Best CC65I28SB Installation Manual

INSTALLATION INSTRUCTIONS
HB0312
CC6 SERIES
! !
INTENDED FOR DOMESTIC COOKING ONLY
READ AND SAVE THESE INSTRUCTIONS
INSTALLER: LEAVE THIS MANUAL WITH HOMEOWNER.
HOMEOWNER: USE AND CARE INFORMATION ON PAGES 12 AND 13.
BEST; Hartford, Wisconsin www.BestRangeHoods.com 800-558-1711
23862 rev. 02
d
!
WARNING
!
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
1. Use this unit only in the manner intended by the manufacturer.
If you have questions, contact the manufacturer at the address or telephone number listed in the warranty.
2. Before servicing or cleaning unit, switch power off at service
panel and lock service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
3. Installation work and electrical wiring must be done by
qualified personnel in accordance with all applicable codes and standards, including fire-rated construction codes and standards.
4. Sufficient air is needed for proper combustion and exhausting
of gases through the flue (chimney) of fuel burning equipment to prevent backdrafting. Follow the heating equipment manufacturer’s guidelines and safety standards such as those published by the National Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.
5. When cutting or drilling into wall or ceiling, do not damage
electrical wiring and other hidden utilities.
6. Ducted fans must always be vente
7. To reduce the risk of fire or electric shock, do not use this unit
with any additional solid-state speed control device.
8. To reduce the risk of fire, use only metal ductwork.
9. This unit must be grounded.
10. When applicable local regulations comprise more
restrictive installation and/or certification requirements, the aforementioned requirements prevail on those of this document and the installer agrees to conform to these at his own expenses.
d outdoors.
TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE:
a) Never leave surface units unattended at high settings. Boilovers
cause smoking and greasy spillovers that may ignite. Heat oils slowly on low or medium settings.
b) Always turn hood ON when cooking at high heat or when
flambeing food (i.e.: Crêpes Suzette, Cherries Jubilee, Peppercorn Beef Flambé).
c) Clean ventilating fans frequently. Grease should not be allowed
to accumulate on fan, filters or in exhaust ducts.
d) Use proper pan size. Always use cookware appropriate for the
size of the surface element.
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE FOLLOWING*:
1. SMOTHER FLAMES with a close-fitting lid, cookie sheet or
metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS. IF THE FLAMES DO NOT GO OUT IMMEDIATELY, EVACUATE AND CALL THE FIRE DEPARTMENT.
2. NEVER PICK UP A FLAMING PAN — You may be burned.
3. DO NOT USE WATER, including wet dishcloths or
towels — This could cause a violent steam explosion.
4. Use an extinguisher ONLY if: A. You own a Class ABC extinguisher and you know how to
operate it.
B. The fire is small and contained in the area where it started. C. The fire department has been called. D. You can fight the fire with your back to an exit. * Based on “Kitchen Fire Safety Tips” published by NFPA.
CAUTION
1. For indoor use only.
2. For general ventilating use only. Do not use to exhaust
hazardous or explosive materials and vapors.
3. To avoid motor bearing damage and noisy and/or unbalanced
impellers, keep drywall spray, construction dust, etc. off power unit.
4. Your power pack motor(s) has a thermal overload which will
automatically shut off the motor(s) if it overheats. The motor(s) will restart when cooled down. If the motor(s) continues to shut off and restart, have the power pack serviced.
5. The minimum hood distance above cooktop must not be
less than 24". A maximum of 30" above cooktop is highly recommended for best capture of cooking impurities. For a gas range, the bottom of the hood MUST NOT BE LESS than 30” above cooktop.
6. Two installers are recommended because of the large size and
weight of this unit.
7. To reduce the risk of fire and to properly exhaust air, be sure to
duct air outside — Do not exhaust air into spaces within walls or ceiling or into attics, crawl space or garage.
8. Because of the high exhausting capacity of this unit, you
should make sure enough air is entering the house to replace exhausted air by opening a window close to or in the kitchen.
9. To reduce the risk of fire and electrical shock, the Best CC6
Series models must be installed only with their own built-in blower(s). Other blowers cannot be substituted.
