Bertram 540 Owner's Manual

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OWNER’S MANUAL
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Studio ti S.r.l.
40026 Imola (BO) - Italy
Via Ercolani, 5c
Tel. +39 (0542) 643513 - 643321
This manual has been created by Studio ti in compliance with UNI EN ISO 10240:2004, for BERTRAM.
Any reprinting, either in whole or in part, without prior written approval by BERTRAM is strictly prohibited.
This manual has been issued by BERTRAM a division of:
Legal seat:
Via Irma Bandiera, 62
47841 Cattolica – Rimini – Italy
Tel. +39.05410.839611 Fax +39.05410.839625
Operations headquarters:
3663 N.W. 21st Street, Miami, Florida 33142
(305) 633-8011
Fax (305) 635-1388
www.bertram.com
www.studio-ti.it
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RINA S.p.A. (Registro Italiano Navale) assigned the classification of Your BERTRAM yacht with Certificate, following its supervision of hull lamination, reinforcement structures, propulsion and auxiliary power generating machinery, onboard systems.
Specifications
Manufacturer Name BERTRAM Hull No. 04 Number of People Capacity max. 14 Propulsion type: engine (nr. 2) Maximum Rated Engine Power 1676 mhp/1232 kW
Dimensions
- Length overall with fore pulpit 57 ft 1 in - 17.40 m
- Length hull (standard ISO 8666) 54 ft 2 in - 18.04 yd
- Length waterline, yacht fully laden 47 ft 8 in - 15.90 yd
- Fore rail extension pulpit 2 ft 11 in - 0.98 yd
- Maximum Beam 16 ft 11 in - 5.64 yd
- Draft under propellers (yacht fully laden) 5 ft - 5 in - 1.65 m
- Max. height (from the keel to the console) 19 ft 4 in - 5.9 m
- Cockpit surface 170 ft² - 17.28 yd
2
Displacements
- Displacement, unladen 64,375 lb - 29.2 ton
- Displacement fully laden 82,853 lb - 37.58 ton
Tank capacities
- Standard fuel tank capacity 1400 US gals - 5300 lt *
- Water tank capacity 225 US gals - 850 lt *
- Black water tank capacity 101 US gals - 382 lt *
- Grey water tank capacity 37 US gals - 140 lt *
* The usable volume of tanks will vary according to the trim and load.
NOTICES
The EC Certificate of product check stating that this pleasure boat has been approved in accordance with the 94/25/EC Directive, amended by the 2003/44/EC Directive, and that it conforms to the safety requirements applicable, is not included inside of the current Owner’s manual, but it will be delivered separately by BERTRAM and will have to be stored with this manual.
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LIMITED WARRANTY BERTRAM YACHT, INC. (U.S.A.)
Bertram Yacht, Inc. (Bertram) warrants, subject to the limitations herein, to the first retail purchaser of this yacht (first owner) provided the First Owner completes, signs and returns the Bertram Warranty Registration Card to Bertram at the address below by certified mail, return receipt requested, within (10) days of the First Owner’s purchase of the yacht, and any properly registered subsequent owners, that it will repair or replace defects in (a) items manufactured by Bertram for one (1) year and (b) the yacht’s hull and its fiberglass structural components for five (5) years. These warranties run from the date of Delivery. “Delivery” means the date of the actual delivery of the yacht to the First Owner. Unless prohibited by applicable state law, an action hereunder shall be barred unless it is commenced with in (1) year from the date the cause of action accrues, regardless of the time remaining in the applicable period above.
Bertram’s Obligation. Bertram’s obligation is limited to repairing or replacing,
at its option, any covered items found to be defective at a facility designated by Bertram. Repaired or replaced items shall be warranted as provided herein for the remainder of the applicable warranty period. Defective parts or components that are replaced shall thereupon become the property of Bertram.
Procedures. Notice of defects occurring under this Limited Warranty must
be given to Bertram within a reasonable time, not to exceed thirty (30) days after discovery, or the time such defect should reasonably have been discovered, in writing, at the address below, by certified mail, return receipt requested. All notices must include the owner’s name, address, phone number, the hull number, the nature of the defect, the date it was discovered, the date of purchase, and the name and address of the party from whom the yacht was purchased. A copy must also be sent to the dealer from whom the yacht must was purchased. The owner must thereafter provide all information necessary to allow Bertram to verify compliance with these requirements. The dealer must obtain Bertram’s written approval before repairing the yacht and must follow all applicable Bertram procedures. As to items not covered by this Limited Warranty, the owner may contact the appropriate manufacturer representative, to which the dealer will direct the owner on request.
Future Improvements. Bertram reserves the right to improve its design or
materials without any obligation, or incorporate any changes into any previously manufactured yachts.
Exclusions. This Limited Warranty is NOT applicable to:
a. Damage to a yacht part or component, caused by any alteration, modification,
or repair, or which has been removed from the yacht, unless specifically authorized in writing by Bertram.
b. Paints; varnishes; gelcoats; anti-fouling products; chrome plated, anodized,
aluminum, or other plated finishes; the color fastness of materials or finishes; external wood paneling, siding, and trimming; stainless steel, fabrics and canvas
- all of which are subject to the effects of different climates and use (including cracking and crazing); osmosis blistering if the original gelcoat surface has been altered in any way - including repair, application of any coating other than marine antifouling bottom paint, improper surface preparation for paint, or excessive sanding or sandblasting.
c. Engines, engine parts, controls, accessories, air conditioning systems,
transmissions, electronics (including the installation thereof unless installed by Bertram), batteries, appliances, propellers, generators, and any equipment not manufactured by Bertram. Some of these items are warranted by their manufacturers as stated in the applicable warranties as supplied by their manufacturers. The owner shall look exclusively to these manufacturers for any and all such warranty claims.
d. Yachts which have been used for or subjected to: commercial or charter
service; careless operation, grounding, collision, hurricane conditions or other extreme forces of nature; military or paramilitary operations; racing, towing, improper storage, service or maintenance; negligent operation; lack of maintenance; improper use; use in violation of instructions provided by Bertram; or use in of Federal, State, or other governmental laws, regulations, or rules.
e. Any published or announced catalog speeds; fuel consumption; weight;
draft and performance characteristics; since these are estimated or obtained from test runs.
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f. Electrolysis, galvanic or crevice corrosion, or any deterioration of
underwater items or items requiring repairs or replacement as a result of lack of maintenance or improper use.
g. Any damage or failure that occurs from either increasing the horsepower of
the original engines installed by Bertram.
h. Compliance with the laws, regulations, or rules of any governmental or
regulatory body or agency other than the U.S.A.
i. Direct, incidental, or consequential damages, costs or expenses, including
but not limited to, loss of time, inconvenience, rental charges, travel expenses, loss of use, dockage fees, towing and storage charges, and the costs of transportation to the repair facility designated by Bertram, incurred as a result of any defects, or as a result of any steps the owner must take to become entitled to repair or replacement, and injury or damage to persons or property resulting from information provided by the dealer if erroneous or not approved in advance and in writing by Bertram. SOME STATES DO NOT ALLOW THE EXCLUSION OF LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO SUCH LIMITATION MAY NOT APPLY TO YOU.
DISCLAIMER; LlMlTATION OF DURATION OF IMPLIED WARRANTIES.
EXCEPT FOR THE REPAIR OR REPLACEMENT BY BERTRAM OF ITEMS COVERED BY THE LIMITED WARRANTY, BERTRAM MAKES NO OTHER WARRANTIES EXCEPT FOR THE IMPLIED WARRANTIES THAT CANNOT BE DISCLAIMED, ALL OF WHICH ARE LIMITED IN DURATION TO THE APPLICABLE PERIOD PROVIDED IN THE LIMITED WARRANTY. SOME STATES DO NOT ALLOW TIME LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THlS LIMITATION MAY NOT APPLY TO YOU.
Modifications, Subsequent Owners. This limited warranty may only be modified in writing by an authorized Bertram officer. No dealer or other party may modify the Limited Warranty. Subsequent owners to the First Owner may register to qualify for the benefits of this Limited Warranty by following the procedures specified after contacting Bertram at the address and phone set forth below.
Venue. To the extent permitted by law, venue for any dispute shall lie in Miami-Dade County, Florida, unless an alternative venue is elected by Bertram.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
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NOTES:
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INDEX
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1 - FOREWORD
1.1 WELCOME......................................................................................... 14
1.2 CUSTOMER SUPPORT .................................................................... 16
1.3 HULL IDENTIFICATION..................................................................... 18
2 - HOW TO USE THIS MANUAL
2.1 READ THIS MANUAL CAREFULLY .................................................. 22
2.2 STAY ALERT ..................................................................................... 23
2.3 SPECIFIC SAFETY WARNINGS ....................................................... 24
2.4 KNOW YOUR RESPONSIBILITIES AS A YACHT OWNER/
OPERATOR ....................................................................................... 25
3 - DESCRIPTION OF THE YACHT
3.1 MAIN DIMENSIONS AND WEIGHT DATA ........................................ 28
3.2 MAIN TECHNICAL DATA .................................................................. 29
3.3 MOORING EQUIPMENT ................................................................... 30
3.4 WARNING AND SAFETY LABELS.................................................... 31
4 - GETTING UNDERWAY
4.1 YOUR KEYS ...................................................................................... 36
4.2 PREPARING TO GET UNDERWAY.................................................. 37
4.2.1 Preliminary checklist ....................................................................... 37
4.2.2 Safety equipment check ................................................................. 39
4.3 GENERAL SAFETY CONSIDERATIONS.......................................... 40
4.3.1 Final pre-departure checklist .......................................................... 41
4.4 STARTING THE ENGINES................................................................ 42
4.5 STOPPING THE ENGINES ............................................................... 47
4.5.1 Procedure ....................................................................................... 47
4.6 ENGINES EMERGENCY STOP PROCEDURE ................................ 48
4.7 NAVIGATION WITH ONLY ONE ENGINE......................................... 49
4.8 MOORING & DOCKING..................................................................... 50
4.8.1 Before leaving the shore................................................................. 50
4.8.2 Departing from the shore ................................................................ 50
4.8.3 Before entering the harbor, be sure you ......................................... 51
4.8.4 When the yacht is safely secured to the shore ............................... 52
4.8.5 Before leaving the yacht, be sure you ............................................ 52
4.8.6 Leaving the yacht unattended .........................................................52
4.9 YACHT OPERATION DURING NAVIGATION ...................................55
4.9.1 Operating in shallow water ..............................................................56
4.10 PRECAUTIONS DURING NAVIGATION ............................................58
4.11 NAVIGATION IN BAD WEATHER CONDITIONS ..............................60
4.11.1 Weather ...........................................................................................61
4.12 ANCHORING ......................................................................................62
4.12.1 Setting the anchor ...........................................................................62
4.12.2 Determining scope...........................................................................63
4.12.3 Retrieving the anchor ......................................................................63
4.12.4 Anchoring precautions.....................................................................64
4.13 FUELING THE YACHT .......................................................................65
4.14 PREVENTIVE MAINTENANCE ..........................................................68
4.15 WARNINGS FOR MAINTENANCE IN HARSH CLIMATES ...............69
5 - INSTRUMENTATION & EQUIPMENT
5.1 HELM SYSTEM ..................................................................................72
5.2 RUDDERS STROKE (TRAVEL) CHECK............................................75
5.3 DRIVING SYSTEM MAINTENANCE ..................................................76
5.4 TRIM TABS .........................................................................................79
5.4.1 Trim tabs operation..........................................................................79
5.4.2 Trim tabs general information..........................................................79
5.4.3 Trim tabs basics ..............................................................................79
5.4.4 Trim tabs oil level check ..................................................................80
5.4.5 Trim tab oil change ..........................................................................80
5.4.6 Hydraulic Cylinder ...........................................................................80
5.5 BOW THRUSTER (OPTIONAL) .........................................................83
5.6 ANTI ROLLING GYRO (OPTIONAL) ..................................................84
6 - CONTROL STATION
6.1 CONTROL STATION ..........................................................................88
6.2 FLYBRIDGE HELM STATION ............................................................89
6.2.1 SECTION A - Navigation instruments .............................................90
6.2.2 SECTION B - Port helm station console..........................................92
6.2.3 SECTION C - Control and maneuver heads ...................................96
6.2.4 SECTION D - Magnetic compass....................................................98
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6.3 HANDLE BLOCK.............................................................................. 100
6.4 ENGINE ALARM DEVICES ............................................................. 103
6.5 EMERGENCY CONTROL DEVICES............................................... 104
6.5.1 Engine stop control ....................................................................... 104
6.6 INSTRUMENTATION....................................................................... 106
6.6.1 VHF-DSC Radiotelephone............................................................ 106
6.6.2 Radar display/Chartplotter/Fishfinder ........................................... 108
6.6.3 Radar display/Chartplotter/Fishfinder ........................................... 108
6.6.4 Autopilot........................................................................................ 109
6.6.5 Multifunctional display................................................................... 110
6.6.6 Engine control panel ..................................................................... 111
7 - ON DECK
7.1 MAIN DECK - EXTERIOR................................................................ 116
7.2 FLYBRIDGE ..................................................................................... 117
7.2.1 Navigation lights ........................................................................... 118
7.3 ANCHOR.......................................................................................... 120
7.4 ANCHOR WINDLASS
(AVAILABLE ONLY WITH OPTIONAL PULPIT).............................. 121
7.4.1 Anchor windlass activation controls.............................................. 123
7.5 WINDLASS CLEANING AND SERVICE.......................................... 126
7.5.1 Gearmotor..................................................................................... 126
8 - PROPULSION SYSTEMS
8.1 ENGINE ROOM ACCESS................................................................ 130
8.2 PROPULSION SYSTEMS................................................................ 131
8.3 ENGINES ......................................................................................... 132
8.4 ENGINE CONTROL PANEL ............................................................ 133
8.5 PROPELLERS ................................................................................. 135
8.5.1 Propellers service ......................................................................... 137
8.5.2 Periodic checks on propellers....................................................... 138
8.6 PROPELLER SHAFT, STUFFING BOX CASE
AND SHAFT SUPPORT................................................................... 139
8.6.1 Shafts line, stuffing box seal and shafts supports bushings
maintenance ................................................................................. 140
8.7 GEARBOX (TRANSMISSION)......................................................... 141
8.7.1 Gearbox service ............................................................................142
8.7.2 Gearbox check ..............................................................................143
8.8 FUEL AND LUBRICATION SYSTEMS .............................................144
8.9 PROPULSION ENGINES MAINTENANCE ......................................146
8.10 FUEL SYSTEM .................................................................................153
8.10.1 Fuel tank filling...............................................................................154
