand side ensuring that the regulator and oil fill tube are facing upward.
3. Unscrew the pad center threaded hold.
4. Remove the pad from the pad driver.
5. Get new, correct size pad for burnisher.
6. Center new pad on pad driver.
7. Screw in the pad center threaded hold until tight.
8. Place machine upright.
9. Set front of machine on floor to ensure pad driver grips pad before starting.
Tilt the machine on either side.
1. Unscrew the pad center threaded hold.
2. Remove the pad from the pad driver.
3. Get new, correct size pad for burnisher.
4. Center new pad on pad driver.
5. Screw in the pad center threaded hold
6. until tight. Place machine upright.
7. Set front of machine on oor to ensure
8. pad driver grips pad before starting.
UPPER HANDLE ASM
KEY SWITCH ASM
REGULATOR ASM
PROPANE TANK E88550
LOWER HANDLE ASM
PAD DRIVER REMOVAL
Spin the pad driver the direction of the arrow to loosen.
Use a 3/4" open end wrench as shown to hold pad drive shaft while spinning the pad driver.
When screwing on the pad driver spin pad driver in opposite direction of arrow. Snug pad driver without wrench. When the machine is started the contact between the oor and the pad will tighten the pad driver completely.
ENGINE ASM
Note: Muer is removed to show pad driver shaft.
DECK ASM
BELT DRIVE ASM
PAD DRIVER ASM
8
9
Page 6
HANDLE BAR
E12476
E83145
E88808
E12696
E10120
E86228
E11420
PART
NUMBER
E10120 E11146 E11420 E12476 E12696 E83145 E86114 E86125 E86228 E87986 E88808
Nut, #10-32, Nylon Lock, Grade 5, Zinc Nut, 3/8"-16, Nylon Lock, Grade 5, Zinc Washer, #10 SAE, Zinc Screw, Shoulder 1/2" x 1/2" Socket Head Hand Grip Washer, Nylon 1/2" ID X 1.25" OD Kawasaki Throttle Cable 38" L Screw, #10-32 x 1.000 Hex Head, Zinc Spacer, #10 ID x 1/2" OD x 1/4" Long, Black Nylon Pin, 5/16" x 3/4" Detent with Ring Handle Bar Weldment
Note: Not available for purchase assembled.
Description
QTY.
2 2 2 2 2 2 1 2 2 2 1
E11146
E86125
E87986
E86114 (38")
10
11
Page 7
LOWER HANDLE SUPPORT
E89825
E86120
E10457 (13")
E86125
E81089
E86119
E10457 (4")
E88807
E11702
E10120
E89823
E10141
E81072
E89822
E88550 Propane Tank, Steel, 20#, OPD 1
Note: Not available for purchase assembled.
12
E11353
E10734
E89826
E89827
E81062
E81062
E89824
E11146
E88550 - PROPANE TANK NOT SHOWN
13
Page 8
REGULATOR ASSEMBLY
E12359
E10243 (Emissions) E10246
E88803 (36")
E10084
E10751
E88804
E11321
E11353
E88510 (24")
E10746
E88509
E10734
PART
NUMBER
E10084 E10243 E10246 E10734
E10746 E10751 E11321 E11353 E12359 E88509 E88510 E88803 E88804
Fitting, 3/8 MJIC x 3/8 MNPT, 90 Elbow, Brass In Line Fuel Shut Off Valve Model 152 (With Emissions) In Line Fuel Shut Off Valve Model 151 Screw, 1/4"-20 x 0.625 Hex Head, Grade 5, Zinc
Fuel Regulator Model 60E Propane Tank Coupling 7141F Screw #10 x 5/8" Sheet Metal, Pan Head, Phillips, Black Tube Clamp 3/4" (COV-1309) Propane Tank Hose 1/4" MNPT - 3/8" MJIC 16.50" L Fitting, Hose Barb 3/8" MNPT x 1/2" Barb, Brass 1/2" ID Braided Gasoline Fuel Hose (24") Hose, 3/16" ID Vacuum Fitting, 1/4"-28 Thread, 1/4" OD, 0.046 Wall,0.700 L, Brass
Note: Not available for purchase assembled.
Description
QTY.
