Bestop 1950, CJ3A, 1951 User Manual

by
Installation Instructions and Owner's Manual
Model: CJ3A, 1949-1953 and M38, 1950-1951 Part Number 51403
Congratulations on your purchasing decision. Bestop designed this Convertible Top to give you years of dependability and performance with proper care. If you encounter any problems during the installation of your Convertible Top, or at any later date, please contact your authorized Bestop dealer or call our Consumer Response Department, Monday - Friday 8AM-4:30PM (MST) at 1-800-346-3910 or (303) 465-1755 in Colorado.
Note: Please read this manual thoroughly before beginning the installation.
After completing installation, keep this manual for future reference.
Fig. 2
CJ3A, 1949-1953
M38, 1950-1951
6"
Fig. 3
CJ3B, 1953-1964
10 1/2"
22 1/2"
Fig. 1
CJ2A, 1946-1948 A: 25"
MB, 1941-1945 A: 23"
A 27"
6"
Fig. 1 & 2 These models have interchangeable windshields. Regardless of vehicle model number, style of windshield determines
which top will fit the vehicle. CJ2A and MB models have a windshield frame of round tubular steel. Frame corners are square, glass is in two pieces. CJ3A and M38 models have a frame made of rectangular steel tubing with rounded corners and a one piece windshield glass.
Fig. 3 The CJ3B has a higher hood than older models. The windshield is made of rectangular steel tubing with one piece glass.
Warning:
This product is designed primarily to enhance the appearance of the vehicle. Do not rely in any way on the components of this product to contain occupants within the vehicle, or to protect against injury or death in the event of an accident. This top will not protect the occupants from falling objects. Never operate vehicle in excess of manufacturer’s specifications.
WEAR SEAT BELTS AT ALL TIMES
Read and follow, precisely, all installation instructions provided when installing top. Failure to do so may result in a poor fitting top and could place occupants of the vehicle in a potentially dangerous situation.
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51403 1
Before You Install
You may notice some wrinkling in the fabric of your Convertible Top when you first remove it from its shipping container. Also, there may be indentations in the windows. Don’t Panic. It is normal for the tops to do this when stored in the ship­ping container. The wrinkles and indentations will disappear after 48-72 hours of exposure to sunlight.
Note: You should install your Convertible Top in temperatures of 70° F (21° C) or warmer. The fabric will contract in cooler temperatures, making proper installation difficult.
You are now ready to begin the installation process.
Installation: Getting Started
Note: Two people are required for installation.
Make sure that the temperature where you are going to install your Convertible Top is at least 70° F (21° C). If it is cooler than this outside, we suggest that you install your top in a heated garage. Do not try to install your Convertible Top in temperatures less than 70° F (21° C) because proper installation will not be possible.
Tools You Will Need
[] A flat head screwdriver [] An adjustable wrench [] A phillips head screwdriver [] A hammer [] A tape measure [] A center punch [] 1 ea. 3/32", 1/8", 5/32", 3/16" and 3/8" [] A pencil
drill bits and a power drill [] A piece of chalk
Unpacking: What You Have
Important - Please Read
Even though Bestop has taken every possible precaution to include all the parts necessary to install your Convertible Top, sometimes pieces are unintentionally left out. DO NOT RETURN YOUR CONVERTIBLE TOP. Immediately contact Bestop at 1(800)346-3910 or, in Colorado, at (303)465-1755. We will then be able to forward the necessary part to you or have you contact a local distributor to ensure the most expedient service.
Carefully remove the parts from the shipping container to avoid scratching the windows. Check each part against the following Parts List.
USE ONLY PARTS THAT COME WITH THIS TOP, SINCE OLD PARTS MAY NOT MATCH.