8.10.2 Fuel System...................................................................................155
8.10.3 Diagram of fuel system..................................................................159
8.10.4 Water/fuel separator prefilters for engines ....................................161
8.10.5 Generator water & fuel separator filter ..........................................163
8.11 LUBE OIL SYSTEM ..........................................................................165
8.11.1 Oil filling/draining system from engines, gearboxes
and generator ................................................................................165
8.12 ENGINE COOLING SYSTEM ...........................................................169
8.12.1 Operation.......................................................................................169
8.13 BILGE SUCTION OF THE ENGINES IN EMERGENCY ..................171
8.14 EXHAUST SYSTEM .........................................................................172
8.14.1 Engine exhaust system control......................................................174
8.15 ENGINEROOM & GENERATOR ROOM VENTILATION SYSTEM .175
9 - HYDRAULIC SYSTEMS
9.1 ELECTRIC PUMPS...........................................................................180
9.1.1 Bilge pumps...................................................................................180
9.1.2 Bilge automatic/manual suction system displacement ..................182
9.1.3 Bilge pump operation check ..........................................................186
9.1.4 Maintenance of other electric pumps.............................................186
9.1.5 Priming a pump .............................................................................187
9.2 FRESH WATER SYSTEM ................................................................188
9.3 REFILLING THE WATER TANK.......................................................193
9.4 FRESH WATER SYSTEM MAINTENANCE .....................................194
9.4.1 Fresh water tank............................................................................194
9.4.2 Water system maintenance ...........................................................194
9.5 SEAWATER SYSTEM ......................................................................195
9.6 THRU-HULL FITTINGS AND INTAKE SEACOCK ...........................197
9.6.1 Seawater cooling system check ....................................................197
9.6.2 Maintenance of the sea filters........................................................197
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9.7 AIR-CONDITIONING SYSTEM........................................................ 198
9.7.1 Air-conditioning system operation................................................. 198
9.8 CHILLER UNIT CONTROL PANEL ................................................. 200
9.8.1 Basic operation ............................................................................. 200
9.8.2 Air conditioning system maintenance ........................................... 202
9.9 BLACK WATER (SEWAGE) SYSTEM............................................. 203
9.9.1 Operating the WCs ....................................................................... 203
9.9.2 WC Control Panels ....................................................................... 204
9.9.3 System Operation ......................................................................... 205
9.9.4 Tank pump-out by shore pump..................................................... 208
9.9.5 Black water system maintenance ................................................. 211
9.10 GRAY WATER SYSTEM ................................................................. 212
9.10.1 Gray water system maintenance .................................................. 213
10 - ELECTRIC SYSTEM
10.1 ELECTRICAL SYSTEM DESCRIPTION.......................................... 220
10.1.1 Location of electrical equipment on board .................................... 223
10.2 ELECTRICAL SYSTEM WARNINGS............................................... 226
10.3 MAIN ELECTRIC PANEL................................................................. 229
10.4 24 V DC USER FLYBRIDGE ELECTRIC PANEL ............................ 230
10.5 12 V DC USER FLYBRIDGE ELECTRIC PANEL ............................ 231
10.6 12 V /24 V DC BATTERY DISCONNECTOR PANEL ...................... 232
10.7 ISOLATION TRANSFORMER ......................................................... 234
10.8 POWER GENERATOR .................................................................... 237
10.8.1 Operation ...................................................................................... 237
10.8.2 Generator control panel ................................................................ 238
10.9 GENERATOR LUBRICATION SYSTEM.......................................... 240
10.9.1 Oil specifications ........................................................................... 240
10.9.2 Oil check ....................................................................................... 240
10.9.3 Oil change procedure ................................................................... 240
10.10 GENERATOR COOLING SYSTEM ................................................. 241
10.10.1 Closed oil coolant ......................................................................... 241
10.11 GENERATOR FUEL SYSTEM......................................................... 242
10.12 BATTERIES ..................................................................................... 243
10.13 SHORE ELECTRIC POWER SUPPLY ............................................ 244
10.14 BATTERY CHARGER...................................................................... 247
10.14.1 Battery charger service..................................................................248
10.14.2 Battery charger check....................................................................249
10.15 VOLTAGE EQUALIZER....................................................................250
11 - INTERIOR DETAILS
11.1 INTERIOR DETAILS - MAIN DECK..................................................254
11.1.1 Main deck description - interior......................................................255
11.2 UNDER DECK ..................................................................................258
11.2.1 Cabins with bathroom: Master’s, guests’ .......................................259
11.3 APPLIANCES....................................................................................261
11.3.1 Skylights ........................................................................................261
12 - SAFETY DEVICES AND EQUIPMENT
12.1 GENERAL SAFETY RULES .............................................................264
12.2 GENERAL SAFETY CONSIDERATIONS.........................................266
12.2.1 Yacht stability and safety...............................................................266
12.2.2 Rules of Navigation .......................................................................267
12.2.3 Weather .........................................................................................267
12.2.4 Fuel................................................................................................267
12.2.5 General maintenance safety..........................................................267
12.3 PFD’S - PERSONAL FLOTATION DEVICES AND LIFE-SAVING
EQUIPMENT.....................................................................................269
12.4 YACHT’S AREAS AND ESCAPE ROUTES .....................................271
12.4.1 Flybridge Area ...............................................................................273
12.4.2 Salon, dinette and galley area .......................................................273
12.4.3 Owner’s, guests’ and VIP stateroom area .....................................274
12.5 FIRE PREVENTION..........................................................................275
12.6 FIRE EMERGENCY..........................................................................276
12.6.1 Abandonment of the yacht.............................................................277
12.7 FIRE EXTINGUISHING.....................................................................278
12.7.1 Disconnect the electrical power....................................................278
12.8 FIREFIGHTING SYSTEMS...............................................................279
12.8.1 Location of safety & firefighting equipment....................................279
12.8.2 Portable fire extinguishers .............................................................280
12.8.3 Maintenance of portable fire-extinguishers....................................281
12.8.4 Fixed fire-fighting system in the engine room................................282
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12.9 RECOMMENDED ITEMS TO HAVE ONBOARD ............................ 290
13 - YACHT LIFTING & ONSHORE HANDING
13.1 YACHT LIFTING AND LAUNCHING................................................ 294
13.1.1 Storing the yacht ashore............................................................... 296
13.2 TOWING........................................................................................... 297
14 - MAINTENANCE
14.1 GENERAL MAINTENANCE SAFETY STANDARDS ....................... 302
14.2 SACRIFICIAL ANODES ................................................................... 307
14.2.1 Periodic check of external anodes ................................................ 308
14.2.2 Replacing the external anodes ..................................................... 308
14.3 LONG YACHT INACTIVITY ............................................................. 309
14.3.1 General Long-term Lay-up Guidelines.......................................... 309
14.3.2 Engines And Generator Lay-up .................................................... 309
14.4 COMMISSIONING THE YACHT ...................................................... 312
14.4.1 Preparing the yacht for use after a period of inactivity.................. 312
14.5 BOTTOM MAINTENANCE............................................................... 313
14.5.1 Bottom Antifouling Coating ........................................................... 313
14.5.2 Bottom inspection ......................................................................... 313
14.5.3 Renewing antifouling protection.................................................... 314
14.6 GENERAL MAINTENANCE ............................................................. 315
14.6.1 Gel-coat cracks ............................................................................. 315
14.6.2 Gel-coat voids ............................................................................... 315
14.6.3 Light alloys and stainless steel ..................................................... 316
14.6.4 Sun-deck cushions ....................................................................... 317
14.6.5 Instrumentation and navigation lights ........................................... 318
14.7 REPLACEMENT .............................................................................. 319
14.8 BULB REPLACEMENT .................................................................... 320
14.8.1 Watertight little spotlights .............................................................. 320
14.8.2 Little spotlights .............................................................................. 320
14.8.3 Swinging table lamp...................................................................... 321
14.8.4 Engineroom overhead light........................................................... 321
14.8.5 Cabinet light.................................................................................. 322
14.8.6 Neon light...................................................................................... 322
15 - TROUBLESHOOTING
15.1 MAIN NOTES....................................................................................326
15.2 EQUIPMENT.....................................................................................327
15.3 FUEL SYSTEM .................................................................................328
15.4 BLACK AND GRAY WATER SYSTEM DRAIN.................................329
15.5 PROPELLERS SHAFTS ...................................................................330
15.6 FRESH WATER SYSTEM ................................................................331
15.7 BILGE PUMP ....................................................................................332
15.8 FRESH WATER PUMP.....................................................................333
15.9 OIL TRANSFER PUMP.....................................................................334
15.10 ELECTRO-HYDRAULIC HELM SYSTEM ........................................337
15.11 TRIM TAB SYSTEM..........................................................................341
15.12 GLENDINNING CABLEMASTER .....................................................343
15.13 AIR-CONDITIONING UNIT ...............................................................345
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NOTE:
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1
FOREWORD
FOREWORD
USE OF THE MANUAL
DESCRIPTION OF THE YACHT
NAVIGATION
AUXILIARY EQUIPMENT ON BOARD
CONTROL STATION
ON THE MAIN DECK
THRUST SYSTEMS
HYDRAULIC SYSTEMS
ELECTRIC SYSTEM
DETAILED INFORMATION ON THE INTERIORS
SAFETY DEVICES AND EQUIPMENT
YACHT HAULAGE AND LAY-UP PERIOD
MAINTENANCE
TROUBLESHOOTING
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1
1.1 WELCOME
Before taking the helm, you should have a working knowledge of the operational characteristics of your yacht, sufficient marine experience to take charge of its operation, and the skill to navigate the waters in which you intend to cruise. You must become familiar with the yacht’s systems and their operation. Your personal safety and that of your guests, as well as that of your yacht, are your responsibility.
No single book can cover all the aspects of pleasure boating and seamanship, but your BERTRAM Owner’s Manual is a key resource for learning about your yacht and its equipment, and for acquiring an understanding of its operational characteristics and maintenance requirements.
Additional information pertaining to the equipment installed on your boat is provided by the manufacturers of the equipment and is located in the owner’s information case, which was placed aboard before delivery. It is very important that you study these manuals and understand the operation of all of the systems.
By providing you with the information you need to maintain the yacht and to operate it safely, the manual will enhance your enjoyment of your yacht. It contains details about the yacht and its systems and equipment, as well as information about practical use and maintenance. To become acquainted with your yacht before going to sea for the first time, we recommend that you read this manual carefully and consult it frequently in the future.
S
CAUTION
This manual presents basic guidelines, but it cannot describe every possible risk you may encounter. You are strongly urged to:
− regularly review safety requirements;
− maintain your yacht and its onboard systems regularly;
− have your yacht inspected at least (bi-annually) by authorized
BERTRAM personnel.
S
CAUTION
Please, keep this manual carefully in a safe, dry and easily accessible place for an easy consultation. When you decide to change yacht, deliver this manual to the new owner in its integrity.
S
CAUTION
Do not attempt to operate your yacht until you are thoroughly familiar with the contents of this manual and all of your yacht’s onboard systems.
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This manual contains the following chapters:
− FOREWORD
− HOW TO USE THIS MANUAL
− DESCRIPTION OF THE YACHT
− GETTING UNDERWAY
− INSTRUMENTATION & EQUIPMENT
− HELM STATION
− ON DECK
− PROPULSION SYSTEMS
− HYDRAULIC SYSTEMS
− ELECTRICAL SYSTEM
− INTERIOR DETAILS
− SAFETY DEVICES AND EQUIPMENT
− YACHT HAULAGE AND LAY-UP PERIOD
− MAINTENANCE
− TROUBLESHOOTING
NOTICES
This manual is not intended to replace years of boating experience or the excellent classes on boating safety offered by the United States Coast Guard Auxiliary and the United States Power Squadron. We have included material that covers some of the aspects of safe boating, but we urge you to attend a safe boating course and stay current on navigation and safe boating practices.
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1
1.2 CUSTOMER SUPPORT
BERTRAM 3663 N.W. 21st Street Miami, Florida 33142 (305) 633-8011 Fax (305) 635-1388 www.bertram.com
To ensure a readily available supply of spare parts and the capability of providing prompt and reliable service, BERTRAM selects all your yacht’s original equipment and accessories among the most reliable marine supply sources available.
The equipment is covered under specific warranties provided by the individual manufacturers. Any repair to be performed under warranty must be carried out solely by BERTRAM authorized personnel, to avoid compromising the provisions of the warranty, as well as to ensure the quality of the workmanship and to prevent further damage. The BERTRAM Service network is happy to provide any information regarding issues not addressed by the manuals. Yacht owners, captains, and crew members may contact dealers, sales offices, service centers, or BERTRAM directly.
S
CAUTION
Sanctions are provided if the yacht is not supplied with the “Owner’s Manual”.
S
CAUTION
In case you lose or damage the manual, BERTRAM will always be able to supply you with a new copy.
S
CAUTION
For all legal aspects related to the yacht warranty, refer only to the Purchase Proposal and to the Limited Warranty, which specify all warranty clauses applicable to the purchased product.
S
CAUTION
BERTRAM declines all responsibility for the installation and operation of electric, electronic or mechanical equipment, improperly installed by third parties, in a way not authorised by the Shipyard.
S
CAUTION
Any modification or change to the Yacht’s original design or specifications should not be done without first consulting BERTRAM for approval, in order to avoid compromising the Yacht’s safety and the provisions of the warranty.
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j
WARNING
BERTRAM declines all responsibility concerning tampering carried out by third parties on equipment installed in the Yard. Such tampering or unauthorized installations will void the warranty, and even cause damages to the yacht and the people on board.
S
CAUTION
BERTRAM declines all responsibility for damage due to improper preservation and poor maintenance.