10. Please read specification label on product for further
information and requirements.
2
- CC6 SERIES POWER PACK SYSTEM -
STANDARD
3¼” X 10” ROOF CAP
(NOT INCLUDED)
TANDARD
S
3¼” X 10” DUCT
(NOT INCLUDED)
3¼” X 10” ADAPTER/
DAMPER
(SUPPLIED WITH SINGLE
BLOWER POWER PAC K)
TANDARD
S
3¼” X 10” WALL CAP
(NOT INCLUDED)
ODEL 437
M
HIGH CAPACITY ROOF CAP
(NOT INCLUDED)
10" ROUND ADAPTER
(SUPPLIED WITH
1000 CFM DUAL BLOWER
POWER PAC K )
ODEL 441
M
10" ROUND WALL CAP
(NOT INCLUDED)
ODEL 418
M
10" ROUND
ADJUSTABLE ELBOW
(NOT INCLUDED)
MODEL 410 10" ROUND DUCT — 2 FT. SECTIONS
(NOT INCLUDED)
10" ROUND VERTICAL
IN-LINE DAMPER
(SUPPLIED WITH 1000 CFM
DUAL BLOWER POWER PAC K )
ALCC630SB,
ALCC636SB
OR ALCC642SB
CUSTOM HOOD LINER (OPTIONAL)
CC65I28SB
POWER PACK
HL0126
S
INGLE BLOWER
(600 CFM, SUPPLIED WITH POWER PAC K )
ALCC630SB,
ALCC636SB OR ALCC642SB
CUSTOM HOOD LINER (OPTIONAL)
CC67I28SB
POWER PACK
D
UAL BLOWER
(1000 CFM, SUPPLIED WITH POWER PAC K )
3
1. PREPARE THE INSTALLATION
!
WARNING
When performing installation, servicing or cleaning the unit, it is recommended to wear safety glasses and gloves.
NOTE: Before proceeding to the installation, check the contents of the box. If items are missing or damaged, contact the manufacturer. Make sure that the following items are included:
- Power Pack
- Accessories: • 2 Filters
• 2 Filter knobs with screws, taped inside power pack
• 3¼” x 10” adapter/damper (supplied with 600 CFM single blower power pack)
• 10” round in-line vertical damper (supplied with 1000 CFM dual blower power pack)
• 10” round adapter (supplied with 1000 CFM dual blower power pack)
• Bag of parts including: 1 wire clamp, 2 wire connectors, 4 no. 8 x 3/8” screws, 9 no. 8 x 1/2” chrome plated screws, 10 no. 8-32 x 1/4” screws. If need be, discard extra hardware.
Parts sold separately:
- Custom hood liner model ALCC630SB, ALCC636SB or ALCC642SB (optional)
- Ducts, elbows, wall and roof caps. Refer to page 3 for a complete list of venting options and model numbers. NOTE: During installation, protect countertop and/or cooktop.
2. INSTALL DUCTWORK AND ELECTRICAL WIRING
Plan where and how the ductwork will be installed. Access to the top of the power pack is preferred for connection of ductwork. Install proper-sized ductwork, elbows and roof or wall cap for the type of power pack you are installing. If installing CC65I28SB single
blower power pack, use 3¼” x 10” ductwork. If installing CC67I28SB double blower power pack, use 10” round ductwork. Use 2” metal foil duct tape to seal duct joints.
We recommend to install the power pack at a minimum distance of 24” from an electric range and 30” from a gas range.
Distances over 30” are at the installer and users discretion. Run 3-wire power supply cable to installation location. Its length should extend at least 4 feet below the bottom of the custom hood.
Roof cap
3¼” x 10” duct
3¼” x 10” adapter & damper
Wall cap
HH0116A
24” minimum above cooking surface (30” for gas range)
M
ODEL CC65I28SB
Power pack
(SINGLE BLOWER) TYPICAL DUCTWORK
Roof cap
10” round duct 10” in-line vertical damper 10” round elbow
Wall cap
HH0117A
10” round adapter
Power pack
24” minimum above cooking surface (30” for gas range)
MODEL CC67I28SB
(DUAL BLOWER) TYPICAL DUCTWORK
NOTE: Although the horizontal discharge installation is feasible with CC65I28SB power pack model, this installation type should be performed in specific situation only since it requires particular knowledge and technical skills from the installers.
