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BERNSTEIN
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CA
User Manual
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BERNSTEIN CA User Manual

298
Aluminium enclosures CA series
BERNSTEIN aluminium enclosures are ideally suited to housing electrical, electronic or pneumatic components. Their high mechanical strength ensures excellent protection against impact and all sizes are sealed to IP 65, according to IEC 529.
BERNSTEIN aluminium enclosures are fitted with copper earthing screws (M4 or M6) in both the base and lid, the surface below the screws is unpainted allowing a good earth connection to be made. The captive lid screws are made of stainless steel and are held in place by a lock integrated in the lid. A gasket (for standard enclosures) is factory-fitted, and ensures conformance with the protection class. BERNSTEIN aluminium enclosures are surface-coated in RAL 7001 (silver-grey), as standard.
BERNSTEIN aluminium enclosures are either die-cast or chill-cast. The dimension table shows the production method used for each respective enclosure.
Attachment points inside the enclosure can be used to hold equipment in place (mounting rail, mounting plate, printed circuit board etc.). Alternatively, the earthing points may be used. These inner attachment points are situated at different heights and positions. (Refer to the illustrations for detailed positions.)
Technical data
Material Die-cast aluminium or AlSi 12 (Cu) chill­cast
Gasket Neoprene round seal (siliconised) alternative: Neoprene round seal (silicone-free) Silicone round seal
Lid scr
ews Stainless steel, captive, multi-purpose cross head alternative: – Stainless steel quarter turn quick release
(die-cast types only)
– Stainless steel hexagonal
socket head screws
– Lead-sealed steel lid screws
(9 S 20 K), slotted head
Coatin
g RAL 7001 (silver-grey) alternative: – Special RAL colours – Special coatings
T
emperature range
-40 °C to +80 °C (neoprene gasket) alternative:
-50 °C to +130 °C (silicone gasket) or -30 °C to +100 °C (explosion-hazardous area)
Pr
otection class IP 65 alternative: higher protection class by request
Appr
oval
German Lloyd: No. 91 187 - 84HH UL: File E 168772 (N)
Enclosures
299
Aluminium enclosures – product line
Dimensions/mm Aluminium enclosures Cast type
dc = die casting
Lx W x H Part number Type cc = chilled casting 50 x 45 x 30 102.0.0000.00 CA-020 dc 58 x 64 x 36 106.0.0000.00 CA-060 dc 98 x 64 x 36 108.0.0000.00 CA-080 dc
150 x 64 x 36 110.0.0000.00 CA-100 dc
75 x 80 x 57 113.0.0000.00 CA-130 dc 75 x 80 x 57 114.0.0000.00 CA-140 dc
125 x 80 x 57 115.0.0000.00 CA-150 dc 125 x 80 x 57 116.0.0000.00 CA-160 dc 175 x 80 x 57 117.0.0000.00 CA-170 dc 175 x 80 x 57 118.0.0000.00 CA-180 dc 250 x 80 x 57 119.0.0000.00 CA-190 dc 122 x 122 x 80 121.0.0000.00 CA-210 dc 122 x 122 x 90 121.0.0000.50 CA-215 dc 122 x 122 x 80 122.0.0000.00 CA-220 dc 220 x 122 x 80 123.0.0000.00 CA-230 dc 220 x 122 x 90 123.0.0000.50 CA-235 dc 220 x 122 x 80 124.0.0000.00 CA-240 dc 360 x 122 x 80 125.0.0000.00 CA-250 dc 160 x 160 x 90 127.0.0000.00 CA-270 dc 160 x 160 x 90 128.0.0000.00 CA-280 dc 260 x 160 x 90 129.0.0000.00 CA-290 dc 260 x 160 x 90 130.0.0000.00 CA-300 dc 360 x 160 x 90 131.0.0000.00 CA-310 dc 560 x 160 x 90 133.0.0000.00 CA-330 cc 200 x 230 x 110 135.0.0000.00 CA-350 dc 200 x 230 x 180 136.0.0000.00 CA-360 cc 280 x 230 x 110 137.0.0000.00 CA-370 dc 330 x 230 x 110 138.0.0000.00 CA-380 dc 330 x 230 x 180 139.0.0000.00 CA-390 cc 401 x 230 x 110 140.0.0000.00 CA-400 dc 600 x 230 x 110 142.0.0000.00 CA-420 cc 402 x 310 x 110 145.0.0000.00 CA-450 dc 402 x 310 x 180 146.0.0000.00 CA-460 cc 600 x 310 x 110 147.0.0000.00 CA-470 cc 600 x 310 x 180 148.0.0000.00 CA-480 cc
Accessories for aluminium enclosures
Mounting plates
Galvanised sheet steel (thickness: CA-060 to CA-310, CA-350 to CA-400:
1.5 mm; CA-330, CA-420 to CA-480: 2.5 mm) allows mounting of additional equipment.
