Betco E1285000, E1280000 User Manual

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Page 1

E12800 E12830

21”, 27"

OPTIMA XR SERIES

Propane Burnishers

Optional Emissions Kit Available

Operator and Parts

Manual

400 Van Camp • Bowling Green, Ohio 43402

Customer Service: 888-GO-BETCO • Fax: 800-445-5056 • Technical Service: 877-856-5954 • www.betco.com

Page 2

TABLE OF CONTENTS

Carbon Monoxide Warning .....................................3

Safety ...................................................................... 4

WARNING - CARBON MONOXIDE

LETHAL EXHAUST GAS

- MUST READ THIS! -

Never Run The Engine In A Closed Building Or Conﬁned Area

Exhaust gases contain poisonous carbon monoxide. Carbon monoxide is odorless, colorless, and can cause death if inhaled.

Carbon Monoxide Poisoning Symptoms

Tank Use and Storage .............................................5

Technical Speciﬁcations .......................................... 5

Operator Preparation ......................................... 5 - 6

Starting and Stopping the Kawasaki Engine ............ 6

Belt Tensioning .......................................................7

Pad Change Methods .............................................. 8

Pad Driver Removal ................................................8

Major Assemblies ...................................................9

Handle Bar .................................................... 10 - 11

Lower Handle Support .................................. 12 - 13

Regulator Assembly ...................................... 14 - 15

12V Key Switch Box ...................................... 14 - 15

Kawasaki Engine Assembly ........................... 16 - 17

Deck Assembly ............................................. 18 - 19

27" Dust Control Deck Assembly ................... 20 - 21

Train your employees to know the warning signs of carbon monoxide poisoning.

Mild carbon monoxide poisoning may cause any of the following: Headache, drowsiness, faintness, poor coordination, nausea, and vomiting. Turn the engine off and immediately get to fresh air if you have any of these symptoms.

Do not run the machine until it is given an emissions test and repairs made by an authorized distributor.

• Local emissions testing is available at a fork-lift service department.

Moderate or severe carbon monoxide poisoning causes confusion, unconsciousness, chest pain, shortness of breath, and coma. Thus, most victims are not able to move themselves and must be rescued. Severe poisoning is often fatal.

Carbon monoxide is dangerous because a person may not recognize drowsiness as a symptom of poisoning. Consequently, someone with mild poisoning can go to sleep and continue to breathe the carbon monoxide until severe poisoning or death occurs. Some people with long-standing, mild carbon monoxide poisoning caused by furnaces or heaters may mistake their symptoms for other conditions, such as the ﬂu or other viral infections.

Carbon Monoxide Detectors

CO detectors are a must for safe operation of your equipment. Various types are available. A “CO” carbon monoxide detector detects carbon monoxide before it reaches dangerous levels. Detectors are a must for those who run propane powered equipment. The CO Detector is for everyone’s protection against Carbon Monoxide Poisoning.

Belt Drive System .......................................... 22 - 23

Pad Drive System .......................................... 24 - 25

Centrifugal Clutch Assembly ......................... 26 - 27

Electrical Schematic ...................................... 28 - 29

Engine Maintenance .............................................. 30

Troubleshooting ....................................................31

Emissions Warranty ...................................... 32 - 33

Warranty ...............................................................36

• Carbon Monoxide Detector - Passive – Effective for 30 days after package has been opened. – Write the date opened on the detector. – Mount with self-adhesive strip on the machine handle. – Train machine operator to check detector regularly. – If the orange disk changes to gray or black - your Carbon Monoxide Levels are at a Dangerous Level. – If the orange disk changes to gray or black you must turn your buffer off immediately and return it to your nearest

authorized distributor for an emissions test.

– Do Not Restart the machine until the emissions have been checked and corrected. – This is for your protection as well as your customers. CO detectors are a must for safe operation and maximum

efﬁciency of your equipment.

– For replacement CO detectors, contact your distributor. Ask for the carbon monoxide detector, part # E12426.

• Carbon Monoxide Detector - battery operated with alarm – Available from various sources

Page 3

SAFETY

TANK USE AND STORAGE

lmportant Safety Information

All LPG (Liquiﬁed Petroleum Gas) powered engines, including this engine, produce Carbon Monoxide (CO). It is a Lethal Poison that is colorless, odorless, tasteless, and non-irritating gas. You must read “Danger: Lethal Exhaust Gas” information above.

Keep hands, feet, and loose clothing away from all moving parts while the machine is in operation. The exhaust system gets very hot so keep hands, clothing and any items that can burn away from the engine, engine manifold, and mufﬂer.

These machines are tough and durable, however do not abuse the machine. With proper care and maintenance this unit will give you years of trouble free operation.

Carbon Monoxide Safety Information

Engine exhaust gases contain poisonous carbon monoxide. Carbon monoxide is odorless, colorless, tasteless, and can cause death if inhaled. Failure to provide proper venting of CO, failure to properly maintain the engine, or failure to properly train personnel of the dangers and warning signs of carbon monoxide exposure may result in Serious Injury Or Death to the operator and others in the area.

• Any equipment with the potential to produce carbon monoxide presents a signiﬁcant hazard when used indoors. They must be used with great caution. Opening a door or window, or running an exhaust fan will not necessarily supply adequate ventilation. Avoid inhaling exhaust fumes and never run the engine in a closed building or conﬁned area without proper ventilation.

• Do not allow engine to run unattended.