1 1 1 2
1 1 1 1 1 1 1 1 1
12V KEY SWITCH BOX
E12290
E86125
E10550
E10449
E86121
E10204
PART
NUMBER
E10204 E10449 E10550 E12290 E86121 E86125
Wire Clamp, 3/8" Romex Connector 5 Wire Keyed Ignition Switch Decal, OFF/ON/START Ignition Switch Key Key Switch Box Screw, #10-32 x 1.000 Hex Head, Zinc
Note: Not available for purchase assembled.
Description
QTY.
1 1 1 1 1 4
14
15
Page 9
KAWASAKI ENGINE ASSEMBLY
E10242 - Emission Kit (E10248
& E10249) E10245 - Bung Plug M18 x 1.5mm E10337 - Valve Oil Seal E10544 - Decal, Clutch E12525 - Drive Shaft Oil Seal E85461 - Oil Drain Hose ASM E88326 - Spark Plug E88327 - Ignition Coil ASM E88328 - Air Intake Manifold E88468 - Head Gasket E88469 - Cylinder 1 Head ASM E88470 - Cylinder 2 Head ASM E88471 - Valve Cover Gasket E88472 - Intake Valve E88473 - Exhaust Valve E88476 - Dipstick Tube O-Ring E88511 - Voltage Regulator EP50270 - LP Ready Kawasaki
Engine ASM
With Emission Kit
(E10242) EP50271 - LP Ready Kawasaki
Engine ASM
E88478
E88325
E88504
E88502
E88503
E10895
E88501
E88483
E88465
E88464
E88484
E10545
E88328
E88477
E10116
E10135
E12360
E88859
E88480
E88482
E88479
EP50203
E11819
E88121
E10137
E88466
E11321
E10248
E10549
E88475
E88481
E88474
E12405
E11353
E89754
E89618
E88510
E89753
E89755
PART
NUMBER
E10116 E10135 E10137
E10242 E10245
E10248 E10249 E10337 E10544 E10549 E10895 E11321
E11353 E11418
E11819 E12360
E12405 E12426
E12525 E81066
E81087 E85461 E88121 E88325 E88326 E88327 E88328 E88464 E88465 E88466 E88468 E88469 E88470 E88471 E88472 E88473 E88474 E88475 E88476 E88477 E88478 E88479 E88480 E88481 E88482 E88483 E88484 E88501 E88502
E88503 E88504 E88510 E88511 E88859
EP89618 E89753 E89754 E89755 EP50270 EP50271
EP50203
Description
Screw, 7/16"-14 x 1.250 Hex Head, Grade 5, Zinc Washer, 3/8" USS, Zinc Clamp, Tube 1/2" (COV-0909)
Emissions Kit (E10248, E10249) Bung Plug M18 x 1.5mm
O2 Sensor Electrical Control Box O2 Sensor Valve Oil Seal Decal, Clutch Decal, Caution Oil Pressure Switch Gasket, Carburetor to Air-Fuel Hub Screw #10 x 5/8" Sheet Metal, Pan Head, Phillips, Black
TUBE CLAMP 3/4'' (COV-1309) Nut, 7/16"-14, Nylon Lock, Grade 5, Zinc
Stud, 8mm x 18mm L Cooling Air Intake Filter
Oil Pressure Switch CO Detector Badge
Drive Shaft Oil Seal Washer, 3/8" Split Lock, Zinc
Screw, 3/8"-16 x 1.500 Hex Head, Grade 5, Zinc Oil Drain Hose Accessory Decal, Emissions Warning Light Air Intake Filter Paper Spark Plug Ignition Coil ASM Air/Fuel Intake Manifold O-Ring 12.5mm ID x 3.4mm T Air Filter Thumb Nut 12V Starter Head Gasket Cylinder 1 Head ASM Cylinder 2 Head ASM Valve Cover Gasket Intake Valve Exhaust Valve Oil Dipstick Oil Filter O-Ring Stud, 6mm x 95mm L Air Intake Filter Foam Muer Gasket Cooling Air Intake Guard Decal, Emissions Decal, Air Filter Cover Muer, Catalytic, & Manifold Kawasaki FS481V Air Filter Cover Carburetor Intake Neck Air Intake Elbow Air Intake Elbow to Neck Clamp Air Intake Elbow to Filter Clamp
1/2'' ID BRAIDED GASOLINE FUEL HOSE Voltage Regulator Rivet, Push, Cooling Air Intake Guard, FS481V ASM
Oil Fill Tube 1/2'' OETIKER CLAMP 3/8-18 STREET ELBOW Oil Drain Valve 0.375 MNPT To Barb 0.5 LP Ready Kawasaki Engine Assembly With Emission Kit (E10242) LP Ready Kawasaki Engine Assembly
Carburetor, LP Gas FS481V
QTY.