Mounting rails
Standard rails TS-15, TS-32 or TS-35 (steel), yellow-passivated for attachment of terminal blocks.
Earthing rails
Galvanised steel for connecting and routing of protective earth connection.
External attachment brackets
Stainless steel for mounting enclosures without opening the lid. Can be mounted in 90° steps at the base of the enclosure.
External hinges
For hinged attachment of the enclosure lid. Swivelling angle of lid approx. 155°. Aluminium casting, RAL 7001 coating. Machining required to fit. Drill template is supplied.
Internal hinges
For hinged attachment of the enclosure lid. Swivelling angle of lid approx. 95°. Made of stainless steel. Machining required to fit.
Silicone lid gasket
Improved temperature range (-50 °C to +130 °C). Standard type made of silicone foam.
300
Model
Terminal width (mm): Single core mm
2
Stranded mm
2
Nominal voltage V Loading capacityt A Terminal bridging Mounting rail TS 15
TS 32 TS 35
Part number
Type CA-020 CA-060 CA-080 CA-100 CA-130 CA-140 CA-150 CA-160 CA-170 CA-180 CA-190 CA-210/215/220 CA-230/235/240 CA-250 CA-270/280 CA-290/300 CA-310 CA-330 CA-350 CA-350*) CA-360 CA-360*) CA-370 CA-370*) CA-380 CA-380*) CA-390 CA-390*) CA-400 CA-400*) CA-420 CA-420*) CA-450 CA-450*) CA-450**) CA-460 CA-460*) CA-460**) CA-470 CA-470*) CA-470**) CA-480 CA-480*) CA-480**)
Component overview for aluminium enclosures CA series
**) Assembled on 2 mounting rails
**) Assembled on 3 mounting rails The number of terminals is reduced when partitions are used.
Weidmüller Phoenix Wieland
Block terminal Block terminal Block terminal
4 4 4 2.5 4 4 4 2.5 2.5 2.5 2.5 4 4 4 2.5 4 4 4 2.5 2.5 2.5 2.5
380 380 380 380 500 500 500 500 500 500 500
36 36 36 25 36 36 36 25 25 25 25 ––––––––––– –––––––––––
m –––––––––– m ––––––––––
––– 1–––––––
1––– 1–––––– – 1–––1– 11–– –– 1––– 1–– 11
11–– 11– 1–––
11–– 11– 1––– –11––111––– –11––111––– –– 1–––––– 1– –– 1––– 1–– 1– –– 2––– 2– 2–– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– ––––––––––– –––––––––––
Entrelec
Terminal block
5.2 6.2 5.2 6.2 8.2 10.2 12.2
2.5 4 4 4 10 16 25
1.5 4 2.5 4 6 10 16
250 380 750 750 750 750 750
20 35 26 35 46 63 85 – mmmmmm
mm– m –––
––mmmmm ––mmmmm
––– 1–––
4–––––– 10–––––– 20––––––
64–––––
64––––– 1613––––– 1613––––– 2621––––– 2621––––– 3933––––– – – 12 10 8 6 5 – – 31 26 19 15 13 – – 58 49 37 29 24 – – 19 16 12 9 8 – – 38 32 24 19 16 – – 57 48 36 29 24 – – 96 80 61 48 40 – – 27 22 17 13 11 – – 54 44 34 26 – – – 27 22 17 13 11 – – 54 44 34 26 – – – 42 35 27 21 18 – – 84 70 54 42 – – – 52 43 33 26 22 – – 104 86 66 52 – – – 52 43 33 26 22 – – 104 86 66 52 – – – 66 55 41 33 27 – – 132 110 82 66 – – – 104 87 65 53 44 – – 208 174 130 106 – – – 65 55 41 33 28 – – 130 110 82 66 56 – – 195 165 123 99 – – – 65 55 41 33 28 – – 130 110 82 66 56 – – 195 165 123 99 – – – 104 87 65 53 44 – – 208 174 130 106 88 – – 312 261 195 159 – – – 104 87 65 53 44 – – 208 174 130 106 88 – – 312 261 195 159 –