• If you have any indication that the engine is not running properly, immediately shut the machine off and have it checked over and repaired by qualiﬁed maintenance personnel.

• Workers should be trained to recognize the hazards of carbon monoxide and the early symptoms of carbon monoxide poisoning.

• A carbon monoxide detector and alarm should be available to alert workers of emissions.

• Have a carbon monoxide detector attached to machine handle or have machine operator wear a carbon monoxide detector. (See carbon monoxide detector page).

• Use only as described in this manual.

• Use only manufacturer’s recommended components.

• Maintenance and repairs must be done by qualiﬁed personnel.

• Only trained operators should be allowed to operate propane powered ﬂoor machines.

• If the machine is not working properly, have it serviced by an authorized service center.

• Install fuel cylinder in a well ventilated place.

• Be aware of possible leaks of propane gas if odor is present.

• If the machine is stored inside a building, remove the fuel cylinder and store properly outside.

• Secure fuel cylinders when being transported.

• If tank is left attached to the machine then valve should be OFF.

• Never store fuel cylinders in a vehicle, building, or area where they may exposed to high temperature.

• Do not operate the machine with any openings blocked.

• Keep openings free of debris that may reduce airﬂow.

• Remove fuel cylinder and disconnect battery before servicing.

Propane Tank Use

We use OPD gas cylinders designed for vapor withdrawal. The fuel lock offs, regulators, and engines are also designed for vapor withdrawal.

• We recommend that you use the OPD (Overﬂow Protection Device) vapor withdrawal type cylinder. These style tanks have a triangle shaped valve handle.

• Do not overﬁll - the best gauge is a scale - never allow tank to weigh over 36 pounds for an aluminum tank and 43 pounds for a steel tank.

• Connect fuel cylinder to machine in a well ventilated place.

• Be aware of possible leaks of propane gas if odor is present.

• Use propane tanks designed for vertical use only.

Propane Tank Storage

• Store tanks outside in a well-ventilated area.

• Never store fuel cylinders in a vehicle, building, or area where they may exposed to high temperature.

• If the machine is stored inside a building, remove the fuel cylinder and store properly outside.

• Secure fuel cylinders when being transported.

• If tank is left attached to the machine then valve should be OFF.

• Store tanks in the upright position (valves up).

• Be aware of possible leaks of propane gas if odor is present.

• New tanks must be purged of air at ﬁrst ﬁll.

TECHNICAL SPECIFICATIONS

TECHNICAL DESCRIPTION MEASUREMENT UNIT Optima XR 21" Optima XR 27"

Working Width in 21 27

Length in 49 56

Width in 22.5 29.5

Height in 37.5 37.5

Weight (without propane tank) lb 211 228

Engine Speed RPM 2800

Pad Speed RPM 1825 1450

Electrical System V 12 DC

Sound Level dB(A) < 85

OPERATION PREPERATION

Before Starting the Machine

Read the Owner’s Manual and the Engine Operation Manual.

Your machine is shipped ready for operation; however there is no fuel in the tank. When having the tank ﬁlled, you must make sure the tank is never over-ﬁlled.

• The best way to do this is to tell the ﬁlling station to weigh the tank full. On an aluminum tank, it should weigh

no more than 36 pounds and on a steel tank no more than 43 pounds. (See more information at “Tank Storage

and Maintenance” page.)

Page 4

Adjust the handle for comfortable operation. Remove detent pins from the handle, and adjust to the hole alignment that gives the most comfortable height. Replace detent pins. Tighten nuts and bolts if needed.

Make sure pad is not torn, pad is well attached and centering device is tightened.

BELT TENSIONINGOPERATOR PREPARATION

Check Oil Level: Starting the engine without the proper amount of oil will cause severe engine damage. Always keep the engine oil level between the full and add marks on the dipstick. Do not loosen oil ﬁll cap or remove dipstick while engine is running.

• Park your burnisher on a level surface.

• Turn the oil ﬁll cap counter clockwise and then lift from the ﬁll tube.

• Wipe the dip stick clean and push it back into the oil ﬁll tube until the cap seats and then withdraw it to check: the oil level. (Do not screw cap on to check oil). Add if necessary. If the oil level is low, add API Class SM oil having a SAE viscosity grade appropriate for the expected temperatures as indicated in the Operators Manual (Usually a HD30 or 10W30).

• Important Note: Do Not Overﬁll

• Replace oil cap.

Inspect fuel hoses and ﬁttings for wear and leaks. Have all worn hoses and leaks repaired before operating.

Look and listen for exhaust leaks. Have all leaks repaired before operating.

Check the carburetor ﬁlter and air ﬁlter for debris. Clean and replace if necessary.

Connect fuel hose to tank by screwing the hose ﬁtting to tank. You must tighten all the way down to make fuel connection. Turn tank knob slowly until you hear the ﬂow of fuel into fuel system.

STARTING AND STOPPING

THE KAWASAKI ENGINE

Use 15/16" socket with extension to tighten tensioner in direction of arrow.

Test tension by pushing or pulling on belt or belt tensioner. With proper belt tension the pulley on the belt tensioner should only move about 1".

Starting The Kawasaki Engine

The Kawasaki engine is equipped with a 12 volt starter and a key switch start.

1. Place propane tank into handle assembly and close propane tank strap clamp to secure tank.

2. Attach propane hose coupling and fully tighten.

3. Tilt machine back so that pad is off the ﬂoor.

4. Open propane tank valve (turn counterclockwise) and check for any leaks.

5. Put throttle cable into the “slow” position. (Note: If starting is difﬁcult, you can place throttle in the fast” position).