1 1 1
1 1
1 1 4 1 1 2 2
1 1
4 1
1 1
1 4
4 1
1 1 2 2 1
2 2
1 2 1 1
2 2 2 1
1 1
2 1 2 1
1 1 1
1 1 1
1 1 1 1 3
1 1 1 1 1 1
1
Engine RPM
Idle = 1700 - 1780
Full Throttle = 2800
16
E10249
E11418
E81066
E81087
17
Page 10
DECK ASSEMBLY
E11281 - 21 INCH DECK E11840 - 27 INCH DECK
E12983
E89585
E81089
E81067
E10122
E10120 E11772
E81088
PART
NUMBER
E10120 E10122 E10141 E10902
E11772 E11840
E12689 E12983 E81067 E81088
E81089 E83520 E86118 E86225 E89585
DESCRIPTION
NYLOC HEX NUT 10-32 HEX HEAD BOLT 1/4-20 x 1.00 LG NYLOC HEX JAM NUT 0.3125-18 ZINC HEX HEAD BOLT 5/16-18 x 2-1/2 LG ZINC
SOLENIOD 12 VDC DECK 27 INCH BURNISHER
WHEEL 6 INCH DIA DECAL LOCK WASHER 5/16 NYLOC JAM NUT 1/2-13
HEX HEAD BOLT 5/16-18 x 3/4 LG NYLOC HEX NUT 1/4-20 3 INCH SWIVEL CASTER 1/2-13 x 1.00 LG STUD WHEEL BRACKET 3 INCH WIRE HARNESS
QTY.
1 2 2 2
1 1
2 1 4 1
4 2 1 2 1
E86118
E83520
E86225
E10902
E12689
E10141
18
19
Page 11
27" DUST CONTROL DECK ASSEMBLY
E81713
E88982
E88983
E81713
E81078
E81064
E89594
E81078
E10122
E81078
E81713
E10120
E81089
E81067
E83520
E11772
E10902
E89592
E89604
E81088
E81078
E83520
E88979
E88772
PART
NUMBER
E10120 E10122 E10141 E10902
E11772 E12689
E81064 E81067
E81078 E81088 E81089 E81713
E83520 E86118 E86225
E87985 E88772 E88979
E88982 E88983
E89592 E89594
E89604 E89608
EP50257
DESCRIPTION
NYLOC HEX NUT 10-32 HEX HEAD BOLT 1/4-20 x 1.00 LG NYLOC HEX JAM NUT 0.3125-18 ZINC HEX HEAD BOLT 5/16-18 x 2-1/2 LG ZINC
SOLENIOD 12 VDC WHEEL 6 INCH DIA
HEX BOLT1/4-20 x 0.75 LG ZINC LOCK WASHER 5/16
LOCK WASHER, 0.250 NYLOC JAM NUT 1/2-13 HEX HEAD BOLT 5/16-18 x 3/4 LG FLAT WASHER 1/4
NYLOC HEX NUT 1/4-20 3 INCH SWIVEL CASTER 1/2-13 x 1.00 LG STUD WHEEL BRACKET 3 INCH
FILTER BAG HOLDER WELDMENT FILTER BAG BAG HOLDER COVER
DECK 27 INCH DUST CONTROL STANDOFF
DRAW LATCH HEX BOLT 1/4-20 x 1.25 LG ZINC
EDGING HOSE ASSEMBLY
DUST SHROUD ASSEMBLY, 27"
QTY.
1 4 2 2
1 2
3 4
10
1 4 8
4 1 2
1 1 1
1 3
1 3
2 1
1
20
EP50257
E87985
E86118
E89608
E10122
E86225
E10141
E12689
21
Page 12
BELT DRIVE SYSTEM
E12609 --
E10135 --
place between E12709 & aluminum deck at this bolt location.
place
between
E12709
and aluminum deck at this bolt location.