S
CAUTION
The maintenance operations described in the manual are simple, but should be performed by authorized and qualified technical staff only, according to the standard procedures delivered by the devices manufacturers and in compliance with national and international regulations. We suggest contacting the BERTRAM Service Department.
j
WARNING
Equipment and accessories: The engine, the windlass, the ventilators and other accessories are guaranteed by their manufacturers who will support you directly by means of their structures. If necessary, the BERTRAM After-Sales Service will support your requests in order to obtain fast service and the respect of the applicable rules. At purchasing, the owner should mail the Warranty Registration Card to activate the Limited Warranty. BERTRAM is not responsible for warranty coverage if the Owner fails to mail in the Warranty Registration Card.
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1.3 HULL IDENTIFICATION
BERTRAM has focused on building high quality yachts for the international yachting market since 1961. Safety is a high priority, and all BERTRAM yachts undergo certification to the requirements of the applicable registries to obtain a Classification Certificate.
RINA S.p.A. (Registro Italiano Navale) assigned the classification of Your BERTRAM yacht with Certificate, following its supervision of hull lamination, reinforcement structures, propulsion and auxiliary power generating machinery, onboard systems.
You will find the hull identification numbers affixed to your yacht in two places. One is integral to the hull laminate, and the other is engraved on the transom. The hull identification number is matched to that which appears on the Classification Certificate.
S
CAUTION
Always keep the plates readable. If deteriorated or altered, request new plates from BERTRAM.
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HOW TO USE THIS MANUAL
FOREWORD
USE OF THE MANUAL
DESCRIPTION OF THE YACHT
NAVIGATION
AUXILIARY EQUIPMENT ON BOARD
CONTROL STATION
ON THE MAIN DECK
THRUST SYSTEMS
HYDRAULIC SYSTEMS
ELECTRIC SYSTEM
DETAILED INFORMATION ON THE INTERIORS
SAFETY DEVICES AND EQUIPMENT
YACHT HAULAGE AND LAY-UP PERIOD
MAINTENANCE
TROUBLESHOOTING
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2.1 READ THIS MANUAL CAREFULLY
We recommend that you read the individual manufacturer’s engine and equipment manuals provided with the yacht to gain a deeper understanding of the yacht and its systems.
This Yacht comes with the BERTRAM Limited Warranty, which describes the terms and conditions under which defects in your yacht will be repaired. Familiarize yourself with the warranty and follow instructions regarding proper operation and maintenance. Lack of attention to instructions can void the warranty.
Before operating equipment associated with your yacht, particularly the engine, read the manufacturer’s manual concerning the equipment to be used.
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2.2 STAY ALERT
Throughout this manual, we present critical information, messages, requirements, and safety alerts in a label format to draw your special attention to the information offered. These messages begin with a signal word, e.g. “danger”, “caution”, etc. as follows. The signal word is the indicator of the level of the hazard being addressed in the message. See the following for hazard signal word definitions.
k
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. The use of this hazard signal word is limited to the most extreme conditions.
S
CAUTION
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
j
WARNING
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury or property damage. This signal word may also be used to alert against unsafe practices.
i
ENVIRONMENT NOTICE
Draws the attention to risks associated with toxic substances and environmental pollution.
NOTICES
Draws the attention to important information and reminders.
MAINTENANCE
Shows the time necessary for the maintenance to be carried out on the different devices on board.
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2.3 SPECIFIC SAFETY WARNINGS
Fire risk:
It indicates a fire risk.
Electrocution risk:
It indicates an electrocution risk.
Burn risk:
It indicates a burn risk.
Forbidden areas:
It forbids the access, the transit or the stop in a dangerous area.
b
DANGER
The cause of the fire is described here.
a
DANGER
The cause of the electrocution is described here.
c
DANGER
The cause of the burn is described here.
d
DANGER
The forbidden area is described here: it is forbidden to gain access to dangerous areas or to approach moving mechanical parts.
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2.4 KNOW YOUR RESPONSIBILITIES AS A YACHT OWNER/OPERATOR
If your Bertram is to be operated in the waters regulated by the United States Coast Guard, there are certain requirements that must be met. These requirements are discussed in the Coast Guard Publication Federal Requirements for Recreational Boats.
As a yacht owner, you are responsible for being informed about a variety of laws (state and Federal, in the U.S.) and regulations that apply to the navigation, operation and equipping of your yacht.
In the United States, the Federal government, through the U.S. Coast Guard, specifies the requirements for PFD’s (personal flotation devices, a.k.a., “life jackets”) and other required safety equipment that must be carried aboard recreational yachts. PFD’s and the other safety equipment must be approved by the Coast Guard and/or other safety standards organizations. If approved, there will be a label indicating this on the equipment. States may impose additional requirements. Know the regulations for your areas of operation.
The yacht’s owner and/or operator, is responsible for knowing the navigation and safety rules and good seamanship practices. Take the time to learn the Nautical Rules of Navigation (COLREGS) that are found in the Coast Guard publication “Navigation Rules - International and Inland”. CG-169 that is required to be carried on all yachts over 39.4 feet (12 m) in length. Study navigation techniques and the safe practices for operating Your yacht and its equipment.
You are also the key person ensuring the safety of your passengers, crew, and of the yacht. Please take time to study the chapter on SAFETY in this manual for important information about safety procedures.
Every yacht owner and operator must be knowledgeable about the yacht and its systems. Because you are responsible for the operation of your yacht, we provide you with information on those topics. For each system on board, we have provided a detailed description, including schematics where appropriate, as well as information on maintenance and troubleshooting.
There is a variety of instructional books, courses and videos available to help you improve your knowledge of the Rules of Navigation, navigation, yacht operation, operation of marine electronics, maintenance, etc. Consult the resources listed in the appendix.
NOTICES
United States Coast Guard Regulations state that it is the responsibility of the vessel owner to be certain that all required equipment is onboard and in proper working order. Bertram has supplied you with a copy of Navigation Rules, International – Inland. Regardless of how much experience you have, it is important to refresh your memory by studying the Navigation Rules on a regular basis.
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DESCRIPTION OF THE YACHT
FOREWORD
USE OF THE MANUAL
DESCRIPTION OF THE YACHT
NAVIGATION
AUXILIARY EQUIPMENT ON BOARD
CONTROL STATION
ON THE MAIN DECK
THRUST SYSTEMS
HYDRAULIC SYSTEMS
ELECTRIC SYSTEM
DETAILED INFORMATION ON THE INTERIORS
SAFETY DEVICES AND EQUIPMENT
YACHT HAULAGE AND LAY-UP PERIOD
MAINTENANCE
TROUBLESHOOTING
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3.1 MAIN DIMENSIONS AND WEIGHT DATA
− (Loa) Length overall with fore pulpit 57 ft 1 in - 19.03 yd
− (Lh) Length hull (standard ISO 8666) 54 ft 2 in - 18.04 yd
− (Lwl) Length waterline,
yacht fully laden 47 ft 8 in - 15.90 yd
− Fore rail extension pulpit 2 ft 11 in - 0.98 yd
− Maximum Beam 16 ft 11 in - 5.64 yd
− Draft under propellers (yacht fully laden) 5 ft - 5 in - 1.65 m
− Hmax = Building height from keel
to console 1 ft 4 in - 5.9 m
− Displacement, unladen 64,375 lb - 29.2 ton
− Displacement fully laden 82.853 lb - 37.58 ton
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3.2 MAIN TECHNICAL DATA
Main Propulsion Engines
Model CATERPILLAR C32 Power 1676 mhp/1232 kW at 2300 rpm Max fuel consumption per engine 327 l/h - 86.4 US gal
Fuel tank capacity
1400 US gal - 5300 l
Water tank capacity
225 US gal - 850 l
Black water (sewage) tank capacity
101 US gal - 380 l
Gray water (sewage) tank capacity
37 US gal - 130 l
Electrical power
AC Volts: 230 DC Volts: 24 Hz: 50 kW: 22+13 (optional)
Batteries
Six batteries for engines Six for service One battery for each generator
Bilge pumps
Two pumps in the helm gear compartment Two bilge pumps in the engineroom Two pumps in fore stateroom area
S
CAUTION
BERTRAM yachts are designed to obtain a correct transversal trim with full-optional equipment, and with spare propellers and shafts. If the yacht is not equipped with full optional, spare propellers and shafts, some weights might have been installed to correct the transversal trim. The above-mentioned weights can be removed or displaced as soon as the yacht is provided with new equipment.
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3.3 MOORING EQUIPMENT
1. Cleats
2. Chocks
3. Anchor winch
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3.4 WARNING AND SAFETY LABELS
The warning and safety labels applied as decals on the yacht are used to point out special features, systems or operational risks. The labels identify the level of the hazard by the signal word, e.g. danger, caution or warning, followed by a notice on the nature of the hazard, followed by the consequences that can result if the instructions to avoid the hazard are ignored and, finally, instructions on how to avoid the hazard.
Before working with or on an area of the yacht or equipment bearing such a warning or safety label, be sure that you have read the safety warning and that you understand the nature of the hazard and that you act in accordance with the instructions to avoid illness, injury, death, or property damage.
Keep all the labels clean and legible. Replace them if they are lost or damaged.
The extinguisher plate (A) is located near each fire extinguisher.
This section shows the locations of the warning notice labels with their application points.
.
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GETTING UNDERWAY
FOREWORD
USE OF THE MANUAL
DESCRIPTION OF THE YACHT
NAVIGATION
AUXILIARY EQUIPMENT ON BOARD
CONTROL STATION
ON THE MAIN DECK
THRUST SYSTEMS
HYDRAULIC SYSTEMS
ELECTRIC SYSTEM
DETAILED INFORMATION ON THE INTERIORS
SAFETY DEVICES AND EQUIPMENT
YACHT HAULAGE AND LAY-UP PERIOD
MAINTENANCE
TROUBLESHOOTING
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4.1 YOUR KEYS
The yacht is delivered with original keys to all the yacht’s locks. Each original is supplied with copies. Each key has a code number printed on it. The other locks on the yacht are universal. The same key opens all the locks. The universal key opens a door even if it is locked from inside. Specific task keys are described as follows. Engine keys are provided with differently colored BERTRAM floating key holders. Two (2) copies are included for each engine. Keys for the sliding door at the salon entry (3 copies) Keys for stateroom access (3 copies)
Contact BERTRAM for guidance on deteriorated or altered locks.
Before operating the yacht, you must understand the operation of all controls, instruments, and warning systems. Read the chapters AT THE HELM & INSTRUMENTATION AND EQUIPMENT.
NOTICES
The yacht’s helmsman should have a complete set of keys in his/her possession at all times so that he/she can operate every lock on the yacht. Another complete set of keys should be stored in a readily accessible location on the yacht to be available at all times.
NOTICES
Very general and limited information for first startup and initial operation of your yacht is included in this manual. For specific directions about the use of the individual systems and equipment, consult the manuals provided by the individual equipment manufacturers or contact the BERTRAM Customer Support.
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4.2 PREPARING TO GET UNDERWAY
4.2.1 Preliminary checklist
Accurate preliminary checks carried out with time, are fundamental for a safe navigation. Before leaving harbour, perform the following procedures. Details for some of the procedures in this list are found elsewhere in this manual. Check the INDEX.
− Gather information on weather forecast and warnings.
− Consult the pilot’s book for the condition of waters in your area of
operation.
− Consult the navigation charts, in particular the distances, routes,
dangerous sea bottoms, shallow waters, and other hazards.
− Consider the cruise duration.
− Calculate the quantity of fuel required. Check the fuel onboard.
− Check the bilge flooding lights on the control station panel, indicating
the presence of water in the bilge.
− If the lights are lit, switch ON the bilge pump.
− If the pumps do not run, the batteries should be changed.
− If the pumps run, but do not discharge any water, the float switches
may be jammed or defective.
− If the pumps run, but do not discharge any water, the suction line may
be clogged.
− Check if seawater filters of both engines intake seacocks, of
generator cooling system and of A/C system, are clean. If the filter elements are dirty, CLOSE the thru-hull fitting by moving the valve lever perpendicularly to the thru-hull fitting body. Remove and clean the filter baskets, reassemble the filters and then OPEN the thru-hull valves.
− Check the engines and generator belt tension. Adjust as needed. Check the engine oil, gearbox oil, and generator oil levels. Replenish as indicated. V-drive oil inlet is via the dipstick opening.
− Check the propulsion engine and generator cooling water level. Replenish as indicated as per manufacturer’s manual.
− Check that the diesel fuel filter/water separator elements are clean. Drain any water in the filters by operating the drain valve.
− Check hydraulic oils levels of the control units for gangway, trim tabs and steering system. Replenish as indicated.
− Check the levels in fuel and fresh water tanks.
− Check that all items (provisions, navigation charts, yacht documents,
flares, first aid kit, basic tool kit, etc.) required for a safe and comfortable voyage are onboard.
NOTICES
After reopening the intake seacock, check if seawater filter shows leaks.
S
CAUTION
Storeroom stowage can alter yacht balance, especially transversal trim. Try to arrange load equally and securely, in order to avoid sudden displacements.
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− Ensure that the individual and collective personal safety and rescue equipment is available and in good condition.
− Check that all loose materials are properly fixed.
− Check that the loads are distributed evenly and the yacht floats on its
lines without excessive list and in proper fore-and-aft trim.
− Check that all portlights and hatches are properly closed and secured.
j
WARNING
Equipment, and supplies loaded onboard may alter the yacht’s attitude afloat, affecting the trim and list. Distribute loads evenly so the yacht floats on its lines. Secure all loose items, to avoid sudden, dangerous load movement.
S
CAUTION
Open hatches can be hazardous when the yacht is navigating. Before sailing, make sure that all deck hatches, portlights and engine room hatches are secured in closed position, in order to prevent injury to persons onboard or even death and/or water penetration when the yacht is navigating.
j
WARNING
Before starting the engines disconnect the battery charger.
NOTICES
BERTRAM furnishes the equipment required by the international regulations. The Owner is responsible for providing any equipment or safety device required by national regulations in force for the waters in which the yacht is navigating.
