Beretta Power Plus User Manual

REFERENCE GUIDE FOR THE BOILERS
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1
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Tenuta dello
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POWER PLUS
CONTENTS
CONTENTS
1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 1
1.1 GENERAL WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 1
1.2 GENERAL SAFETY MEASURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 1
1.3 GENERAL WARRANTY CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 2
1.4 BOILER IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 2
1.5 MAIN COMPONENTS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 3
1.5.1 Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 3
1.5.2 Main heat exchanger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 3
1.5.3 Combustion chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 3
1.5.4 Flame ignition and detection electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 3
1.5.5 Flow and return probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 4
1.5.6 Safety thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 5
1.5.7 Flue probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 5
1.5.8 Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag.5
1.5.9 Gas valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 5
1.5.10 Venturi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 5
1.5.11 Condense collection siphon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 5
1.5.12 Control panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 6
1.5.13 Water differential pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 6
1.5.14 Safety valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 6
1.6 CONTROL PANELS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 7
1.7 DISPLAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 8
1.7.1 Display mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 9
1.7.2 Readout mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 9
1.7.3 Monitor mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 10
2 FIRST START-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 12
2.1 PRELIMINARY OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 12
2.2 SYSTEM FILLING AND DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 12
2.2.1 Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 12
2.2.2 Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 13
2.3 FIRST IGNITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 13
2.4 CHECKS DURING AND AFTER THE FIRST IGNITION . . . . . . . . . . . . . . . . . . . . . pag. 15
3 BOILER FUNCTIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 16
3.1 FACTORY SETTINGS AND FUNCTIONAL PARAMETERS ADJUSTMENT . . . . pag. 16
3.2 CENTRAL HEATING PARAMETERS SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 16
3.2.1 Setpoint_T_CH_High . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 16
3.2.2 Setpoint_T_CH_Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 17
3.2.3 CH_Priority. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 17
3.3 DOMESTIC HOT WATER PARAMETERS SETTING . . . . . . . . . . . . . . . . . . . . . . . . pag. 17
3.3.1 Setpoint_DHW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 17
3.3.2 DHW_Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 17
3.3.3 DHW_Priority. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 17
I
CONTENTS
3.4 MAIN FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 17
3.4.1 Domestic Hot Water Priority function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 17
3.4.2 Anti-frost function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 17
3.4.3 Dispersion function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 18
3.4.4 Cascade management function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 18
3.4.5 Switch ON/OFF management function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 18
3.4.6 Emergency function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 18
3.5 PARAMETERS SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 19
3.5.1 Password setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 19
3.5.2 Parameters list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 19
3.6 SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 23
3.6.1 Maximum power CO2 setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 23
3.6.2 Minimum power CO2 setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 24
3.6.3 Adjustments verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 24
3.7 GAS CONVERSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 24
3.8 BURNER PRESSURES SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 25
3.8.1 Gas supply pressure check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 25
3.9 COMBUSTION CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 26
3.10 FAN SPEEDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 26
3.11 THERMOREGULATION SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 26
3.11.1 Central heating high temperature circuit functioning. . . . . . . . . . . . . . . . . . . . pag. 26
3.11.2 Attenuation_High . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 26
3.11.3 Central heating low temperature circuit functioning . . . . . . . . . . . . . . . . . . . . pag. 27
3.11.4 Attenuation_Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 27
3.11.5 T_out_correct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 28
3.11.6 T4_frost_protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 28
3.11.7 Power_control_mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 29
3.11.8 Slave PCBs safety functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 30
3.11.9 Mix valve management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 30
3.11.10 Gas type (fan speeds) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 30
3.11.11 Burner ignition procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 31
3.11.12 Factory settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 31
3.12 ADDRESSES SETTINGS FOR CASCADE CONNECTIONS. . . . . . . . . . . . . . . . . . . . pag. 31
3.12.1 Master PCB data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 31
3.12.2 Slave PCBs data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 32
3.12.3 Slave PCB user interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 32
3.12.4 Slave PCBs access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 32
3.12.5 Addresses settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 32
4 BOILER SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 34
4.1 TEMPORARY SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 34
4.2 EXTENDED PERIODS SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 34
5 MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 35
5.1 ORDINARY MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 35
5.2 EXTRAORDINARY MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 35
5.3 PERIODICAL PROGRAMMED MAINTENANCE TABLE . . . . . . . . . . . . . . . . . . . . .pag. 36
5.4 NECESSARY TOOLS FOR MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 36
5.5 SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 36
II
CONTENTS
5.6 COMPONENTS ACCESSIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 36
5.6.1 Casing disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 37
5.6.2 Control panel disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 38
5.6.3 PCBs disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 39
5.6.4 Ignition electrode disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 40
5.6.5 Venturi disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 41
5.6.6 Fan disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 42
5.6.7 Burner disassembly and combustion chamber cleaninge . . . . . . . . . . . . . . . . . . pag. 43
5.6.8 Siphon disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 44
5.6.9 NTC probes disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 45
5.6.10 Safety thermostat disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 46
5.6.11 Flue probe disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 47
5.6.12 Gas valve disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 48
5.6.13 Water differential pressure switch disassembly . . . . . . . . . . . . . . . . . . . . . . . . . pag. 49
6 FAULT FINDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 50
6.1 ERROR MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 50
6.2 PERMANENT LOCKOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 50
6.3 LOCKOUTS CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 50
6.3.1 Master PCB lockouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 50
6.3.2 Slave PCB lockouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 51
6.4 EVENTUAL ANOMALIES AND REMEDIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 52
7 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 54
7.1 HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 54
7.2 BOILER INSTALLATION ROOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 54
7.3 INSTALLATION ON OLD SYSTEMS OR SYSTEMS TO BE UPGRADED. . . . . . . pag. 54
7.4 FITTING THE BOILER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 54
7.5 HYDRAULIC CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 55
7.5.1 Hydraulic kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 55
7.6 FUEL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 61
7.7 ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 61
7.7.1 Master control panel internal connection block . . . . . . . . . . . . . . . . . . . . . . . pag. 62
7.8 SYSTEMS FILLING AND DRAINING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 62
7.8.1 Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 62
7.8.2 Draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 63
7.9 FLUE DRAIN AND COMBURENT AIR INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 63
7.9.1 Ducts maximum length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 63
7.9.2 Condense drain arrangement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 64
7.9.3 Kit flue collector with clapet valves (FIG. 7.11). . . . . . . . . . . . . . . . . . . . . . . pag. 65
7.10 OUTDOOR PROBE CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 65
7.10.1 Outdoor probe wall fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 65
III
CONTENTS
APPENDIX A - Main components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 68
APPENDIX B - Dimensions and weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 69
APPENDIX C - Technical data table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 70
APPENDIX D - Hydraulic circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 71
D.1 Water side head losses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 71
APPENDIX E - NTC probes positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 72
APPENDIX F - Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 73
F.1 Configuration with distribution pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 73
F.2 Configuration with injection pumps (accessory cod. 1102419) . . . . . . . . . . . . . . . . . . . . pag. 73
F.3 Configuration with ring pump and valves on the units . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 74
F.4 Configuration with mixed system and solar system with double-coil storage tank . . . . .pag. 74
F.5 Pumps performance graphics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 75
APPENDIX G - Electrical schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 76
G.1 Power Plus 50 M – 100 M (master board code R105920) . . . . . . . . . . . . . . . . . . . . . . . . pag. 76
G.2 Power Plus 50 M - 100 M (master board code R107584). . . . . . . . . . . . . . . . . . . . . . . . .pag. 78
G.3 Power Plus 100 S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 80
APPENDIX H - Electrical connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 82
H.1 Outdoor probe connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag.83
H.2 External 0-10 V thermoregulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 83
H.3 Connection of an external alarm device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 83
H.4 Remote control kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 84
APPENDIX I - Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 93
IV
1 GENERAL
GENERAL
1.1 GENERAL WARNINGS
The boilers produced in our factory are built with
care down to the last component to protect both the user and installer from eventual accidents. We there­fore recommend qualified personnel that after work­ing on the product they should pay particular attention to the wiring, especially the bare wires, that must not be exposed outside the terminal board for any reason to prevent any contact with the live parts of the wiring.