E12447
E12709
E12459
E10116
E10117
E83629
E81066
E10135
E10459
E11289
E12547
PART
NUMBER
E10116 E10117 E10135 E10459 E10725 E11135 E11289 E12400 E12401 E12447 E12459 E12546 E12547 E12609 E12709 E12978 E12979 E12981 E81064 E81066 E81078
E83629
Screw, 7/16"-14 x 1.250 Hex Head, Grade 5, Zinc Washer, 7/16" Split Lock, Zinc Washer, 3/8" USS, Zinc Belt Tensioner Screw, 1/4"-20 x 1.500 Hex Head, Grade 5, Zinc Washer, 3/4" SAE, Zinc Key 1/4" x 1/4" x 1.500" Bushing, QT 25mm Taper Lock Pulley BK75H - 7.50 OD Washer, 7/16" SAE, Zinc Key 8mm x 7mm x 30mm Engine Pulley 1B34SH - 3.75 OD Bushing, SH 1.00" QD Taper Lock Shim Pad Driver Alum Bearing Assembly with Shaft Belt, BX39 V-Belt Belt, BX47 V-Belt Pulley BK60QT - 5.75 OD Screw, 1/4"-20 x 0.750 Hex Head, Grade 5, Zinc Washer, 3/8" Split Lock, Zinc Washer, 1/4" Split Lock, Zinc
Screw, 3/8"-16 x 1.250 Hex Head, Grade 5, Zinc
Note: Not available for purchase assembled.
Description
QTY.
4 4 1 1 3 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 5
1
E12981 -- 21" Deck E12401 -- 27" Deck
E12400
E81078
E81064
E11135
E12546
E81078
E10725
E12978 -- 21" Deck E12979 -- 27" Deck
22
23
Page 13
PAD DRIVE SYSTEM
EP50028 -- 21" Pad Drive Assembly EP50040 -- 27" Pad Drive Assembly
E10586
E10250 -- 21" Pad Driver E10252 -- 27" Pad Driver
E10112
E81067
E12444
PART
NUMBER
E10112 E10250 E10252 E10586 E10850 E12444 E12517 E81063 E81067 EP50028
EP50040
NOTE: Pad driver assembly comes without pad.
Screw, 5/16"-18 x 1.250 Hex Head Grade 5, Zinc 21" Pad Driver 27" Pad Driver 3/4" Pad Driver Shaft Coupling Rivet, 3/16" OD x 15/16" L with 3/8" Head Washer, 5/16" SAE, Zinc Pad Lock, Center Lok II ® RH Set Black Nut, 5/16"-18, Nylon Lock, Grade 5, Zinc Washer, 5/16" Split Lock, Zinc Pad Drive Assembly 21" Without Pad
Pad Drive Assembly 27" Without Pad
Description
QTY.
6 1 1 1 3 6 2 6 6 1
1
Transport Pad
E81063
E12517 2 Piece Set
E10850
24
E12517
2 Piece Set
25
Page 14
CENTRIFUGAL CLUTCH ASSEMBLY
E86122
E89768
E11289
E86122 is installed to align the belt drive section of the clutch to the pad driver pulley belt drive section.
Remove and discard set screws from clutch before installing.
Install key after pushing clutch onto the engine drive shaft and aligning keyways.
PART
NUMBER
E10117 E10598
E11289 E11501
E89768 E12447
E86122 E86229
Washer, 7/16" Split Lock, Zinc Screw 7/16"-20 x 1.750 Hex Head, Grade 5, Zinc
Key 1/4" x 1/4" x 1.500" Washer, 7/16" USS, Zinc
Clutch, Centrifugal 1750 RPM 4" Dia. Washer, 7/16" SAE, Zinc
Spacer, Burnisher Kawasaki Clutch Top Spacer, Burnisher Kawasaki Clutch Bottom
Note: Not available for purchase assembled.
Description
QTY.
1 1
1 1
1 1
1 1
E86229
E11501
E12447
E10117
E10598
Engine Idle RPM
1700-1780
E11501 should tighten onto the lip of the clutch. E86229 should be just inside the lip of the drive shaft hole.