6. Turn the ignition - start switch to the “start” position and hold it there until the engine starts. Do not crank for more than 20 seconds at a time and wait at least one minute between tries when cranking. See troubleshooting guide if the engine does not start after several tries.

7. After engine starts, set throttle to a slow operating speed until the motor warms up. Engine speed may be increased after 3 to 5 minutes.

8. Check for frost on the regulator and fuel line. Frost will indicate that the machine is drawing liquid propane from an overﬁlled or incorrect tank.

9. If frost is present on the regulator or fuel line, turn off the machine and have the tank inspected by a certiﬁed technician.

Stopping The Kawasaki Engine

1. Turn propane tank valve to the closed position (turn clockwise) and allow the engine to continue running until it runs out of fuel.

2. Turn key to the off position. (In an emergency, turn the key to the off position. Backﬁring may occur when using this method).

Use 9/16" wrench to tighten tensioner bolt.

Tilt Machine back onto rear caster or tilt machine onto its side.

1. Remove the pad driver using 3/4" open ended wrench. (See pad changing & pad driver removal section)

2. On top of the deck use a 9/16" wrench to loosen the belt tensioner bolt.

3. Using a 15/16" socket and extension, fully tighten the belt tensioner from the underside of the deck.

4. Back off fully tightened belt tensioner about 10-15 degrees about 1 mark or about 2 inches at the end of

5. the socket handle. (Note: There are 5 marks on the side of the tensioner. Each mark is equal to about 15 degrees and this leaves about 60 degrees of tightness.) While holding the belt tensioner in position tighten the tensioner bolt on top of the deck.

6. TIGHTEN SECURELY! Hand test the tensioner by pushing and pulling on the tensioner. The belt should be tight and the arm

7. should move about 10-15 degrees about 1".

Page 5

PAD CHANGE METHODS

Caution: Mufﬂer May Be Hot!

MAJOR ASSEMBLIES

Tilt the machine back on its caster.

1. Unscrew the pad center threaded hold.

2. Remove the pad from the pad driver.

3. Get new, correct size pad for burnisher.

4. Center new pad on pad driver.

5. Screw in the pad center threaded hold

6. until tight. Place machine upright.

7. Set front of machine on oor to ensure

8. pad driver grips pad before starting.

1. Close valve and remove propane tank from the machine.

2. Lay the machine sideways on the ground to the operators right hand side ensuring that the regulator and oil ﬁll tube are facing upward.

3. Unscrew the pad center threaded hold.

4. Remove the pad from the pad driver.

5. Get new, correct size pad for burnisher.

6. Center new pad on pad driver.

7. Screw in the pad center threaded hold until tight.

8. Place machine upright.

9. Set front of machine on ﬂoor to ensure pad driver grips pad before starting.

Tilt the machine on either side.

1. Unscrew the pad center threaded hold.

2. Remove the pad from the pad driver.

3. Get new, correct size pad for burnisher.

4. Center new pad on pad driver.

5. Screw in the pad center threaded hold

6. until tight. Place machine upright.

7. Set front of machine on oor to ensure

8. pad driver grips pad before starting.

UPPER HANDLE ASM

KEY SWITCH ASM

REGULATOR ASM

PROPANE TANK E88550

LOWER HANDLE ASM

PAD DRIVER REMOVAL

Spin the pad driver the direction of the arrow to loosen.

Use a 3/4" open end wrench as shown to hold pad drive shaft while spinning the pad driver.

When screwing on the pad driver spin pad driver in opposite direction of arrow. Snug pad driver without wrench. When the machine is started the contact between the oor and the pad will tighten the pad driver completely.

ENGINE ASM

Note: Muer is removed to show pad driver shaft.

DECK ASM

BELT DRIVE ASM

PAD DRIVER ASM

Page 6

HANDLE BAR

E12476

E83145

E88808

E12696

E10120

E86228

E11420

PART

NUMBER

E10120 E11146 E11420 E12476 E12696 E83145 E86114 E86125 E86228 E87986 E88808

Nut, #10-32, Nylon Lock, Grade 5, Zinc Nut, 3/8"-16, Nylon Lock, Grade 5, Zinc Washer, #10 SAE, Zinc Screw, Shoulder 1/2" x 1/2" Socket Head Hand Grip Washer, Nylon 1/2" ID X 1.25" OD Kawasaki Throttle Cable 38" L Screw, #10-32 x 1.000 Hex Head, Zinc Spacer, #10 ID x 1/2" OD x 1/4" Long, Black Nylon Pin, 5/16" x 3/4" Detent with Ring Handle Bar Weldment

Note: Not available for purchase assembled.

Description

QTY.

2 2 2 2 2 2 1 2 2 2 1

E11146

E86125

E87986

E86114 (38")

Page 7

LOWER HANDLE SUPPORT

E89825

E86120

E10457 (13")

E86125

E81089

E86119

E10457 (4")

E88807

E11702

E10120

E89823

E10141

E81072

E89822

E88550 Propane Tank, Steel, 20#, OPD 1

Note: Not available for purchase assembled.