This instructions manual is integral parts of the
product. Make sure they remain with the boiler, even if it is transferred to another owner or user or moved to another heating system. In case of loss or damage, please contact your local Technical Assistance Ser­vice for a new copy.
This boiler may only be installed and serviced by
qualified personnel who satisfy the requirements of local rules. Work must be done in compliance with regulations in force and subsequent updates.
The boiler must be serviced at least once a year. This
should be booked in advance with the Technical Assistance Service.
The installer shall instruct the user in the operation
of the boiler and the safety devices.
This boiler may only be used for what it was
expressly built to do. The manufacturer declines all contractual and non-contractual liability for injury to persons or animals or damage to property deriving from errors made during installation, adjustment and servicing and from improper use.
This appliance is used to produce hot water and must
therefore be connected to a heating and/or a domestic hot water system, according to its performance and power.
After removing the packaging, make sure the con-
tents are undamaged and complete. If this is not the case, contact your dealer.
The safety valve outlet must be connected to a suit-
able collection and venting system. The manufac­turer declines all liability for any damage caused by the safety valve.
The safety and automatic adjustment devices on the
appliance must never be modified during its lifetime, except by the manufacturer or dealer.
Should the appliance develop any faults and/or work
badly, switch it off and do not attempt to repair it yourself.
Immediately after installation, inform the user that:
- in the event of leaks, he/she must shut off the water supply and promptly inform the Technical Assis­tance Service;
- he/she must make regular checks to verify that the operating pressure of the system ranges between 1 and 1,5 bar, and must never be greater than 3 bar. If necessary he/she must call in professionally qual­ified personnel from the Technical Assistance Ser­vice;
- if the boiler is not planned to be used for a long period, he/she should call in the Technical Assis­tance Service to perform the following operations:
- turn off the boiler and system main switches;
- close the gas and water taps on the heating cir-
cuit;
- drain the heating circuit to prevent freezing.
Connect the outlet collector to a suitable outlet sys-
tem.
1.2 GENERAL SAFETY MEASURES
The use of products that operate on fuel, electricity and water requires a number of fundamental safety rules to be observed, including.
( The boiler must not be used by children or invalid per-
sons without supervision.
( Electrical devices or appliances, such as switches,
household appliances, etc. must not be used if there is the smell of gas or unburned fuel. In this case:
- ventilate the room by opening doors and windows;
- close the fuel stoptap;
- promptly contact Technical Assistance Service, your gas supplier or other professionally qualified per­sonDo not touch the boiler when barefoot or with wet parts of the body.
- No service or cleaning operations may be performed without first having disconnected the boiler from the mains power supply, moving the main system switch to “OFF”.
- The safety or control devices must not be adjusted without the authorisation and written instructions from the manufacturer of the boiler.
- The condensate drain must not be plugged.
- Do not pull, remove or twist the electrical cables com­ing out of the boiler, even if the appliance is discon­nected from the mains power supply.
- The ventilation openings in the room where the appli­ance is installed must not be plugged or reduced in size and must comply with any current standards and law applicable.
- Do not expose the boiler to the elements. It is not designed to operate outdoors and does not have suffi­cient frost protection systems.
- Do not switch the boiler off if the outside temperature may fall below ZERO (risk of freezing).
1
GENERAL
- Do not leave containers and flammable substances in the room where the boiler is installed.
- The packaging material must not be dispersed in the environment or left within the reach of children as it is a potential source of hazard. It must be disposed of according to the legislation in force.
1.3 GENERAL WARRANTY CONDITIONS
The warranty covers all the parts of the products. It is intended as a free of charge repair and eventual free of charge changeover of every part that should, in the manufacturer judgement, any manufacturing defect.
The first ignition of the product must be carried out by autho­rised technical personnel, which will then redact an ignition report, that must be signed also by the customer.
The warranty becomes invalid if:
- the cause of the malfunctioning is external to the product;
- not original components, spare parts, tear and wear materi­als have been used;
- the repairing or maintenance interventions have been carried out by not authorised personnel;
- the environmental or installation conditions differ from what reported in S
The warranty does not cover parts subject to normal tear and wear, such as: filters, gaskets, handles, etc.
ECT.7, PAGE 54.
1.4 BOILER IDENTIFICATION
The boilers can be easily identified by:
- Packaging label (F
This shows the code, the serial number and the barcode.
IG. 1.1)
Fig. 1.1
2
1
2
GENERAL
- Rating plate (FIG. 1.2)
This shows the technical and performance specifications.
100 M 100 M
100 M DEP
models
100 S
100 S DEP
models
- Gas label (FIG. 1.3)
This is applied on the side of the frame, and describes the type of fuel used by the boiler, and the country of destina­tion.
Paese di destinazione:
ITALIA
Tipo di apparecchio Caldaia categoria::
Regolazione effettuata dal costruttore:
Leggere attentamente il libretto istruzioni prima di installare e mettere in servizio l'apparecchio.
(Later
B23, C63
II2H3+
Pressioni di alimentazione gas:
G20
20 mbar
G30+G31
28-30/37 mbar
G20 - 20 mbar - 2H METANO
ale DX)
ATTENZIONE
068120_1_E0
Fig. 1.3
If the plates or other means for clearly identifying the
product have been tampered with, removed or are missing, the installation and servicing operations will be much more difficult.
Fig. 1.2
Boiler regulated for:
G31 37 mbar
Destination Country:
IT
TXXXXXXXX
1.5 MAIN COMPONENTS IDENTIFICATION
To identify the position of the described components, please refer to the exploded diagrams reported in APPENDIX A -
PAGE 68.
For the disassembly operations, please refer to S
PAGE 35.
1.5.1 Burner
The burner (F
IG. 1.4) is completely premix, micro-flame, with
very low polluting emissions. It is inserted inside the heat ex­changer to which it is mechanically assembled underneath the fan group, by means of 4 screws.
1.5.2 Main heat exchanger
The main heat exchanger (F
IG. 1.5) is constituted by a wrin-
kled bi-metallic coil, whose external surface is made of stain­less steel AISI 316L (flue side), while the inner surface is made in copper (water side). It doesn’t need any specific main­tenance operation.
1.5.3 Combustion chamber
The combustion chamber (F
IG. 1.6) has a cylindrical shape
with aluminium made headers. According to the boiler power 1 (50 kW models) or 2 (100 kW models) units are used.
ECT.5,
1.5.4 Flame ignition and detection electrode
The electrode (F tion chamber (S
IG. 1.7) is on the left-top part of the combus-
ECT. 1.5.3, PAGE 3) and its function is to pro-
duce an high voltage spark in the proximity of the burner (S
ECT. 1.5.1, PAGE 3) and to detect when the flame is present.