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Page 15
ELECTRICAL SCHEMATIC
ELECTRICAL SCHEMATIC (emissions)
E89585 - Wiring Harness
RED 14 GA
YELLOW 14 GA
GREEN 14 GA
WIRE HARNESS E89585
1N5402
E10449
KEY SWITCH
B
S
RED 14 GA
E89590 - Wiring Harness
E10449
KEY SWITCH
A
ORANGE 14 GA
RED 14 GA
B
GREEN 14 GA
E12405
OIL PRESSURE
SWITCH
RED 14 GA
YELLOW 14 GA
BLACK 14 GA
WIRE HARNESS
89590
YELLOW 14 GA
1N5402
BLUE 14 GA
BLACK 14 GA
RED 14 GA
A
ORANGE 14 GA
E12405
OIL PRESSURE
S
SWITCH
BLACK 14 GA
RED 14 GA
YELLOW 14 GA
E10248
AG 41 KCALBAG 41 NEERG
RED 14 GA
OS SENSOR
CONTROLLER
BLACK 14 GA
STARTER
SOLENOID
E11772
PURPLE 14 GA
E12380
RED 6 GA
RED 14 GA
LPG SOLENOID
VALVE
E10246
RUN TIME
METER
E86119
M
STARTER
REGULATOR
E88511
VOLTAGE
+
V
V
out
BLACK 14 GA
+
C
GND
-
C
CASE GRD
CASE GRDE88466
CASE GRD
STARTER
SOLENOID
E11772
PURPLE 14 GA
BLUE 14 GA
E12380
LPG SOLENOID
VALVE
E10246
O2 Sensor
E10249
CASE
GRD
E86119
RED 14 GA
RUN TIME
BLACK 14 GA
METER
E88466
DRG ESACAG 6 DER
M
STARTER
E88511
VOLTAGE
REGULATOR
+
V
V
C
GND
C
out
+
-
CASE GRD
CASE GRD
28
E12380
RED 6 GA
12V BATTERY
E88324
BLACK 6 GA
E12381
E12380
RED 6 GA
BLACK 6 GA
E12381
12V BATTERY
E88324
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Page 16
ENGINE MAINTENANCE
PERIODIC MAINTENANCE
FOR MORE INFORMATION
5) Check and adjust valve clearance after initial 50 hours
TROUBLESHOOTING
KAWASAKI FS481V
PLEASE REFER TO ENGINE OWNERS MANUAL
Check engine oil level and add if necessary
Check and clean engine intake foam and intake paper filter
Check and clean engine cooling air intake filter and replace if necessary (Part Number: E12360)
General check for loose or lost nuts, screws, oil leakage, fuel hose connection, etc.
Check belt tension
Change engine oil (SAE 30 recommended) and Replace oil filter (Part Number: E88475)
Clean dust and dirt from cylinder and cylinder head cooling fins
Clean and regap sparkplugs (gap must be 0.030 in.)
Replace air intake foam filter (Part Number: E88478)
Replace air intake paper filter (Part Number: E88325)
Replace spark plugs (Part Number: E88326 )
EVERY
DAILY
100
HOURS
*
*
*
*
*
*
*
*
*
*
*
EVERY
200
HOURS
PROBLEM CAUSE POSSIBLE SOLUTION
Battery is dead Recharge battery or replace if necessary
Loose wire or bad connection Check wires and connections
Engine will not turn over
Engine turns over, but will not start
Hard to start
Engine stops suddenly and will not restart
Engine overheats
Machine vibrates excessively
Bad electrical component Replace bad component
Fuel system problem
Propane tank shut off valve in off position
Low oil Add oil
Fuel system problem
Propane tank empty Fill propane tank
Engine problem
Throttle lever in slow position Push throttle lever to fast position
Propane tank shut off valve not fully open
Some type of engine problem
Out of propane Replace propane tank with full propane tank
Low oil Add oil
Intake air filter is dirty Remove air intake filter and clean
Incorrect oil level Add or remove oil to achieve proper oil level
Pad not centered on pad driver Remove pad and center pad properly on pad driver
Pad damaged Replace pad
Loose bolts Check and tighten bolts
Pad center lock is loose Tighten pad center lock securely
Refer to engine owner’s manual and read IMPORTANT below
Open propane tank shut off valve completely
Refer to engine owner’s manual and read IMPORTANT below
Refer to engine owner’s manual and read IMPORTANT below
Open propane tank shut off valve completely
Refer to engine owner’s manual and read IMPORTANT below
Check and adjust valve clearance
Clean combustion chamber
Clean and lap valve seating surface
IMPORTANT NOTES:
1) Change engine oil and oil filter (Part Number: E88475)after first 8 hours of operation
2) Replace foam and paper air intake filters (Part Number: E88478 & E88325)after first 25 hours of operation
3) Replace spark plugs (Part Number: E88326 after first 25 hours of operation
4) Maintenance should be done by qualified pe
30
rsonnel only
*
*
*
Floor may be uneven in one spot Try another spot on the floor
Machine is hard to push
Machine pulls to the left
Lacks power Some type of engine problem
Engine stops and will restart, but stops again
Nothing here fixes the problem
IMPORTANT: Propane fueled combustion engines produce dangerous gases and must be serviced by authorized service personnel trained specifically to service propane fueled engines and fuel systems. The troubleshooting tips are not intended to take the place of authorized service personnel. If you are unsure of what to do contact an authorized service personnel. Before working on this machine you must be familiar with the safety instructions in this manual.