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4.2.2 Safety equipment check
− Ensure that the life raft is easily accessible and properly stowed, and that its attachment lines and safety lines are in good condition, properly coiled and showing no wear and tear.
− Ensure that the throwable PFD’s, e.g., ring buoy, horseshoe buoy, Lifesling® are in their correct locations on deck and that the safety line is in good condition.
− Check extinguishers charge status. The extinguisher is charged when the pressure gauge indicator is in the green sector.
− Ensure that individual PFD’s (lifejackets) meet the criteria for use in the waters of operation and are approved by the authorities. Check that they are in good condition, that the inflating device (if any) is operational, and that the PFD’s are readily accessible in the proper location.
See General Safety Considerations that follow in this chapter.
NOTICES
Check the safety equipment prior to leaving harbor, ensuring that all items required are in good condition. Record the locations of this equipment and be familiar with its correct use.
The designated helmsman must ensure that all passengers are properly informed of safety equipment locations and of equipment proper use (fire extinguishers, life raft, throwable PFD’s, personal PFD’s, etc.).
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4.3 GENERAL SAFETY CONSIDERATIONS
Do not deploy emergency signals (visual or radio) unless there is a need for emergency service.
Every person aboard the yacht must
− know the storage location of the PFD’s (life jackets)
− know the location of their personal PFD
− know the location of the throwable PFD’s (e.g. ring buoy, horseshoe
buoy Lifesling)
− know the location of the life raft
− know how to properly put on and wear a PFD
− know how to release the personal PFD’s for use
− know how to launch a PFD
− know how to launch the life raft
− be aware of the risks posed by a fire
− know what to do in case of fire
− know the location of and be trained in the use of the fixed firefighting
systems and the portable, hand-held fire extinguishers.
People can fall overboard at any time. Do not hesitate to ask people to wear the individual flotation devices. PFD’s may be worn in any weather, underway, at the shore, or at anchor.
− People who cannot swim and children must always wear an individual flotation device.
− People working on deck should wear a PFD.
− PFD’s should be worn on deck when underway in cold waters (water
temperatures below 20 °C/68 °F).
− In any emergency, passengers should put on their PFD’s immediately.
Inflatable PFD’s (USCG Approved Type V) are comfortable to wear, and some types will inflate automatically if the wearer falls overboard. These PFD’s are mandatory safety devices to have for yourself and your guests. Make sure that all PFD’s are approved by the appropriate national or international regulatory agencies.
Read the SAFETY chapter in this manual.
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4.3.1 Final pre-departure checklist
− Check rudder operation by putting the rudder hard over to port and starboard, and then back to the center.
− Check trim tabs operation. Operate both tabs. When not in use, trim tabs should be kept in the UP position.
− Check navigation lights and horn operation.
− Check the efficiency of the anchor winch and chain stopper.
− Check VHF radiotelephone operation.
− Check documents and nautical charts.
− Check proper closing of portlights and hatches and that all loose items
are secured on main deck and belowdeck.
− Check operation of bilge pumps and related indicators.
− Make sure that the engineroom ventilation system is operating.
− Check that no flammable or other hazardous materials are stowed in
the engineroom.
− Check that seawater intake valves for engine and generator cooling and for air-conditioning system are open.
− Check that the engines and generator fuel systems’ valves are open.
− Switch on engine and user batteries.
− Switch on all 24 V circuits from the switch panel board. Check the
proper operation of each system and then switch off the systems not to be used.
− Check the battery charge level (Volts) on the switch panel board. Recharge the battery if indicated.
− Start the generator if you are to use it. Allow the generator to warm up before adding electrical loads to it from the switch panel board.
− Disconnect the shore connections for fresh water and electric power, cables and telephone.
− Check the fixed firefighting systems and the portable (hand-held) fire extinguishers.
− Check fuel system for no leaks or fumes.
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4.4 STARTING THE ENGINES
Refer to the AT THE HELM and INSTRUMENTATION AND EQUIPMENT chapters for the location of all engine controls and gauges.
Carry out the necessary daily maintenance before starting the engines. Check the engine room. This check can avoid following remarkable repairs. For further information refer to the Use and Instruction Manual delivered by the engine Manufacturer.
− The engines can have a longer life if you carry out a complete inspection before start-up. Check following items: oil leaks, coolant leaks, dirt build-ups. Remove dirt build-ups and repair if necessary.
− Check if cooling system hoses are cracked or show loose clamps.
− Check if alternator drive belts are cracked, broken or damaged.
− Check for the presence of loose wire connections, or worn out wires.
− Check the fuel quantity. Drain water from separator. Open the fuel
supply valve.
Oil level check
Check engine oil level only after the engine has cooled down.
− Pull out dipstick and wipe it with a clean, lint free rag.
− Place it back up to retainer.
− Pull out dipstick again.
The oil level should be between the two notches “ADD” and “FULL” of the dipstick and must never drop below the lower notch. Add oil as necessary.
NOTICES
Before starting the engine, check fuel level, coolant level and engine oil level. In case of need, fill with fuel, coolant and oil mix.
S
CAUTION
Open all valves in the fuel supply line before starting the engine, in order to prevent fuel high pressure. This pressure can damage the filter housing or cause other kinds of damage.
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Coolant check
− Check the coolant level. Check the level inside of recovery tank.
− Keep the coolant level flush with notch “FULL” of the tank.
Engine air filter indicator check
− Check the air filter clogging indicator.
− Clean the air filter when yellow diaphragm reaches the red range, or when red piston locks in visible position.
Engine sea cocks
− Open the sea water valves inside of the engine heat exchangers.
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After performing the final pre-departure checklist, start the engines one at a time.
− Set control heads (1) and (2) to central idle position.
− Press the “STBD ENGINE IGNITION” button (3) to enable start-up.
− Press the starboard engine “STBD ENGINE STARTER” button (4).
− Check if oil pressure reaches the normal value within 10 seconds.
− Check if cooling water circulation is correct.
− Once the first engine is running and only when its operation has
proved to be regular, start the second engine too.
− Start the port engine in the same way as described for the starboard one.
− Press the “PORT ENGINE IGNITION” button (6) to enable start-up.
− Press the port engine “PORT ENGINE STARTER” button (5).
Do not press or hold the throttle lever while the engine is running. The system will supply automatically the fuel quantity necessary to start the engine.
− If the engine does not start within 30 seconds, release the start button. Before trying to restart the engine, wait two minutes and let the starter cool down.
− Let the engine run with no load for about 3 minutes, until the water temperature gauge raises. Check all devices during the pre-heating time.
NOTICES
Check that the self-test of the monitoring system is complete, before starting the engine under load.
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− Run the engines idle and with no load for five minutes. During pre­heating carry out the following checks:
• check for liquid and air leaks;
• check all devices. Check the devices and record the data while the engines are operating. The data comparison will help with time to determine the standard values of each device. This will help beside to detect a possible wrong operation. Verify possible remarkable reading variations.
− After the engines have run with no load for five minutes and when all checks have been performed, increase the engine speed up to 1/2 of rated speed.
− Verify the water drain at sea water outlet. If the water drain is not visible, or if the water flow is not hindered, carry out following procedure:
• stop the engine immediately;
• check that the inlet filter or the sea water strainer are not clogged,
remove clogging;
• check for leaks in the cooling system and in the auxiliary water
pumps.
− Check for liquid and air leaks.
− Carry out all necessary repairs before starting the engines.
− When all checks have been performed, set the throttle lever to idle
and start the operation.
− Check for abnormal noises or excessive smoke. Otherwise stop engines and call the customer support.
− Check that the alternators are recharging the batteries.
− Verify the efficiency of the instruments, from the plotter to the radar,
VHF, compass, etc.
S
CAUTION
To avoid overheating and possible damages to the engines, make sure that water drain is visible from sea water outlet and/or that water flow is not hindered. If the water flow is hindered and/or the water drain is not visible from sea water outlet, follow the recommended procedure.
k
DANGER
Make sure that no crew stands in front of gas exhausts and near the mooring ropes.
S
CAUTION
Should a “magneto-thermal switch” trip, do not try repeatedly to reset it but check the relevant electric system condition.
S
CAUTION
We suggest avoiding slow running for periods longer than 5 minutes. The slow run implies major wear of the engine mechanical parts and is the most harmful of the poisonous exhausts.
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As soon as each engine starts
− First check that water is discharged from the (by-pass) exhausts. Lack of water flow indicates a malfunction. Stop the engine immediately. Do not operate engines without correcting this problem. Track the source of the malfunction and service or repair as indicated. Request CATERPILLAR service assistance if necessary.
− For each engine, check the operation of: a. Ammeters and voltage meters. Check that the alternators are
recharging the batteries. If the warning lights are OFF, the charging
system is operating correctly; b. Engine oil pressure gauges; c. Engine water temperature gauges; d. Gearbox oil pressure.
− Run the engines at 1000 rpm maximum until the normal operating temperature is reached.
− Check for abnormal noises or excessive smoke. In case of abnormal noise or smoke, stop the engine(s) immediately and request service assistance.
k
DANGER
It is absolutely forbidden to perform reverse run with one of the two engines stopped. This operation is allowed only in case of life danger for the persons on board and for the safety of the yacht itself, however when the engine is running it should not run higher than 1000 rpm.
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4.5 STOPPING THE ENGINES
4.5.1 Procedure
Do not stop immediately the engines after an high load operation, but let them run low (for approx. 5 minutes) to balance the temperature differences.
From the helm station
− Reposition the control heads, levers (1) and (2) into the central position of gearbox idle run.
− Press STOP push-buttons (4) and (5).
− Press “ON/OFF” push-buttons (3) and (6) to stop the engines.
− Disconnect the circuit breakers concerning the start-up systems of
both engines.
k
DANGER
Make sure that the engines cannot be started by unauthorized staff.
S
CAUTION
With engines stopped carry out following:
− disconnect all unnecessary electric users and check the general status of the switchboard as well as the voltmeters and ammeters indications;
− check the switches of the bilge pumps and their regular operation;
− check for possible leaks from the shaft lines seals;
− rinse the yacht with fresh water;
− connect dock electric power supply;
− keep air extractors in the engine room running for about 30 minutes
for ventilation and air cooling.
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4.6 ENGINES EMERGENCY STOP PROCEDURE
Due to a mechanical or electric fault, the normal procedures of engines stop could not work; it is therefore necessary to stop the engines by means of EMERGENCY PROCEDURES.
− From engineroom
Press the red push-button located on the control panel of each engine (aside each engine). During normal operation the emergency stop button must not be inserted. When pressed it locks in low position and prevents the engine start. To reset the system to normal operation, it is necessary to turn the button clockwise until it unlocks and returns to original position.
NOTICES
The emergency stop generates a high stress in the engines with consequent hazard of components damage. Use only in case of real need.
k
DANGER
Before starting the engines after an emergency stop, make sure that you have found out and cleared the faulty reason.
j
WARNING
The emergency stop controls of propulsion engines must be used only in case of real emergency. Do not activate these systems during normal engines stop procedure.
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4.7 NAVIGATION WITH ONLY ONE ENGINE
The yacht is driven by two powerful thrust systems designed to operate together and at the same time.
In case of failure of one of the thrust systems, you may navigate with only one engine.
Therefore, we suggest you to:
− shut off the failed thrust engine;
− set the position of the steering wheels in the opposite direction of the
failed thrust system; in case the steering wheels cannot contrast the asymmetric push of the operating system, lower the trim tab on the side of the failed system, or reduce the speed;
− head to the nearest landing at a reduced speed;
− keep the yacht at a speed that allows the best manoeuvrability.
In case one engine stops due to a failure and the gear box is in idle position, during navigation keep constantly an eye on the oil temperature of the gear box connected with the failed system.
The propeller shaft is kept rotating thanks to the water flow through the propeller, under these conditions also some parts of the gear box are kept rotating. Should the temperature increase excessively over 80°C/176°F, lock the propeller shaft by engaging the gearbox: in this way the resistance will be higher, because the gear box is jammed, but oil will not overheat.
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WARNING
The yacht has been designed to navigate driven by two engines; please remember that it is possible to navigate with one engine only in case of emergency and for a very short time.
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DANGER
It is absolutely forbidden to perform reverse run with one of the two engines stopped. This operation is allowed only in case of life danger for the persons on board and for the safety of the yacht itself, however when the engine is running it should not run higher than 1000 rpm.
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4.8 MOORING & DOCKING
The yacht is equipped with very powerful engines, with high performance rudders and with a very efficient thruster. The bow thruster should be used at very low speed for maneuvering, without making headway; at higher speeds, engine control levers should be in off-set use. The ability to exploit such qualities depends on the “familiarity” the helmsman has with his yacht. Practice is the only way to acquire confidence, and finally you will be able to safely perform mooring and unmooring maneuvers even in very difficult or crowded areas. A basic rule to keep in mind is to maneuver the yacht at low speed, in order to have enough time to react and for evaluating the situation; then, in case of accidental contact with other vessels, you will not cause any serious damage.
4.8.1 Before leaving the shore
Do not cast off mooring lines or weigh anchor if swimmers or other vessels are nearby.
− Ease the mooring lines and check that everything is ready for casting off lines, all lines are clear; nothing on the yacht is entangled with another yacht or the shore structure.
− Check the proper operation of all navigation instruments: VHF radio, compass, radar, plotter, horn, etc.
− Unplug the shore service connection cables of TV/Telephone, shore power electric supply, water supply, and cablemaster if connected.
− Plan maneuvers ahead of time.
− If there is more than one way to approach a berth or depart the shore,
use the most conservative maneuver.
4.8.2 Departing from the shore
− When you are ready to depart the shore, remove mooring lines. Check for mooring lines overboard or objects that may become entangled in the propellers. Do not engage the engine gears until you are certain nothing can become caught in the propellers.
− Have a crew member ready with fenders to protect the yacht in the event of wind or sea conditions that overcome your ability to control the yacht.
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CAUTION
Before the mooring or unmooring maneuver, ensure that engines, gearboxes, rudders and bow thruster (if installed) are in working order. During such maneuvers, the helmsman should prevent any unpleasant noise, and/or wake. Before unmooring, make sure that all doors, hatches, port-holes, etc. are closed.