Phoenix
Terminal block
5.2 6.2 7.5 5.2 6.2 8.2 10.2
2.5 410 4 41016
1.5 4 6 2.5 4 6 10
500 500 500 750 750 750 750
27 36 65 36 36 65 87 – m – mmmm
mmm––––
–––mmmm –––mmmm
––– 1–––
4–––––– 12–––––– 20––––––
64–––––
644–––– 1613––––– 161310–––– 2621––––– 262117–––– 393327–––– – – – 12 10 8 6 – – – 31 26 19 15 – – – 58 49 37 29 – – – 19 16 12 9 – – – 38 32 24 19 – – – 57 48 36 29 – – – 96 80 61 48 – – – 27 22 17 13 – – – 54 44 34 26 – – – 27 22 17 13 – – – 54 44 34 – – – – 42 35 27 21 – – – 84 70 54 42 – – – 52 43 33 26 – – – 104 86 66 52 – – – 52 43 33 26 – – – 104 86 66 52 – – – 66 55 41 33 – – – 132 110 82 66 – – – 104 87 65 53 – – – 208 174 130 106 – – – 65 55 41 33 – – – 130 110 82 66 – – – 195 165 123 99 – – – 65 55 41 33 – – – 130 110 82 66 – – – 195 165 123 99 – – – 104 87 65 53 – – – 208 174 130 106 – – – 312 261 195 159 – – – 104 87 65 53 – – – 208 174 130 106 – – – 312 261 195 159
BK 4 9.40.1.0100.00
BK 6 9.40.1.0090.00
BK 12 9.40.1.0130.00
MK 3/4 9.40.1.0010.00
G 5/4 9.40.1.0020.00
G 5/6 9.40.1.0030.00
G 5/12 9.40.1.0040.00
KL-16/8 9.40.1.0050.00
KL-16/12 9.40.1.0060.00
KL-16/16 9.40.1.0070.00
KL-16/20 9.40.1.0080.00
DR 1.5/5 9.40.2.1270.00
DR 4/6 9.40.2.0940.00
MA 2.5/5 9.40.2.1090.00
M 4/6 9.40.2.1030.00
M 6/8 9.40.2.1040.00
M 10/10 9.40.2.1050.00
M 16/12 9.40.2.1060.00
MBK 9.40.2.0010.00
MBK 5/E 9.40.2.0020.00
MBK 10 9.40.2.0030.00
UK 3 N 9.40.2.0050.00
UK 5 N 9.40.2.0070.00
UK 10 9.40.2.0090.00
UK 16 9.40.2.0110.00
301
Enclosures
Siemens
Terminal block Terminal block
Screw terminals
Caged tension spring
4 4 10 25 4 4 10
2.5 4 6 16 2.5 4 6
750 750 750 750 750 750 750
26 35 46 85 36 36 65
mmmmmmm
– m ––––– –––––––
mmmmmmm
––––––– ––––––– ––––––– ––––––– ––––––– ––––––– ––––––– ––––––– ––––––– ––––––– ––––––– 10 10 8 6 12 10 8 27 25 20 16 31 26 20 50 46 37 30 58 49 37 16 15 12 9 19 16 12 32 30 24 19 38 32 24 49 45 37 29 57 48 36 83 76 62 49 96 80 60 22 21 17 13 26 22 17 44 42 34 26 52 44 34 22 20 17 13 26 22 10 44 40 34 26 52 49 32 36 33 27 21 42 35 26 72 66 54 42 84 70 52 44 51 33 26 51 43 32 88 82 66 52 102 86 64 44 40 33 26 51 43 32 88 80 66 52 102 86 64 56 52 42 33 65 54 41
112 104 84 66 130 108 82
89 82 67 53 103 86 65
178 164 134 106 206 172 130
56 52 42 34 65 55 41 112 104 84 68 130 110 82 163 156 126 102 195 165 123
56 52 42 33 65 54 41 112 104 84 66 130 108 82 163 156 126 99 195 162 123
89 82 67 53 103 68 65 178 164 134 106 206 172 130 267 246 201 159 309 258 195
89 82 67 53 103 86 65 178 164 134 106 206 172 130 267 246 201 159 309 258 195
9.40.2.4000.00
9.40.2.4010.00
9.40.2.4020.00
9.40.2.4030.00
9.40.2.4040.00
9.40.2.4050.00
9.40.2.4060.00
264-701 9.40.2.3020.00
264-721 9.40.2.3030.00
264-711 9.40.2.3210.00
264-731 9.40.2.3220.00
279-621 9.40.2.3230.00
280-601 9.40.2.0930.00
280-901 9.40.2.3240.00
281-601 9.40.2.3250.00
281-901 9.40.2.3260.00
282-601 9.40.2.3270.00
284-601 9.40.2.3280.00
283-601 9.40.2.3290.00
AKZ 2.5 PA 9.40.2.0500.00