3
GENERAL
Fig. 1.4
Burner
Fig. 1.6
Electrode
Fig. 1.5
1.5.5 Flow and return probes
The flow and return probes (F
IG. 1.8) are of NTC type and are
placed the first in the flow pipe closed to the automatic venting device, while the second one is in the lower part of the return pipe, closed to the draining tap. The probes allow the PCB to read the temperature on the return and flow of the combustion unit.
Fig. 1.7
Flow NTC
probe
Return NTC
probe
Fig. 1.8
4
GENERAL
1.5.6 Safety thermostat
The safety thermostat (F
IG. 1.9) is manually resettable, is
placed in the upper part of the flow pipe and intervenes if the flow temperature is above 90°C, shutting down the burner.
Safety
Thermostat
Fig. 1.9
1.5.7 Flue probe
The flue probe (F
IG. 1.10) is placed in the lower part of the
heat exchanger, intervening whenever the drained flue temper­ature rises above 80°C.
1.5.9 Gas valve
The gas valve (F
IG. 1.12) is placed in the upper part of the
combustion chamber, is connected to the venturi and is the component that manages and checks the gas flow to the burn­er. The valve is made by an aluminium die-cast part with two safety electrical valves, which are mechanically in series, but electrically in parallel. This configuration guarantees that, in every anomalous situation, the gas supply to the burner is in­terrupted in the shortest time. Removing the venturi from the gas valve by its screws, it possible to gain accessibility to the gas flow hole and its gasket (in case of gas supply being nat- ural gas no injector is present).
Fig. 1.12
1.5.10 Venturi
The venturi (F
IG. 1.13) is a body made of die-cast aluminium
through which the air-gas mixture is convoyed towards the fan and hence inside the combustion chamber.
Flue probe
Fig. 1.10
1.5.8 Fan
The fan (F
IG. 1.11) is placed in the upper part of the combus-
tion chamber and is fastened by means of screws-nuts to the venturi (air-gas mixer) and to the body of the combustion chamber, in which the burner is. It is used to push the air-gas mixture towards the burner and to push the combustion prod­ucts towards the flue drain collector.
Fig. 1.11
Venturi
Fig. 1.13
1.5.11 Condense collection siphon
The siphon (F
IG. 1.14) is made of composite material, is
placed in the right-bottom part of the combustion chamber, has the function to collect and drain the condense generated by the thermal exchange between the combustion products and the primary water circuit, maintaining the combustion circuit sep­arated from the condense drain circuit. Inside the siphon there is a float that keeps separated the two described circuits even in the case no water is present in the siphon body.
Fig. 1.14
5
GENERAL
1.5.12 Control panel
The control panel (F
IG. 1.15) of the models Power Plus 50 M
– 100 M – 100 M DEP contains a master PCB and one or two slave PCBs, according to the boiler power. The models 100 S and 100 S DEP contain only the two slave PCBs. In the case of cascading connection among different thermal groups, the master PCB of the thermal unit Power plus 50 M – 100 M – 100 M DEP is able to manage via a BUS connection all the PCBs of the units Power Plus 100 S and 100 S DEP. The man­agement is based on a microprocessor and the self-diagnosis is displayed by a combination of LED and display alphanumeric digits. It is possible to cascade up to 60 thermal units managed by the Master version thermal group with sequence rotation and cascade strategy selection. Thanks to the versatility of the PCB it is possible to make a very quick connection to every kind of system for the production of hot water for the central heating or domestic water purposes with storage tank manag­ing, in the same time, up to three circuits working at a different temperature.
Master PCB
Slave PCB
Slave PCB
Fig. 1.16
Fig. 1.15
1.5.13 Water differential pressure switch
The water differential pressure switch (F
IG. 1.16) is placed in
the bottom part of the thermal unit and it has the function to check and grant a minimum flow rate of at least 500 l/h for each thermal unit.
The boiler is brought in a safety lock-out condition whenever the water is not present, shutting down and keeping off the burner.
The intervention thresholds are:
- ON with system flow rate > 700/720 l/h (p 50/55 mbar)
- OFF with system flow rate < 540/560 l/h (p 35/40 mbar).
1.5.14 Safety valve
The safety valve (F
IG. 1.17) is placed on the flow pipe and is
connected to a drain pipe.
It has the task of protecting the hydraulic circuit from eventual over-pressures consequent, for instance, to the primary fluid volume increase caused by its heating. The valve is adjusted to intervene at a value of 5.5 bar.
Fig. 1.17
6
1.6 CONTROL PANELS
Power Plus 50 M
1235768109
4
GENERAL
15 1612 13 14
Power Plus 100 M
1
4
23 5 7681091 1
1 - FIRST heating unit switch 2 - Button for selecting the operating mode 3 - Reset button (Master) 4 - Electrical supply presence signal 5 - Boiler lockout signal 6 - Button for selecting the parameters 7 - Display 8 - Save button 9 - Button to increase values 10 - Button to decrease values 11 - SECOND heating unit switch 12 - Slave power supply signal:
slow flashing = stand-by rapid flashing = ignition cycle
solid light = flame detected 13 - Slave lockout signal 14 - Reset button (Slave) 15 - Instruments panel
12
131415 1612 13 14
16 - Main boiler switch
Power Plus 100 S
1
1211131415 1612 13 14
7
GENERAL
1.7 DISPLAY
The buttons on the Beretta POWER PLUS control panel have different functions in different modes. For example, the combina­tion of two buttons corresponds to one specific function. Alternatively, a function can be activated by pressing the button briefly or by holding it for around 5 seconds.
Red LED
This switches on only in case of anomalies that
imply the permanent lockout of a thermal unit (re-
settable only by pressing the Master or Slave Re-
set button).
7-digits display
RESET
This resets the electronic board
after a permanent lockout.
+ and -
These increase or decrease a cer-
tain value.
Set/esc
This is used to enter parameter
setting mode and monitor mode
on the individual units.
8
OK
This is used to save the new values.
This is used to display the oper-
ating status of the various cir-
cuits managed by the Master
board.
GENERAL
1.7.1 Display mode
The red LED comes on in the event of faults that cause the permanent lockout of a heating unit (normal operation is reset only by pressing the Master or Slave reset button).
The 3 digits with seven segments display the status of the system:
Status of the system Display
No central heating or DHW demand. (The two digits on the right display the flow temperature T1. E.g.: T1 = 30°C)
Demand from circuit no.1 or from circuits 1 and 2 together. The two digits on the right display the flow temperature T1. E.g.: T1 = 80°C.
Demand from the DHW circuit or simultaneous operation. The two digits on the right display the flow temperature T1 E.g.: T1 = 80°C. The decimal point after the 1st digit on the left flashes.
Demand from the 2nd circuit The two digits on the right display the flow temperature T1. E.g. T1 = 80°C.
Anti-frost function.
No request of CH or DHW. (the two digits in the right display the flow temperature T1. E.g. T1 = 30°C)
1.7.2 Readout mode
(T
EMPERATURE VALUES AND OPERATING STATUS OF THE VARIOUS CIRCUITS)
Press the button to scroll forwards and display the values set for the individual circuits. The values listed below will be displayed in sequence when pressing the button.
Value displayed Display
Flow temperature T1 in the high temperature circuit.
1
E.g.: T1 = 80°C.
DHW temperature T3.
2
E.g.: storage heater temperature = 50°C.
Outdoor sensor temperature T4.