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3. PREPARE CUSTOM HOOD
!
WARNING
When building a custom hood, always follow all applicable construction codes and standards. The custom hood must be positively secured to wall studs or other wooden framework behind the drywall. Make sure it is capable of supporting its own weight and the weight of the power pack. Failure to do so may cause personal injury or damage to countertop or cooktop.
The custom hood must be constructed to fit the shape and total weight of the CC6 series power pack model. The recommended minimum thickness for the custom hood base is 5/8”. If an optional custom hood liner will be installed, we recommend the sides and front of the custom hood to be 3/4” thick. If the optional custom hood liner will not be installed, the custom hood sides and front thickness are at the installer’s discretion. See chart and illustration for details.
CC65I28SB
SINGLE BLOWER POWER PACK
10-1/8”
3-1/4”
2-15/16”
POWER PAC K MODEL TOTAL WEIGHT
CC65I28SB 33 LB. CC67I28SB 45
LB.
2-3/4”
9-7/8”
1-1/16”
CC67I28SB
DUAL BLOWER POWER PACK
NOTE: The dual blower model has the same dimensions as the single blower model, but does not have a horizontal discharge.
HK0292A
HK0291A
2-15/16”
2-3/4”
9-7/8”
1-1/16”
5
4. INSTALL CUSTOM HOOD LINER (OPTIONAL)
The liners are especially designed to protect the exterior base of the custom hood. Refer to the table below to find the right liner model number according to the width of the custom hood nominal width. To view specific model information, including depths for each liner model, visit www.BestRangeHoods.com, www.BestRangeHoods.ca, or contact Technical Support (phone number listed on front cover).
To install, see instruction packed with custom hood liner. NOTE: The liner must be installed before the insert.
LINER MODEL
ALCC630SB 30” ALCC636SB 36” ALCC642SB 42”
CUSTOM HOOD
NORMINAL WIDTH
5. CUT THE HOLE IN CUSTOM HOOD BASE
HA0067A
If it is not done yet, cut a hole in the bottom of the custom hood, using the dimensions shown at right.
NOTE: Keep in mind that the unit exterior flange is 3/4’’.
HD0340A
6. REMOVE FILTER
Rest the power pack on a table. Remove tapes on filters. Lift filters from power pack by pushing them towards the back and rotate, then set filters aside.
13³/8
26¾”
HD0366
6
7. UNPLUG THE BLOWER(S)
Unplug the blower(s) (one or two, depending on model) from the front panel.
8. REMOVE WIRING COVER AND FRONT PANEL
Using a Robertson or a Phillips no. 2 screwdri ver, remove both wiring cover retaining screws (A). Detach it from the power pack and set aside with its screws. Then, remove both sides screws (B) retaining the front panel to the power pack. Carefully detach the front panel from the power pack and set aside with its screws.
HD1098
HE0105
B
A
9. REMOVE THE ELECTRICAL KNOCKOUT
From inside the power pack, punch out the electrical knockout hole on top right side (C) OR on back right side (D). Install the wire clamp (included in parts bag).
HR0030
10. REMOVE THE KNOCKOUT OPENING (SINGLE BLOWER MODEL ONLY)
Remove the knockout opening on top (vertical discharge installation) or on back (horizontal discharge installation) of the power pack.
1
C
D
2
HR0037
7
11. INSTALL THE ADAPTER/DAMPER (SINGLE BLOWER MODEL ONLY)
VERTICAL DISCHARGE INSTALLATION
Using 2 no. 8 x 3/8’’ screws provided in parts bag, secure the adapter/damper to the top of the power pack. Remove tape from damper flap. Seal the adapter to the power pack using metal foil duct tape.