E11353

E10734

E89826

E89827

E81062

E89824

E11146

E88550 - PROPANE TANK NOT SHOWN

Page 8

REGULATOR ASSEMBLY

E12359

E10243 (Emissions) E10246

E88803 (36")

E10084

E10751

E88804

E11321

E11353

E88510 (24")

E10746

E88509

E10734

PART

NUMBER

E10084 E10243 E10246 E10734

E10746 E10751 E11321 E11353 E12359 E88509 E88510 E88803 E88804

Fitting, 3/8 MJIC x 3/8 MNPT, 90 Elbow, Brass In Line Fuel Shut Off Valve Model 152 (With Emissions) In Line Fuel Shut Off Valve Model 151 Screw, 1/4"-20 x 0.625 Hex Head, Grade 5, Zinc

Fuel Regulator Model 60E Propane Tank Coupling 7141F Screw #10 x 5/8" Sheet Metal, Pan Head, Phillips, Black Tube Clamp 3/4" (COV-1309) Propane Tank Hose 1/4" MNPT - 3/8" MJIC 16.50" L Fitting, Hose Barb 3/8" MNPT x 1/2" Barb, Brass 1/2" ID Braided Gasoline Fuel Hose (24") Hose, 3/16" ID Vacuum Fitting, 1/4"-28 Thread, 1/4" OD, 0.046 Wall,0.700 L, Brass

Note: Not available for purchase assembled.

Description

QTY.

1 1 1 2

1 1 1 1 1 1 1 1 1

12V KEY SWITCH BOX

E12290

E86125

E10550

E10449

E86121

E10204

PART

NUMBER

E10204 E10449 E10550 E12290 E86121 E86125

Wire Clamp, 3/8" Romex Connector 5 Wire Keyed Ignition Switch Decal, OFF/ON/START Ignition Switch Key Key Switch Box Screw, #10-32 x 1.000 Hex Head, Zinc

Note: Not available for purchase assembled.

Description

QTY.

1 1 1 1 1 4

Page 9

KAWASAKI ENGINE ASSEMBLY

E10242 - Emission Kit (E10248

& E10249) E10245 - Bung Plug M18 x 1.5mm E10337 - Valve Oil Seal E10544 - Decal, Clutch E12525 - Drive Shaft Oil Seal E85461 - Oil Drain Hose ASM E88326 - Spark Plug E88327 - Ignition Coil ASM E88328 - Air Intake Manifold E88468 - Head Gasket E88469 - Cylinder 1 Head ASM E88470 - Cylinder 2 Head ASM E88471 - Valve Cover Gasket E88472 - Intake Valve E88473 - Exhaust Valve E88476 - Dipstick Tube O-Ring E88511 - Voltage Regulator EP50270 - LP Ready Kawasaki

Engine ASM

With Emission Kit

(E10242) EP50271 - LP Ready Kawasaki

Engine ASM

E88478

E88325

E88504

E88502

E88503

E10895

E88501

E88483

E88465

E88464

E88484

E10545

E88328

E88477

E10116

E10135

E12360

E88859

E88480

E88482

E88479

EP50203

E11819

E88121

E10137

E88466

E11321

E10248

E10549

E88475

E88481

E88474

E12405

E11353

E89754

E89618

E88510

E89753

E89755

PART

NUMBER

E10116 E10135 E10137

E10242 E10245

E10248 E10249 E10337 E10544 E10549 E10895 E11321

E11353 E11418

E11819 E12360

E12405 E12426

E12525 E81066

E81087 E85461 E88121 E88325 E88326 E88327 E88328 E88464 E88465 E88466 E88468 E88469 E88470 E88471 E88472 E88473 E88474 E88475 E88476 E88477 E88478 E88479 E88480 E88481 E88482 E88483 E88484 E88501 E88502

E88503 E88504 E88510 E88511 E88859

EP89618 E89753 E89754 E89755 EP50270 EP50271

EP50203

Description

Screw, 7/16"-14 x 1.250 Hex Head, Grade 5, Zinc Washer, 3/8" USS, Zinc Clamp, Tube 1/2" (COV-0909)

Emissions Kit (E10248, E10249) Bung Plug M18 x 1.5mm

O2 Sensor Electrical Control Box O2 Sensor Valve Oil Seal Decal, Clutch Decal, Caution Oil Pressure Switch Gasket, Carburetor to Air-Fuel Hub Screw #10 x 5/8" Sheet Metal, Pan Head, Phillips, Black

TUBE CLAMP 3/4'' (COV-1309) Nut, 7/16"-14, Nylon Lock, Grade 5, Zinc

Stud, 8mm x 18mm L Cooling Air Intake Filter

Oil Pressure Switch CO Detector Badge

Drive Shaft Oil Seal Washer, 3/8" Split Lock, Zinc

Screw, 3/8"-16 x 1.500 Hex Head, Grade 5, Zinc Oil Drain Hose Accessory Decal, Emissions Warning Light Air Intake Filter Paper Spark Plug Ignition Coil ASM Air/Fuel Intake Manifold O-Ring 12.5mm ID x 3.4mm T Air Filter Thumb Nut 12V Starter Head Gasket Cylinder 1 Head ASM Cylinder 2 Head ASM Valve Cover Gasket Intake Valve Exhaust Valve Oil Dipstick Oil Filter O-Ring Stud, 6mm x 95mm L Air Intake Filter Foam Muer Gasket Cooling Air Intake Guard Decal, Emissions Decal, Air Filter Cover Muer, Catalytic, & Manifold Kawasaki FS481V Air Filter Cover Carburetor Intake Neck Air Intake Elbow Air Intake Elbow to Neck Clamp Air Intake Elbow to Filter Clamp

1/2'' ID BRAIDED GASOLINE FUEL HOSE Voltage Regulator Rivet, Push, Cooling Air Intake Guard, FS481V ASM

Oil Fill Tube 1/2'' OETIKER CLAMP 3/8-18 STREET ELBOW Oil Drain Valve 0.375 MNPT To Barb 0.5 LP Ready Kawasaki Engine Assembly With Emission Kit (E10242) LP Ready Kawasaki Engine Assembly

Carburetor, LP Gas FS481V

QTY.