Front end bearing housing not adjusted properly
Floor may be uneven in one spot Try another spot on the floor
Front end bearing housing not adjusted properly
Emission shut-down system engaged
Problem could have several causes
Adjust the front end bearing housing
Adjust the front end bearing housing
Refer to engine owner’s manual and read IMPORTANT below
Refer to engine owner’s manual and read IMPORTANT below
Read IMPORTANT below
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Page 17
EMISSION CONTROL WARRANTY STATEMENT
EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
The California Air Resource Board and Betco Corporation is pleased to explain the emissions control system warranty on your 2013 small off-road engine (SORE). In California and the other 49 States, new SORE must be designed, built and equipped to meet stringent anti-smog standards. Betco Corporation must warrant the emission control system on your SORE for the period of time listed below provided there has been no abuse, neglect or improper maintenance of your SORE.
Your emission control system may include parts such as the carburetor or fuel-injection system, the ignition system, and catalytic converter. Also included may be hoses, belts, connectors and other emission-related assemblies.
Where a warrantable condition exists, Betco Corporation will repair your SORE at no cost to you including diagnosis, parts and labor.
MANUFACTURER'S WARRANTY COVERAGE
The 1995 and later small off-road engines are warranted for two years. If any emission-related part on your engine is defec­tive, the part will be repaired or replaced by Betco Corporation.
OWNER'S WARRANTY RESPONSIBILITIES
As the small off-road engine (SORE) owner, you are responsible for the performance of the required maintenance listed in your owner's manual. Betco Corporation recommends that you retain all receipts covering maintenance of your SORE engine, but Betco Corporation cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the SORE owner you should however be aware that Betco Corporation may deny your warranty if your SORE or its part has failed due to abuse, neglect, improper maintenance or unapproved modification.
You are responsible for presenting your SORE to a Betco Corporation distribution center as soon as the problem exists. The warranty repairs should be completed within a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact Betco Corporation at 1-888-GO-BETCO (1-888-462-
3826) or by email at warranty@betco.com.
Betco Corporation 400 Van Camp Road Bowling Green, Ohio 43402 USA
GENERAL EMISSIONS WARRANTY COVERAGE
Betco Corporation warrants to the ultimate purchaser and each subsequent purchaser that the equipment is designed, built and equipped so as to conform with all applicable regulations; and free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to that part as described in Betco Corporation’s application for certification. The warranty period begins on the date the equipment is delivered to an ultimate purchaser or first placed into service. The warranty period is two years. Subject to certain conditions and exclusions as stated below, the warranty on emission-related parts is as follows:
1. Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied, is warranted for the warranty period stated above. If the part fails during the period of warranty coverage, the part will be repaired or replaced by Betco Corporation according to subsection (4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period.
2. Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the war­ranty period stated above. Any such part repaired or replaced under warranty will be warranted for the remaining warranty period.
3. Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is warrant­ed for the period of time before the first scheduled replacement date for that part. If the part fails before the first scheduled replacement, the part will be repaired or replaced by Betco Corporation according to subsection (4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part.
4. Repair or replacement of any warranted part under the warranty provisions herein must be performed at a warranty station at no charge to the owner.
5. Notwithstanding the provisions herein, warranty services or repairs will be provided at all of our distribution centers that are franchised to service the subject engines or equipment.
6. The SORE owner will not be charged for diagnostic labor that is directly associated with diagnosis of a defective, emission­related warranted part, provided that such diagnostic work is performed at a warranty station.