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WARNING
Before starting the maneuver, make sure that people on board, especially children, do not obstruct operations or that they stay in suitable places.
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If the yacht is moored aft to the shore (Mediterranean-mooring style with the anchor off the foredeck and the aftdeck tied to the shore):
− release the aft lines,
− haul in the anchor rope until you are sufficiently clear of the mooring
area
If the yacht is side-moored,
− release the aft lines,
− haul in the shoreside foreline while pushing the aftdeck away from the
shore and back away from the shore.
Another way to do this maneuver is to set up a spring line on which to drive the yacht forward (toward) the shore in such a way as to force the aftdeck outwards, and then back away from the shore. This is a highly recommended technique to master for close-quarters yacht handling.
4.8.3 Before entering the harbor, be sure you
− check that bilges and gray/black water tanks are empty.
− check that the mooring lines are ready and coiled to run free.
− check that the mooring berth and the berthing route are free from
incoming, departing or other moored vessels
− switch on all equipment necessary for entering the harbor from the switch panel board (anchor windlass, aft mooring windlasses, bow thruster, etc.).
− switch off all equipment not required for harbor operation.
− raise the trim tabs.
− stop in uncongested waters and check the operation of reverse gear.
− check the operation of the horn.
− have the yacht’s boathook and fenders ready.
− check the operation of the searchlight and have a working flashlight
ready on deck when mooring at night.
− check that mooring lines and fenders are positioned correctly.
− make sure that persons onboard not involved with the mooring
operations do not interfere with the activity and, if participating, they are properly instructed and competent to perform as directed.
If the yacht is to be moored aft to the shore (Mediterranean mooring style), have the anchor ready to deploy. Prepare the aft lines. When the anchor is set, haul in the aft lines and adjust the anchor rode until the yacht is close to the shore.
If the yacht is to be side moored, haul on fore and aft lines until yacht is close and parallel to the shore. Adjust the fenders for best protection of the yacht’s hull.
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CAUTION
Mooring operations on a large yacht can be hazardous for the crew. To avoid serious personal injury or death, use only the appropriate equipment, e.g., fenders or boathook, to push the yacht away from a fixed or floating structure. Never allow any person onboard to attempt pushing the yacht away from a fixed structure or another vessel by using arms or legs.
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4.8.4 When the yacht is safely secured to the shore
− Stop engines.
− check that all lamps on the synoptic panel are switched off and
remove the ignition keys.
− turn OFF all unnecessary electrical equipment and check all switch positions on the electric panels.
− check the readings on the voltmeters and ammeters.
− connect the shore power supply, and any other shore connections,
such as shore water supply.
− start the battery charger when connected to shore power or when the generator is operating.
− check the position of the bilge pump switches and confirm the operation of the pumps.
− check that the bilges are dry.
− check for possible leaks from the shaft seals (stuffing boxes).
− raise the trim tabs to the fully UP position.
− wash the yacht with fresh water.
4.8.5 Before leaving the yacht, be sure you
− Check that the below deck lights are OFF.
− check that the navigation lights, searchlights and other external lights
are OFF.
− check that the switches for all unnecessary equipment (plotter, radio, anchor windlass, etc.) are OFF.
− check that all necessary equipment switches are ON (automatic bilge pumps, battery charger, etc.).
− check that the shore power cable is properly connected, has enough slack and will not fall into the water.
− turn off the battery switch.
− check that all deck equipment is stowed correctly.
− check that no flammable liquid bottles and containers are open or
loose.
− check that there is no debris that can clog the deck scuppers and prevent proper water drainage.
− check that the gangway is in the right position and properly secured.
− check that the yacht is moored in a manner to protect it under all
normally expected wind and sea conditions. Check that the mooring lines keep the yacht well clear of other yachts and that the fenders are properly positioned and secured in place.
− check the belowdeck compartment closures.
− check that all compartments, portlights, skylights and bilges are
secured and watertight.
4.8.6 Leaving the yacht unattended
If the yacht is left unattended,
− CLOSE the seawater intakes and the other thru-hull fittings below the waterline. Ensure that the bilge pump discharge is open.
− check the electrical panels and switch OFF all unnecessary equipment.
− switch off the pressurization systems of water.
− check that all compartments, portlights, skylights and bilges are
secured and watertight.
− check that the yacht is securely moored.
− press the button OFF to disconnect the battery charger, located in the
engineroom.
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CAUTION
Overboard outlets and drainpipes should be checked regularly, in order to ensure good drainage. The electric system should be checked regularly, in order to prevent fire risks on board.
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WARNING
Do not run the engines at idle longer than necessary. Excessive idling time can damage the engines and pollute the environment.
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WARNING
Hot and moving parts in the engine space are hazardous to personnel. To avoid serious injury or death from contact with hot and/or moving parts when working inside engine space, wear appropriate safety attire, including but not limited to safety glasses and gloves. Be extremely cautious in proximity of hot and moving parts. Wear hearing protection if the engines are running.
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WARNING
When preparing to get underway, ensure that no persons are near the engine exhaust discharges. Ensure that only the line handlers are on deck when casting off shore lines.
NOTICES
Excessive cranking of propulsion engines can damage the starters. Do not run the engine starter for more than 10 seconds. Allow the starter to cool for about one minute before attempting to start the engine again.
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WARNING
Never deactivate the battery disconnectors with the engines running or you may damage the engine alternators.
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NOTICES
Use the engine/users battery parallel switch only if absolutely necessary, to provide additional battery power for starting the engines. If your are compelled to use the “battery parallel connection”, turn off all electric devices so as not to jeopardize their correct operation. Disconnect them as soon as possible.
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WARNING
Starting the engines in gear or at a higher-than-idle speed can cause sudden motion of the yacht. To avoid serious injury or death to persons onboard, always ensure that the gears are in neutral and the throttles at idle before starting the engines.
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WARNING
Open hatches can be hazardous when the yacht is navigating. To avoid injury or death to persons onboard and/or flooding when the yacht is underway, ensure that all deck hatches, portlights, engineroom hatches are secured in the CLOSED position before getting underway.
NOTICES
If a circuit breaker trips, check the related circuit for any short circuits or overload before switching on again.
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4.9 YACHT OPERATION DURING NAVIGATION
The yacht is very efficient and is equipped with very responsive rudders; nevertheless, because of its size and performance capability, only persons experienced, competent, responsible, prudent and with necessary qualifications should operate the yacht.
The yacht is manoeuvred by means of the steering wheel in the control station. The steering wheel operates the rudders via a hydraulic system. The steering gear operation is independent from the engine operation. Never leave the steering wheel unattended when the yacht is navigating.
Keep in mind that the rudder effect is proportional to the propeller rpm and the yacht’s speed, especially when moving forward. As a consequence, the rudder efficiency is high at high rpm and speed. On the contrary, when the engines are idling and the yacht’s speed is low, the yacht’s reaction to the tiller angle is almost negligible.
If necessary, or when in restricted waters, you can steer the yacht with the engines by varying and/or reversing the engine speeds and alternating power from port and starboard engines. At low rpm’s, operating on a single engine, alternating port and starboard engines and using the “back and fill” method for turning the yacht is the recommended practice. Learn and practice the skills for handling the yacht at low speed and engine rpm.
When the yacht’s speed increases, the transition of the hull from displacement mode to planing mode is a critical phase. The transition to the planing mode should be done as quickly as practical to achieve fuel efficiency and provide a comfortable motion.
The minimum planing speed depends on yacht’s displacement, the load distribution; trim tab position and sea conditions.
Adjust speed and trim tab positions according to the sea conditions and the loading of the yacht to ensure a comfortable yacht motion and avoid stresses to the yacht structure from the affects of sea conditions.
The high quality engines allow running the yacht safely at cruising speed for extended periods of time.
NOTICES
Persons operating your yacht must never be under the influence of alcohol or drugs. The yacht’s pilot should be experienced in the use of all instruments and controls, and know the handling characteristics of the yacht at all speeds and sea conditions. You should be certain that persons intending to operate your yacht are completely knowledgeable about its proper operation. If you are not certain about an individual’s qualifications or competence, the person must be supervised by a qualified operator.
NOTICES
At high speed, the use of the autopilot is dangerous and not recommended. Anyway, be always very careful during navigation also when the autopilot is in use.
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4.9.1 Operating in shallow water
Observing the following guidelines will improve comfort, minimize noise inside the yacht, avoid damage and assist in the proper operation of the yacht.
− Do not run the engines at idle longer than necessary.
− Avoid sudden accelerations and decelerations, which create stress
on engine turbochargers.
− Run at idle for a few minutes before shutting down the engines, to allow a gradual cool-down.
− Once the yacht is at cruising speed, the engine instrumentation readings should remain steady. However, if, during normal operating conditions, the engine gauges show abnormal or contradicting values, investigate for possible systems and/or equipment problems or failures (stop the engines).
− Monitor the control panel gauges and system condition alerts frequently.
− Check the switch panel to see if any circuit breaker has tripped due to an electrical system fault.
− Once in open waters and well clear of other vessels, increase the engine rpm gradually, until the desired speed is reached. Adjust the trim tab positions for the best performance. For information on trim tab adjustment, refer to “Trim Tabs” in the AT THE HELM chapter.
− Adjust the speed to accommodate sea conditions.
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CAUTION
COLLISION HAZARD - Use extra caution in shallow water or where underwater/floating objects may be present. Hitting an object at high speed or at an acute angle can seriously injure people and damage the yacht.
NOTICES
The best compromise in speed, to accommodate comfort and minimize fuel consumption, is to operate the engines at 150/200 rpm under the maximum rated rpm (also known as WOT [wide open throttle]).
NOTICES
During navigation, keep the stern tilting window closed, to prevent engine exhaust fumes and splash water from entering the interior. As the closure is not watertight, do not aim water directly onto the window when washing down the yacht.
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− Check the engine exhausts. In particular,
• very black smoke generally means dirty filters or unburned fuel due to improper calibration of injection pumps or injectors.
• very white smoke may mean presence of water in the fuel.
• bluish smoke may mean abnormal oil combustion.
− In case of abnormal vibration, reduce speed and run at slow rpm until the cause of the vibration is determined. If the vibration is severe, take the engines out of gear. It may be necessary to check the propeller condition. It may also be necessary to have a specialist check the propeller shaft alignment.
− Perform a visual inspection of the bilges periodically.
Be aware of the fuel supply in relation to the distance you plan to cover.
NOTICES
While the yacht is underway, all persons on board must be seated in the designated seating areas in order to prevent injury due to falls caused by sudden yacht movements in active wake areas or in the event of sudden changes in yacht speed or during manoeuvring. No one should be seated on the spoiler or forward decks when the yacht is navigating.
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4.10 PRECAUTIONS DURING NAVIGATION
− Maintain a safe speed for the sea conditions, visibility, and when near other yachts.
− Do not exceed speed limits in harbour and confined waters.
− Follow all navigation rules applicable to the waters in which you are
operating.
− During navigation do not unlock the anchor chain stopper because you can seriously damage the yacht foredeck.
− Provide laminated plastic reference cards for the Rules of Navigation and have them available for quick reference at each control station.
− Consult charts for information on locations of reefs, rocks, shoals, or other hazards to make sure that the yacht is not at risk of grounding or collision with fixed or floating structures.
− Frequently check that your route ahead and around the yacht is unobstructed (no yachts or objects in the expected route or approaching your yacht).
− Frequently confirm the yacht’s position as you cruise, using all available aids, such as charts, visual observations and bearings, depth soundings, GPS, radar, etc.
− If the yacht is controlled by the autopilot, be especially careful to keep a good visual watch. The autopilot cannot see.
− Before night navigation, make sure that navigation lights and search lights are operational. Ensure that the correct navigation lights are turned on for operation at night. Do not keep the anchor riding light on while the yacht is navigating.
− Use navigation lights in all conditions of reduced visibility, such as fog and rain and at all times between sunset and sunrise.
− Know the characteristics of the sea bottom prior to anchoring. Keep well clear of other anchored yachts.
− During anchoring, pay special attention to avoiding rotating parts of the winch and take precautions when handling the anchor chain as it comes off the winch. Caution is needed to avoid injury to hands and fingers. Also, take care to avoid entangling feet and legs in the anchor rode.
− While the yacht is underway, all persons on board must be seated in the designated seating areas in order to prevent injury due to falls caused by yacht movements with rough sea and in active wake areas or in the event of sudden changes in yacht speed or during manoeuvring. No one should be seated on the spoiler or forward decks when the yacht is navigating.
NOTICES
When navigating at night, visual sharpness is crucial for a safe passage. To avoid collisions, reduce speed at night to compensate for limitations of visibility. Avoid switching on inner lights that may affect the pilot’s night vision.
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WARNING
Persons entering the engine room when the yacht is navigating should be aware of the hazards of the yacht’s motion and their potential exposure to high ambient temperatures, hot equipment components and operating machinery within the engine room. Prior to entering the engine room, set the yacht on the most comfortable heading for sea and wind conditions. Persons in the engine room should maintain communication with the pilot.
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CAUTION
To avoid heavy injuries or even death caused by hazards in the engine room, avoid the contact with hot and/or moving parts, while you are working in this area, wear proper safety clothing and also safety goggles and safety gloves. Be extremely cautious in proximity of hot and moving parts. Wear hearing protection if the engine is running.
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DANGER
It is absolutely forbidden to perform reverse run with one of the two engines stopped. This operation is allowed only in case of life danger for the persons on board and for the safety of the yacht itself, however when the engine is running it should not run higher than 1000 rpm.
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4.11 NAVIGATION IN BAD WEATHER CONDITIONS
It is the yacht captain’s responsibility to ensure the safe conduct of the yacht. The yacht’s captain must consider the sea state and weather conditions (at present and as forecast) in determining whether it is safe to navigate. In consideration of these conditions, it may be necessary to reduce speed, change the heading or seek shelter to protect the yacht from damage and to keep all persons onboard safe.
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WARNING
BERTRAM declines any responsibility for the improper use of the yacht, in relation to the wave height conditions.
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WARNING
Before setting off, it is necessary to be aware of the sea and weather conditions you will find along the transfer route and in the area you want to reach.
