Page 1
Air-Cooled Automatics
U
SA
Made with
Pride and without
Compromise in the
Issued March 2008 • Index No. SPEC ACA-1.1
MIG Gun Configurator
All Guns are Not Created Equal.
A MIG gun should be durable, easy to
use and customized to your specific
application. Our MIG guns put you in
Air-Cooled Automatic MIG
gun without cable shown with
Centerfire™ consumables
control: you choose the options you
need and we'll build a gun to last.
MIG gun configurator allows easy, precise
customization of just the right A/C Automatic
MIG gun for your welding job.
Amperage ratings at 100% duty cycle with CO2
gas: 300 and 500 amps.
Power cable equipped guns available in lengths
to fit many applications.
Necks available in numerous length and bend
angles for maximum accessibility.
Contact tip options include Centerfire™ and Quik
Tip™ and are available in wire sizes from .023"
(0.6 mm) to 1/8" (3.2 mm).
Direct plugs connect to wire feeders and
machines from most major manufacturers.
®
Phone: 800-946-2281 (US Only) 708-946-2281 (Outside US)
Fax: 708-946-6726
For more information, visit us at BernardWelds.com
Bernard
An Illinois Tool Works Company
449 West Corning Road, Box 667
Beecher, Illinois 60401 USA
Page 2
ACA
00
000
C
0
8
A
M
Gun Type
No
ACA
Neck
Amperage
00 No Cable
Cable
Length
No
000
Cable
Barrel Length
A
3-5/8" (9.2 cm)
B
6-5/8" (16.8 cm)
C
9-5/8" (24.5 cm)
See Fig. A on back page
Neck
0
No
Neck
Contact
Tip
8 Centerfire
5 Quick Tip
Note: Centerfire
includes D-1
gas diffuser and
N5818-C nozzle.
Quick Tip
includes D118Q
gas diffuser and
N1C58Q nozzle.
Wire Size
A .023" (0.6 mm)
B .030" (0.8 mm)
C .035" (0.9 mm)
D .039" (1.0 mm)
E .045" (1.2 mm)
H .052" (1.4 mm)
I 1/16" (1.6 mm)
K 5/64" (2.0 mm)
Direct
Plug
M Miller
L Lincoln
T Tweco 4
W Tweco 5
®
®
®
®
L 3/32" (2.4 mm)
M 7/64" (2.8 mm)
N 1/8" (3.2 mm)
Aluminum Wire
Size
Q .035" (0.9 mm)
R 3/64" (1.19 mm)
S 1/16" (1.6 mm)
Building an Air-Cooled Automatic Gun
Bernard® makes it easy to customize the right gun for your specific application. Simply find the configurator that matches the power cable and neck
set-up you require. Then, build a part number for a new Air-Cooled Automatic gun by selecting: Gun Type, Amperage, Cable Length, Barrel Length,
Neck, Contact Tip, Wire Size and Direct Plug.
ACB
Gun Type
With
ACB
Neck
00
Amperage
00 No Cable
000
Cable
Length
No
000
Cable
C
Barrel
Length
3-5/8"
A
(9.2 cm)
6-5/8"
B
(16.8 cm)
9-5/8"
C
(24.5 cm)
See Fig. A on back
page
Neck
A
B
C
D
E
F
Rotatable,
Short
Rotatable,
Short
Rotatable,
Medium
Rotatable,
Medium
Straight, 3"
(7.6 cm)
Straight, 5"
(12.7 cm)
D
30° QT2-30
45° QT2-45
30° QT3-30
45° QT3-45
180° QT-180-3
180° QT-180-5
8
Contact
Tip
8 Centerfire
5 Quick Tip
Note: Centerfire
includes D-1
gas diffuser and
N5818-C nozzle.
Quick Tip
includes D118Q
gas diffuser and
N1C58Q nozzle.
B
Wire Size
A .023" (0.6 mm)
B .030" (0.8 mm)
C .035" (0.9 mm)
D .039" (1.0 mm)
E .045" (1.2 mm)
H .052" (1.4 mm)
I 1/16" (1.6 mm)
K 5/64" (2.0 mm)
L 3/32" (2.4 mm)
M 7/64" (2.8 mm)
N 1/8" (3.2 mm)
Aluminum Wire
Size
Q .035" (0.9 mm)
R 3/64" (1.19 mm)
S 1/16" (1.6 mm)
M
Direct
Plug
M Miller
L Lincoln
T Tweco 4
W Tweco 5
®
®
®
®
Page 3
Guns With CableGuns Without Cable
ACC
Gun Type
No
ACC
Neck
30
Amperage
30 300 amp
50 500 amp
048
Cable
Length
48" (1.2 m)
048
60" (1.5 m)
060
72" (1.8 m)
072
96" (2.4 m)
096
120" (3.0 m)
120
180" (4.6 m)
180
See Fig. B on back page
Note: Other lengths
available. Contact
Cusomer Service for
details.