3
E.g.: T4 = 7°C.
4 Flow temperature in 2nd circuit or low temperature circuit T6.
Room thermostat in the 1st circuit, closed or open.
5
OFF = contact open. ON = contact closed.
Room thermostat in the 2nd circuit, closed or open.
6
OFF = contact open. ON = contact closed.
0-10 V analogue input.
7
E.g.: 5.5 V, 10 V.
Operating status of the mixing valve.
8
E.g.: closing, opening, standby.
9
GENERAL
Value displayed Display
Operating status of the main pump.
9
E.g.: pump not working, pump working.
Operating status of the DHW pump.
10
E.g.: pump not working, pump working.
Operating status of the secondary pump.
11
E.g.: pump not working, pump working.
To exit the display of the values, press the “OK” button. If no operation is performed for 5 minutes, the PCB automatically returns to Display mode.
1.7.3 Monitor mode
From the Readout mode, press “Set/Esc” for 5 seconds to access “Monitor” mode. This mode is used to check the operating values of each individual unit in the system (addresses from 1 to 60).
Operation Display
1 The boiler is operating with the high temperature circuit at 80°C.
Press “Set/Esc” for 5 seconds.
2
The display indicates that the values and the operating status of unit 1 can be read.
3 Press “+” or “-” to scroll and read the values for the desired unit.
Pressing the display shows the 1st value for the selected unit.
4
Pressing the button again displays the following values. E.g.: outlet temperature 70°C.
To exit Monitor mode, press “MODE”.
5
If within 5 minutes no button is pressed or no operation is performed, Display mode resumes.
Press to display the following values for the individual unit:
Value Display
1 Flow temperature E.g.: 70°C.
2 Return temperature E.g.: 50°C.
3 Flue gas temperature E.g.: 60°C.
Ionisation current (index from 0 to 99).
4
E.g.: ionisation current index 44.
Fan PWM signal (%).
5
If PWM = 100%, this corresponds to 99 on the display. E.g.: 66 %.
10
Flow switch open/closed (not active).
6
E.g.: contact open.
Pump or motorised valve on the individual unit on/off.
7
E.g.: Pump ON. E.g.: Pump OFF.
GENERAL
Value Display
Maximum ionisation current (range from 0 to 99) at first attempt.
8
E.g.: maximum ionisation current 80.
Hours of unit functioning (from 0 to 9999 hours).
9
E.g.: 8050 hours: the display reads out paired figures showing the hours in a sequence of thousands, hundreds, tens and units.
11
FIRST START-UP
2 FIRST START-UP
2.1 PRELIMINARY OPERATIONS
Before starting the system and running the functional tests on the Beretta POWER PLUS boiler, check that:
- The fuel valve and valves in the central heating system are open.
- The type of gas and the supply pressure are correct for the boiler.
Fig. 2.1
- The system is filled, i.e. the pressure in the water circuit, when cold, is around 1.5 bar and the circuit has been vented.
2.2.1 Filling
- Open the valves (1 - F fittings.
ILLUSTRATIVE SCHEME
Fig. 2.4
- Open the caps on the automatic vent valve/valves (2 - F
2.5) by two or three turns.
IG. 2.4) installed on the boiler water
1
MI
RI
GAS
2
IG.
Fig. 2.2
- The system expansion vessel is suitably pre-charged.
- The electrical connections have been performed correctly.
The pumps should be connected by installing suitable
contactors with manual emergency operation.
- Check that the cap on the vent valve/valves is unscrewed.
- The pumps turn freely: loosen the inspection screw and check with a flathead screwdriver that the motor shaft is ro­tating without impediments.
Fig. 2.3
Before loosening or removing the seal cap on the
pump, protect the electrical devices underneath against water spillage.
- The flues have been properly made and installed.
2.2 SYSTEM FILLING AND DRAIN
The Beretta POWER PLUS Boiler is not fitted with a filling valve, which must be installed on the system return.
Fig. 2.5
- If present, open the two-ways valve of each thermal engine, setting the lever (3 - F This lever is placed underneath the two-ways valve.
Fig. 2.6
- Open the filling valve on the system until the pressure shown on the pressure gauge is 1,5 bar.
- Close the filling valve again.
- Bring back the two-ways valve lever (3 - F thermal unit to its position “AUTOMATIC”.
IG. 2.6) in its position “MANUAL”.
3
AU
TO
MAN
IG. 2.6) of each
12
The air is vented from the POWER PLUS boiler
automatically through the automatic vent valve/ valves installed on the top of the heating units. Check that the cap on the valve is open.
2.2.2 Drain
Before starting to empty the system, disconnect the power sup­ply by moving the main system switch to “OFF” (F
IG. 2.7).
FIRST START-UP
1
5
MI
RI
GAS
Fig. 2.7
Emptying the BOILER
- Close the valves (1 - F fittings.
ILLUSTRATIVE SCHEME
ON
OFF
IG. 2.8) installed on the boiler water
1
MI
RI
GAS
ILLUSTRATIVE SCHEME
Fig. 2.10
setting the lever (3 - F
IG. 2.11) in its position “MANUAL”.
This lever is placed underneath the two-ways valve.
3
AU
TO
MAN
Fig. 2.11
- Once the system has been drained bring back the two-ways valve lever (3 - F
IG. 2.11) of each thermal unit to its position
“AUTOMATIC”.
Fig. 2.8
- Connect a plastic hose to the drain tap (4 - F
IG. 2.9), on each
heating unit, and open the tap.
4
Fig. 2.9
Before opening the drain tap (4 - FIG. 2.9) protect the
electrical devices underneath against water spillage.
Emptying the SYSTEM
- Check that the valves (1 - F
IG. 2.10), installed on the water
circuit, are open.
- Connect a plastic hose to the drain tap (5 - F
IG. 2.10), fitted
on the system return line, and open the tap.
- If present, open the two-ways valve of each thermal engine,
2.3 FIRST IGNITION
- Move the main system switch to “ON” (FIG. 2.12).
ON
OFF
Fig. 2.12
- Move the boiler main switch (1 - F (2 - F
IG. 2.13) on each heating unit to “ON”. The green
SLAVE power supply signal (3 and 4 - F boiler performs a self-diagnosis cycle, after which it will en­ter DISPLAY mode. The display (5 - F status of the system and the temperature measured by the probe in the “high temperature” circuit. If there are more than two boilers installed, it is necessary to configure the ad­dresses from the third thermal unit on. To do this, see
S
ECT. 3.12, PAGE 31 - “ADDRESSES SETTINGS FOR CAS-
CADE CONNECTIONS”.
- Set the room thermostats in the high and low temperature zone to the desired temperature (20°C) or if the systems are fitted with a timer-thermostat or timer, check that this is on and set (20°C).
- Press the : button: the maximum temperature of the boiler
IG. 2.13) and the switches
IG. 2.13) flash. The
IG. 2.13) shows the
13
FIRST START-UP
25 2
3
14
Fig. 2.13
will be displayed, that is, the maximum temperature in the high temperature circuit, preceded by the symbol “1” (F
IG.
2.14).
Fig. 2.14
- Press “Set/Esc”: the corresponding set point will be dis­played and the two digits on the right will flash. To change the value, press “+” or “-”. To confirm press “OK” (F
IG.
2.15).
-Press “Set/Esc”: the correspondent set point will be dis- played and the two digits on the right will flash. To change the value, press “+” or “-”. To confirm press “OK” (F
IG.