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4.11.1 Weather
Learn to understand weather patterns and signs of change. Bad weather and sea conditions can cause an uncomfortable and unsafe situation. Here are a few basic weather-related rules:
− check the forecast and sea conditions before leaving and while underway;
− a sudden change in wind direction or speed, or an increase in wave height indicates deteriorating weather;
− if a storm approaches, immediately seek a safe harbour;
− if a storm hits, head the foredeck of your yacht into the wind;
− if you encounter fog, determine your position, set a safe course, slow
down and alert other boats of your presence with a sound signal.
ACCIDENT REPORT:
The U.S. Coast Guard and state agencies require a report to be filed by the helmsman of a boat involved in an accident involving loss of life, disappearance, injury requiring treatment beyond first aid, loss of boat or property damage exceeding $500. Contact the state boating agency where the accident occurs for a copy of the state’s accident report form. In the absence of a state enforcement agency, contact the U.S. Coast Guard office nearest the accident site. Other countries have other reporting requirements. Consult your nation’s boating law enforcement agency.
HOTLINES:
The U.S. Coast Guard offers many pamphlets on safety and other information not covered in this Manual. Contact your local Coast Guard unit or call the toll-free U.S. Coast Guard hotline at: 1-800-368-5647. NOTE THAT THIS NUMBER IS NOT INTENDED FOR BOATING EMERGENCIES.
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4.12 ANCHORING
To know the anchor windlass operation (if installed) read the chapter Anchor Windlass in the section ON DECK.
Your choice of anchor depends on the size and type of your yacht and the weather and anchoring conditions you generally expect to encounter. When selecting anchors for your yacht, bigger is better and there’s safety in numbers. No anchor can be all things to all bottoms so have aboard at least two anchors of different designs to handle varying conditions.
− Check that the engines battery breaker is on;
− turn the switchboard “windlass” breaker on, on the main electric
panel;
− when the windlass hand-held remote control is not used, disconnect it and stow it away, in order to prevent contacts oxidation;
− before operating the winch, check that the wildcat clutch is properly engaged and remove the chain stopper;
− let the yacht move backward slowly; if necessary, use the engines;
− lower the anchor until just below the waterline, and hold;
− lower the anchor until it reaches the sea bottom;
− once the anchor is engaged, leave the chain stopper on.
4.12.1 Setting the anchor
For a secure set, follow these basic guidelines
− Choose the spot to ride the anchor carefully, considering the shelter it offers, the proximity of other boats, and whether it’s a good-holding bottom. Remember that boats of different sizes may swing to a different amount of anchor rode (scope) than your yacht, so give other boats as wide a berth as possible.
− Determine the scope (length) and type of anchor rode needed for the water depth. (See DETERMINING SCOPE in this section). If the anchor rode is line (rope), you should have the predetermined amount of line ready on deck. If the rode is chain, you will have to watch the markings on the chain, as the chain is let out, to know how much chain has been deployed.
− Approach the spot where you plan to drop the anchor. Move slowly and put the yacht in slow/idle reverse when you’re over the desired location. As the yacht begins to move slowly at the aftdeck, lower the anchor to the bottom, gradually paying out the rode to almost the full amount of scope that you have predetermined.
− Secure the chain on the windlass, or, if the rode is line, around a cleat. This will make the anchor “bite”. Take the engines OUT OF GEAR (put engine controls in NEUTRAL). Let out the anchor rode to the proper scope and secure the end of the line around the mooring cleats at the foredeck. If a chain rode is used, lock the chain with the chain stopper. Don’t let the windlass carry the load of anchor chain or line.
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WARNING
Operate the anchor windlass with the engines running, in order to provide the high voltage required and reduce the stress by slowly moving the yacht toward the anchor without passing the chain.
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− Confirm that the anchor is set well. One of the methods of doing this is to choose two stationary objects on shore that are abeam of the yacht and that line up to form a range. When the objects are in line with each other (looking at them from the same position on your yacht, for example the main helm position) your anchor is probably set.
− Visually check your position periodically in relation to the shore objects. Any change in the way they line up means your anchor may be dragging and you’d better try again. Always check the anchor if
the wind increases or the yacht swings in another direction.
Learn how to use the radar and GPS to assist checking your anchored position. Read the manuals supplied with the equipment for this information.
4.12.2 Determining scope
The amount of anchor rode (scope) to pay out depends on:
− the type of rode you’re using;
− the weather (now and in the future);
− the bottom conditions (mud, sand, weed, grass, gravel, etc.);
− the range of the tide.
A chart of the anchorage will show the type of sea bottom and the tide range in the area. Avoid trying to anchor on rocky bottoms. The anchor may not be able to hold or it may get caught under a rock.
The key is to keep the angle of pull on the anchor as close to horizontal as possible. Heavy weather or difficult anchoring conditions demand more scope. Always keep in mind the extent of the arc or circle in which you’ll swing in relation to other yachts in the anchorage.
In an area with a substantial tide range, you should consider the tide range in determining scope; at high tide you may not have enough rode out for the proper scope.
Rode: the rode is the line connecting the anchor to the yacht. Rode length = (Foredeck Height + Water Depth) x Scope. Scope: the scope is technically defined as the ratio of the rode length to the vertical distance from the foredeck to the sea floor. Scope = Rode Length / (Foredeck Height + Water Depth) Minimum scope is 5:1 for calm conditions; norm is 7:1; severe conditions may require 10:1.
4.12.3 Retrieving the anchor
To avoid overstressing the electric windlass, break out your anchor by powering up to it slowly, taking in the chain or rope as you go. When the foredeck is over the anchor, the windlass should be able to lift it vertically. If the anchor is still stuck, stop the windlass and snub the rode around the cleat/bitt or windlass (chain). Then power the yacht forward slowly over the anchor until it breaks free. When the anchor is free, remove the rode from the cleat/bitt and try the windlass again. You know the anchor is free when the windlass is able to pull the rode and raise the anchor. Be careful not to damage your yacht’s hull during this operation or ride over the anchor and foul the yacht’s propellers with the rode. Do everything slowly and gently. A muddy or weedy bottom condition may leave the anchor and chain very dirty. Use the seawater washdown provided on deck to clean the ground tackle while retrieving it. Read ANCHORING PRECAUTIONS on the next paragraph.
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4.12.4 Anchoring precautions
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CAUTION
The last ring of the anchor chain is fastened by a polyester rope, fixed to the anchor peak. In case you must leave the mooring suddenly or you cannot refloat the anchor, you can cut the line.
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WARNING
Danger: when the winch is operating, be extremely cautious of rotating parts; keep your feet, hands and the remote control cable at safe distance.
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CAUTION
Anchoring operations involve working with heavy equipment such as anchors and chains. These operations can cause hazards to personal safety. To avoid serious injury or death from improper handling or accidents, ensure that persons working with the winch, anchors and chains and lines are careful to keep a good footing on deck and that everyone is wearing shoes. Make certain that the anchor load is secured after unlocking the anchor prior to lowering it, and that the winch wildcat tension is correctly adjusted. Persons involved with anchoring operations must take care to protect hands and fingers from the winch gears and to avoid feet or legs being caught.
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CAUTION
The entire anchoring area must be free, in case of sudden variations of wind and/or current direction, especially in case of night anchoring. At night, before dropping the anchor, check that the white anchor light works. Before dropping the anchor, check the nautical charts: anchoring is prohibited in certain areas; in coral covered sea bottom, anchoring is unsafe and harmful to the environment; on rocky sea bottom, the anchor may get fouled or lost. Anchor the yacht with the engines running, both for safety reasons and to compensate the electrical consumption of the winch. Check the anchoring point frequently. The distance from obstacles or from other yachts must be greater than the length of the chain lowered and the all round length of the yacht. During anchor riding it is advisable to leave the winch powered. Do not reverse the winch rotation suddenly.
NOTICES
Before using the anchor, remove the chain stopper, check that the wildcat clutch is engaged properly and momentarily activate the anchor winch from the main control station to check that it will operate when needed.
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4.13 FUELING THE YACHT
− Check that the yacht is securely moored and shut down all engines, including the generator.
− Extinguish any open flames and do not smoke when handling fuel or oils.
− The fuel tank fill fittings are located on the walk-arounds.
− During refuelling, check for the correct operation of the electric level
gauge.
− Remove the fuel tank fill fitting cap; check that the fuel dispensing nozzle fits. First place the filling nozzle as deep as possible into the filling pipe through the rubber of the anti-splash sleeve of the flow switch. Fill the tank. Hold the nozzle steady while pumping. Never leave the filling operation unattended.
− Fuel is harmful to the environment. Prevent any spilling of fuel. Have absorbent materials within reach and promptly clean up any spills.
− Do not overfill the tank. Overfilling the tank will result in illegal, polluting fuel spillage from the tank vent. To avoid tank overfilling, the stern cockpit is equipped with a panel carrying a switch and a buzzer. At switch activation, the buzzer starts sounding when the tank is nearly full. By setting the switch to OFF, the buzzer stops.
Fuel fill monitor
Port fuel inlet
Visual level in the
engineroom
Starboard fuel inlet
Level gauge
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− Reinstall the fuel tank fill cap carefully to ensure a tight seal that will keep out rainwater and spray.
− Do not dispose of fuel, oil or other petroleum products into the environment. Use only approved shoreside disposal facilities.
− If you are in doubt about the fuel quality at the fueling facility, see the engine manual for the specifications for diesel fuel quality.
− At least once a month check for the correct operation of the level gauge.
During inlet, the fuel flow produces a lot of foam; if it comes out, you might think the tank is full. Therefore, it is good to wait for a few minutes and then top up, in order to be sure that the tank has been filled correctly. The special geometric shape of the tank allows also the decantation of the impurities or of water contained in the fuel.
NOTICES
For the type of fuel to be used, follow the Manufacturer’s recommendations. Diesel engines require very clean fuel. Keep filters clean.
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CAUTION
EXPLOSION/FIRE DANGER
− Stow flammable material in a safety-approved container. Never stow flammable material in non-vented areas.
− Check bilge and engine room for fumes.
− Keep the ventilation system free of obstructions. Never modify the
ventilation system.
− Inspect the fuel system for leaks.
S
CAUTION
Refuelling should be performed at the end of navigation, in order to allow fuel cooling down, without condense. Drain the tanks, every 2 or 3 refuelling. Before refueling, wash the teak (if installed) with fresh water, in order to prevent the formation of fuel stains.
b
DANGER
Do not smoke during refuelling. Do not leave the yacht unattended during refuelling. Do not leave the engines running during refuelling.
i
ENVIRONMENT
Do not scatter fuel in the environment: it causes pollution.
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Before & During Fueling - Checklist
− fire extinguisher - close at hand
− mooring - yacht tied securely to fueling pier
− crew - at least one knowledgeable person present
− passengers - unnecessary people off boat
− engines - stopped
− electrical equipment - power off
− windows, doors, hatches - closed
− smoking material - extinguished
− trim - fuel weight distributed equally if more than one tank
After Fueling - Checklist
− windows, doors, hatches - open
− fuel tank - secure fuel tank fill fitting cap
− spills - wipe spillage
S
CAUTION
EXPLOSION/FIRE/POLLUTION DANGER Fuel system connections that are too loose or too tight can leak, resulting in fuel spillage, environmental pollution and explosion/fire hazard.
S
CAUTION
Carbon Monoxide poisoning hazard - Ensure that the engine exhaust system operates correctly. Carbon monoxide is extremely toxic.
− The exhaust system removes the combustion gas created by the engine and allows the correct ventilation of the stern.
− Inspect the system tightness on a frequent basis. Leaks may permit carbon monoxide exposure.
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4.14 PREVENTIVE MAINTENANCE
The yacht is fitted with a high number of sophisticated equipment and systems that require periodic inspections and maintenance in order to operate safely and reliably. One of the factors that can cause failures is the intermittent use of the yacht and its equipment. Experience shows that the regular use of equipment helps maintain the good operation of all machinery and equipment. Your yacht and its systems will thrive on regular use.
Daily checks and periodic routine and preventive maintenance are important for maintaining the efficiency and effectiveness of your yacht’s equipment. Failure to perform these routine periodic maintenance schedules can result in the deterioration of the equipment’s performance and lead to premature failures. Neglecting maintenance can lead to unexpected problems and unsafe conditions that will reduce your enjoyment of your yacht.
The maintenance schedule is based on time or running hour intervals, rather than a specific calendar. For example, if a maintenance task is scheduled every 100 hours or 3 months; such task must be repeated after 200 hours or after 6 months, after 300 hours or after 9 months and so on.
In case of a long inactivity period, e.g. winter, it is advisable to decommission the yacht. See the Long-Term Lay-up section in the MAINTENANCE chapter of this manual.
NOTICES
General information about ordinary maintenance tasks and maintenance scheduling is provided in this manual. For further information, refer to the specific equipment manufacturer’s manuals.
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4.15 WARNINGS FOR MAINTENANCE IN HARSH CLIMATES
Periodically check that all equipment and machinery containing water is protected with the correct proportion of non-toxic antifreeze. If the outside temperature goes below 0 °C/32 °F, all fresh and seawater systems are at risk of freezing. Piping and hoses may break from freezing and this could lead to sinking the yacht.
Systems subject to risk of freezing include but are not limited to the engine and generator seawater and freshwater cooling systems, watermaker system, freshwater system (cold and hot water piping, pumps and tanks), windshield washing system, toilets and waste systems (piping, pumps and black water tanks), air-conditioning pumps and piping, all seawater pumps and piping, icemakers and refrigerators, etc.
For more information on the maintenance and service requirements of your yacht and its equipment, and for special information about maintenance with cold weather, see the sections in this manual that make reference to the single components, devices and equipment, but especially consult the User Manuals provided by the Manufacturers for specific information.