HO0137
HORIZONTAL DISCHARGE INSTALLATION
The adapter/damper will be installed on the back of the power pack once the power pack is mounted in the custom hood. Refer to step 15.
12. INSTALL THE ADAPTER AND THE DAMPER (DUAL BLOWER MODEL ONLY)
MOUNTING SCREW LOCATIONS
Using 2 no. 8 x 3/8’’ screws from parts bag, assemble the adapter on the top of the power pack. Seal all joints with metal foil duct tape to eliminate air leaks.
Install 10” damper inside the VERTICAL ductwork that will be attached to power pack. Do not install in a horizontal ductwork or it will not open and close properly. Remove shipping tape if present. To optimize airflow and reduce noise, position the damper at least 17” above the top of the double blower power pack; or as far as the duct run will allow. Also, ensure the damper hinge will be parallel to power pack sides (see figure at right). Secure the damper to the duct with 3 no. 8 sheet metal screws (not provided). Ensure damper opens and closes freely. Seal all joints with metal foil duct tape to eliminate air leaks.
HJ0035
DAMPER HINGE
PARALLEL TO POWER PACK SIDES
17” min.
HJ0036A
8
13. REMOVE THE BLOWER (SINGLE BLOWER MODEL, HORIZONTAL DISCHARGE ONLY)
In order to ease the power pack alignment with horizontal ductwork, disassemble the blower from the power pack before installing it in the custom hood.
LEFT SIDE MOUNTING
SCREW LOCATIONS
Using a 5/16” socket, or a Phillips no. 2 or a Robertson no. 2 screwdriver, remove all blower mounting screws from the inner top of the power pack. Set blower and screws aside.
HD0368
14. INSTALL THE POWER PACK
CAUTION
Take care not to kink ducting or pinch electrical cable when installing the power pack.
RIGHT SIDE MOUNTING
SCREW LOCATIONS
HD0369
Insert the power pack in the custom hood until the bottom of the clasping springs (2 per side) rests on the top of the custom hood base (grey zone in illustration at right).
From inside the power pack, using provided no. 8-10 x 1/2” screws, mount the power pack to the custom hood base. To do so, raise the front until its flange rests on the outer side of the custom hood base and use 2 screws to secure in place. Do the same for the back, then complete the installation with 2 additional screws on the front and back. See figure at right for mounting screws locations.
VERTICAL EXHAUST INSTALLATION ONLY
Ensure the adapter/damper enters the ducting and the damper opens freely. Wherever it is possible, seal connections with metal foil duct tape.
HH0126
CLASPING
SPRINGS
HD0370
9
15. INSTALL THE ADAPTER/DAMPER ON BACK OF POWER PACK
(SINGLE BLOWER MODEL, HORIZONTAL DISCHARGE ONLY)
From the outside of the wall, using two no. 8 x 3/8’’ screws provided in parts bag, secure the adapter/ damper to the back of the power pack. Remove tape from damper flap. Connect ducting to the adapter/damper and seal the joint using metal foil duct tape.
HH0127A
BACK VIEW SIDE VIEW
WALL
16. REINSTALL THE BLOWER (SINGLE BLOWER MODEL, HORIZONTAL DISCHARGE ONLY)
The single blower power pack is factory shipped for a vertical discharge installation. For a horizontal discharge installation, the blower must be flipped. Using a 5/16” socket, or a Phillips or Robertson no. 2 screwdriver, secure the blower to the inner back of the power pack with all blower mounting screws (previously removed in step 13).
LEFT SIDE MOUNTING
SCREW LOCATIONS
HD0371
HD0372
RIGHT SIDE MOUNTING
SCREW LOCATIONS
10
17. CONNECT WIRING (ALL MODELS)
!
WARNING
Risk of electric shock. Electrical wiring must be done by qualified personnel in accordance with all applicable codes and standards. Before connecting wires, switch power off at service panel and lock service disconnecting means to prevent power from being switched on accidentally.
Insert the house wiring cable through the wire clamp previously installed in step 9. Tighten the wire clamp to secure the cable.