Notice: Models CJ3A and use existing windshield channels, upper door hinges. If these original parts have been
removed, order part number:
256.82 Windshield Channel, Qty. 2.
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51403 2
Parts List and Hardware Identification
Bow Assembly - Right, Qty - 1, PN 242.52
Buckle Strap Assembly, Qty - 2, PN 243.61
Bow Assembly - Left, Qty - 1, PN 242.53
Check off each item
CJ 3A Front Door Channel, Left, Qty - 1, PN 186.76
#10 x 1/2" Small Pan Head Phillips Screw, Qty - 10, PN 1.92
Threaded Body Stud, Qty - 4, PN 151.81
5/16-18 x 1" Phillips Machine Screw, Qty - 4, PN 236.20
#10 x 1/2" Oval Head Phillips Screw, Qty - 4, PN 155.49
#14 x 1/2" Pan Head Phillips Screw, Qty - 8, PN 243.47
#6 Sheet Metal Screw, 3A Qty - 24, PN 9.69
Left
Upper Left & Right Door Hinges, Qty - 1 ea., PN 1.37 & 1.36
Handle Kit, Packaged together, PN 185.23
Inside Door Handle, Qty - 1 Left, 1Right
Outside Door Handle, Qty - 2
Right
Top Fabric Qty - 1 Door - Right Qty - 1 Door - Left Qty - 1
CJ 3A Front Door Channel, Right, Qty - 1, PN 186.75
5/16-18 Tapped Plate, Qty - 4, PN 200.50
Plastic Handle Covers, Qty - 2 each 2 1/2" long, 2 each 3 3/8" long
7/16" Plastic Washer, Qty - 4
Vertical Rod Bracket ­Right, Qty - 1, PN
229.24
Lower Door Hinge, Qty - 2, PN 12.41
Body Stud, Qty - 24, PN 9.68
Vertical Rod Bracket ­Left, Qty - 1, PN
229.25
5/16" Black Washer, Qty - 4, PN 233.04
#10-32 Hex Nut, Qty - 4, PN 151.82
Black Footman Loop, Qty - 2, PN 272.29
Because of Generic Packaging, extra parts may be included.
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Installing your Convertible Top
Regardless of what type of hardware you currently have on your vehicle, it is extremely important that you only use the hardware found in this Convertible Top kit. This Convertible Top cannot be used with your existing hardware.
Windshield Adjustment
This is the first step you must take in the installation process and it is also the most important one. Improper windshield adjustment results in poor fitting of both the top and the doors, as well as misalignment of snaps.
Step One
Measure and record the distance from the top inside edge of the windshield to the rear inside edge of the vehicle body (see Figure 1), not the tailgate. Take the measurement from approximately six inches inside the vehicle’s doors. Check to make sure that both sides measure equally. To install this top properly, this measurement must be 66 1/2
inches.
Figure 1
Inside of
Loosen lock nuts on Windshield Mounting Bracket
windshield
WILLY'S
Step Two
If necessary, adjust your windshield by loosening the screws in the Windshield Mounting Bracket and by loosening the Windshield Clamps and adjusting the clamp bracket (see Figure 1). You may then lean the windshield forward or back as necessary. Use a shim to fix the windshield in place if it remains loose after you tighten the screws.
66 1/2"
Rear point of measurement on body
Inside of windshield
6"
66 1/2"
Windshield Clamp Detail
Loosen screws in clamp bracket and slide bracket up or down to adjust. You may have to place a shim between the windshield and the body.
Inside edge of body
6"
The Mounting Assembly
This section will lead you through the installation of the various pieces that make up your Convertible Top hardware system.
Vertical Retainer Mounts
CAUTION: Installation of the Vertical Retainer Mounts involves drilling in the top edge of
the vehicle body. Check under the body edge at the marked locations. There may be wiring for the rear lights. If so, pull the wiring out of the way before drilling.
Step One
Measure 33 1/2 inches and 34 1/2 inches along the top edge of the body from the outside rear of the body (see Figure 2). Mark these locations with a pencil on the top edge of the body. Center punch the marked locations and drill a 3/8 inch hole at each location (see Figure 2). Install the mounts using two 5/16-18 x 1" Phillips Head Bolts, two Washers and two 5/16-18 Tapped Plates. Repeat this procedure on the opposite side of the vehicle. The mounts may need to be loosened later to adjust the Vertical Retainer position.
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