2.17).
Fig. 2.17
For low temperature systems, select a temperature
between 20°C and 45°C. When setting the system as “Low temperature” type, the maximum flow temper­ature will be automatically limited at 50°C (Parame­ter 23=T_CH_Low_limit).
Changing the flow temperature implies a modifica-
tion of the climatic control curve (see S
PAGE 26). These settings must only be performed by
ECT.3.11,
the Technical Assistance personnel or a suitably qual­ified person.
If the boiler is connected to a storage tank, set parameter 6 (pre-set to 0=no DHW service). To do this, access the “Install­er programming” mode and set parameter 6 to:
- 2 = for storage heater with probe.
- 6 = for storage heater with thermostat.
In addition, set parameter 9 (DHW_Priority) to 2 for absolute priority. If the storage tank is fitted with an NTC probe, the de­sired temperature can be set on the display, from 10°C to 50°C. If the storage tank is fitted with a thermostat, the desired temperature should be set directly on the storage heater, while the parameter 3 must be left at 50°C.
- Press button twice: the DHW temperature will be dis­played, preceded by the symbol “3” (F
IG. 2.18).
Fig. 2.15
- Press the button four times: the maximum temperature in the low temperature circuit will be displayed, preceded by the symbol “6” (F
IG. 2.16).
Fig. 2.16
14
Fig. 2.18
-Press “Set/Esc”: the corresponding set point will be dis- played and the two digits on the right will flash. To change the value, press “+” or “-”. To confirm press “OK” (F
IG.
2.19). The boiler will start in DHW mode, until the demand
is satisfied.
- When the boiler is in Standby, the display on the Master unit is in Readout mode and the three digits show the number “1”, followed by the value of the flow temperature. The
Fig. 2.19
green LED (Ref. 11, SECT. 1.6, PAGE 7) flashes.
FIRST START-UP
set correctly:
2 = storage tank with probe
6 = storage tank with thermostat
and check that its operation is correct, by opening a hot wa­ter tap.
- Check the complete shutdown of the thermal unit by moving the main system switch to “OFF”.
- Generate an heat request operating on the Room Thermostat or on the Time Programmer (external).
- Verify, if a storage tank is present, the DHW operation by opening a hot water tap.
- Check the complete shutdown of the thermal unit by moving the main system switch to “OFF”.
ON
OFF
Fig. 2.22
Fig. 2.20
- If ignition or operating faults occur on any heating unit, the display on the Master boiler starts flashing and the red LED (4) comes on.
Fig. 2.21
There are two possible types of errors:
- Type A errors, which can only be deactivated by pressing the RESET button.
- Type E errors, which are deactivated when the causes are no longer present (see S
PAGE 50).
ECT. 6.1, PAGE 50 and SECT.6.3,
After a few minutes of continuous operation controlled by the room thermostat, the adhesives and the processing residues will have evaporated, and the following checks can be com­pleted:
- gas supply pressure check;
- combustion check.
2.4 CHECKS DURING AND AFTER THE
FIRST IGNITION
When ignition is complete, check that the Beretta POWER PLUS boiler correctly:
- Starts and stops, closing the contacts on the zone thermo­stats.
- Displays the DHW temperature (only if the storage tank is fitted) and central heating temperature, pressing the but­ton twice. Check, if the storage heater is fitted, that parameter “6” is
15
BOILER FUNCTIONING
T_out_max
Outdoor Temperature (°C)
Flow temperature (°C)
CLIMATIC CURVE
HIGH TEMPERATURE Circuit
T_CH_High
maximum heat need
T_CH_High_foot
T_out_min
25 20 15 10 5 0 -5 -10 -15 -20
0
10
20
30
40
50
60
70
80
90
100
3 BOILER FUNCTIONING
3.1 FACTORY SETTINGS AND FUNCTIONAL PARAMETERS ADJUSTMENT
Each Master PCB for each thermal group Power Plus 50 M ­100 M - 100 M DEP needs to be configured according to the system characteristics. The factory settings allow to manage the kind of system described hereafter. In case of different kind of systems, modify the following parameters during the boiler installation:
- Mixed system with 2 circuit (one high temperature, one low
temperature) with thermoregulation managed by the out­door probe (Par. 14 = 1).
- Configuration with “ring” system pump modulating on the
primary circuit (Par. 34 = 0).
- No DHW functioning (Par. 6 = 0).
- No priority between high and low temperature circuit (Par.
16 = 0)
- Maximum temperature on the high temperature circuit 70°C
(Parameter 1 user) and 40°C (Parameter 3 user) on the low temperature one.
- Functioning with Natural gas with flues running for less
than 15 metres (Par. 31 = 1).
The functions of the central heating high temperature and low temperature circuits and the DHW circuits can be set based on the system requirements, by setting the functional parameters.
The first three parameters are accessible at a user level, while the remaining parameters require the password to be entered (“22”, vedi S ters, press the button, after which the following values will be displayed:.
Flow temperature in the high temperature circuit T1
Temperature in the circuit T3
Flow temperature in the low temperature circuit T6
To change the corresponding set points:
- Press “Set/Esc”, the corresponding value will be displayed
and the two digits on the right will flash.
- Press “+/-” until reaching the desired value. Press “OK” to
save the new value. The value displayed will stop flashing and will be valid after 3 seconds.
EXAMPLE
Changing the low temperature Set-point from 50°c to 40°C.
ECT. 3.5.1, PAGE 19). To access the user parame-
Procedure Display
3 Press “Set/Esc”.
Press “-” to bring the set-point to the
4
intended value of 40°C.
Press “OK” to store in the memory
5
the new value.
After 3 seconds it will turn back to the Display mode with
6
the new set value.
If after having pressed
“Set/Esc” no operation is done for 10
seconds, (because the desired value corresponds to the set one) the PCB will go back to the functioning in Display mode. If af­ter having pressed “+” or “-” no button is pressed for the next minute, the PCB will go back to Display mode. Should this happen no value will be stored in memory.
3.2 CENTRAL HEATING PARAMETERS SETTING
The following functions can be set for the CH functioning.
3.2.1 Setpoint_T_CH_High
Set-point in the high temperature circuit (parameter 1)
If the operating mode is set to “fixed set point” (par. 14=CH_type_high=0), this is the objective temperature. If in­stead the outdoor temperature probe is used, i.e. the operating mode is set to “climate control” (par. 14= CH_type_high =1), this is the maximum objective temperature correspondent to the minimum outside temperature (T_out_min=par. 37, pre­set to 0°C). (Picture 3.1) Parameter 18 (T_CH_high_foot, pre­set to 50°C) defines the minimum set point correspondent to the maximum outside temperature (T_out_max, pre-set to 18°C). Pre-set to 70°C with upper limit set by par. 17
(T_CH_high_limit, pre-set to 80°C).
Procedure Display
Read value on the display for the high
1
temperature circuit 80°C.
Press to access the Readout mode, press again until “6” appears on the
2
first digit to visualise the set value of 50°C.
16
Fig. 3.1
BOILER FUNCTIONING
3.2.2 Setpoint_T_CH_Low
Set point in the low temperature circuit (parameter 3)
If the operating mode is set to “fixed set point” (par. 22=CH_type_low=0), this is the objective temperature. If in­stead the outdoor temperature probe is used, i.e. the operating mode is set to “climate control” (par. 22=CH_type_low =1), this is the maximum objective temperature correspondent to the minimum outside temperature (T_out_min=par. 37, pre­set to 0°C). Parameter 24 (T_CH_low_foot, pre-set to 25°C) defines the minimum set point for the maximum outside tem­perature (T_out_max, pre-set to 18°C). Pre-set to 40°C with
upper limit set by par. 23 (T_CH_Low_limit, pre-set to 50°C).