C
Barrel Length
A
3-5/8" (9.2 cm)
B
6-5/8" (16.8 cm)
C
9-5/8" (24.5 cm)
Barrel Without
Spring
D
3-5/8" (9.2 cm)
E
6-5/8" (16.8 cm)
F
9-5/8" (24.5 cm)
See Fig. C on back page
0
Neck
0
No
Neck
8
Contact
Tip
8 Centerfire
5 Quick Tip
Note: Centerfire
includes D-1
gas diffuser and
N5818-C nozzle.
Quick Tip
includes D118Q
gas diffuser and
N1C58Q nozzle.
E
Wire Size
A .023" (0.6 mm)
B .030" (0.8 mm)
C .035" (0.9 mm)
D .039" (1.0 mm)
E .045" (1.2 mm)
H .052" (1.4 mm)
I 1/16" (1.6 mm)
K 5/64" (2.0 mm)
L 3/32" (2.4 mm)
M 7/64" (2.8 mm)
N 1/8" (3.2 mm)
Aluminum Wire
Size
Q .035" (0.9 mm)
R 3/64" (1.19 mm)
S 1/16" (1.6 mm)
B
Direct
Plug
B Bernard
M Miller
L Lincoln
T Tweco 4
E Euro
W Tweco 5
®
®
®
®
®
®
Air-Cooled Automatic Part Number
ACD40060BD8IB is an example of a typical configuration. It was built using the Guns With Cable and Neck configurator and consists of a 400 amp
60" power cable, 6-5/8" barrel, rotatable medium 45˚ neck, Centerfire™ 1/16" contact tip and Bernard® direct plug.
ACD
Gun Type
With
ACD
Neck
30
Amperage
30 300 amp
50 500 amp
060
Cable
Length
48"
048
(1.2 m)
60"
060
(1.5 m)
72"
072
(1.8 m)
96"
096
(2.4 m)
120"
120
(3.0 m)
180"
180
(4.6 m)
See Fig. B on back
page
Note: Other lengths
available. Contact
Cusomer Service
for details.
B
Barrel
Length
3-5/8"
A
(9.2 cm)
6-5/8"
B
(16.8 cm)
9-5/8"
C
(24.5 cm)
Barrel Without Spring
3-5/8"
D
(9.2 cm)
6-5/8"
E
(16.8 cm)
9-5/8"
F
(24.5 cm)
See Fig. C on back
page
Neck
A
B
C
D
E
F
Rotatable,
Short
Rotatable,
Short
Rotatable,
Medium
Rotatable,
Medium
Straight, 3"
(7.6 cm)
Straight, 5"
(12.7 cm)
D
30° QT2-30
45° QT2-45
30° QT3-30
45° QT3-45
180° QT-180-3
180° QT-180-5
8
Contact
Tip
8 Centerfire
5 Quick Tip
Note: Centerfire
includes D-1
gas diffuser and
N5818-C nozzle.
Quick Tip
includes D118Q
gas diffuser and
N1C58Q nozzle.
I
Wire Size
A .023" (0.6 mm)
B .030" (0.8 mm)
C .035" (0.9 mm)
D .039" (1.0 mm)
E .045" (1.2 mm)
H .052" (1.4 mm)
I 1/16" (1.6 mm)
K 5/64" (2.0 mm)
L 3/32" (2.4 mm)
M 7/64" (2.8 mm)
N 1/8" (3.2 mm)
Aluminum Wire
Size
Q .035" (0.9 mm)
R 3/64" (1.19 mm)
S 1/16" (1.6 mm)
B
Direct
Plug
B Bernard
M Miller
L Lincoln
T Tweco 4
E Euro
W Tweco 5
®
®
®
®
®
®
Page 4
Barrel and Cable Length
U
SA
Made with
Pride and without
Compromise in the
FIGURE A FIGURE B FIGURE C
Barrel
Length
Cable
Length
Barrel Without
Spring
(spring replaced
with end cap)
Pitch Rack
Pitch rack kit part number: 1880159
Barrel
Length
• Pitch rack kit includes 2 mounting
screws and rack
• Note: only fits guns with 9-5/8" barrel
• 32 pitch
©2008 Bernard Printed in U.S.A.
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