1 1 1

1 1

1 1 4 1 1 2 2

1 1

4 1

1 1

1 4

4 1

1 1 2 2 1

2 2

1 2 1 1

2 2 2 1

1 1

2 1 2 1

1 1 1

1 1 1 1 3

1 1 1 1 1 1

Engine RPM

Idle = 1700 - 1780

Full Throttle = 2800

E10249

E11418

E81066

E81087

Page 10

DECK ASSEMBLY

E11281 - 21 INCH DECK E11840 - 27 INCH DECK

E12983

E89585

E81089

E81067

E10122

E10120 E11772

E81088

PART

NUMBER

E10120 E10122 E10141 E10902

E11772 E11840

E12689 E12983 E81067 E81088

E81089 E83520 E86118 E86225 E89585

DESCRIPTION

NYLOC HEX NUT 10-32 HEX HEAD BOLT 1/4-20 x 1.00 LG NYLOC HEX JAM NUT 0.3125-18 ZINC HEX HEAD BOLT 5/16-18 x 2-1/2 LG ZINC

SOLENIOD 12 VDC DECK 27 INCH BURNISHER

WHEEL 6 INCH DIA DECAL LOCK WASHER 5/16 NYLOC JAM NUT 1/2-13

HEX HEAD BOLT 5/16-18 x 3/4 LG NYLOC HEX NUT 1/4-20 3 INCH SWIVEL CASTER 1/2-13 x 1.00 LG STUD WHEEL BRACKET 3 INCH WIRE HARNESS

QTY.

1 2 2 2

1 1

2 1 4 1

4 2 1 2 1

E86118

E83520

E86225

E10902

E12689

E10141

Page 11

27" DUST CONTROL DECK ASSEMBLY

E81713

E88982

E88983

E81713

E81078

E81064

E89594

E81078

E10122

E81078

E81713

E10120

E81089

E81067

E83520

E11772

E10902

E89592

E89604

E81088

E81078

E83520

E88979

E88772

PART

NUMBER

E10120 E10122 E10141 E10902

E11772 E12689

E81064 E81067

E81078 E81088 E81089 E81713

E83520 E86118 E86225

E87985 E88772 E88979

E88982 E88983

E89592 E89594

E89604 E89608

EP50257

DESCRIPTION

NYLOC HEX NUT 10-32 HEX HEAD BOLT 1/4-20 x 1.00 LG NYLOC HEX JAM NUT 0.3125-18 ZINC HEX HEAD BOLT 5/16-18 x 2-1/2 LG ZINC

SOLENIOD 12 VDC WHEEL 6 INCH DIA

HEX BOLT1/4-20 x 0.75 LG ZINC LOCK WASHER 5/16

LOCK WASHER, 0.250 NYLOC JAM NUT 1/2-13 HEX HEAD BOLT 5/16-18 x 3/4 LG FLAT WASHER 1/4

NYLOC HEX NUT 1/4-20 3 INCH SWIVEL CASTER 1/2-13 x 1.00 LG STUD WHEEL BRACKET 3 INCH

FILTER BAG HOLDER WELDMENT FILTER BAG BAG HOLDER COVER

DECK 27 INCH DUST CONTROL STANDOFF

DRAW LATCH HEX BOLT 1/4-20 x 1.25 LG ZINC

EDGING HOSE ASSEMBLY

DUST SHROUD ASSEMBLY, 27"

QTY.

1 4 2 2

1 2

3 4

1 4 8

4 1 2

1 1 1

1 3

2 1

EP50257

E87985

E86118

E89608

E10122

E86225

E10141

E12689

Page 12

BELT DRIVE SYSTEM

E12609 --

E10135 --

place between E12709 & aluminum deck at this bolt location.

place

between

E12709

and aluminum deck at this bolt location.

E12447

E12709

E12459

E10116

E10117

E83629

E81066

E10135

E10459

E11289

E12547

PART

NUMBER

E10116 E10117 E10135 E10459 E10725 E11135 E11289 E12400 E12401 E12447 E12459 E12546 E12547 E12609 E12709 E12978 E12979 E12981 E81064 E81066 E81078

E83629

Screw, 7/16"-14 x 1.250 Hex Head, Grade 5, Zinc Washer, 7/16" Split Lock, Zinc Washer, 3/8" USS, Zinc Belt Tensioner Screw, 1/4"-20 x 1.500 Hex Head, Grade 5, Zinc Washer, 3/4" SAE, Zinc Key 1/4" x 1/4" x 1.500" Bushing, QT 25mm Taper Lock Pulley BK75H - 7.50 OD Washer, 7/16" SAE, Zinc Key 8mm x 7mm x 30mm Engine Pulley 1B34SH - 3.75 OD Bushing, SH 1.00" QD Taper Lock Shim Pad Driver Alum Bearing Assembly with Shaft Belt, BX39 V-Belt Belt, BX47 V-Belt Pulley BK60QT - 5.75 OD Screw, 1/4"-20 x 0.750 Hex Head, Grade 5, Zinc Washer, 3/8" Split Lock, Zinc Washer, 1/4" Split Lock, Zinc

Screw, 3/8"-16 x 1.250 Hex Head, Grade 5, Zinc

Note: Not available for purchase assembled.