CLIMATIC CURVE
100
90
80
70
T_CH_Low_foot
60
50
40
30
Flow temperature (°C)
20
10
0
25 20 15 10 5 0 -5 -10 -15 -20
LOW TEMPERATURE Circuit
maximum
T_out_min
T_out_max
Outdoor Temperature (°C)
heat need
T_CH_Low
Fig. 3.2
3.2.3 CH_Priority
Central heating priority (parameter 16)
If this is set to 0 the system works without central heating pri­ority, that is, with the high temperature and low temperature circuit served in parallel. If set to 1, the demand from the low temperature circuit is ignored and the corresponding pump re­mains off. The demand from the low temperature circuit is only accepted when the high temperature circuit demand is ab­sent. Vice-versa, if set to 2 the low temperature circuit has pri­ority. Pre-set to 0.
REMARK: If a priority is selected, it will be necessary to use the system with thermostatic setting.
The Master can be in different operative conditions, represent­ed by the flow diagram in F
IG. 3.3.
The diagram has been drawn with absolute DHW priority (Dhw_Priority Par.9 = 2) and without any CH priority (Ch_Priority Par. 16 = 0) and works with High temperature and Low Temperature circuits working in parallel.
With CH Priority on the High Temperature circuit (Ch_Priority Par.16 = 1), the High Temperature circuit is ac­tive whenever TA_H = 1 and DHW = 0. Under this condition the Low Temperature circuit is not active.
With CH Priority on the Low Temperature circuit (Ch_Priority Par.16 = 2), the Low Temperature circuit is ac­tive whenever TA_L = 1 and DHW = 0. Under this condition the High Temperature circuit is not active.
3.3 DOMESTIC HOT WATER
PARAMETERS SETTING
The following functions can be set for the domestic hot water circuit.
3.3.1 Setpoint_DHW
Domestic hot water set point (parameter 2)
This is the temperature value for the production of domestic hot water. The maximum limit is set by par. 8 (T_DHW_limit, pre-set to 60°C). Pre-set to 50°C.
3.3.2 DHW_Type
Type of storage tank (parameter 6)
- 0 = No DHW service
- 1 = Rapid heat exchanger with probe
- 2 = Storage tank with probe
- 6 = Storage tank with thermostat
For the storage tank with thermostat, if the input is a closed contact, the domestic hot water demand is activated, if it is an open contact the demand is not active. Pre-set to 0.
3.3.3 DHW_Priority
Domestic hot water priority (parameter 9)
- 0 = Sliding priority A
The purpose of the sliding priority A function is to allow the system to also serve the central heating function when the heating demand is low. The system reacts to the heating de­mand if:
(Setpoint_Ch - 50°C) < Manifold temp. < (Setpoint_Ch + 1°C)
Setpoint_Ch = Set point in the high or low temperature cir­cuit, according to the request.
- 1 = Sliding priority B
The purpose of the sliding priority B function is to ensure that the system does not stop the central heating service for a too long time.
The system reacts to the heating request if:
(Setpoint_Dhw+T_Tank_extra) - 50°C < Manifold temp. < (Setpoint_Dhw+T_Tank_extra) + 1°C
T_tank_extra = Par. 10 = pre-set to 30°C.
- 2 = Absolute priority (DHW service only) Pre-set to 0.
3.4 MAIN FUNCTIONS
3.4.1 Domestic Hot Water Priority function
The domestic hot water priority function allows that when there is demand for domestic hot water, the master board can also serve the high or low temperature circuit.
3.4.2 Anti-frost function
The frost protection function, also active in standby, starts the pump in the high temperature circuit and the loop pump if the temperature in the manifold falls below 5°C. If the outdoor probe is fitted, the pumps start if the outside temperature falls below 3°C. If after 10 minutes the temperature in the manifold is less than 5°C, one burner starts at maximum output, until the
17
BOILER FUNCTIONING
TA_H = 1 & TA_L = 0 & DHW = 0
HIGH TEMPERATURE
CIRCUIT
TA_H = 0 or TA_L = 1 or DHW = 1 ERROR = 255
STAND BY
TA_H = 0 & TA_L = 1 & DHW = 0
LOW TEMPERATURE
CIRCUIT
TA_H = 1 or TA_L = 0 or DHW = 1 ERROR = 255
ERROR = 255
LOW AND HIGH TEMPERATURE
CIRCUIT
NO
TA_H = 1 & TA_L = 1 & DHW = 0
TA_H = 0 or TA_L = 0 or DHW = 1 ERROR = 255
YES
ANTI-FROST
DHW = 1
DHW
DHW = 0 ERROR = 255
ALARM
ERROR = 255 MEANS ABSENCE OF ERRORS
Fig. 3.3
temperature in the manifold reaches 20°C. If after 10 minutes the temperature in the manifold exceeds 5°C but the outside temperature is less than 3°C, the pumps stay on until the out­side temperature exceeds this value.
3.4.3 Dispersion function
Thanks to the dispersion function the pumps in the high and low temperature circuits remain on for 5 minutes after the last burner has shut down. There is a 6-minutes delay from the mo­ment when the burner shuts down to the moment when the two-way valve is closed or the injection pump is switched off. When the last burner has shut down, the valve closes only when there is no demand from the room thermostat.
3.4.4 Cascade management function
With the cascade management function is possible to select between minimum and maximum number of burners to be switched on to provide the power requested by the system.
ERROR
CHECK
ERROR = 255
3.4.5 Switch ON/OFF management function
In both cascading modes there is a function that limits the ig­nition and shutdown of the burners in the event of low heating requirement.
3.4.6 Emergency function
In the event of faults on the Master board, there are two was of manually controlling the Slave boards:
- By eBUS and manifold probe
Disconnect the power supply from the system, unplug the BUS. Set the address 000000 on all the Slave boards (J10 and J17 OFF). Connect a power supply between 21 and 28 Vac to the BUS. If the Manifold Temperature < Emergency Temp. (Par.40; pre-set to 70°C; settable between 10 and 80°C) all the burners operate at maximum output. If the Manifold Temperature > Emergency Temp. + 5°C all the burners are stopped.
18
BOILER FUNCTIONING
-By PC
Disconnect the power supply from the system, unplug the BUS and connect the PC interface. The output of the burners can be sent directly to the Slave boards using the PC.
In the event of faults, contact BERETTA Technical
Assistance Service or a suitably qualified person.
3.5 PARAMETERS SETTING
3.5.1 Password setting
The installer parameters can be changed by entering the pass­word (22) from the readout mode. The password for the in­staller level allows access to display and change the user and installer parameters. Procedure to enter programming mode:
Procedure Display
E.g.: the outlet temperature T1 is
1
80°C.
Press “Set/Esc” and “OK”. After 5
2
seconds the second and third digit will flash.
Use “+” and “-” to enter on the right-hand side digit the second ci-
3
pher of the password. E.g.: pass­word = X2.
Procedure Display
Use “+” and “-” to enter on the cen-
5
tral digit the first cipher of the pass­word. E.g.: password = 22.
Press “OK” to confirm the password, if the password is
6
wrong the board returns to Display mode.