AKZ 4 PA 9.40.2.0130.00
SAK 2.5 PA 9.40.2.0140.00
SAK 4 PA 9.40.2.0150.00
SAK 6 NPA 9.40.2.0160.00
SAK 10 PA 9.40.2.0470.00
SAK 16 PA 9.40.2.0170.00
WDU 2.5 9.40.2.1460.00
WDU 4 9.40.2.1470.00
WAGO
Terminal block
6.2 10.2 6.2 10.2 4.2 5.2 5.2 6.2 6.2 8.2 10.2 12.2
2.5 2.5 2.5 2.5 1.5 2.5 2.5 4 4 6 10 16
2.5 2.5 2.5 2.5 1.5 2.5 2.5 4 4 6 10 16
800 800 800 800 800 800 800 800 800 800 800 800
26 26 26 26 18 26 26 34 34 44 61 82
mmmmmmmmmmmm mm––––––––––
–––––––––––– ––mmmmmmmmmm
–––––––––––– –––––––––––– –––––––––––– ––––––––––––
53––––––––––
53–––––––––– 138–––––––––– 138–––––––––– 2113–––––––––– 2113–––––––––– 3420–––––––––– ––12718––––––– ––281743––––––– ––513143––––––– – – 10 17 25 20 20 17 17 12 10 8 – – 33 20 50 40 40 33 33 25 20 16 – – 50 30 76 60 60 50 50 37 30 28 – – 83 50 125 100 100 83 83 62 50 41 – – 23 14 35 28 28 23 23 17 14 11 – – 46 28 70 56 56 46 46 34 28 – – – 23 14 35 28 28 23 23 17 14 11 – – 46 28 70 56 56 46 46 34 28 – – – 36 22 55 44 44 37 37 27 22 18 – – 72 44 110 88 88 74 74 54 44 – – – 45 27 68 54 54 45 45 33 27 22 – – 90 54 136 108 108 90 90 66 54 – – – 45 27 68 54 54 45 45 33 27 22 – – 90 54 136 108 108 90 90 66 54 – – – 57 34 86 68 68 57 57 42 34 28 – – 114 68 172 136 136 114 114 84 68 – – – 90 54 135 108 108 90 90 67 54 45 – – 180 108 270 216 216 180 180 134 108 – – – 57 34 86 69 69 57 57 43 34 28 – – 114 68 172 138 138 114 114 86 68 56 – – 171 102 258 207 207 171 171 129 102 – – – 57 34 86 68 68 57 57 42 34 28 – – 114 68 172 136 136 114 114 84 68 56 – – 171 102 258 204 204 171 171 126 102 –
– – 90 54 135 108 108 90 90 67 54 45 – – 180 108 270 216 216 180 180 134 108 90 – – 270 162 405 324 324 270 270 201 162 – – – 90 54 135 108 108 90 90 67 54 45 – – 180 108 270 216 216 180 180 134 108 90 – – 270 162 405 324 324 270 270 201 162 –
Weidmüller
Terminal block
5.2 6.2 6.2 6.5 8.2 10.2 12.2 5.2 6.2
2.5 4 4 6 10 16 25 4 6
1.5 4 2.5 4 6 10 15 2.5 4
250 380 750 750 750 750 750 750 750
27 36 27 36 47 65 87 26 34
mmmmmmmmm mmm––––––
–––mmmm–– –––––––mm
––––––––– ––––––––– ––––––––– –––––––––
64–––––––
64––––––– 1612––––––– 1612––––––– 2620––––––– 2620––––––– 4133––––––– ––1097651210 – – 26 24 20 15 12 31 26 – – 48 45 37 29 24 58 48 – – 16 15 12 9 8 19 16 – – 33 30 25 19 16 38 32 – – 48 45 36 29 24 57 48 – – 86 74 61 48 40 96 80 – – 22 20 17 13 11 26 22 – – 44 40 34 26 – 52 44 – – 22 20 17 13 11 26 22 – – 44 40 34 26 – 52 44 – – 35 32 26 21 18 42 35 – – 70 64 52 42 – 84 70 – – 43 40 32 26 22 51 43 – – 86 86 64 52 – 102 86 – – 43 40 32 26 22 51 43 – – 86 86 64 52 – 102 86 – – 54 50 41 33 27 65 54 – – 108 100 – 66 – 130 108 – – 87 80 65 52 44 103 86 – – 174 160 – 104 – 206 172 – – 54 50 41 33 27 65 54 – – 108 100 82 66 54 130 108 – – 162 150 – 99 – 195 162 – – 54 50 41 33 27 65 54 – – 108 100 82 66 54 130 108 – – 162 150 – 99 – 195 162
– – 87 80 65 52 44 103 86 – – 174 160 130 104 88 206 172 – – 261 240 – 156 – 309 258 – – 87 80 65 52 44 103 86 – – 174 160 130 104 88 206 172 – – 261 240 – 156 – 309 258