Description

QTY.

4 4 1 1 3 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 5

E12981 -- 21" Deck E12401 -- 27" Deck

E12400

E81078

E81064

E11135

E12546

E81078

E10725

E12978 -- 21" Deck E12979 -- 27" Deck

Page 13

PAD DRIVE SYSTEM

EP50028 -- 21" Pad Drive Assembly EP50040 -- 27" Pad Drive Assembly

E10586

E10250 -- 21" Pad Driver E10252 -- 27" Pad Driver

E10112

E81067

E12444

PART

NUMBER

E10112 E10250 E10252 E10586 E10850 E12444 E12517 E81063 E81067 EP50028

EP50040

NOTE: Pad driver assembly comes without pad.

Screw, 5/16"-18 x 1.250 Hex Head Grade 5, Zinc 21" Pad Driver 27" Pad Driver 3/4" Pad Driver Shaft Coupling Rivet, 3/16" OD x 15/16" L with 3/8" Head Washer, 5/16" SAE, Zinc Pad Lock, Center Lok II ® RH Set Black Nut, 5/16"-18, Nylon Lock, Grade 5, Zinc Washer, 5/16" Split Lock, Zinc Pad Drive Assembly 21" Without Pad

Pad Drive Assembly 27" Without Pad

Description

QTY.

6 1 1 1 3 6 2 6 6 1

Transport Pad

E81063

E12517 2 Piece Set

E10850

E12517

2 Piece Set

Page 14

CENTRIFUGAL CLUTCH ASSEMBLY

E86122

E89768

E11289

E86122 is installed to align the belt drive section of the clutch to the pad driver pulley belt drive section.

Remove and discard set screws from clutch before installing.

Install key after pushing clutch onto the engine drive shaft and aligning keyways.

PART

NUMBER

E10117 E10598

E11289 E11501

E89768 E12447

E86122 E86229

Washer, 7/16" Split Lock, Zinc Screw 7/16"-20 x 1.750 Hex Head, Grade 5, Zinc

Key 1/4" x 1/4" x 1.500" Washer, 7/16" USS, Zinc

Clutch, Centrifugal 1750 RPM 4" Dia. Washer, 7/16" SAE, Zinc

Spacer, Burnisher Kawasaki Clutch Top Spacer, Burnisher Kawasaki Clutch Bottom

Note: Not available for purchase assembled.

Description

QTY.

1 1

E86229

E11501

E12447

E10117

E10598

Engine Idle RPM

1700-1780

E11501 should tighten onto the lip of the clutch. E86229 should be just inside the lip of the drive shaft hole.

Page 15

ELECTRICAL SCHEMATIC

ELECTRICAL SCHEMATIC (emissions)

E89585 - Wiring Harness

RED 14 GA

YELLOW 14 GA

GREEN 14 GA

WIRE HARNESS E89585

1N5402

E10449

KEY SWITCH

RED 14 GA

E89590 - Wiring Harness

E10449

KEY SWITCH

ORANGE 14 GA

RED 14 GA

GREEN 14 GA

E12405

OIL PRESSURE

SWITCH

RED 14 GA

YELLOW 14 GA

BLACK 14 GA

WIRE HARNESS

89590

YELLOW 14 GA

1N5402

BLUE 14 GA

BLACK 14 GA

RED 14 GA

ORANGE 14 GA

E12405

OIL PRESSURE

SWITCH

BLACK 14 GA

RED 14 GA

YELLOW 14 GA

E10248

AG 41 KCALBAG 41 NEERG

RED 14 GA

OS SENSOR

CONTROLLER

BLACK 14 GA

STARTER

SOLENOID

E11772

PURPLE 14 GA

E12380

RED 6 GA

RED 14 GA

LPG SOLENOID

VALVE

E10246

RUN TIME

METER

E86119

STARTER

REGULATOR

E88511

VOLTAGE

out

BLACK 14 GA

GND

CASE GRD

CASE GRDE88466

CASE GRD

STARTER

SOLENOID

E11772

PURPLE 14 GA

BLUE 14 GA

E12380

LPG SOLENOID

VALVE

E10246

O2 Sensor

E10249

CASE

GRD

E86119

RED 14 GA

RUN TIME

BLACK 14 GA

METER

E88466

DRG ESACAG 6 DER

STARTER

E88511

VOLTAGE

REGULATOR

GND

out

CASE GRD

E12380

RED 6 GA

12V BATTERY

E88324

BLACK 6 GA

E12381

E12380

RED 6 GA

BLACK 6 GA

E12381

12V BATTERY

E88324

Page 16

ENGINE MAINTENANCE

PERIODIC MAINTENANCE

FOR MORE INFORMATION

5) Check and adjust valve clearance after initial 50 hours

TROUBLESHOOTING

KAWASAKI FS481V

PLEASE REFER TO ENGINE OWNERS MANUAL

Check engine oil level and add if necessary

Check and clean engine intake foam and intake paper filter

Check and clean engine cooling air intake filter and replace if necessary (Part Number: E12360)

General check for loose or lost nuts, screws, oil leakage, fuel hose connection, etc.