Press “+” and “-” to scroll the parameters enabled by the password. Press “Set/Esc” to start setting the parame-
7
ters. The code P-XX and the corresponding value will al­ternate on the display.
Use “+” and “-” to change the value of the parameter. Whenever a button is pressed, the alternating display of
8
the parameter and the corresponding value is stopped for 5 seconds and only the value is shown.
9 Press “OK” to save the new value of the parameter.
To exit installer programming mode press “Set/Esc”.
3.5.2 Parameters list
This boiler is equipped with a Master PCB that allows, via the functional parameters setting, a superior customisation to sat­isfy all the system or user needs. The programmable parame­ters are the ones reported in the following table.
Press “OK” to save the second ci-
4
pher of the password.
N. Name
USER Parameters
1 SetPoint_ch_high 10 Par. 17 70 °C
2 SetPoint_DHW 10 Par. 8 50 °C
3 SetPoint_ch_low 10 Par. 23 40 °C
INSTALLER parameters accessible by password 22
6 DHW_type 0 6 0
limit
Lower
limit
Upper
settings
Factory
U.M. Description
If Par. 14=0 this is the high temperature circuit set point.
If Par. 14=1 this is the maximum temperature in the high temperature circuit.
If Par. 22=0 this is the low temperature circuit set point. If Par. 22=1 this is the maximum temperature in the low temperature circuit.
0 = No DHW service 1 = Instant with NTC probe 2 = Storage tank with NTC probe 5 = Instant with flow switch 6 = Storage tank with thermostat
19
BOILER FUNCTIONING
N. Name
7 P_DHW_max 1 255 230
8 T_DHW_limit 10 80 60 Limit for user DHW setting
9 DHW_priority 0 2 0
10 T_tank_extra 0 50 30 °C Thermal unit temperature in DHW = Par. 2 + Par. 10
11 T_tank_hyst_up 0 20 1 °C Upper DHW differential
12 T_tank_hyst_down 0 20 5 °C Lower DHW differential
13 N°_bruc_DHW 1 60 60 Maximum no. of burners in DHW
14 CH_type_high 0 3 1
15 P_ch_max 1 255
limit
Lower
limit
Upper
155
(DEP)
230
U.M. Description
settings
Factory
Maximum speed/output in DHW. The power changes proportionally from 15 kW = 1 to 45 kW = 255. Every point from 1 t o255 is equal to 0,12 kW. If for instance we want to set a power of 30 kW for each thermal en­gine, we will insert 127.
0 = Sliding A 1 = Sliding B 2 = Absolute priority
0 = Fixed temperature 1 = Climate with outside probe 2 = 0-10 Vdc for heat output 3 = 0-10 Vdc for temperature
Maximum speed/output in CH
0 = No priority between circuits
16 CH_priority 0 2 0
17 T_CH_high_limit 10 80 80 °C Limit for user high temperature circuit setting
18 T_CH_high_foot 10 Par. 1 50 °C
19 CH_high_mod_hyst_on 0 20 7 °C Hysteresis ON for high temperature pump
20 CH_high_mod_hyst_off 0 20 3 °C Hysteresis OFF for high temperature pump
21 Attenuation_high 0 70 0 °C Set point attenuation with room thermostat open
22 CH_type_low 0 3 1
23 T_CH_low_limit 10 70 50 °C Limit for user low temperature circuit setting
24 T_CH_low_foot 10 Par. 13 25 °C
25 Attenuation_low 0 70 0 °C Set point attenuation with room thermostat open
26 CH_low_hyst_on 0 20 5 °C
27 CH_low_hyst_off 0 20 3 °C
28 Mix_valve_step_ open_time 0 255 5 s For each step the valve opens 1/2 of the set value
1 = Priority to the high temperature circuit 2 = Priority to the low temperature circuit
Min. high circuit set point at the maximum outdoor temperature (Par. 38)
0 = Fixed temperature 1 = Thermoregulation with outdoor probe 2 = 0-10 Vdc for heat output 3 = 0-10 Vdc for temperature
Min. low temp. circuit set point - at the maximum out­side temperature (Par. 38)
Hysteresis ON for low temperature circuit calculated on the T flow Mix
Hysteresis OFF for low temperature circuit calculated on the T flow Mix
29 Mix_valve_step_close_time 0 255 7 s For each step the valve closes 1/2 of the set value
30 Mix_valve_interval_time 0 255 5 s Mixing valve delay
31 Mixing_p_hyst 0 255 2 °C Hysteresis for maximum valve opening
32 Mixing_still_hyst 0 255 2 °C
20
BOILER FUNCTIONING
N. Name
limit
Lower
limit
Upper
33 Power control mode 0 1 1
rd
34 3
pump 0 1 0
U.M. Description
settings
Factory
0 = Minimum number of burners 1 = Maximum number of burners
0 = System/loop 1 = Low temperature circuit
35 Frost protection -30 15 3 °C System
1 = NG with flue < 15m
36 Gas_type 1 7 1
2 = NG with flue > 15m 3 = LPG with flue < 15m 4 = LPG with flue > 15m
37 T_out_min -20 30 0 °C Minimum outdoor temperature
38 T_out_max 0 30 18 °C Maximum outdoor temperature
39 T_out_correct -30 30 0 °C Outdoor temperature correction
40 T_emergency 10 80 70 °C
41 Parameter_reset 0 1 0
42 Flow switch_si/no 0 1 1 0 = The slave does not control the pressure switch
43 Protocol 0 1 1
0 = Eco protocol 1 = Argus link (new)
MANUFACTURER Parameters (OEM) accessible by password 82
REMARK - These parameters should not be modified
44 T_ch_high_max 10 117 90 °C Upper limit for Par.17
45 P_factor_CH_high 0 255 30
46 I_factor_CH_high 0 255 70
47 D_factor_CH_high 0 255 128
48 Ch_H_block_time 0 255 0 min
Proportional Constant for the high temperature circuit power modulation
Integral Constant for the high temperature circuit pow­er modulation
Derivative Constant for the high temperature circuit power modulation
When the TA_H opens the system accepts a new heat request only after the set time
49 Postcirc_high 0 255 5 min Postcirculation of P1 (+P3)
50 T_H_correct_20° -30 30 0 °C
51 T_H_correct_85° -30 30 1 °C
52 Blocking_time_ DHW-CH 0 255 0 min
Correction of the value read by the collector probe at 20°C
Correction of the value read by the collector probe at 85°C
The burner stays OFF for the set time in the passage from DHW to CH
53 T_ch_low_max 10 90 80 °C Upper limit of the Par. 23
54 P_factor_CH_low 0 255 30
55 I_factor_CH_low 0 255 70
56 D_factor_CH_low 0 255 128
Proportional Constant for the low temperature circuit power modulation
Integral Constant for the low temperature circuit pow­er modulation
Derivative Constant for the low temperature circuit power modulation
57 Ch_L_block_time 0 255 0 min
58 T_dhw_max 10 117 80 °C
59 P_factor_DHW_istantaneous 0 255 30
21
BOILER FUNCTIONING
N. Name
limit
Lower
limit
Upper
U.M. Description
settings
Factory
60 I_factor_DHW_istantaneous 0 255 70
61 D_factor_DHW_istantaneous 0 255 128
62 P_factor_DHW_storage 0 255 30
63 I_factor_DHW_storage 0 255 70
64 D_factor_DHW_storage 0 255 128
65 Dhw_&_ch_hysterese_up 1 80 1
66 Dhw_&_ch_hysterese_down 1 80 50
67 T_tank_hyst_down_2 0 20 5
68 T_tank_hyst_up_2 20 3
69 Postcirc sanitary 0 255 3 m
70 Hyst_up_reduce_burner 0 20 2 °C
71 Hyst_down_add_burner 0 20 5 °C
72 Hyst_up_quick_stop 0 80 4
73 Hyst_down_quick_start 0 80 70
74 Quick stop time 0 255 2 s
75 Quick start time 0 255 2 s
Wai time after
76
burner_switched
025530 s
77 Cycle_limitation 0 1 0
78 Cycle_limit_stop 0 255 60
79 Cycle_limit_inc 0 50 10
80 Cascade Rotation 0 255 24 h
81 Flow Switch 0 1 0
82 Return probe 0 1 1
83 Maximum_fan_speed_slave 20 70 57 rpm
84 Minimum_fan_speed 20 Par.83 25 rpm
85 Ignition_fan_speed Par.84 Par.83 45 rpm
86 Prepurge_fan_speed Par.84 Par.83 45 rpm
87 Max flow temperature 10 117 90 °C
88 Max return temperature 10 117 80 °C
89 Max flue temperature 10 117 80 °C
90 Flue Temperature Safety 0 1 0
91 T.max flow/return Safety 0 1 0
Pump postcirculation/slave
92
valve
02556 m 255 = Continuous functioning
93 D_max_flow_return 10 99 35 °C
94 Postcirculation 3
rd
pump 0 255 5 m 255 = Continuous functioning
0 = NO flow switch 1 = YES flow switch
0 = NO return probe 1 = return probe present with control on ∆T
0 = Volatile lockout 1 = Permanent lockout
0 = Volatile lockout 1 = Permanent lockout
> Par.93: OFF ∆ > Par.93 - 5°C: Minimum ∆ > Par.93 -10°C: Power reduction of 60°C.