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NOTES:
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INSTRUMENTATION &
EQUIPMENT
FOREWORD
USE OF THE MANUAL
DESCRIPTION OF THE YACHT
NAVIGATION
AUXILIARY EQUIPMENT ON BOARD
CONTROL STATION
ON THE MAIN DECK
THRUST SYSTEMS
HYDRAULIC SYSTEMS
ELECTRIC SYSTEM
DETAILED INFORMATION ON THE INTERIORS
SAFETY DEVICES AND EQUIPMENT
YACHT HAULAGE AND LAY-UP PERIOD
MAINTENANCE
TROUBLESHOOTING
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5.1 HELM SYSTEM
The hydraulic power-steered helm system has been provided to make driving easier when underway, and to improve the safety and reliability of the system. Hydraulic power steering uses the ship’s engines to provide the “power” for the steering system, via an engine or electric motor driven hydraulic pump (1). In the engine room there is the heat exchanger (2) for system cooling. A manual hydraulic steering system, consisting of a standard helm and a hydraulic steering cylinder, (fitted with an integral servo cylinder and a power steering valve) supplies the “control” portion of the steering system. Under normal conditions, with engines running, a hydraulic oil supply is in a stand-by mode, ready to be directed to the steering cylinder as dictated by the steering wheel, servo cylinder and power steering valve. Turning the steering wheel left or right makes the system go from stand-by into operating mode and move the steering cylinder accordingly. In the event of a power source failure, hydraulic oil, from the steering helm, is automatically diverted directly into the servo and steering cylinder, providing the helmsman with manual back-up steering. An engine room mounted oil reservoir allows easy system fill and assists the in-line oil cooler in cooling the hydraulic oil. An in-line oil filter helps to protect the steering system components against contaminants.
Rudder
Reservoir and filter
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The system operates in three modes for cruising: MANUAL, POWER STEERING and AUTOPILOT. Switching from one mode to another is a simple operation.
Manual control of steering always overrides the autopilot.
This is a safety feature and it simplifies steering control. Taking manual control when the autopilot is on will not damage the system. Turning the wheel to avoid an unexpected obstacle is a natural reaction. When the steering wheel is released from manual control, the autopilot will return to the heading it was steering without any additional intervention.
NOTICES
At high speed, the use of the autopilot is dangerous and not recommended. Anyway, be always very careful during navigation also when the autopilot is in use.
S
CAUTION
CONTROL HAZARD Inspect and service the driving system regularly. An improperly serviced driving system may get damaged, causing the sudden loss of control, resulting in personal injury and property damage.
−
Follow instructions in owner’s information packet for hydraulic driving system operation, for filling and bleeding procedures, for alternative means of operation, for service procedures, troubleshooting, fluid specifications, systems plans and replacement parts list.
−
Follow instructions in owner’s information packet for mechanic driving system inspection and lubrication.
−
In a hydraulic system, the drive wheel movement pump hydraulic fluid into the lines until they reach a cylinder which transfers the movement to the rudder, aft drive; a tank holds the exceeding fluid; a valve protects against overexposure.
−
The operator must inspect the driving system frequently for a smooth, free and full range operation.
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The helm gear assy is located inside of the helm gear compartment and is accessible from the stern cockpit, while the helm gear power unit is located in the engineroom.
Near to the port rudder arm is installed the autopilot sensor, allowing assisted navigation by means of the autopilot. The power unit of the autopilot is installed on the aft bulwark of the engineroom; it consists of electric motor with permanent magnets, of a valve block with reversible pump, of non-return valves and intake on ports. The pump is reversible because the engine changes its revolution direction according to the signals received from the autopilot sensor. Therefore, the pump delivers hydraulic oil to the cylinder chambers, according to autopilot indication.
NOTICES
Do not enter the helm gear compartment when the yacht is underway.
NOTICES
Do not remove the safety guards on the rudder coupling system.
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5.2 RUDDERS STROKE (TRAVEL) CHECK
−
Turn on the helm system electrical power and activate the hydraulic power unit.
−
Bring the rudders to the center. Observe the tiller angle indicator.
−
Turn the drive wheel all the way to one side, counting the number of turns to the end of the stroke (travel). Observe the angle between the rudders and the centerline (keel line) of the yacht as shown on the tiller angle indicator.
−
Turn the drive wheel all the way to the other side, counting the turns to the end of the stroke (travel). Observe the angle indicated on the tiller angle indicator.
−
The number of wheel turns must be about the same in both directions. The angle between rudders and keel line should also be equal on each side.
−
When the check is completed, bring the rudders to the center.
j
WARNING
Should you find remarkable inaccuracy or anomaly when testing rudder stroke, please contact the BERTRAM Service Department.
j
WARNING
The hydraulic power unit to operate must be electrically powered by the circuit breaker located on the main electric panel.
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5.3 DRIVING SYSTEM MAINTENANCE
Ordinary service
Steering maintenance requirements will vary, depending on usage of the yacht and climate. Bi-annual inspection by a qualified marine mechanic is required.
−
Remove, clean and grease the tilt tube annually with quality marine grease. Lubricate cylinder support rod, support bracket holes and all moving parts.
−
Check the steering fluid level in the helm, it should be maintained at no less than 1/2” below the bottom of the filler cap threads.
−
Replace any hoses showing signs of wear and remove the cause or re-route hoses. Check fittings and seal locations for leaks or damage and service as necessary.
−
If you have installed a jack plate make sure that there isn’t any interference between the jack plate and your steering cylinder. If there is interference, it may occur during full tilt. Lift restrictors or a Tilt Stop Switch - should be installed. Please consult engine manufacturer.
Failure to comply with maintenance checks may result in loss of steering, causing property damage and/or personal injury.
Oil level & system check
Helm mounted with wheel shaft completely horizontal must be filled to bottom of filler hole at all times.
Do not allow oil level to drop more than 1/4” (6.3 mm). Helms mounted on a 20-degree angle or with the wheel shaft vertical should have an oil level within 1/2” (12.7 mm) of hole. Check oil level periodically. At this time the steering system should be checked for proper connections of hose, tube and fittings, possible leaks, and the need for air removal from the system. To do so, turn steering wheel (any one on a multisteering station) and pressurize very hard to port. Apply enough force to the wheel to exceed pressure relief valve pressure. You will not harm the helm or the system. While pressure is maintained on steering wheel, check all port (left) fittings and line connections. Repeat procedure by turning wheel to starboard. Watch the oil level in the helm pump when pressurizing the steering wheel in either hard over positions. If there is no obvious drop in oil level, air was removed. If there is an obvious drop in oil level, you are compressing air and further filling and purging is required. Follow steps 1 through 5 as shown on the next page. If no leaks are obvious, your steering system is ready for use.
S
CAUTION
If leaks are found, correct before using. Failure to correct a leak can lower the oil level in system, resulting in loss of steering.
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Fill & purge procedure
NOTE: these instructions will result in hydraulic oil flushed in and out of the
system. Oil can be reused if filtered through a fine mesh screen such as the kind used for gasoline. If unable to filter oil, an additional bottle of oil is required. “Bleeder” may refer to cylinders with either bleed tee fittings or bleed screws. If fitted with bleed tee fitting, open bleeder by unscrewing bleed nipple nut two turns. If cylinder is fitted with bleed screws, open bleeder by removing bleed screw completely. Just loosening bleed screw will not cause sufficient oil flow to purge system. (Helm filling can be done faster if oil is poured into the helm prior to connecting filler tube and oil bottle.)
Cleanliness is important when handling hydraulic oil. Prevent contaminants from getting into the oil.
−
Step 1
Screw the threaded end of the filler tube into the helm filler hole. Remove the cap from the oil bottle and holding upright, screw into the filler tube bottle cap. Turn bottle upside down and poke hole in the bottom of the bottle. Fill the helm pump full of oil (oil should always be visible in the filler tube). Use the next bottle at any time throughout the procedure when the oil level drops in the filler tube. Do not proceed with Step 2 until helm is full of oil.
−
Step 2
Turn the steering wheel clockwise until cylinder rod is fully extended on the left side of the cylinder. Open left side bleeder.
−
Step 3
Holding the cylinder rod (to prevent it from moving back into the cylinder), turn the steering wheel counterclockwise until a steady stream of airfree oil comes out of the bleeder (drain out about 1/2 bottle of oil as required).
While continuing to turn the wheel, close the left side bleeder and let go of the cylinder rod.
NOTICES
This procedure requires two people. One person may not be able to remove all the air from the system, which will mean spongy, unresponsive steering.
S
CAUTION
During the entire filling procedure, oil must be visible in the filler tube. Do not allow the oil level to disappear into the helm - this may introduce air into the system and increase your filling time.
NOTICES
HYDRAULIC OIL REQUIREMENTS: two quart bottles for single station and single cylinder systems. One additional bottle for each additional helm, cylinder, or auto pilot.
S
CAUTION
Use only your hands to restrain the cylinder rod. Do not use vise grips, pliers or other metal tools to stop cylinder rod from moving - these tools can damage the cylinder rod, causing leakage to occur. Ordinary hand strength is sufficient to hold the rod.
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5
−
Step 4
Continue turning the steering wheel counterclockwise until the cylinder rod is fully extended to the right. (Steering wheel will come to a stop). Open the right bleeder.
−
Step 5
Holding the cylinder rod to prevent it from moving back into the cylinder, turn the steering wheel clockwise until a steady stream of air-free oil comes out of bleeder. Use only your hands to restrain the cylinder rod. While continuing to turn the wheel, close the right side bleeder and let go of the cylinder rod. Fill and purge is now complete.
For more information, consult the manufacturer’s manual.
i
ENVIRONMENT
Hydraulic oil is toxic. Dispose of old oil and oily waste materials only in an approved toxic materials disposal facility.
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5.4 TRIM TABS
5.4.1 Trim tabs operation
The yacht is equipped with hydraulic trim tabs, that can be controlled from the helm station. Each trim tab is driven by an hydraulic piston. They allow you to adjust both fore-and-aft and athwartship trim of the yacht during cruising.
The circuit is extremely simple. The electric signal coming from the control switches in the helm station, reaches the electric pump, located in the helm gear compartment.
5.4.2 Trim tabs general information
It is important to become sensitive to the use of the trim tabs. With practice, you will learn how their position affects the performance of the yacht and makes a difference in your comfort.
When you lower the trim tabs, you lower the bow toward the water. When you raise them, you raise the bow. Adjusting the trim tabs is done primarily to adjust the fore-and-aft and/or athwartships trim of the yacht.
5.4.3 Trim tabs basics
When the yacht is underway, adjust the tab positions to the angle that gives the best performance and comfort.
−
When the loads aboard the yacht (fuel, supplies, passengers, etc.) are evenly distributed and the yacht sits level on its lines, you will use the trim tabs in a “normal” manner.
−
When weight aboard the yacht is unevenly distributed, you may have to adjust the trim tabs individually to compensate for the uneven weight distribution.
−
The optimum trim tab position, in calm sea conditions, provides maximum speed with minimum friction, because the trim tabs counteract the natural tendencies of the yacht as it moves through the water. You will learn the best positions for the tabs through experience.
−
With average speed, pay close attention to the trim tabs.
−
RAISE the trim tabs when going astern.
−
At the end of cruising, or when you stop the yacht, push UP both selectors and wait for about 30 seconds to raise the trim tabs and retract the cylinder rods.
NOTICES
The trim tabs are used to improve both passenger comfort and the yacht’s performance.
NOTICES
RAISE the trim tabs when going astern to avoid damage to the tabs.
S
CAUTION
The trim tabs, like the rudder, can result in sudden direction changes, if actuated too fast. It is therefore necessary to test how they respond very carefully and in open sea.
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5.4.4 Trim tabs oil level check
Prior to getting underway, check the oil level visually inside of the power unit tank.
5.4.5 Trim tab oil change
To replace the oil is necessary remove cover. Remove the fitting plug, top up with oil as suggested by Manufacturer and lubricate the rubber gasket.
5.4.6 Hydraulic Cylinder
To prevent the cylinder rods from acquiring barnacles that may damage the gaskets, keep the trim tabs control button on UP when not using the trim tabs. Periodically check the scraping ring on the rods for cracks and oil leaks.
j
WARNING
Pay particular attention when using the trim tabs during fishing operations.
S
CAUTION
A good practice when navigating is that of making sure that all passengers are sitting down, before carrying out any maneuver when operating the trim tabs, particularly when navigating at high speed.
i
ENVIRONMENT
Collect and dispose of waste oil according to safe environmental practices. Use an approved toxic material disposal facility.
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Item
Trim tab system
Maintenance
Check oil level before navigation Oil change Hydraulic cylinders
Notes and precautions
Top up, when necessary, the tank of the gear case with suitable oil. Should frequent oil topping up be necessary, check all fittings and tubes to find and remove the leak.
NOTICES
Clean the cylinders periodically to remove possible spots of corrosion that can impair their efficiency. To reduce the risk of corrosion, retract the cylinder rods each time you leave or moor the yacht, and when the yacht is on land.
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1. Trim tabs controls in the helm station
2. Trim tabs
3. Trim stabilizer control unit
Trim tabs controls in the helm
station
Trim stabilizer
control unit
Trim tabs
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5.5 BOW THRUSTER (OPTIONAL)
The (double) bow thruster is operated by an electric motor and is activated from the helm station. The bow thruster system is powered by a battery bank, recharged by a dedicated battery charger equipped with its relevant activation switch. A joystick operates the bow thruster controls that direct the lateral movement of the bow during docking and close-quarters maneuvering. The joystick movement corresponds to the required heading. For detailed information refer to Manufacturer’s manual.
S
CAUTION
For the continuous operation of the bow thruster, refer to the handbook delivered by the manufacturer.
k
DANGER
When the bow thruster is not used, always disconnect the control unit.
j
WARNING
Remember to disconnect power supply to the system when maneuvers are ended or during normal navigation.
d
DANGER
Always stop the bow thruster before undertaking inspection or maintenance tasks by disconnecting the switches and possibly also the battery terminals.
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5.6 ANTI ROLLING GYRO (OPTIONAL)
An innovative system consisting of an anti rolling gyro has been installed to reduce the irritating effect of the rolling due to the waves; this system is able to generate a rotation equal and opposite to the waves motion. The ARGs system combines a sensible reduction of the rolling both with yacht idle and in navigation, with low energy consumption, and does not involve the life quality onboard leaving performance unchanged. Thanks to these very important features, the device can remain active also overnight, to maintain the best comfort on board, by almost completely damping the annoying rolling. The ARGs operation principle is based on a well known physical principle: a gyro tends to maintain its own vertical rotation axis parallel to gravitational acceleration. When its position changes due to external reason, like the rolling generated by waves, it reacts with a rotation on a perpendicular axis against its own axis of rotation and against the listing cause. With AR, this generated movement (rolling) is softened by the presence of a damper, calibrated expressly in compliance with the specifications of each yacht. The system consists of two power units and of two anti rolling gyros placed in the generator room. For further information on their use and maintenance see the manufacturer manuals.