7. Betco Corporation is not liable for damages to other engine or equipment components proximately caused by a failure under warranty of any warranted part.
8. Throughout the SORE warranty period stated above, Betco Corporation will maintain a supply of warranted parts sufficient to meet the expected demand for such parts.
9. Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner. Such use will not reduce the warranty obligations of Betco Corporation.
10. Add-on or modified parts that are not exempted by the Air Resources Board may not be used. The use of any non-exempted add-on or modified parts by the ultimate purchaser will be grounds for disallowing a warranty claims. Betco Corporation will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part.
WARRANTED PARTS
The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if Betco Corporation demonstrates that the SORE has been abused, neglected, or improperly maintained, and that such abuse, neglect, or improper maintenance was the direct cause of the need for repair or replacement of the part. That notwith­standing, any adjustment of a component that has a factory installed, and properly operating, adjustment limiting device is still eligible for warranty coverage. The following emission warranty parts are covered:
1. Fuel system: carburetor, pressure regulator, fuel lock off, and hoses
2. Ignition system: spark plug, ignition coil assembly, voltage regulator
3. Intake system: Intake system: intake manifold and air filter
4. Exhaust system: exhaust manifold and catalytic converter
5. Miscellaneous items used in above systems: hoses, connectors, and assemblies.
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33
Page 18
343536
Page 19
BETCO US WARRANTY POLICYBETCO US WARRANTY POLICY
10 year coverage
Subject to the conditions stated below, Betco warrants parts and labor on rotationally molded polyethylene tanks/ housings and injection molded vacuum head assemblies to be free from defects in materials and workmanship for a period of ten years to the original purchaser.
Allowable Travel Time Warranty Reimbursement:
Eligible equipment: All battery and propane powered equipment products. Warranty period: 90 days from date of sale to the original purchaser. A maximum 180 mile round trip at 50 cents per mile will be allowed for warranty consideration.
3 Year Coverage
Subject to the conditions stated below, Betco warrants parts and labor on all other Betco components to be free from defects in materials and workmanship for a period of three years to the original purchaser.
• Lithium Ion battery for MotoMop™ is a full 3 years
1 Year Coverage
Subject to the conditions stated below, Betco offers a limited warranty on parts and labor on the following equipment: parts and accessories to be free from defects in materials and workmanship for a period of one year to the original purchaser.
• PowerUp™ 14 Upright Vacuum: #E29990-00
• Bac Pac Lite Vacuum: #85903-00
• FiberPRO® Floor Dryer: #85507-00
• WORKMAN™ Series Vacuums: #85024-00, #85025-00, #83012-00, #85027-00
• All Tools and Accessories
• All Battery Chargers
• Deep cycle batteries are pro-rated for 1 year
Propane Machine Warranty:
Kawasaki/Subaru engines are warranted by Kawasaki/Subaru for a period of 2 years against manufacturer defects. All other components (except wear items)* are warranted by Betco for a period of 3 years.
*Wear Items exempt from Warranty consideration include but may not be limited to: power cords, transport wheels, vacuum bags, belts, squeegee blades, pad drivers, clutch plates, handle grips, filters, screens, throttle cables, brushes and carbon brushes.
Subject to the conditions and exceptions stated in this warranty, Betco warrants the Betco products to be free from defects in material and workmanship, under normal use and service, for the periods listed under the warranty policy to the original purchaser. At any time during the warranty period, Betco will furnish replacement parts for the Betco parts to the original purchaser. Such parts will be furnished and charged including transportation costs, to the original owner through any Betco authorized Service Distributor. If the original part is returned within the warranty policy period from date of delivery for inspection by Betco and is found to be defective the owner will be credited for the cost of replacement parts plus shipping and handling. Replacement parts that have become defective through wear or abuse are not included in this warranty.
This warranty does not apply to damage or defect caused by accident, misuse. Negligence, fire, or to any Betco product which has been serviced or repaired by other than an authorized Betco Service Distributor or Betco factory personnel. This warranty is void if products are used for any purpose other than that which was intended. There are no other warranties expressed or implied. In no event shall Betco be liable for incidental or consequential damages or any damage to person or property. (Please note some states do not allow the exclusion or limitations for incidental and consequential damages).
400 Van Camp • Bowling Green, Ohio 43402
91689-92 Jan19B
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