A
Connect cable using provided wire connectors. Connect wires as follows: BLACK to BLACK, WHITE to WHITE and GREEN or BARE
wire under ground screw. DO NOT FORGET TO CONNECT THE GROUND.
HE0059
18. REINSTALL FRONT PANEL AND WIRING COVER
CAUTION
Take care not to pinch wiring when reinstalling the front panel and the wiring cover.
Carefully reassemble the front panel to the power pack by aligning the tabs with their corresponding slot. Using a Robertson or a Phillips no. 2 screwdriver, secure the front panel to the power pack using its both retaining screws (A) previously removed in step 8. Reassemble the wiring cover using its both retaining screws (B) previously removed in step 8. Plug the motor(s) (one or two, depending on model) to the front panel.
B
HD1098
HO0260
A
HE0105
11
19. REINSTALL FILTERS
!
CAUTION
Remove protective plastic film covering filters before installing them.
1. Using a Phillips no. 2 screwdriver, assemble the knob to each filter. NOTE: The screw MUST BE on filter tabs side. See illustration at right.
2. Rest rear filters edge on filter springs (A) in the power pack.
3. Using knob, tilt up the filters into position. Make sure filter tabs (B) are securely engaged in power pack front edge after installation.
20. LED LIGHTING
HD0373
HO0139
A
B
The lighting of this unit is produced by two LED modules (included).
WARNING
Do not touch lamps during or soon after operation. Burns may occur. Cannot be replaced by any other type of light bulb or LED module.
21. USE AND CARE
Filters
The filters should be cleaned frequently. Use a warm detergent solution. Wash more often if your cooking style generates more grease — like frying foods or wok cooking. Remove filter by pushing it towards the back of power pack and rotating filter downward. Filters are dishwasher safe. Allow filters to dry completely before reinstalling them in the power pack. Clean all-metal filters in the dishwasher using a non-phosphate detergent. Discoloration of the filters may occur if using phosphate de­tergent or as a result of local water conditions — but this will not affect filter performance. This discoloration is not covered by the warranty.
Power Pack Cleaning Stainless steel cleaning:
Do:
• Regularly wash with clean cloth or rag soaked with warm water and mild soap or liquid dish detergent.
• Always clean in the direction of original polish lines.
• Always rinse well with clear water (2 or 3 times) after cleaning. Wipe dry completely.
• You may also use a specialized household stainless steel cleaner.
Avoid when choosing a detergent:
Don’t:
• Use any steel or stainless steel wool or any other scrapers to remove stubborn dirt.
• Use any harsh or abrasive cleansers.
• Allow dirt to accumulate.
• Let plaster dust or any other construction residues reach the power pack. During construction or renovation, cover the power pack to make sure no dust adheres to stainless steel surface.
- Any cleaners that contain bleach will attack stainless steel.
- Any products containing: chloride, fluoride, iodide, bromide will deteriorate surfaces rapidly.
- Any combustible products used for cleaning such as acetone, alcohol, ether, benzol, etc., are highly explosive and should never be
used close to a range.
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22. OPERATION
!
WARNING
When using a gas stove, always turn the power pack blower(s) on prior to begin cooking. In addition, the blower(s) must be at least in third speed if three burners or more are turned on simultaneously. Failure to do so may lead the surface of the power pack to become very hot.
Always turn your power pack on before you begin cooking to establish an air flow in the kitchen. Let the blower run for a few minutes to clear the air after you turn off the range. This will help keep the whole kitchen cleaner and brighter.
HC0023
ABCD
A. DELAY SWITCH:
When a blower speed is selected, press this switch to activate the delay function. The corresponding blower speed switch will flash to indicate this function is activated. The blower will continue to operate for 5 minutes and will stop automatically. To cancel the delay function, press the delay switch once again.
B. STAR T/STOP/SPEED SELECTION SWITCHES:
Press the switch corresponding to the desired blower speed (from 1 for low speed to 4 for high speed). The chosen switch will light. To turn off the blower, press once more on the corresponding blower speed switch; the switch light will shut off.
NOTE: When blower is off, pressing on blower speed 1 switch will cause the blower to start on high speed for a very short lapse of time, and then resume on speed 1.