22
BOILER FUNCTIONING
N. Name
limit
Lower
limit
Upper
U.M. Description
settings
Factory
95 Password 00 99 22-44 DO NOT MODIFY
96 Hyst_up_PID_I_reduce 0 10 1
If T.flow setpoint + Par. 96, the Par. 97 is deducted
97 I_reduce_value 0 30 1 s
from the high bit of the sums of the differences from the set. Reduction of the fastest integral factor
98 Low_load waiting 0 255 60 s
Waiting time of the Master to recognise the low load condition
Waiting time to enable the low load condition. The low
99 Low_load period 0 255 60 °C
load condition is active if the T.flow is above the set temperature with PAR. 9B and remains high after the time set with Par. 99.
9A Neg_delta2_T 0 20 8 °C
9B Calc_neg_delta 0 1 1
9C Neg_delta2_T 0 30 0 °C
9D Low_load_ 0205 °C
9E Hyst__mand/rit. 0 5 2 °C
This is used to reset the burners power when T.flow < setpoint - Par. 9A
0 = Calculation low load from 85°C 1 = Calculation low load from set-point
It is used to reduce the burners power when T.mand Setpoint - Par. 9C. the power reduction is 60/1°C
The low load condition is active with T.flow > Setpoint + Par. 9D
Hysteresis of Par. 93: the burner is switched off with > Par. 93 and is switched on when < Par. 93- Par. 9E
3.6 SETTINGS
The POWER PLUS Boiler is supplied for operation on G20 (natural gas), as indicated on the rating plate, and has already been adjusted in the factory by the manufacturer. If, however, the adjustments need to be performed again, for example after special servicing operations, the replacement of the gas valve, or alternatively following the conversion from G20 to G30­G31 or vice-versa, proceed as follows.
The adjustments at maximum and minimum output
must be carried out in the sequence described, and only by BERETTA Technical Assistance or qualified personnel authorised by BERETTA.
TEST mode
In Test mode, a high temperature heating demand can be gen­erated corresponding to maximum and minimum power. All the system fans must be activated. If the installer switches off some of the Slaves, the others, connected to the Master, must continue operating.
To enter Test mode from Display mode, proceed as follows:
Procedure Display
Press “Set/Esc” and “+” at the same time per 5 seconds. After 5 seconds the maximum or minimum speed can be se­lected using the “+” and “-” buttons. All the system fans will operate at the selected speed. The first digit will show
1
the selected speed: H = maximum speed L = minimum speed The other two digits will show the out-
let temperature. E.g.: T1 = 80°C.
Press “OK” to exit Test mode and re-
2
turn to Display mode.
3.6.1 Maximum power CO
2 setting
- Press the “Set/Esc” and “+” buttons together for 5s.
- Start the boiler by the room thermostat (close). The boiler
will operate at maximum output showing “H” on the dis­play, followed by the flow temperature (chimney sweep function).
- Unscrew the protective cap (1 - F
IG. 3.4) with a socket
wrench of 10mm and insert the combustion analyser probe.
- Adjust the CO
(2 - F
IG. 3.4) located on the fan assembly (turning clock-
wise decreases the CO
2 using a screwdriver on the adjustment screw
2 value), so as to achieve a value of
9.4% for G20 and 10.7% for G30-G31.
23
BOILER FUNCTIONING
2
The conversion must only be carried out by BER-
ETTA Technical Assistance or qualified personnel authorised by BERETTA, even when the boiler is already installed.
Once the conversion has been completed, set the
boiler again as described in S
ECT.3.6, PAGE 23.
Before performing the conversion:
- Disconnect the power supply
from the appliance by moving
ON
the main switch to “OFF”.
1
Fig. 3.4
3.6.2 Minimum power CO2 setting
- Press the “Set/Esc” and “-” buttons together for 5s. The boiler will operate at minimum output showing “L” on the display, followed by the flow temperature.
- Remove the protective cap on the gas valve by using an Allen key (5 mm). Adjust the CO on the adjustment screw (3 - F sembly (turning anticlockwise decreases the CO
2 using the same Allen key
IG. 3.5) located on the fan as-
2 value),
so as to achieve a value of 8.4% for G20 and 8.7% for G30­G31.
3
- Close the fuel general valve.
To fit the kit:
- Unscrew the fastening screws (1
- F
IG. 3.6) on the front panel (2 -
F
IG. 3.6).
2
OFF
1
Fig. 3.5
3.6.3 Adjustments verification
Press the “Set/Esc” and “+” buttons together for 5s and check the max CO
2 value (9.4% for G20 and 10.7% for G30-G31).
Then press the “Set/Esc” and “-” buttons for 5s and check the min CO
2 value (8.4% for G20 and 8.7% for G30-G31).
After having completed the checks:
- Stop the chimney sweep function by pressing “OK”.
- Adjust the thermostat (open) so as to stop the boiler.
- Remove the analyser probe and carefully retighten the flue test point cap (1 - F
IG. 3.5) with a socket wrench of 10 mm.
3.7 GAS CONVERSIONS
The POWER PLUS Boiler is supplied for operation on G20 (natural gas). However, it can be converted for operation on G30-G31 (LPG), using the special kit supplied.
1
Fig. 3.6
- Pull the base of the panel (2 - F
IG. 3.6) outwards and then
upwards to release it from the frame and then remove it.
- Set parameter 36 to 3 or 4, according to the length (L) of the flue:
• 3 = L < 15 m
• 4 = L > 15 m.
The fan speed is adapted automatically.
- Disassemble the gas valve from the fan assembly by loosen­ing the three screws (3 - F
IG. 3.7).
3
Fig. 3.7
24
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