S
CAUTION
The ARG is not watertight. If submerged by seawater it could get damaged.
S
CAUTION
Have the PERIODIC ARG INSPECTION carried out by specialized personnel every two years. Contact the CUSTOMER SERVICE for further information.
k
DANGER
During operation the ARG components roll freely inside of their housing; therefore to open this housing would cause injuries or even death. In case of a fault, if it is necessary to open the housing for checking, have this operation performed by a skilled technician.
j
WARNING
During operation the ARG, the dampers and the housing overheat. Therefore, to avoid burns, do not touch the ARG during operation.
k
DANGER
The ARG housing is not solid. Do not lay objects on the ARG or sit on it.
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1. Port anti rolling gyro
2. Power unit for port anti rolling gyro
3. Starboard anti rolling gyro
4. Power unit of starboard anti rolling gyro
5. Port stabilizer controls in the helm station
6. Starboard stabilizer controls in the helm station
Anti rolling gyro controlsStarboard anti rolling gyro
Port anti rolling gyro Port ARG power unit
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NOTES:
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CONTROL STATION
FOREWORD
USE OF THE MANUAL
DESCRIPTION OF THE YACHT
NAVIGATION
AUXILIARY EQUIPMENT ON BOARD
CONTROL STATION
ON THE MAIN DECK
THRUST SYSTEMS
HYDRAULIC SYSTEMS
ELECTRIC SYSTEM
DETAILED INFORMATION ON THE INTERIORS
SAFETY DEVICES AND EQUIPMENT
YACHT HAULAGE AND LAY-UP PERIOD
MAINTENANCE
TROUBLESHOOTING
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6.1 CONTROL STATION
Your yacht is equipped with one helm station with drive wheel and several navigation instruments in the flybridge area.
NOTICES
Very general and limited information for first startup and initial operation of your yacht is included in this manual. For specific directions about the use of the individual systems and equipment, consult the manuals provided by the individual equipment manufacturers or contact the BERTRAM Customer Support.
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6.2 FLYBRIDGE HELM STATION
To understand the control devices on the flybridge helm station, review the following main sections:
A. Navigation instruments
B. Port helm station console
C. Maneuver control levers
D. Magnetic compass
The console containing the navigation instruments (A) is closed. To access these instruments, activate the console opening/closing switch (12) section (B).
j
WARNING
It is a good rule to keep the screens clean by washing them with wet and clean rags, avoiding to use chemical or abrasive products.
j
WARNING
During the yacht cleaning and washing take care not to throw water on the electrical components.
NOTICES
The images and drawings of the helm station are referred to the US­version of the yacht.
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6.2.1 SECTION A - Navigation instruments
1. Radar display/Chartplotter/Fishfinder
It allows displaying in a clear and quick way what is happening around the yacht, so as to facilitate navigation.
2. VHF-DSC Radiotelephone
This device allows to communicate with boats and vessels. It is possible to carry out long distance connections with shore stations for emergency calls and to get in touch with the research and rescue teams. This instrument allows to carry out calls in DSC mode (Digital Selective Call).
3. Radar display/Chartplotter/Fishfinder
They allow to display in a clear and quick way what is happening around the yacht, so as to facilitate navigation.
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4. Multifunctional display
This screen allows to display the information received from GPS, chartplotter, radar or various water temperature sensors, wind data, etc.
5. Automatic pilot (autopilot)
This device allows holding a certain pre-set course, without having to manually operate on the helm system.
6. Radar display/Chartplotter/Fishfinder
It allows displaying in a clear and quick way what is happening around the yacht, so as to facilitate navigation.
S
CAUTION
If the yacht bow is facing a sudden obstacle, this can be avoided by turning with force the steering wheel. This operation allows to steer the yacht only if the steering wheel is held firmly. As soon as the steering wheel is released, the autopilot resumes immediately the yacht's track. If the obstacle is not too close, the best thing is to set the device in stand-by, so as to take over control of the yacht definitively. Once by­passed the obstacle the device can be switched on by setting the track again.
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6.2.2 SECTION B - Port helm station console
1. Port engine exhaust warning lamp
This light indicates high temperature inside of port engine exhaust ducts.
2. Stern bilge flooding alarm lamp
This light indicates the flood of the aft bilge.
3. Port generator light
This light indicates that the port generator is running.
4. Generator room bilge flood signal light
This light indicates the flood of the bilge in the generator room.
5. Engine room bilge alarm lamp
This lamp indicates the flooding of bilge in the engine room.
6. Test button to bilge flood signal
The test button is used to verify the correct operation of each signal light of the panel. When using the test button, all LEDs must be ON and buzzer must sound to indicate the correct operation of the bilge signal system. When releasing the button all LEDs must go out and the buzzer must clear off.
7. Bow bilge alarm lamp
This lamp indicates the flooding of the bow bilge.
8. Squelch button of bilge flood signal
This selector allows the deactivation of the bilge alarm.
9. Fuel level gauge
This gauge shows the fuel level in the tank.
10. Port engine STOP/START switch
This switch enables the start/stop of port engine.
11. Port ENGINE IGNITION switch
This switch allows to enable the start/stop of the port engine.
12. Low idle switch
This switch allows to decrease the yacht speed until this becomes lower than the idle speed.
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13. Engine synchronizer switch
This switch allows to activate the synchronization of both engines and to use a one lever operation mode to control the engines.
14. Starboard ENGINE IGNITION switch
This switch allows to enable the start/stop of the starboard engine.
15. Starboard engine STOP/START switch
This switch enables to start/stop the starboard engine.
16. Fire-fighting alarm panel
This panel visualizes the warning lamps connected to the fire-fighting system located in the engine room and it includes the OVERRIDE/ NORMAL switch.
17. Squelch button for firefighting alarm signal
This switch allows to disconnect the fire hazard signal buzzer.
18. Test button for high temperature signal
The test button is used to verify the correct operation of each signal light of the panel. When using the test button, all LEDs must be ON and the buzzer must sound to confirm the correct operation of the signal system. When releasing the button all LEDs must go out and the buzzer must clear off.
19. Starboard generator light
This light indicates that the starboard generator is running.
20. Generator room high temperature signal light
This light indicates that the temperature in the generator room is too high.
21. Engineroom high temperature signal light
This light indicates that the temperature in the engineroom is too high.
22. Starboard engine exhaust warning lamp
This light indicates high temperature inside of starboard engine exhaust ducts.
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23. Port ARG Anti-Rolling-Gyro switch (optional)
This switch allows to activate the port ARG Anti-Rolling-Gyro.
• ON: indicates that the ARG is powered by the relevant circuit breaker.
• ACTIVE: indicates that the ARG stabilizer has reached its operation speed.
24. Horn switch
This switch enables the operation of the horn.
25. Stern bilge pump switch
This switch allows the manual activation of the stern bilge pump.
26. Generator room bilge pump switch
This switch allows the manual activation of the bilge pump in the generator room.
27. Engineroom bilge pump switch
This switch allows the manual activation of the bilge pump in the engineroom.
28. Bow bilge pump switch
This switch allows the manual activation of the bow bilge pump.
29. Switch for magnetic compass backlighting
Allows the backlighting of magnetic compass.
30. Available
Push-button available for auxiliary system.
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31. Underwater lights
This switch allows the activation of the underwater lights.
32. OVERHEAD lights
This switch allows the activation of the OVERHEAD lights.
33. Quartz light switch
This switch allows the activation of the quartz lights.
34. Anchor riding and navigation switch
This switch turns on the anchor riding or the navigation lights.
35. Instrument light switch
This switch turns on the instruments backlighting.
36. Available
Push-button available for auxiliary system.
37. Batteries parallel connection switch
This switch allows the parallel connection of the users/engines batteries, in order to ensure more power at engines start. This switch may be used only if the batteries are not sufficiently charged.
38. Starboard ARG Anti-Rolling-Gyro switch (optional)
This switch allows to activate the starboard ARG Anti-Rolling-Gyro.
• ON: indicates that the ARG is powered by the relevant circuit breaker.
• ACTIVE: indicates that the ARG stabilizer has reached its operation speed.
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6.2.3 SECTION C - Control and maneuver heads
1. Control panel of gearboxes
This block monitors, by means of electric signals, the revolutions of the propulsion engines and the speeds of the gearboxes.
2. Port engine control panel
This panel allows monitoring all operating parameters of the port engine.
3. Anchor windlass switch
This switch allows the operation in both directions of the bow anchor windlass.
4. Starboard engine control panel
This panel allows monitoring all operating parameters of the starboard engine.
5. Starboard head (optional)
This head drives by means of an electric signal the revolutions of the starboard engine and the gears of the starboard gearbox.
6. VHF-DSC microphone
VHF microphone with remote control function on channels and output power.
7. Steering wheel
By turning the drive wheel you actuate an hydraulic pump that operates the piston located in the helm gear compartment, this in turn is connected to the rudder and allows to drive the yacht.
8. Port head (optional)
This head drives by means of an electric signal the port propulsion engine revolutions and the port gearbox speeds.
9. Trim tabs control panel
This panel carries the switches for trim tabs activation.
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10. Bilge flood alarm signal
This signal activates to indicate a bilge flood hazard.
11. Cell-phone charge
It allows to charge the cell-phone.
12. Port exhaust signal buzzer
This buzzer activates to indicate an excessive temperature of exhaust gases in the port engine.
13. Console switch
This switch allows the opening/closing of the console.
14. Starboard exhaust signal buzzer
This buzzer activates to indicate an excessive temperature of exhaust gases in the starboard engine.
15. 12 V electric outlet
12 V DC socket
16. Fire hazard signal buzzer
This signal activates to indicate a fire hazard.
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6.2.4 SECTION D - Magnetic compass
A magnetic compass fitted on the dashboard of a yacht is inevitably close to the magnetic fields produced by the electric and electronic systems on board. This condition is called “variation”. Only a skilled technician should set the compass to correct the variation and supply an accurate deviation schedule. This procedure is called “compass compensation” or “compass setting”. Compensate the compass after the yacht launch or when replacing it, in order to eliminate possible mistakes due to the compass position. Do not approach the compass to steel or iron objects or objects made of other ferrous materials (e.g. tools, wrenches, batteries, etc.). The ferrous materials close to the compass alter the readings and make them unreliable. Remove any unnecessary object near the compass.
NOTICES
The compass delivered with the yacht is not compensated for change or deviation. Any electrical or metallic item located in its proximity may influence the compass. The yacht’s owner is responsible for the compass compensation. Compensation should be carried out after installing additional electronic equipment or once a year after a prolonged period of mooring or ground lay-up. Compensation should be carried out only by authorized and qualified personnel. As a compass can rarely be set to zero variation on all courses, the technician in charge of its compensation should give you a card containing the corrections to be applied to navigation calculations. Always keep this card available on the main control station.
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Compass compensation
Read carefully the manual delivered by the manufacturer.
Objects in the immediate vicinity influence every compass. Deviation is the angular difference between the reading your compass provides as installed and the reading it would provide if the objects were not there.
Deviation is expressed in degrees East or West of true North. It varies with the heading of your vessel because, as your vessel turns, the position of the objects that affect the compass change relative to the magnetic North.
You must record deviation of the compass on a compass deviation card and place it near the compass. You must record the deviation for each individual compass that you use, because the position of each compass relative to the materials around it determines the deviation.
You compass is fitted with a set of compensation, or adjustment, screws to minimize these errors. It is seldom possible to compensate for all compass deviation errors, since this type of error varies as the heading of your vessel varies. However, the error should remain the same for any given heading, as long as no changes are made to instruments and electronic fixtures near the instrument panel.
There is a vertical mark on the compass called a “lubber line”. This line was oriented when your compass was installed, so an imaginary line drawn from the compass pivot point to the lubber line will be parallel to the longitudinal axis of your vessel. Thus, your vessel’s course is the compass card reading below the lubber line.
NOTICES
Never unscrew for any reason screws and filling caps (1). The only screws that may be turned are the adjusting screws (2) by means of the non-magnetic screwdriver provided. When the adjuster’s screw slot (2) is horizontal, the compensation is neutral. When the slot is vertical, the compensation is at its maximum. This operation must be carried out only by a trained compass adjuster.
NOTICES
At least once a month check the operation and the deviations. If necessary, have a new compensation of the compass turns carried out.
Neutral Maximum
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6.3 HANDLE BLOCK
The heads block is a system designed to control through electric signal the revolutions of the engines and the gearbox speeds. The system may consist of a single block carrying the heads and the selector switches or of two separate heads, each one installed at the side of the drive wheel, and of a separate panel. In both cases the heads can be moved to three detents:
1. Neutral: in this position, the gearbox is disengaged and the propulsion engines turn at idle speed (visual signal “N” lit);
2. Ahead/astern: in this position the gearbox is engaged to “ahead” or “astern” gear and the engines turn at idle speed (visual lights “F” or “R” lit);
3. Maximum revs: indicates the maximum speed detent for ahead and astern gear.
The system between the positions (2) and (3) changes the engine revolutions continuously. The operation principle is different for the two modes: standard and trolling.
S
CAUTION
In “trolling” mode (optional) the function of the heads block changes with respect to the standard mode.
B00255
Standard mode diagram
infinitely variable speed adjustment
full speed (full speed astern)
ahead detent
full speed (full speed ahead)
neutral detent
astern detent
infinitely variable speed adjustment
backward thrust range
thrust range forward
B00255
Trolling mode diagram (optional)
infinitely variable slip adjustment and speed increase regulation
Clutch: 0% slip (grip) and max. speed when trolling
gear box: clutch backward 100% slip (lock)
neutral detent
infinitely variable slip
adjustment and speed
increase regulation
backward thrust range
thrust range forward
Clutch: 0% slip (grip) and max. speed when trolling
gear box: clutch backward 100% slip (lock)
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