C. MASTER OFF/FILTER MAINTENANCE/HEAT SENTRY™ (TRIPLE FUNCTION SWITCH):
i. To turn off the blower(s) and the light simultaneously, press this switch once. ii. After 25 hours of operation, this switch will light to indicate the filters and the blower wheel(s) need to be cleaned in order to maintain
efficient operation of the unit. The switch light will stay on until the function is reset by pressing this switch for 3 seconds. iii. The light indicator is used for the Heat Sentry function as well.
HEAT SENTRY: The power pack is equipped with a protective device that activates when excessive heat is detected inside the power pack
and when it is set on speed 4. This device takes control of the blower and deactivates speed 4 for a 10-minute period and sets it on speed 3. During the Heat Sentry activation, only speed 3 can be used; the Heat Sentry button (C) will flash while the speed 3 button will light. The power pack can also be turned OFF.
D. LIGHT SWITCH:
This switch allows two different lighting levels according to your needs. Press once for full intensity, twice for nightlight. To shut off the lights without turning off the blower, press once more.
13
23. WIRING DIAGRAM
LINE NEUTRAL
GROUND
120 VAC
COLOR CODE
BLK BLACK BLU BLUE BRN BROWN GRY GREY ORG ORANGE RED RED WHT WHITE YEL YELLOW
HE0162A
LED
LED
BRN
WHT
LED
B
DRIVER
BLOWER MOTOR
GRY
BLU
WHT
ORG
M
RED
OPTIONAL SECOND
BLOWER MOTOR
BLK
BLK
BLK
YEL
TRANSFORMER
WHT
RED 9.5 V
BLK
WHT
YEL
BLU
WHT
ORG
BLK
WHT
M
WHT
WHT
ORG
BLU
WHT
WHT
BLK
BLK
BLU
YEL
WHT
ORG
BLK
BLK
Q1
LOGIC
K1
K1
J1
1
2
3
J2
1
2
3
4
5
INE
120 V L
REF
10 VAC
K1 NO K2 NO K3 NO K4 NO
K2
K3
K4
K1 NC K2 NC K3 NC
A1
ELECTRONIC
ASSEMBLY
14
24. SERVICE PARTS
CC65I28SB
2
CC67I28SB
1
2
3
8
4
4
7
6
5
1
3
8
7
6
HL0447
KEY
NO.
1
PART NO.DESCRIPTION
SV13296 A
SV08541 A 2 62248 LED D 3 SV21244 E 4 62612 LED 5 SV18428 T 6 SV08967 F 7 SV08582 I 8 SV09022 T
* SV05869 B * SV23862 I
* SV08545
*Not shown
5
QTY. (POWER PACK MODEL)
CC65I28SB CC67I28SB
DAPTER/DAMPER 3¼” X 10” 1 - DAPTER 10” ROUND -1
RIVER AND CONNECTION HARNESS 11
LECTRONIC CONTROL WITH CHROMED BUTTONS AND BLUE LEDS 11
MODULE (1) 2 2 HIN BAFFLE FILTER 22 ILTER KNOBS (INCLUDING SCREWS) (SET OF 2) 1 1
NTERNAL BLOWER 12
RANSFORMER 11 EST LOGO 11
NSTALLATION MANUAL 11
ARTS BAG: 2 WIRE CONNECTOR, 1 WIRE CLAMP,
P 4 S
CREWS NO. 8 X 3/8”, 9 CHROMED PLATED SCREWS NO. 8-10 X 1/2”,
ECHANICAL SCREWS NO. 8-32 X 1/4”
10 M
11
R
EPLACEMENT PARTS AND REPAIRS
In order to ensure your unit remains in good working condition, you must use Broan-NuTone genuine replacement parts only. Broan-NuTone genuine replacement parts are specially designed for each unit and are manufactured to comply with all the applicable certification standards and maintain a high standard of safety. Any third party replacement part used may cause serious damage and drastically reduce the performance level of your unit, which will result in premature failing. Broan-NuTone recommends to contact a certified service depot for all replacement parts and repairs.
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