8WA1011-
1DF11
8WA1011-
1DG11
8WA1011-
1DH11
8WA1204
8WA2011-
1DF20
8WA2011-
1DG20
8WA2011-
1DH20
302
50 x 45 x 30 mm
CA-020 Aluminium enclosure
UNTERTEIL
DECKEL
Type Weight (g) External dimensions (mm)
Complete enclosures
Coated, with gasket and lid screws Coated, with gasket and hex. socket head screws Coated, with silicone gasket and lid screws Coated, with HF gasket and lid screws Saltwater-proof coating, with gasket and lid screws Saltwater-proof coating, passivated, lid screws with gasket Unwashed, unpainted, no accessories Accessories (separate or as a mounting set) Mounting plate TS 15 mounting rail TS 32 mounting rail TS 35 mounting rail Grounding rail External attachment brackets External hinges side Internal hinges with lid guiding** Silicone gasket for wider temperature range (piece goods)
Max. Pg threads
58 x 64 x 36 mm
CA-060 Aluminium enclosure
* minimum dimensions at level of mounting plate support * minimum dimensions at level of mounting plate support
CA-020 70 50 x 45 x 30
Part number
102.0.0000.00 l – – –
102.0.0100.00
102.0.0060.00
102.0.0340.00
– – – – – – – – –
ISO M 12 16 20 25 32 40 50 63 Side A/B 10000000 Side C/D 10000000 ** mechanical enclosure machining required l = kept in stock
CA-060 160 58 x 64 x 36
Part number
106.0.0000.00 l –
106.0.0940.00
106.0.0080.00
106.0.0100.00
106.0.0060.00
106.0.0380.00
951.1.0010.00 l
982.0.0000.00 l – – – – – –
923.1.0050.00 l
ISO M 12 16 20 25 32 40 50 63 Side A/B 21000000 Side C/D 10000000 ** mechanical enclosure machining required l = kept in stock
LID
BASE
LID
BASE
303
98 x 64 x 36 mm
CA-080 Aluminium enclosure
150 x 64 x 36 mm
CA-100 Aluminium enclosure
75 x 80 x 57 mm
CA-130 Aluminium enclosure
* minimum dimensions at level of mounting plate support * minimum dimensions at level of mounting plate support * minimum dimensions at level of mounting plate support
CA-080 220 98 x 64 x 36
Part number
108.0.0000.00 l –
108.0.0090.00
108.0.0080.00
108.0.0100.00
108.0.0060.00
108.0.0420.00
951.1.0020.00 l
982.0.0050.00 l – – – – – –
923.1.0050.00 l
ISO M 12 16 20 25 32 40 50 63 Side A/B 43000000 Side C/D 10000000 ** mechanical enclosure machining required l = kept in stock
CA-100 330 150 x 64 x 36
Part number
110.0.0000.00 l –
110.0.0760.00
110.0.0080.00
110.0.0100.00
110.0.0060.00
110.0.0530.00
951.1.0030.00 l
982.0.0110.00 l – – – – – –
923.1.0050.00 l
ISO M 12 16 20 25 32 40 50 63 Side A/B 64000000 Side C/D 10000000 ** mechanical enclosure machining required l = kept in stock
CA-130 280 75 x 80 x 57
Part number
113.0.0000.00 l –
113.0.0820.00
113.0.0080.00
113.0.0100.00
113.0.0060.00
113.0.0570.00
982.3.0150.00 l
982.0.0020.00 l – – – –
980.1.0440.00 l –
923.1.0050.00 l
ISO M 12 16 20 25 32 40 50 63 Side A/B 52100000 Side C/D 32100000 ** mechanical enclosure machining required l = kept in stock
Enclosures
LID
BASE
LID
BASE
LID
BASE
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