Check belt tension

Change engine oil (SAE 30 recommended) and Replace oil filter (Part Number: E88475)

Clean dust and dirt from cylinder and cylinder head cooling fins

Clean and regap sparkplugs (gap must be 0.030 in.)

Replace air intake foam filter (Part Number: E88478)

Replace air intake paper filter (Part Number: E88325)

Replace spark plugs (Part Number: E88326 )

EVERY

DAILY

100

HOURS

EVERY

200

HOURS

PROBLEM CAUSE POSSIBLE SOLUTION

Battery is dead Recharge battery or replace if necessary

Loose wire or bad connection Check wires and connections

Engine will not turn over

Engine turns over, but will not start

Hard to start

Engine stops suddenly and will not restart

Engine overheats

Machine vibrates excessively

Bad electrical component Replace bad component

Fuel system problem

Propane tank shut off valve in off position

Low oil Add oil

Fuel system problem

Propane tank empty Fill propane tank

Engine problem

Throttle lever in slow position Push throttle lever to fast position

Propane tank shut off valve not fully open

Some type of engine problem

Out of propane Replace propane tank with full propane tank

Low oil Add oil

Intake air ﬁlter is dirty Remove air intake ﬁlter and clean

Incorrect oil level Add or remove oil to achieve proper oil level

Pad not centered on pad driver Remove pad and center pad properly on pad driver

Pad damaged Replace pad

Loose bolts Check and tighten bolts

Pad center lock is loose Tighten pad center lock securely

Refer to engine owner’s manual and read IMPORTANT below

Open propane tank shut off valve completely

Refer to engine owner’s manual and read IMPORTANT below

Open propane tank shut off valve completely

Refer to engine owner’s manual and read IMPORTANT below

Check and adjust valve clearance

Clean combustion chamber

Clean and lap valve seating surface

IMPORTANT NOTES:

1) Change engine oil and oil filter (Part Number: E88475)after first 8 hours of operation

2) Replace foam and paper air intake filters (Part Number: E88478 & E88325)after first 25 hours of operation

3) Replace spark plugs (Part Number: E88326 after first 25 hours of operation

4) Maintenance should be done by qualified pe

rsonnel only

Floor may be uneven in one spot Try another spot on the ﬂoor

Machine is hard to push

Machine pulls to the left

Lacks power Some type of engine problem

Engine stops and will restart, but stops again

Nothing here ﬁxes the problem

IMPORTANT: Propane fueled combustion engines produce dangerous gases and must be serviced by authorized service personnel trained speciﬁcally to service propane fueled engines and fuel systems. The troubleshooting tips are not intended to take the place of authorized service personnel. If you are unsure of what to do contact an authorized service personnel. Before working on this machine you must be familiar with the safety instructions in this manual.

Front end bearing housing not adjusted properly

Floor may be uneven in one spot Try another spot on the ﬂoor

Front end bearing housing not adjusted properly

Emission shut-down system engaged

Problem could have several causes

Adjust the front end bearing housing

Refer to engine owner’s manual and read IMPORTANT below

Read IMPORTANT below

Page 17

EMISSION CONTROL WARRANTY STATEMENT

YOUR WARRANTY RIGHTS AND OBLIGATIONS

The California Air Resource Board and Betco Corporation is pleased to explain the emissions control system warranty on your 2013 small off-road engine (SORE). In California and the other 49 States, new SORE must be designed, built and equipped to meet stringent anti-smog standards. Betco Corporation must warrant the emission control system on your SORE for the period of time listed below provided there has been no abuse, neglect or improper maintenance of your SORE.

Your emission control system may include parts such as the carburetor or fuel-injection system, the ignition system, and catalytic converter. Also included may be hoses, belts, connectors and other emission-related assemblies.

Where a warrantable condition exists, Betco Corporation will repair your SORE at no cost to you including diagnosis, parts and labor.

MANUFACTURER'S WARRANTY COVERAGE

The 1995 and later small off-road engines are warranted for two years. If any emission-related part on your engine is defective, the part will be repaired or replaced by Betco Corporation.

OWNER'S WARRANTY RESPONSIBILITIES

As the small off-road engine (SORE) owner, you are responsible for the performance of the required maintenance listed in your owner's manual. Betco Corporation recommends that you retain all receipts covering maintenance of your SORE engine, but Betco Corporation cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the SORE owner you should however be aware that Betco Corporation may deny your warranty if your SORE or its part has failed due to abuse, neglect, improper maintenance or unapproved modiﬁcation.

You are responsible for presenting your SORE to a Betco Corporation distribution center as soon as the problem exists. The warranty repairs should be completed within a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact Betco Corporation at 1-888-GO-BETCO (1-888-462-

3826) or by email at warranty@betco.com.

Betco Corporation 400 Van Camp Road Bowling Green, Ohio 43402 USA

GENERAL EMISSIONS WARRANTY COVERAGE

Betco Corporation warrants to the ultimate purchaser and each subsequent purchaser that the equipment is designed, built and equipped so as to conform with all applicable regulations; and free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to that part as described in Betco Corporation’s application for certiﬁcation. The warranty period begins on the date the equipment is delivered to an ultimate purchaser or ﬁrst placed into service. The warranty period is two years. Subject to certain conditions and exclusions as stated below, the warranty on emission-related parts is as follows:

1. Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied, is warranted for the warranty period stated above. If the part fails during the period of warranty coverage, the part will be repaired or replaced by Betco Corporation according to subsection (4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period.

2. Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the warranty period stated above. Any such part repaired or replaced under warranty will be warranted for the remaining warranty period.

3. Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is warranted for the period of time before the ﬁrst scheduled replacement date for that part. If the part fails before the ﬁrst scheduled replacement, the part will be repaired or replaced by Betco Corporation according to subsection (4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the ﬁrst scheduled replacement point for the part.

4. Repair or replacement of any warranted part under the warranty provisions herein must be performed at a warranty station at no charge to the owner.

5. Notwithstanding the provisions herein, warranty services or repairs will be provided at all of our distribution centers that are franchised to service the subject engines or equipment.

6. The SORE owner will not be charged for diagnostic labor that is directly associated with diagnosis of a defective, emissionrelated warranted part, provided that such diagnostic work is performed at a warranty station.

7. Betco Corporation is not liable for damages to other engine or equipment components proximately caused by a failure under warranty of any warranted part.

8. Throughout the SORE warranty period stated above, Betco Corporation will maintain a supply of warranted parts sufﬁcient to meet the expected demand for such parts.

9. Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner. Such use will not reduce the warranty obligations of Betco Corporation.

10. Add-on or modiﬁed parts that are not exempted by the Air Resources Board may not be used. The use of any non-exempted add-on or modiﬁed parts by the ultimate purchaser will be grounds for disallowing a warranty claims. Betco Corporation will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modiﬁed part.

WARRANTED PARTS

The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if Betco Corporation demonstrates that the SORE has been abused, neglected, or improperly maintained, and that such abuse, neglect, or improper maintenance was the direct cause of the need for repair or replacement of the part. That notwithstanding, any adjustment of a component that has a factory installed, and properly operating, adjustment limiting device is still eligible for warranty coverage. The following emission warranty parts are covered:

1. Fuel system: carburetor, pressure regulator, fuel lock off, and hoses

2. Ignition system: spark plug, ignition coil assembly, voltage regulator

3. Intake system: Intake system: intake manifold and air ﬁlter

4. Exhaust system: exhaust manifold and catalytic converter

5. Miscellaneous items used in above systems: hoses, connectors, and assemblies.

Page 18

343536

Page 19

BETCO US WARRANTY POLICYBETCO US WARRANTY POLICY

10 year coverage

Subject to the conditions stated below, Betco warrants parts and labor on rotationally molded polyethylene tanks/ housings and injection molded vacuum head assemblies to be free from defects in materials and workmanship for a period of ten years to the original purchaser.

Allowable Travel Time Warranty Reimbursement:

Eligible equipment: All battery and propane powered equipment products. Warranty period: 90 days from date of sale to the original purchaser. A maximum 180 mile round trip at 50 cents per mile will be allowed for warranty consideration.

3 Year Coverage

Subject to the conditions stated below, Betco warrants parts and labor on all other Betco components to be free from defects in materials and workmanship for a period of three years to the original purchaser.

• Lithium Ion battery for MotoMop™ is a full 3 years

1 Year Coverage

Subject to the conditions stated below, Betco offers a limited warranty on parts and labor on the following equipment: parts and accessories to be free from defects in materials and workmanship for a period of one year to the original purchaser.

• PowerUp™ 14 Upright Vacuum: #E29990-00

• Bac Pac Lite Vacuum: #85903-00

• FiberPRO® Floor Dryer: #85507-00

• WORKMAN™ Series Vacuums: #85024-00, #85025-00, #83012-00, #85027-00

• All Tools and Accessories

• All Battery Chargers

• Deep cycle batteries are pro-rated for 1 year

Propane Machine Warranty:

Kawasaki/Subaru engines are warranted by Kawasaki/Subaru for a period of 2 years against manufacturer defects. All other components (except wear items)* are warranted by Betco for a period of 3 years.

*Wear Items exempt from Warranty consideration include but may not be limited to: power cords, transport wheels, vacuum bags, belts, squeegee blades, pad drivers, clutch plates, handle grips, ﬁlters, screens, throttle cables, brushes and carbon brushes.

Subject to the conditions and exceptions stated in this warranty, Betco warrants the Betco products to be free from defects in material and workmanship, under normal use and service, for the periods listed under the warranty policy to the original purchaser. At any time during the warranty period, Betco will furnish replacement parts for the Betco parts to the original purchaser. Such parts will be furnished and charged including transportation costs, to the original owner through any Betco authorized Service Distributor. If the original part is returned within the warranty policy period from date of delivery for inspection by Betco and is found to be defective the owner will be credited for the cost of replacement parts plus shipping and handling. Replacement parts that have become defective through wear or abuse are not included in this warranty.

This warranty does not apply to damage or defect caused by accident, misuse. Negligence, ﬁre, or to any Betco product which has been serviced or repaired by other than an authorized Betco Service Distributor or Betco factory personnel. This warranty is void if products are used for any purpose other than that which was intended. There are no other warranties expressed or implied. In no event shall Betco be liable for incidental or consequential damages or any damage to person or property. (Please note some states do not allow the exclusion or limitations for incidental and consequential damages).

Customer Service: 888-GO-BETCO • Fax: 800-445-5056 • Technical Service: 877-856-5954 • www.betco.com

400 Van Camp • Bowling Green, Ohio 43402

91689-92 Jan19B